NOZZLES AND CONNECTIONS GENERAL NOTES SPECIFICATIONS DESIGN DATA

MARK QTY
NOM.
SCH./THK
FLANGES PROJECTION PAD
SERVICE
UNLESS STATED OTHER WISE X DENOTES APPLICABLITY CODE ASME SEC. VIII DIV.1 AND IBR CLASS-I
DIA CLASS TYPE FACING NOTE-4 WxT 1 ALL DIMENSIONS ARE IN MM UNLESS STATED OTHER WISE. WORKING PRESSURE (kg/cm g)
2
30.5
2 INT:
5 2 ALL ANCHOR BOLT HOLES TO STRADDLE N/S CENTRE LINE. DESIGN PRESSURE (kg/cm g) 36 EXT F.V. @ 190°C
2 200 60 300 WN RF 650 85X16 HANDHOLE WITH BLIND 0
TOP/
A-B 3 NORTH DIRECTION WHEREVER SHOWN IS WITH RESPECT TO PLAN VIEW. WORKING TEMPERATURE ( C) 236
SEE 4 (A) FOR NOZZLES ON SHELL PROJECTIONS ARE REFERRED FROM VESSEL CENTER
JACOBS SPECIFICATIONS DESIGN TEMPERATURE
0
( C) 300
8 1 50 160 300 WN RF - VENT
DWG. LINE TO FLANGE CONTACT FACE.
X GENERAL SPECIFICATION FOR PRESSURE VESSELS 44NC-4600-0000-V.02.-0101-A4 MDMT ( C)
0
18

11 1 150 80 300 WN RF 650 70X16 FEED FROM 86-E-16

4 (B) FOR NOZZLES ON HEAD PROJECTIONS ARE REFERRED FROM HEAD T.L TO X GENERAL SPECIFICATION FOR SHOP & FIELD PAINTING 44NC-4600-0000-V.02.-0111-A4 CORROSION ALLLOWANCE (MM) 1.5
FLANGE CONTACT FACE. GENERAL SPECIFICATION FOR INSULATION 44NC-4600-0000-V.02.-0112-A4 TYPE OF HEAD 2:1 ELLIPSOIDAL
SEE 5 THE INDICATED THICKNESS IS THE MINIMUM ACCEPTABLE AFTER GENERAL SPECIFICATION - MATERIAL SPECIFICATIONS 44NC-4600-0000-V.02.-0114-A4 JOINT EFFICIENCY SHELL 0.9 HEAD 1.0
16 1 50 160 300 WN RF - EQUALIZING LINE
DWG. CONSTRUCTION.
X STANDARD SPECIFICATION FOR BQ CS PLATES 44NC-4600-0000-V.02.-0117-A4 RADIOGRAPHY SHELL FULL HEAD FULL

17 1 100 80 300 WN RF
SEE
55X16 BOTTOM OUTLET TO COND. SYSTEM
6 FLANGE GASKET FACE SHALL BE 125 AARH FINISH. X SUPPLEMENTARY SPECIFICATION FOR CS VESSELS 44NC-4600-0000-V.02.-0120-A4 POST WELD HEAT TREATMENT NO
DWG. X JOB SPECIFICATION FOR VESSELS 44NC-4600-0000-V.02.-0141-A4 HEAT TREATMENT HEAD (AS PER SPEC.)
38.1 SEE 7 DIMENSIONS OF FLANGES FOR NOZZLES UPTO 600NB SHALL BE AS PER OPERATING MEDIUM LIQUID STEAM CONDENSATE
1
33 1
I/D
_ 300 LWN RF
DWG.
_ SAFETY VALVE ASME B16.5 AND FOR NOZZLE ABOVE 600NB SHALL BE AS PER ASME B16.47 JACOBS STANDARDS SP. GRAVITY 0.820
SERIES `B' UNLESS SPECIFIED OTHERWISE.
35 1 50 160 300 WN RF 625 _ UTILITY CONNECTION X GENERAL TOLERANCES FOR PRESSURE VESSELS IND VSD 001 WIND SPECIFICATION IS 875
8 ID OF WELD NECK FLANGES SHALL MATCH WITH CORRESPONDING ID OF MANWAY DAVIT (FOR VERTICAL MANHOLE) IND VSD 002 SEISMIC IS 1893 & SITE SPECTRA
_ NOZZLE PIPE. DETAIL OF VESSEL/COLUMN TOP DAVIT IND VSD 004 CAPACITY (M )
3
1.65
1 36 1 40 160 300 WN RF 625 PRESSURE INDICATOR
9 NOZZLES 50NB AND BELOW SHALL BE STIFFENED WITH 2 NOS. 40 x 6 THK DETAIL OF SKIRT OPENING FOR VESSEL & COLUMN IND VSD 006 PAINTING/CLEANING AS PER PAINTING JOB SPEC.
0
45 LEVEL GAUGE FLATS 90 APART. DETAIL OF SKIRT BASE FOR VESSEL & COLUMN IND VSD 007 INSULATION THICKNESS (mm)(BY OTHERS) 65 HOT COLD
2 50 160 300 WN RF 625 _
1 A-B MAGNET (SS) 10 ALL INTERNALS SHALL BE SIZED TO PASS THROUGH NEAR MANHOLE EASILY. X LEG SUPPORT FOR VERTICAL VESSEL (2 SHEETS) IND VSD 008 FIRE PROOFING (BY OTHERS) X YES NO
LEVEL TRANSMITTER SADDLE SUPPORT FOR HORIZONTAL VESSEL(7 SHEETS) IND VSD 009 HYDROSTATIC TEST (kg/cm2g) HORIZONTAL / VERTICAL (AT TOP)
1 47A 1 80 80 300 WN RF 625 55X16
(DP-DS) 11 2
VESSEL IS SUBJECTED TO STEAM OUT CONDITION OF 0.5 Kg/Cm (g) / FV LUG SUPPORTS (2 SHEETS) IND VSD 010 PRESSURE (NEW & COLD) 54
LEVEL TRANSMITTER
0
AT 190 C 1 PIPE LEG SUPPORT IND VSD 011 INSPECTION BY EIL CIB X TPI
1 47B 1 76.2 I.D. - 300 LWN RF 625 _
(DP-DS) 12 ALL NOZZLE FABRICATED FROM PLATE SHALL BE 100% RADIOGRAPHED. X MINIMUM NOZZLE WALL THICKNESS IND VSD 012
MATERIAL OF CONSTRUCTION
13 SURFACE PREPARATION AND PRIMER AND PRIMER SHALL BE AS PER JOB X REINFORCING PLATES FOR NOZZLES. (C.A. 1.5mm) IND VSD 019 (AS PER ASME / IS OR EQUIVALENT)
SPECIFICATION 44NC-4600-000-V-02-0111-A4.
X NAME PLATE BRACKET IND VSD 020
14 ALL MATERIAL SHALL MEET IBR REQUIRMENT. X STANDARD NAME PLATE FOR VESSEL IND VSD 021 SHELL SA 516 GR.70
INSULATION SUPPORTS FOR VESSELS (HOT) IND VSD 022 REINFORCEMENT PAD SA 516 GR.70
15 VENDOR SHALL CARRY OUT COMPLETE MECHANICAL DESIGN AS PER IBR &
MODIFY THE THICKNESS IF NECESSARY WITHOUT ANY TIME AND COST X STANDARD NOZZLE PROJECTION IND VSD 024 HEADS SA 516 GR.70
IMPLICATION. HOWEVER. INDICATED THK. ARE MINIMUM TO BE PROVIDED. LIFTING TRUNNIONS IND VSD 025 SHELL FLANGES -
IT IS SOLE RESPONSIBILITY OF VENDOR TO GET APPROVAL OF ALL X HANDHOLE WITH HINGED COVER IND VSD 029 NOZZLE FLANGES/LWN NOZZLES/B.F. SA 105
DOCUMENTS & DESIGN CALCULATION FROM IBR & ALSO GET THE EQPT. STANDARD INTERNAL PLATE FLANGES IND VSD 030 NOZZLE NECK UPTO 300 NB SA 106 GR.B (SEAMLESS)
INSPECTED BY IBR.
VORTEX BREAKERS (FLUSH TYPE NOZZLES) IND VSD 033 NOZZLE NECK ABOVE 300 NB SA 516 GR.70
16 PARTS NOT COVERED BY IBR SHALL BE DESIGNED AS PER ASME SEC. VIII VORTEX BREAKERS (NOZZLE WITH INTERNAL PROJECTION) IND VSD 034 PIPE FITTINGS SA 234 GR. WPB
DIV.1. STANDARD DEMISTERS TYPE-I (VESSEL DIA<800mm) IND VSD 036 SPIRAL WOUND GASKET WITH SS 316 METAL
STANDARD DEMISTERS TYPE-II(VESSEL DIA> 800mm) IND VSD 037 WINDINGS AND NON ASBESTOS FILLER
WELD FOR ALL PRESSURE BEARING COMPONENTS SHALL BE FULL GASKET EXTERNAL
17 STANDARD DEMISTERS TYPE-III IND VSD 038 MATERIAL WITH SS 316 OUTER & INNER
PENETRATION WELD. TEST FOR CLASS I FUSION WELDED SEAMS SHALL RING AS PER ASME B16.20
STANDARD DEMISTERS TYPE-IV IND VSD 039
COMPLY WITH REQUIRMMENTS OF RELEVENT REGULATION OF IBR.
X STANDARD BOLT HOLE ORIENTATION IND VSD 040 GASKET INTERNAL -
18 ALL CIRCUMFERENTIAL / LONG SEAMS INCL. NOZZLE TO FLANGE, PIPE TO TAILING LUG IND VSD 042 EXTERNAL STUDS/BOLTS/NUTS SA 193 GR.B7 / SA 194 GR.2H
PIPE, PIPE TO FITTINGS SHALL BE FULLY RADIOGRAPHED. LADDER RUNGS INSIDE VESSELS AND COLUMNS IND VSD 043 INTERNAL STUDS/BOLTS/NUTS SS 304
19 ALL CIRCUMFERENTIAL , LONGITUDINAL WELDS SHALL BE WELD FROM BOTH FOUNDATION TEMPLATE (2 SHEETS) IND VSD 044 SKIRT/ SUPPORT IS 2062 Gr.B WITH BQCS PAD
SIDE. WHEREVER WELDING IS NOT POSSIBLE FROM OTHER SIDE FIRST TWO SUPPORT FOR INTERNAL DISTRIBUTOR PIPES IND VSD 045 SKIRT/ SUPPORT BASE IS 2062 Gr.B
(2) ROOT RUNS SHALL BE CARRIED OUT BY TIG.
SUPPORTS FOR INTERNAL FEED PIPE IND VSD 046/047 INTERNAL PARTS (WELDED) SA 516 GR.70
20 HYDROTEST SHALL BE CARRIED OUT AS PER IBR REQUIRENTS. X LIFTING LUG TOP HEAD TYPE IND VSD 048 INTERNAL PARTS (BOLTED) SA 516 GR.70
21 TPI INSPECTION SHALL BE LIMITED TO EXPEDITING ONLY. LIFTING LUG FOR HORIZONTAL VESSEL IND VSD 050 CLIPS & ATTACHMENTS ((EXT.) DIRECTLY WELDED SA 516 GR.70
22 ALL PRESSURE BEARING WELDS SHALL BE CHECKED BY MP/DP TESTED AFTER X TYP. NOZZLE FLANGE TO NECK JOINT IND VSD 051 CLIPS & ATTACHMENTS (EXT.) WELDED OVER PAD IS 2062 Gr.B
HYDROTEST.
X RECOMMENDED WELD EDGE PREPARATION FOR BUTT WELDS IND VSD 052 PAD FOR EXTERNAL ATTACHMENTS SA 516 GR.70
23 FULL RADIOGRAPHY WHENEVER SPECIFIED SHALL IMPLY 100% ALLOY LINER DETAIL (2SHEETS) IND VSD 053 NAME PLATE SS 304
RADIOGRAPHY OF ALL BUTT WELDS. SUPPORT RING AND BOLTING BAR IND VSD 055 NAME PLATE BRACKET SA 516 GR.70
24 VENDOR SHALL INDICATE C.G. OF EQUIPMENT IN FABRICATION DRAWING. SUPPORT RING SIZES FOR PACKED TOWERS IND VSD 056 PAD FOR LIFTING LUG SA 516 GR.70
25
ALSO REFER 44NC-4600-00/V.02/0164/A3 FOR OTHER APPLICABLE NOTES.
X INSULATION SUPPORTS FOR VERTICAL VESSEL IND VSD 057 LIFTING LUG IS 2062 Gr.B
INSULATION SUPPORTS FOR HORIZONTAL VESSEL IND VSD 058 EARTHING LUG IS 2062 Gr.B
26 MANDATORY AND COMMISSIONING SPARES SHALL BE SUPPLIED BY X FIRE PROOFING SUPPORT IND VSD 062
FABRICATOR. INLET DEFLECTOR BAFFLE IND VSD 064
X EARTHING LUG IND VSD 080

NOZZLE ORIENTATIONS
NO PLATFORM/PIPING TO BE LADDERS/PLATFORM CLEATS N.A.
PMC CONTROL CODE -V21
SUPPORTED FROM THIS VESSEL PIPE SUPPORT CLEATS N.A.

DEMISTER DATA SHEET N.A.

MONKEY LADDER N.A.

APPROVAL
PMC REVIEW
RECORDS
VESSEL UNDER IBR

STATUTORY REGULATIONS
LICENSORS SPECIFICATIONS
FOUNDATION LOADING DATA (OPERATING CONDITION) HOLD UPS 1 X INDIAN BOILER REGULATIONS (IBR)
DEPARTMENT OF EXPLOSIVES, NAGPUR (CCOE)
LICENSORS STANDARDS
TYPE
MAX MOMENT AT BASE (M)
(kgm)
MAX. SHEAR FORCE AT BASE (H) (kg) X NOZZLE ORIENTATIONS SIZE OF NOZZLES
APPROXIMATE WEIGHT (kgs) (PER ITEM)
NOZZLE ELEVATIONS(AS MARKED) PIPE SUPPORT CLEATS
SUPPORT HEIGHT LADDER/PLATFORM CLEATS
DBE _ _ DETAILS OF INTERNALS TRAY SUPPORT/BOLTING BARS
ERECTION 1550 OPERATING 2750
SEISMIC
PIPE DAVIT
MCE _ _ HYDROTEST(SHOP) 3250 HYDROTEST ( FIELD ) 3350

WIND _ _ NUMBER OF ITEMS : ONE

FILE NAME A133-086-16-46-DS-3021-1-1

DESIGN DATA fMtkbu MkVk

JOB NO: A133 1 01.02.2014 REVISED AS MARKED GCP SUU/PKP BBC
DRAWING NUMBER REV
0 26.12.2013 ISSUED FOR PURCHASE GCP PB/PKP BBC
CLIENT : B 19.09.2013 REVISED AND ISSUED FOR BIDS/ENGG. GCP SUU/PSV BBC
1
A 10.05.2011 ISSUED FOR BIDS/ENGG. SBS AY/PP TG
PLANT : REV DATE REVISION BY CHECKED APPROVED
ITEM NO.