1600224235

 ECU Testing Solution
V8.5.013 | 2015-09-22
Agenda
 Testing Overview
HIL Test Bench: CANoe + VT System
Testing Design: vTESTstudio
Test Data Management: vTESTcenter
Testing Engineering Services
Summary
2/44
Testing Overview
What do I need for Testing an ECU?
Remaining ECUs
ECU
Battery
3/44
Testing Overview
What should be tested for ECU?
 Application Layer Test  Communication Test
 Functionality logic test  Physical Layer
> Working mode > CAN/LIN Bus output voltage level
> Control behavior > DUT Ground shift tolerance
> …… > Electric capacity and resistance characteristics
> ……
 Diagnostic functionality test(DTCs)  Data Link Layer
> Bit timing parameters
> DLC check
 Electrical Test > Cycle time check
> Over voltage or Under voltage test > ……
> Starting profile  Interaction Layer

> … > Message transmission(e.g. Periodic/on event/if active)
> Default value check
 System Integration Test  Network Management Test

> ECUs Interaction Behaviors > Establish ring
> … > Bus sleep & wake up

> Loss of node in a running network test
 Diagnostic Protocol Test
> P2,P2*
> …
4/44
Testing Overview
Overview Vector Test Solution
vTESTstudio CANoe + VT Modules + Bus Interfaces

 Test programming  Realtime execution of
(CAPL, C#) tests
Specification of
Design & Execution & Evaluation &
 Table based test Requirements &
Implementation Reporting Analysis  Access to SUT via
Tests
design
> I/Os,
 Graphical test
> bus systems and
design (diagrams)
> protocols
 Definition of
(diagnostics, XCP, …)
parameters &
curves > Debug Interface
 Detailed automatic test
reporting
Project Management
Test Data Management (Collaboration & Versioning)
vTESTcenter
 Management of testing projects: Planning &  Bidirectional traceability
Tracking
 Review & rework
 Configuration management of test data
 Import of test exec. reports
 Team collaboration by multi-user support  High-level analysis of test results and
 Requirements and test engineering trends
5/44
Agenda
Testing Overview
 HIL Test Bench: CANoe + VT System
Summary
6/44
Served SUT Interfaces, Served Interfaces of HIL test bench

Application Model in MATLAB Application Model in CAPL
Fault Memory Memory

01101100 01101100
11001101 11001101
7/44
VT System – A Modular System
Phoenix connectors
Relays for switching for test harness
and fault injection
Plugs for manual

measurement
Status LEDs for

each channel
Backplane connector
(control, supply power)
Signal conditioning
Modules for 19” racks
8/44
Load Module Stimulation Modules General Purpose Modules Extension Module

VT1004A(FPGA) analog VT2004A(FPGA) analog VT2816(FPGA) VT7900
digital VT2516A(FPGA) digital VT2848(FPGA)
Relais VT2820
Real-Time Modules Network Interface Module Power Module Backplanes & Chassis
ATOM VT6010 VT6104 VT7001A VT8006
CoreTM i7 VT6051A VT6204 VT8012
9/44
Open Environment CANoe

VN1640A
Analysis Simulation Test

Application Layer Test Support
Logging
MATLAB/Simulink® MATLAB/Simulink®
Application Languages / Panels

Graphical Signal Representation
Signal Based
Application Language
ASCII
User defined Panels Interaction Layer (OEM Specific)
VN1630A
Wait Functionality VN1610/VN1611
Binary Diagnostics / TP / NM Layer Test Execution Control
Application Language
Protocol Observers
Layer Specific (OEM Specific)
Standard Formats
Report Generation
e.g. MDF
Communication Layer
Application Language /
Trace / Scope Generators
Frame Based VN8912 System
Hardware Layer
CAN FD CAN LIN MOST FlexRay Ethernet K-Line others I/O Test HW
VN5610
CANoe.SCOPE、CANoe.XCP、CANoe.AMD、CANoe.DiVa……
10/44
Fully CANoe Integration
 Graphical user interface to control all VT module settings

 Relay switching apply directly on the schematic + code generation
 Display current state, settings and measurement values
11/44
CANoe.SCOPE
 Decode/analysis of bus voltage signals: CAN, CAN-FD, FlexRay, LIN
 External triggering via sync line of bus interface
 Typical use cases: protocol error analysis, automated physical layer tests
12/44
CANstress
 Disturb on CAN protocol level(Digital) – Bit level & BTL(Bit Timing Logic=tq) cycles
1 bit
1 bit
n*tq
Bus-off Test Sample Point Test
 Disturb on CAN physical level(Analog)
13/44
Test Run with CANoe
 Possibility to observe and analyze a test during the test run in the Test Trace Window
 Detailed information about executed test cases and test steps
 Automatic Report Generation
14/44
Data Logger
 GL1000 Family
 Compact fleet logger for 2 CAN, 2 LIN and I/Os
 GL1010 as waterproof IP65 variant
 GL2000
 Handy fleet logger for 4 CAN, 2 LIN and I/Os
 Fast wake-up to record the first message
 Slim and cost-efficient GPS receiver
 GL3000/GL4000 Family
 Flexibly expandable multi bus fleet logger for
9 CAN, 2 LIN, 2 FlexRay, 1 MOST150 and I/Os
 2 independent logging memories for separate configuration
 High storage capacities on CF card, SSD or external USB hard disk
 Wireless data exchange via WiFi
15/44
Agenda
Testing Overview
 Testing Design: vTESTstudio
Summary
16/44
Comfortable Design of Automated Test Sequences for Embedded Systems

 Vector vTESTstudio is a test design environment that enables the user
 to simplify test design by combining different programming languages and graphical
notations in one integrated design environment
 to efficiently increase test coverage by specific test design features
 to define and reuse test cases for and across product lines by supporting parameters, ECU
variants and test variants
 to track test coverage from system requirements to test reports
17/44
Schematic Overview: vTESTstudio and CANoe
Build Load
CANoe
Test Editors
• Test Table Editor
Test Units
• Test Diagram Editor
• C#/CAPL Editor – Code Test Units
Project – Parameters
• Parameter Editor Symbol
View Explorer
• Stimulation Curve
Editor Test
Automation
Libraries Interface
View Function
Explorer
r/w r/w r/w r/w Common

Symbol
Databases:
dbc, fibex,
arxml,
Stimulation Test Tables, C#, Parameter cdd, odx, Test
a2l, … Reports
Curves Diagrams CAPL Files
18/44
vTESTstudio: Test Table Editor
Test Table Editor:

 Easily define
test sequences
without
programming
knowledge
 Comfortable
support of test
step
parameterizati
on by drag &
drop
 Direct calls to
CAPL, and C#
test cases and
functions
possible
19/44
vTESTstudio: Test Diagram Editor
 Test sequence
diagram for an
clear and
concise
representation
 Direct calls to
CAPL and C#
test cases and
functions
possible
 Test coverage
easily to be
reviewed
 Easy reuse of
test sequence
parts
20/44
vTESTstudio: Parameters and Test Vector Editors
 Define parameters
separated from test
sequences
 ECU parameters
 Test vectors Parameter definition in
Excel-style editor
 Standard file format
(CSV), also directly
editable in MS Excel
 Use parameters
directly in code e.g.
for value Parameter overview
assignments, in Symbol Explorer
comparisons and
variant decisions
Parameter access
in coding editors
Parameter access in
table-style editor
21/44
vTESTstudio: Stimulation Curve Editor
 Define curves
graphically with the
Waveform Editor
 Predefined segment
types (sinus, pulse,
..) enable easy
definition of e.g.
voltage curves
defined by test
standards like LV124
norm
 Use curves for the
stimulation of the
system under test
 Multiple curves can
easily be
synchronized within
the design and for
test execution
22/44
vTESTstudio: Parameterized Test Case Lists
 Quick definition of
a large number of
test cases to
increase test
coverage
 Combinations
 Sequential
 All possible
permutations
 Value definitions
 Lists of values
 Value ranges
 Direct use of
parameters from
parameter files as
test case
parameters
23/44
vTESTstudio: Traceability
REQM/TDM-System vTESTstudio
> vTESTcenter
> IBM DOORS Export
items
> … for test
tracea-
bility Trace Item
> Define require- Exchange Import
ments and/or test Format
specifications
> Perform test
coverage analysis
Link trace items
(requirements or test
specifications) to test
case implementations
Import test Build

execution executable
results test units
CANoe
Report Executable
test unit
Generate Test Execution Configure

Contains
Contains
Engine information
information on trace
on trace items
items
24/44
vTESTstudio: Traceability Matrix
25/44
Agenda
Testing Overview
 Test Data Management: vTESTcenter
Summary
26/44
Major Market Challenges
 Tons of data:
 1000‘s of requirements,
 100‘s of test scripts,
 many SUT versions, many test executions
 Allow / detect changes
 Address relevant roles
 Stakeholders external & internal: Customers, Requirements Engineers, Management
 Project members: Project leaders, Test Designers, Testers, Quality Engineers, …
 External contributors: Suppliers, service providers, …
 Collaboration – all users access the same data
 Consider roles & rights to derive permissions for viewing / editing
 Different locations
 Configuration management with versioning
 Tracking of progress & quality
 Review & release of each data element ( ‘artifact’)
 Informative reports with flexible level of details, graphical representations
27/44
vTESTcenter: Information Flow
Specification of
Design & Execution & Evaluation &
Requirements & Planning
Implementation Documentation Analysis
Tests
Test implementations Test plan, test tasks

vTESTcenter
Metrics
Manual test Report
sequence a
Require- Test r analyze
ments specs
Report Report
Report
Test Script a Report
import & check-in & check in, parse for

traceability
update check-out verdicts and req-/ test
information
test scripts spec associations
File System
Requirements Test Design & Test

Source (opt.) Implementation Tool Execution Tool
Vector Vector Vector
28/44
vTESTcenter: Example Analysis of Test Results
29/44
Agenda
Testing Overview
 Testing Engineering Services
Summary
30/44
Range of Engineering Services
Customer specific: Customer specific: Customer specific:

Test Design & Reporting Hardware Connection Housing & Wiring
 Access to customer Individual wiring,
 Test programming / test patterns 
Hardware & Interfaces connectors, front panels
(CAPL, XML,.NET,C#)
 Integration of 3rd party
 Test reports hardware
Design & Execution & Other HIL Measurement &
Implementation Reporting Systems Test Hardware
Test Test
Test & Vector VT System
Specification Modules
Report
XML
a
r
Measurement
Equipment
Measurement
Equipment
CAPL
Interfaces Customer Hardware
Customer specific:
Simulation and Protocols
I/O, Power
 CAPL / NodeLayer DLLs ASAM XIL API, FDX
 .NET panels
Remaining Bus Test Feature Set Interfaces System under Test

Simulation (SUT)
GPIB, RS232, UDP, TCP Digital/Analog I/O
DAQ, IOpiggy, … Memory Fault Memory
XCP
VN1640, VN8900, … Bus Interface
XCP on CAN
Bus communication (CAN, LIN, Ethernet, FlexRay, MOST, K-Line, …)
31/44
Types of Tests
 We support you with various kinds of

tests
 Functional Tests of ECUs with stimulation
/ measurement of IOs
> Integration of network communication and
electronic signals
 Gateway Tests
> Routing of messages and signals
 Diagnostic Tests (ECU functional
behavior)
> E.g. check of fault memory entries
 Conformance Tests  For various application areas
> For standard protocols, based on OEM specific  Interactive Tests
specifications > With graphical user interface
 Automated Tests
> With monitoring of test progress
 Endurance Tests
> E.g. with different environmental
conditions (control of climate chamber)
32/44
Functional ECU Tests with VT System
SUT
Analog/Digital IO
CANoe
CAN, LIN,
Test VT System
Test FlexRay
Cases
Cases
EtherCAT
Power Supply SUT
Test VT System Extensions

Report  Specific modules (e.g.
relay modules for
connection of measure-
ment devices)
 Industrial PC
 19” rack with connectors
for SUT, wiring
33/44
VT System Based Test Solutions For…
Headlights ABS Control Tire Pressure

Energy / Battery Power
Control Unit Unit Control Unit
Management Steering
Module Module
Braking Multiplex
System System
Wiper Rain Sensor

Module Module
Electric Park
Sunroof Distance
Control Control
Unit Unit
Passive Valve
Safety Central Body Cockpit Exhaust Control
Module Component Module Door Unit
34/44
Gateway Tests / Conformance Tests
|X
Common
Symbol Routing
Databases: Test Case
Information
Generator
dbc, fibex, & Test
arxml,
cdd, odx, Requirements
a2l, …
Test
Cases
 Development of Test Package and
Test Case Generator
CANoe CAN
LIN
Gateway ECU
FlexRay
Ethernet
Test
Report
35/44
Example VAG Test Package Cover VW80118 & VW80119
36/44
Automated Test Process With CANoe.DiVa
CANdelaStudio Runtime Report

Diagnostic Configurator CANoe.DiVa Library Analyzer
Authoring Tool
CDD
Generator CANoe
CANoe CANoe
ODX XML/
Test Feature Set HTML/
CAPL XML
ECU Specification Test Module Test Report
ECU
System under Test
Enhance quality, reduce cost!

37/44
Automated Test Process With CANoe.DiVa
CANoe control
control .DiVa
measure check
IO Read
Control (19,22)
(2F)
CANoe IL
ECU
Temp. System under Test
Sensor
VT System
txMsgTemp
38/44
CANoe.XCP - Comprehensive ECU Access for Testing and Analysis
39/44
CANoe.XCP - Comprehensive ECU Access for Testing and Analysis
1. Creation of XCP devices, assign an a2l

2. Select parameters directly from the a2l file
3. Configure selected parameters with DAQ, OnConnect or

polling mode
40/44 4. CANoe system variables are created implicitly
Test bench with VT System example
41/44
Agenda
Testing Overview
 Summary
42/44
Summary
Vector Test Solution in the V-Model
43/44
Visit our Website:
vector.com/vTESTcenter
vector.com/vTESTstudio
vector.com/VTsystem
vector.com/CANoe
Author:
Kevin Fan (范科发)
Vector China
© 2015. Vector Automotive Technology (Shanghai) Co., Ltd.. All rights reserved. Any distribution or copying is subject to prior written approval by Vector. V8.5.013 | 2015-09-22

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 ECU Testing Solution

What do I need for Testing an ECU?

 Electrical Test > Cycle time check

> Over voltage or Under voltage test > ……

> Starting profile  Interaction Layer

 System Integration Test  Network Management Test

> … > Bus sleep & wake up

Overview Vector Test Solution

vTESTstudio CANoe + VT Modules + Bus Interfaces

Served SUT Interfaces, Served Interfaces of HIL test bench

Fault Memory Memory

VT System – A Modular System

Plugs for manual

Status LEDs for

Modules for 19” racks

Load Module Stimulation Modules General Purpose Modules Extension Module

Open Environment CANoe

Analysis Simulation Test

Application Languages / Panels

Binary Diagnostics / TP / NM Layer Test Execution Control

Fully CANoe Integration

 Graphical user interface to control all VT module settings

Bus-off Test Sample Point Test

 Disturb on CAN physical level(Analog)

Test Run with CANoe

Comfortable Design of Automated Test Sequences for Embedded Systems

Schematic Overview: vTESTstudio and CANoe

r/w r/w r/w r/w Common

vTESTstudio: Test Table Editor

Test Table Editor:

vTESTstudio: Test Diagram Editor

vTESTstudio: Parameters and Test Vector Editors

vTESTstudio: Stimulation Curve Editor

vTESTstudio: Parameterized Test Case Lists

Import test Build

Generate Test Execution Configure

vTESTstudio: Traceability Matrix

Major Market Challenges

vTESTcenter: Information Flow

Test implementations Test plan, test tasks

import & check-in & check in, parse for

Requirements Test Design & Test

vTESTcenter: Example Analysis of Test Results

Range of Engineering Services

Customer specific: Customer specific: Customer specific:

Remaining Bus Test Feature Set Interfaces System under Test

GPIB, RS232, UDP, TCP Digital/Analog I/O

DAQ, IOpiggy, … Memory Fault Memory

VN1640, VN8900, … Bus Interface

Bus communication (CAN, LIN, Ethernet, FlexRay, MOST, K-Line, …)

 We support you with various kinds of

Functional ECU Tests with VT System

Power Supply SUT

Test VT System Extensions

VT System Based Test Solutions For…

Headlights ABS Control Tire Pressure

Wiper Rain Sensor

Gateway Tests / Conformance Tests

Example VAG Test Package Cover VW80118 & VW80119

Automated Test Process With CANoe.DiVa

CANdelaStudio Runtime Report

ECU Specification Test Module Test Report

Enhance quality, reduce cost!

Automated Test Process With CANoe.DiVa