Telehandler TL642C - TL943C (Thg00150&after - Thl00150&after - Thh00150&after - Sxh00150&after) PDF

Parts Manual
Models
TL642C
TL943C
S/N THG00150 & After
S/N THL00150 & After
S/N THH00150 & After
S/N SXH00150 & After
31200723
Revised
August 13, 2013
EFFECTIVITY PAGE
June 1, 2012 - A - Original Issue Of Manual

August 21, 2012 - B - Revised Manual
April 24, 2013 - C - Revised Manual
August 13, 2013 - D - Revised Manual
31200723 TL642C, TL943C i

EFFECTIVITY PAGE
ii TL642C, TL943C 31200723

TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 –
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1 Frame & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1-3 Outrigger Installation, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
1-4 Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
SECTION 2 –
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1 Boom Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-4 Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-5 Push Beam/Extend Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-6 Retract Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-7 Manual Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
2-8 Hydraulic Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
SECTION 3 –
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 48 Inch Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
3-4 50 Inch Dual Fork Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
3-5 100 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
3-6 Forks & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-7 Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
3-8 Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-9 Winch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
3-10 Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20
3-11 Winch Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24
SECTION 4 –
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 CAT Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4-3 Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4-4 Radiator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-5 Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4-6 Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
SECTION 5 –
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
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5-2 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-3 Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5-4 Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5-5 Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5-6 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5-7 Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
5-8 Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
5-9 Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
5-10 Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
5-11 Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
5-12 Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
5-13 Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
5-14 Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
SECTION 6 –
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1 Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-4 Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6-5 Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6-6 Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6-7 Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6-8 Air Conditioning Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
SECTION 7 –
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1 Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
7-4 Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7-5 Outrigger Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
7-6 Frame Level Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
7-7 Auxiliary Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
SECTION 8 –
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1 Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8-2 Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
8-3 Steer Select Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8-4 Service/Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
8-5 Boom Joystick Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22
8-6 Outrigger Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
8-7 Lift Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
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8-8 Extend/Retract Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30

8-9 Tilt Cylinder & Compensation Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-32
8-10 Auxiliary Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
8-11 Frame Level Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
8-12 Outrigger Circuit, (if equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44
SECTION 9 –
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1 Lift Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9-2 Extend/Retract Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9-3 Tilt Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9-4 Compensation Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9-5 Frame Level Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
9-6 Outrigger Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
9-7 Quick Coupler Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-26
9-8 Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-28
9-9 Fork Positioning Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-30
9-10 Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-32
9-11 Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-34
9-12 Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-40
9-13 Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42
9-14 Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-44
9-15 Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-48
9-16 Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-50
9-17 Priority Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-54
9-18 Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-56
9-19 Hydraulic Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-58
9-20 Outrigger Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-60
9-21 Pressure Reducer Valve, 1360 PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-64
SECTION 10 –
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1 Engine Compartment Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10-2 Arctic Package Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10-3 Boom & Frame Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-12
10-4 Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10-5 Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-20
10-6 Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-22
10-7 Drive Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-26
10-8 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-28
10-9 Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-36
10-10 Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-38
10-11 VEC Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-46
10-12 Transmission Relay Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-48
10-13 Enclosed Cab Option Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-50
31200723 TL642C, TL943C v

TABLE OF CONTENTS
10-14 Dash Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52

10-15 Instrument Panel Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-54
10-16 Frame Road Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-56
10-17 Boom Work Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-58
10-18 Cab Road Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-60
10-19 Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-62
10-20 A/C Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-64
10-21 VEC Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-66
10-22 Regen Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-68
10-23 Tilt & Aux Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-70
10-24 Accessory Module Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-72
10-25 Product Link Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-74
SECTION 11 –
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1 Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
SECTION 12 –
MAINTENANCE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
vi TL642C, TL943C 31200723

SMCS CODES - TELEHANDLER
1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

1351 RADIATOR & OIL COOLER 3013 AXLE ARRANGEMENT
1353 RADIATOR 3020 DRIVE & STEERING AXLE
1354 EXPANSION TANK 3061 TRANSMISSION GEARS
1360 FAN GUARD 3063 TRANSMISSION SHAFT
1374 HYDRAULIC OIL COOLER 3064 TRANSMISSION CASE
1375 TORQUE CONVERTER / TRANSMISSION OIL 3065 TRANSMISSION CONTROL
COOLER
3066 TRANSMISSION OIL PUMP
1380 COOLANT HOSE / LINES
3067 TRANSMISSION OIL FILTER
1381 RADIATOR & GUARD
3068 TRANSMISSION OIL FILTER BASE
1382 RADIATOR CAP
3075 TRANSMISSION OUTPUT GEARS
1384 ENGINE COOLANT HEATER
3080 TRANSMISSION OIL
1386 HYDRAULIC FAN MOTOR
3081 TRANSMISSION OIL LEVEL
1387 HYDRAULIC FAN PUMP
3082 TRANSMISSION MOUNT
1395 ENGINE COOLANT
3100 TORQUE CONVERTER, TORQUE DIVIDER,

1400 ELECTRICAL SYSTEM RETARDER
1401 BATTERY 3101 TORQUE CONVERTER
1402 BATTERY CABLE 3115 TORQUE CONVERTER/TRANSMISSION SCAVENGE
PUMP
1408 WIRING HARNESS
3133 TORQUE CONVERTER RELIEF VALVE
1416 START SWITCH
3139 MODULATING VALVE
1417 FUSE / CIRCUIT BREAKER PANEL
3141 TORQUE CONVERTER SPEED SENSOR
1428 BACKUP LIGHT(S)
1429 LIGHT(S)
3030 POWER SHIFT / HYDROSTATIC TRANSMISSION
1430 DIRECTIONAL LIGHT
3063 TRANSMISSION SHAFT
1431 BEACON LIGHT(S)
3064 TRANSMISSION CASE
1432 STOP /LIGHT / TAILLIGHT
3065 HYDROSTATIC CONTROL LINKAGE (EXTERNAL)
1434 CAB LIGHT
3066 POWER SHIFT TRANSMISSION OIL PUMP
1434 FLOODLIGHT
3067 HYDROSTATIC TRANSMISSION OIL FILTER
3073 HYDROSTATIC MAIN CONTROL VALVE
OTHER ENGINE COMPONENTS
3151 TRANSMISSION GOVERNOR
1801 ENGINE SOUND SUPPRESSION
3154 TRANSMISSION LINES/HOSES
1802 REFRIGERANT COMPRESSOR
3155 TRANSMISSION CLUTCH
1805 REFRIGERANT CONDENSER
3157 TRANSMISSION SELECTOR VALVE
1807 AIR CONDITIONER COMPRESSOR DRIVE
3159 TRANSFER GEARS
1808 AIR CONDITIONER LINES
3160 TRANSMISSION PLANETARY
1810 RADIATOR & REFRIGERANT CONDENSER
3167 TRANSMISSION HYDRAULIC CONTROL
1812 HEATER / HOSE LINES
3168 TRANSMISSION ELECTRONIC CONTROL
1813 RADIATOR HOSE
3174 SHIFT SOLENOID
3175 TRANSMISSION SPEED SENSOR
vii
3181 TRANSMISSION NEUTRALIZER CONTROL VALVE 3269 PINION HOUSING
3182 TRANSMISSION LUBRICATION RELIEF VALVE 3274 CONSTANT VELOCITY UNIVERSAL JOINT
3184 TRANSMISSION OIL COOLER BYPASS VALVE 3275 DRIVE LINE BRAKE
3186 TRANSMISSION PLANET CARRIER 3276 DRIVE LINE BRAKE DISC
3187 TRANSMISSION CARRIER THRUST DISC/PLATE 3278 DRIVE AXLE
3190 TRANSMISSION CLUTCH PLATE 3281 BEVEL GEAR CASE
3191 TRANSMISSION NEUTRALIZER 3282 AXLE
3194 TRANSMISSION TEMPERATURE SENSOR 3283 DIFFERENTIAL CASE
3202 TRANSMISSION FLOW CONTROL VALVE 3284 DIFFERENTIAL CARRIER
3203 DRIVE PUMP
3204 CHARGE PUMP 4000 DRIVE TRAIN
3205 SERVO CONTROL VALVE 4004 BRAKE & AXLE
3206 MANIFOLD/METERING VALVE 4005 STEERING & BRAKING SYSTEM
3207 SERVO CYLINDER
3210 HIGH PRESSURE RELIEF VALVE 4050 FINAL DRIVE
3213 CHARGE & MAIN RELIEF VALVE 4051 FINAL DRIVE & WHEEL
3214 SYNCHRONIZING VALVE 4052 FINAL DRIVE SEAL
3215 POWER UNIT CONTROL LINKAGE 4053 DRIVE AXLE HUB/GEAR ASSEMBLY
3216 TRANSMISSION UNDERSPEED/OVERSPEEDVALVE 4054 FINAL DRIVE HUB
3219 TRANSMISSION PILOT OVERSPEED VALVE 4055 FINAL DRIVE GEARS
3220 TRAVEL SPEED CONTROL VALVE 4056 FINAL DRIVE - DRIVE SHAFT
3221 HYDROSTATIC POWER CASE 4057 FINAL DRIVE PINION FLANGE
3222 PUMP HEAD 4059 FINAL DRIVE CASE/BORE
3223 TRANSMISSION UNDERSPEED OVERRIDE VALVE 4084 FINAL DRIVE PLANETARY CARRIERS, HUB & RING
GEAR
3225 TRAVEL ELECTRONIC CONTROL
4091 FINAL DRIVE PINION
3226 DOWNSHIFT INHIBITOR
4092 PLANETARY FINAL DRIVE CARRIER
4093 FINAL DRIVE PLANETARY CARRIER THRUST
3250 DRIVE LINE/DRIVE AXLE
SURFACE
3251 UNIVERSAL JOINT
4094 FINAL DRIVE PINION & FLANGE
3252 FLEXIBLE COUPLING
3253 DRIVE SHAFT
4200 WHEEL & TIRE
3254 DRIVE LINE PINION
4201 WHEEL
3256 BEVEL GEAR/SHAFT
4202 RIM & TIRE
3257 BEVEL GEAR SHAFT BEARING
4203 TIRE
3258 DIFFERENTIAL
4208 WHEEL ASSEMBLY
3259 AXLE SHAFT
4209 WHEEL RIM
3260 AXLE HOUSING ASSEMBLY
4210 WHEEL STUD/BOLT/NUT
3263 LIMITED SLIP DIFFERENTIAL
4220 MUD GUARD
3267 DRIVE SHAFT SUPPORT
4233 STEER TIRE, PNEUMATIC
3268 AXLE HOUSING SUPPORT/TRUNNION
viii
4250 BRAKING SYSTEM 5000 IMPLEMENT CONTROLS
4251 SERVICE BRAKE 5001 IMPLEMENT CONTROL LOCK
4255 BRAKE DISC 5002 HYDRAULIC & FUEL TANK
4256 BRAKE CALIPER, HEAD ASSEMBLY 5004 RIDE CONTROL SYSTEM
4257 BRAKE LINES 5005 AUXILIARY HYDRAULIC CIRCUIT
4258 BRAKE MASTER CYLINDER
4262 BRAKE ACTUATOR 5050 HYDRAULIC SYSTEM
4265 SERVICE BRAKE CONTROL VALVE 5051 HYDRAULIC CONTROL VALVE
4267 PARKING BRAKE 5056 HYDRAULIC TANK
4269 SERVICE BRAKE CONTROL 5057 HYDRAULIC HOSES/LINES
4273 FRICTION PADS 5059 PILOT CONTROL VALVE
4282 PARKING/SECONDARY BRAKE CONTROL VALVE 505C PISTON CYLINDER
4284 PARKING BRAKE CONTROL 5063 IMPLEMENT CONTROL
4291 BRAKE HYDRAULIC RESERVOIR 5068 HYDRAULIC OIL FILTER
5069 MAIN SYSTEM RELIEF VALVE
4300 STEERING SYSTEM 506P IMPLEMENT PRIORITY VALVE
4301 STEERING GEAR 5070 PISTON PUMP
4303 STEERING CYLINDER 5071 HYDRAULIC OIL COOLER BYPASS VALVE
4307 STEERING VALVE 5072 PILOT SYSTEM RELIEF VALVE
4309 STEERING WHEEL 5084 IMPLEMENT PUMP
430S STEERING SENSOR 5086 COMPENSATOR VALVE
4310 STEERING COLUMN 5093 HYDRAULIC FILTER BYPASS VALVE
4312 STEERING METERING PUMP 5095 HYDRAULIC OIL
4313 STEERING AXLE 509T HYDRAULIC OIL TEMPERATURE SENSOR
4314 KINGPIN
4318 TIE ROD 5100 LIFT, TILT, TIP & OTHER CONTROLS
4321 STEERING KNUCKLE 5102 LIFT/HOIST CYLINDER
4322 STEERING RELIEF VALVE 5103 LIFT CYLINDER TRUNNION
4329 TIE ROD END 5104 TILT CYLINDER
4338 ADJUSTABLE STEERING COLUMN 5106 TIP CYLINDER
4349 STEERING SELECTOR & PRESSURE CONTROL 5116 ATTACHMENT CYLINDER
VALVE
5130 LOCK VALVE
5141 HITCH LIFT CYLINDER
4350 HYDROSTATIC DRIVE
5144 FRAME LEVEL VALVE
4351 HYDRAULIC PROPEL/DRIVE MOTOR
5486 EXTENSION CYLINDER
4352 DRIVE CONTROL VALVE
4267 HYDROSTATIC DRIVE PARKING BRAKE
4354 BRAKE RELEASE PUMP
4355 HYDROSTATIC DRIVE GEAR REDUCER
4356 BRAKE & SHIFT VALVE
ix
5700 IMPLEMENT ELECTRONIC CONTROLS 7165 CAB/CANOPY SCREEN
5701 IMPLEMENT ELECTRONIC CONTROL MODULE 7170 RADIATOR GRILLE
(PREPROGRAMMED)
7177 ROPS ROLL BAR
5702 IMPLEMENT HYDRAULIC ELECTRONIC CONTROL
7192 WHEEL CHOCK
5705 JOYSTICK
5734 HYDRAULIC SYSTEM WIRING HARNESS
7200 SUSPENSION
5735 FRAME LEVEL CONTROL
7221 OUTRIGGER
5800 OTHER CONTROLS

7250 BODY
5804 SIDESHIFT CYLINDER
7251 HOOD
5811 LOAD CONTROL VALVE
7252 FENDER
5816 COMPENSATING CYLINDER
7253 PLATFORM/DECK
5823 FORK LEVEL CYLINDER
7257 BATTERY BOX/SUPPORT
7261 PLATFORM SOUND SUPPRESSION
6400 MATERIAL HANDLING ATTACHMENTS
7262 FIREWALL
6402 STANDARD CARRIAGE
7263 ENGINE ENCLOSURE
6404 LIFT CHAIN
7264 ROPS MOUNT REAR SUPPORT
6405 LIFT FORK
7265 FLOORPLATE
6408 ROTATING CARRIAGE
7266 ROPS MOUNT
6409 WIDE CARRIAGE
7267 BODY PANEL
6416 BALE CLAMP
726A ACCESS PANEL
6425 SIDESHIFT CARRIAGE
726M FLOORMAT
6459 LIFTING HOOK
7272 RADIATOR ENCLOSURE/SHROUD
6460 TELESCOPING BOOM
7273 COMPARTMENT DOOR
6461 MAN BASKET
7276 MACHINE ENCLOSURE
7050 FRAME
7300 OPERATOR STATION
7051 MAIN FRAME
7301 CAB
7056 COUNTERWEIGHT
7302 CANOPY
7059 FUEL TANK, SEAT & FRAME
7304 CAB HEATER
7078 FRAME LEVEL CYLINDER
7305 WINDSHIELD WIPER
7306 WINDSHIELD WASHER
7100 HITCH
7307 SEAT/ARM CUSHION
7105 FIXED DRAWBAR
7308 CAB DOOR
7116 HITCH/TOW PIN
7309 HEATER & AIR CONDITIONER
7310 WINDOW GLASS
7150 GUARD
7312 SEAT ASSEMBLY
7151 CRANKCASE GUARD
7314 DASH
7154 ENGINE GUARD
7316 CAB AIR FAN
7155 RADIATOR GUARD
7319 MIRROR
7159 OVERHEAD GUARD
x
731S SEAT AIR COMPRESSOR 7481 FUEL LEVEL GAUGE
7320 AIR CONDITIONER 7483 LOW FUEL LEVEL INDICATOR
7321 SEAT FRAME 7485 ENGINE LOW OIL PRESSURE INDICATOR
7322 AIR CONDITIONER RECEIVER/DRYER 7486 PARKING BRAKE INDICATOR LIGHT
7323 ROPS/FOPS CANOPY 7488 HYDRAULIC OIL TEMPERATURE GAUGE
7324 SUSPENSION SEAT 7490 ELECTRONIC MONITORING SYSTEM/PANEL
7325 ROPS/FOPS CAB 7493 GROUND SPEED SENSOR
7327 SEAT BELT 7496 ALTERNATOR INDICATOR
7329 CAB LINER/SOUND SUPPRESSION
7330 CANOPY SOUND SUPPRESSION 7500 MAINTENANCE
7332 ELECTRIC SWITCH (MANUAL) 7501 FIRST SERVICE INTERVAL
7338 RADIO 7502 SECOND SERVICCE INTERVAL
7340 WINDSHIELD 7503 THIRD SERVICE INTERVAL
7342 CAB AIR FILTER 7504 FOURTH SERVICE INTERVAL
7507 LIFT ARM SUPPORT
7400 PROTECTION DEVICES, ALARMS & INDICATORS 751B BATTERY CHARGER
7402 WARNING HORN 7524 250 SERVICE HOUR MAINTENANCE
7405 INSTRUCTION/WARNING PLATE/FILM 7525 500 SERVICE HOUR MAINTENANCE
7406 BACK-UP ALARM 7526 1000 SERVICE HOUR MAINTENANCE
7407 ACTION ALARM 7527 2000 SERVICE HOUR MAINTENANCE
7420 LOW COOLANT TEMPERATURE ALARM 7534 750 SERVICE HOUR MAINTENANCE
7421 LOW ENGINE OIL PRESSURE SHUTOFF 7542 SOS
7431 WARNING/INDICATOR LIGHT
7550 COMMON SUBJECTS
7450 GAUGES & INDICATORS 7551 BEARINGS
7451 INSTRUMENT PANEL/CONTROL PANEL 7552 GEARS
7452 AIR FILTER INDICATOR 7553 FASTENERS, CONNECTORS & HARDWARE
7453 ENGINE COOLANT TEMPERATURE GAUGE 7554 HOSES & LINES
7455 ENGINE OIL PRESSURE GAUGE 7555 SEALS & GASKETS
7459 TRANSMISSION GEAR/SHIFT INDICATOR 7556 WIRE
7462 TACHOMETER 7557 INFORMATION/IDENTIFICATION PLATES &
TRANSFERS
7463 SPEEDOMETER
7558 WEAR SLEEVES
7464 ODOMETER
7559 PAINTED SURFACES
7467 AMMETER
755R RETAINER SYSTEM
7470 COOLANT LEVEL GAUGE
7560 COMPARTMENT FLUID LEVEL
7475 OIL FILTER INDICATOR
7561 DUO-CONE SEAL
7477 TRANSMISSION/TORQUE CONVERTER
TEMPERATURE GAUGE 7562 HYDRAULIC CYLINDERS
7478 SERVICE METER 7569 TROUBLESHOOTING PROCEDURE
7479 SIGHT GAUGE 756P MAINTENANCE PARTS
7480 ELECTRIC HOUR METER 7570 PRODUCT UPDATE PROGRAM
xi
7571 SOS ENGINE PRODUCT INFORMATION 7771 SOS "URGENT" REPORTS
7573 SOS TRANSMISSION PRODUCT INFORMATION 7851 FUEL FILTER INDICATOR
7574 SOS DRIVE TRAIN PRODUCT INFORMATION 7856 STABILITY INDICATOR
7575 SOS HYDRAULIC PRODUCT INFORMATION 7858 ANGLE INDICATOR
7576 SOS OTHER PRODUCT INFORMATION 7859 ENGINE OIL TEMPERATURE GAUGE
7577 SOS FLUID INFORMATION 7942 PERSONALITY MODULE - UPDATE ELECTRONIC
COMPONENTS
7578 SOS FILTER INFORMATION
7950 MISCELLANEOUS
7579 FLUID
79M4 OTHER ADJUSTMENTS
7581 PAINTING & LUBRICATION
7588 PRE-DELIVERY INSPECTION
7589 PRE-DELIVERY WARRANTY
7590 DELIVERY
7591 FIRST REVISIT
7592 SECOND REVISIT
7593 USER ACCEPTANCE/FIELD FOLLOW
7594 CONTRACT FIELD FOLLOW RECORDS
7595 GENERAL OVERHAUL (NO FAILURE)
7600 MACHINE ELECTRONIC CONTROLS & DATA

MANAGEMENT SYSTEMS
7606 PRODUCT LINK SYSTEM
7610 PROGRAMMABLE CONTROL
7620 SOFTWARE
7630 INTERLOCK ELECTRONIC CONTROL MODULE
7631 MACHINE SECURITY SYSTEM
7700 SERVICE CLAIM CATEGORIES
7714 ROLL OVER PROTECTION STRUCTURE
DECERTIFIED
7715 ROLL OVER PROTECTION STRUCTURE
RECERTIFIED
7729 HEUI ACTUATION (OIL)
7730 REPAIR PROCEDURE (RP) PROGRAM
7750 DEFECTIVE PARTS STOCK
7751 PRODUCT IMPROVEMENT PROGRAM (PIP)
7752 PARTS STOCK CLAIM
7754 REMANUFACTURED COMPONENT
7755 PRODUCT SUPPORT PROGRAM (PSP)
7756 SERVICE ENGINEERING REQUESTED WORK
7760 INFORMATION RECORD ONLY
7762 DELIVERY DATE/SERVICE FEE
7770 SOS GENERAL INFORMATION
xii
SECTION 1
FRAME & ATTACHING PARTS
31200723 TL642C, TL943C

Figure 1-1 Frame & Attaching Parts
1-2 TL642C, TL943C 31200723

Figure 1-1 Frame & Attaching Parts

Item Part Number Qty. Description Rev.
417-2860 Ref ENGINE POD INSTALLATION, (TL642C S/N THG00150 & After), H
(not available to order, see items 1 thru 36 for service)
417-2865 Ref ENGINE POD INSTALLATION, (TL642C S/N THL00150 & After), E
418-0763 Ref ENGINE POD INSTALLATION, (TL943C S/N THH00150 & After), G
418-0764 Ref ENGINE POD INSTALLATION, (TL943C S/N SXH00150 & After), F
1 304-3781 4 HEX HD CAPSCREW, 5/8-11X2-1/4
2 7 SCREW, 3/8-16X3/4
4 298-7393 4 WASHER, 5/8
15 389-3446 1 BOTTOM COVER PLATE
18 389-3475 1 SEAL, FOAM GASKET
20 389-3536 1 COOLER ACCESS COVER PLATE
25 423-5532 1 HOSE GUIDE BRACKET
28 389-3445 1 POD WELDMENT SUPPORT
31 4 SCREW, 3/8-16X1-1/4
4 SCREW, 3/8-16X1, (TL943C S/N SXH00150 & After)
32 398-2017 1 HOSE GUIDE BRACKET
33 309-6403 4 HEX HD CAPSCREW, 3/8-16X5
34 418-0761 4 SPACER TUBE
35 418-0762 2 HOSE GUIDE PLATE
36 437-7652 2 HOSE, 3/4
101 NSS 1 FRAME WELDMENT
223 442-1521 4 HEX HD CAPSCREW, 1-8X9-1/2, GR8, (torque to 860 lb-ft/1170 Nm)
224 298-7875 4 WASHER
251 389-3579 1 COUNTERWEIGHT, (if equipped)
389-3581 1 COUNTERWEIGHT WITH PINTLE HITCH ASSY, (if equipped), B
(includes items 303 & 304)
303 Ref PINTLE HOOK, (not shown), (see Figure 1-4 for details)
304 389-3580 1 COUNTERWEIGHT
401 Ref HYDRAULIC TANK, (see Figure 9-14 for details)
402 Ref CAB WELDMENT, (see Figure 6-1 for details)
31200723 TL642C, TL943C 1-3

Figure 1-2 Covers
WITH OUTRIGGERS
20
2
12
13
20
16
12
2 2
13 13
12
16
12
13
3
2
13
12
17
25
TL642C
27
28
29
TL943C PAL7420
1-4 TL642C, TL943C 31200723

Figure 1-2 Covers (Continued)
31200723 TL642C, TL943C 1-5

Figure 1-2 Covers

418-0918 Ref HOOD INSTALLATION, (with outriggers), (TL642C), (not available to order, G
see items 1 thru 26 for service)
418-0917 Ref HOOD INSTALLATION, (without outriggers), (TL642C), (not available to order, F
418-0916 Ref HOOD INSTALLATION, (with outriggers), (TL943C), (not available to order, H
418-0915 Ref HOOD INSTALLATION, (without outriggers), (TL943C), (not available to order, G
1 297-7010 10 HEX HD CAPSCREW, 1/4-20X5/8, (TL642C)
297-7010 5 HEX HD CAPSCREW, 1/4-20X0.75, GR5, (TL943C)
2 297-7032 10 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (TL642C)
297-7032 9 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5, (TL943C)
3 8T-7008 3 HEX HD CAPSCREW, 3/8-16X3, (TL642C)
4 2 SCREW, 1/4-20X1
5 298-1359 6 SCREW, 3/8-16X1
6 5 SCREW, 3/8-16X3/4
7 6 SCREW, 3/8-16X1
8 298-0549 2 HEX LOCKNUT, 1/4-20
9 298-0565 2 PLUG
10 399-5811 2 GAS SPRING
11 298-7372 12 WASHER, 1/4
12 298-7374 15 WASHER, 3/8, (TL642C)
298-7374 11 WASHER, 3/8, (TL943C)
13 298-7380 13 LOCKWASHER, 3/8, (TL642C)
298-7380 9 LOCKWASHER, 3/8, (TL943C)
14 309-2991 1 MIRROR ASSY
15 298-8049 2 HEX NUT, 3/8-16
16 298-1609 10 TINNERMAN NUT, (TL642C)
298-1609 9 TINNERMAN NUT, (TL943C)
17 298-8140 1 MAIN VALVE COVER, (TL642C)
298-8268 1 MAIN VALVE COVER, (TL943C)
18 389-3454 1 LATCH MOUNT BRACKET
19 389-3455 1 LATCH CATCH BRACKET
20 398-1984 1 FRONT COVER, (with outriggers)
398-1985 1 FRONT COVER, (without outriggers)
21 418-0914 1 HINGE MOUNT SUPPORT
22 389-3560 1 HINGE COVER
23 389-3562 1 HOOD COVER ASSY, (includes items 101 thru 111) G
24 438-1563 1 MIRROR BRACKET
25 398-1995 1 VALVE COVER PANEL, (TL642C)
398-1994 1 VALVE COVER PANEL, (TL943C)
26 298-7364 2 WASHER, 5/16
27 297-7017 3 HEX HD CAPSCREW, 5/16-18X1, (TL943C)
28 298-7373 3 WASHER, 5/16, (TL943C)
29 298-8048 3 HEX NUT, 5/16-18, (TL943C)
30 299-0369 5 in TRIM-LOK, (not shown), (TL943C)
31 297-7011 5 HEX HD CAPSCREW, 1/4-20X0.75, GR5, (TL943C)
101 303-4779 4 HEX LOCKNUT, M6X1
103 4Y-4667 4 WASHER, 6mm
1-6 TL642C, TL943C 31200723

Figure 1-2 Covers (Continued)

104 303-4836 1 COMPRESSION LATCH
107 389-3561 1 ENGINE COVER HINGE
108 389-3578 1 ENGINE COVER
110 418-0833 5 NYLON INSERT LOCKNUT
111 298-7374 5 WASHER, 3/8
201 422-1417 1 INSULATE, FOIL AND FIBER, (not shown),
(TL642C S/N THL00150 & After, TL943C S/N SXH00150 & After)
202 389-3649 1 INSULATE, FOIL AND FIBER, (not shown),
(TL642C S/N THL00150 & After, TL943C S/N SXH00150 & After)
31200723 TL642C, TL943C 1-7

TL642C Before S/N THG00286
TL642C Before S/N THL00171
TL943C Before S/N THH00318
TL943C Before S/N SXH00170
Figure 1-3 Outrigger Installation, (if equipped)
7
7 5
13 3
101
105
10
1
PAL6230
1-8 TL642C, TL943C 31200723

TL642C Before S/N THG00286
TL642C Before S/N THL00171
TL943C Before S/N THH00318
TL943C Before S/N SXH00170

389-3570 Ref OUTRIGGER INSTALLATION, (not available to order, see items 1 thru 13 for D
service)
1 299-0278 2 OUTRIGGER SHOE
2 299-0277 2 ARM WELDMENT
3 299-1323 2 OUTRIGGER CYLINDER ASSY, (includes items 101 & 105) B
5 298-8430 2 ARM PIN
7 298-1612 2 GREASE FITTING
8 298-6849 2 KEEPER
10 297-7039 4 HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 75 lb-ft/102 Nm)
13 298-7382 4 LOCKWASHER, 1/2
101 Ref OUTRIGGER CYLINDER & ATTACHING HARDWARE,
(see Figure 9-6 for details)
105 Ref STRAIGHT FITTING,, (see Figure 8-12 for details)
31200723 TL642C, TL943C 1-9

TL642C S/N THG00286 & After
TL642C S/N THL00171 & After
TL943C S/N THH00318 & After
TL943C S/N SXH00170 & After
1-10 TL642C, TL943C 31200723


Ref OUTRIGGER INSTALLATION, (not available to order, see items 1 thru 13 for A
service)
1 297-7036 2 HEX HD CAPSCREW, 3/8-16X4-1/4, GR5
2 297-7039 4 HEX HD CAPSCREW, 1/2-13X1, GR5
3 298-0541 4 HEX LOCKNUT, 3/8-16
4 298-0574 2 SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8
5 298-7382 4 LOCKWASHER, 1/2
6 298-1612 4 LUBE FITTING, STRAIGHT, 1/8
7 298-6849 2 KEEPER
8 299-1323 2 OUTRIGGER CYLINDER ASSY, (includes items 101 & 105) B
9 2 PAD WELD STABILIZER
10 2 OUTRIGGER ARM WELDMENT
11 298-8429 2 OUTRIGGER CYLINDER PIN
12 298-8430 2 ARM PIN
13 298-8431 2 SHOE PIN
101 Ref OUTRIGGER CYLINDER & ATTACHING HARDWARE,
105 Ref STRAIGHT FITTING, (see Figure 8-12 for details)
31200723 TL642C, TL943C 1-11

Figure 1-4 Pintle Hook
303
304
302
301
305
PAP26810
1-12 TL642C, TL943C 31200723

Figure 1-4 Pintle Hook

301 298-7922 4 HEX HD CAPSCREW, 1/2-13X1-3/4, GR8, (torque to 105 lb-ft/145 Nm)
302 303-4799 4 LOCKWASHER, 1/2
303 299-0361 1 PINTLE HOOK
304 Ref COUNTERWEIGHT, (see Figure 1-1 for details)
305 AR LOCTITE® 242TM
31200723 TL642C, TL943C 1-13

This Page Intentionally Left Blank
1-14 TL642C, TL943C 31200723

SECTION 2
BOOM
31200723 TL642C, TL943C

BOOM
Figure 2-1 Boom Installation
2-2 TL642C, TL943C 31200723

BOOM
Figure 2-1 Boom Installation

374-7339 Ref BOOM INSTALLATION, (TL642C), (not available to order, see items F
1 thru 15 for service)
364-5692 Ref BOOM INSTALLATION, (TL943C), (not available to order, see items C
1 Ref LIFT CYLINDER & HARDWARE, (see Figure 9-1 for details)
7 Ref COMPENSATION CYLINDER & HARDWARE, (see Figure 9-4 for details)
13 298-7027 1 PIN, (TL642C)
298-8259 1 PIN, (TL943C)
14 304-3781 1 HEX HD CAPSCREW, 5/8-11X6, GR8, (TL642C)
298-8028 1 SOCKET HD CAPSCREW, 3/4-10X6-1/2, (TL943C)
15 298-8070 1 LOCKNUT, 5/8-11, (TL642C)
298-1577 1 LOCKNUT, 3/4-10, GR8, (TL943C)
115 298-1597 4 STRAIGHT FITTING
116 298-7300 4 HOSE ASSY
Ref BOOM COVER INSTALLATION, (TL642C), (not available to order, see items A
Ref BOOM COVER INSTALLATION, (TL943C), (not available to order, see items A
202 442-0467 1 LANYARD CABLE
203 298-6833 38 in TAPE, (TL642C)
298-6833 45 in TAPE, (TL943C)
204 340-4180 1 LATCH, (includes hardware)
205 398-1979 1 COVER, (TL642C)
398-1980 1 COVER, (TL943C)
312 Ref ANGLE DECAL, (see Figure 11-2 for details)
315 298-7365 1 WASHER, 3/8
316 309-6301 1 HEX LOCKNUT, 3/8-16
322 320-7882 1 SPACER
323 320-7883 1 ANGLE INDICATOR
430-5653 1 BOOM ASSY, (TL642C), (includes items 401 thru 527 & 603) G
430-5652 1 BOOM ASSY, (TL943C), (includes items 401 thru 527 & 603) F
401 Ref PUSH BEAM/EXTEND CHAIN, (see Figure 2-5 for details)
422 298-7380 2 WASHER
432 Ref THIRD BOOM SECTION, (see Figure 2-4 for details)
487 Ref SECOND BOOM SECTION, (see Figure 2-3 for details)
491 Ref TILT CYLINDER & HARDWARE, (see Figure 9-3 for details)
522 Ref FIRST BOOM SECTION, (see Figure 2-2 for details)
523 297-7029 2 HEX HD CAPSCREW, 3/8-16X3/4, GR5
524 331-3810 1 COVER, (TL642C)
331-3811 1 COVER, (TL943C)
525 298-7374 2 WASHER, 3/8
527 331-1596 2 FLANGE HD CAPSCREW, 3/8-20X1-1/4, GR5
601 Ref MANUAL QUICK COUPLER, (see Figure 2-7 for details)
602 Ref HYDRAULIC QUICK COUPLER, (see Figure 2-8 for details)
31200723 TL642C, TL943C 2-3

BOOM
Figure 2-1 Boom Installation (Continued)

603 430-5655 1 GROMMET, (TL642C), (not shown)
430-5654 1 GROMMET, (TL943C), (not shown)
711 298-7031 2 BUSHING, (TL642C)
298-8263 2 BUSHING, (TL943C)
2-4 TL642C, TL943C 31200723

BOOM
Figure 2-1 Boom Installation (Continued)

31200723 TL642C, TL943C 2-5

BOOM
Figure 2-2 First Boom Section
TL642C
513
601
517
541
543
601
517
518
528
541
542
531 601 517 525
532 520
529 522 526
524
540 438
539
537
538
504
521 504
523 544
601 545
601
546 547 PAL7470

548
601
Note: Wear Pad Shimming:

Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.Add wear pad shims & spacers as required to
shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add CAT Advanced 3Moly – NLG1 Grade 2 to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.
2-6 TL642C, TL943C 31200723

BOOM

438 300-6115 1 FIRST BOOM SECTION WELDMENT
504 298-1629 6 WASHER, 1/2
513 297-7030 AR HEX HD CAPSCREW, 3/8-16X7/8, GR5, GR5, (torque to 35 lb-ft/48 Nm)
517 298-1628 16 WASHER, 3/8
518 298-7015 1 SUPPORT PLATE
520 298-1788 AR SHIM, 0.0359
522 364-1064 2 WEAR PAD
523 297-7039 4 HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 32-37 lb-ft/43-50 Nm)
524 298-7073 4 WEAR PAD
525 298-1728 4 SPACER
526 298-1787 AR SHIM, 0.0598
528 298-8014 AR HEX HD CAPSCREW, 3/8-24X7/8, GR5, (torque to 32-37 lb-ft/43-50 Nm)
529 298-1729 2 SPACER
531 298-1726 AR SHIM, 0.0598
532 298-1727 AR SHIM, 0.0359
537 298-1737 AR SHIM, 0.0359
538 298-1736 AR SHIM, 0.0598
539 298-1732 2 SPACER
540 298-7075 2 WEAR PAD
541 298-8015 AR HEX HD CAPSCREW, 3/8-24X1, GR5, (torque to 32-37 lb-ft/43-50 Nm)
543 298-8016 AR HEX HD CAPSCREW, 3/8-24X1-1/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
546 298-1689 AR HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lb-ft/61-68 Nm)
31200723 TL642C, TL943C 2-7

BOOM
TL943C
110
201
111
6
7
201
19
109
31
113
114 55
121 201 32 56
120 122 57
27
127 65
54
18
23
24
107 19
108 19
201
20
115
201 PAL7480

2-8 TL642C, TL943C 31200723

BOOM

18 298-1839 2 SPACER
19 298-1629 10 WASHER, 1/2
23 298-1840 AR SHIM, 0.0598
24 298-1841 AR SHIM, 0.0359
27 364-1065 2 WEAR PAD
32 298-1628 8 WASHER, 3/8
54 298-7073 4 WEAR PAD
55 298-1728 4 SPACER
56 298-1787 AR SHIM, 0.0598
57 298-1788 AR SHIM, 0.0359
65 303-4809 1 FIRST BOOM SECTION WELDMENT
110 298-8004 4 HEX HD CAPSCREW, 7/16-14X1, (torque to 70 lb-ft/90 Nm)
111 298-1592 4 WASHER, 7/16
115 297-7071 AR HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 32-37 lb-ft/43-50 Nm)
120 298-1732 2 SPACER
121 298-1737 AR SHIM, 0.0359
122 298-1736 AR SHIM, 0.0598
127 364-1064 2 WEAR PAD
31200723 TL642C, TL943C 2-9

BOOM
Figure 2-3 Second Boom Section
TL642C 319
401
320 324
344 358
345 359
358 311 401
401
318 311
323
325
321
339
355
343 364
331
332 327
356
353
335
354
357
401
333
338 353
365
367
335 401
334
351 352
366
357 336
362 361
363 401
401
311
324 364
358
359
401 311
339 323
325
340
321
346
347
Note: Wear Pad Shimming: PAL7530
349
2-10 TL642C, TL943C 31200723

BOOM

311 298-1628 16 WASHER, 3/8
320 298-7367 4 WASHER, 1/2
321 298-7073 6 WEAR PAD
323 298-1788 AR SHIM, 0.0359
325 298-1787 AR SHIM, 0.0598
327 298-7075 2 WEAR PAD
331 298-1726 AR SHIM, 0.0598
332 298-1727 AR SHIM, 0.0359
333 364-1061 2 WEAR PAD
334 299-0493 2 SPACER
338 298-1735 AR SHIM
339 298-1728 6 SPACER
340 298-1730 2 SPACER
343 298-1729 2 SPACER
346 298-1789 AR SHIM, 0.0598
347 298-1790 AR SHIM, 0.0359
349 298-7074 2 WEAR PAD
351 298-1733 2 SPACER
353 298-1629 8 WASHER, 1/2
354 299-7118 AR HEX HD CAPSCREW, 1/2-20X5/8, (torque to 76-86 lb-ft/103-117 Nm)
355 364-1064 2 WEAR PAD
356 298-1732 2 SPACER
364 300-6116B 1 SECOND BOOM SECTION WELDMENT
31200723 TL642C, TL943C 2-11

BOOM
TL943C 51
201
52 4
2 31
4 123
31 32 201
201
53 32
56
57
54
55
27
124
35
125 23
126 112 24
18
52 19
3
64 5
50
201 6
201
27
19
18
23 20
24 201
3
5
6 35
62
7 63
30 201
201
32
2
4
31
201 32
55 56
57
54
60
59
Note: Wear Pad Shimming: 61
Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim. 58
PAL7490
2-12 TL642C, TL943C 31200723

BOOM

18 298-1839 4 SPACER
19 298-1629 8 WASHER, 1/2
20 297-7070 2 HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
23 298-1840 AR SHIM, 0.0598
24 298-1841 AR SHIM, 0.0359
27 364-1065 4 WEAR PAD
32 298-1628 12 WASHER, 3/8
35 342-1238B 1 SECOND BOOM SECTION WELDMENT
52 298-7367 8 WASHER, 1/2
54 298-7073 6 WEAR PAD
55 298-1728 6 SPACER
56 298-1787 AR SHIM, 0.0598
57 298-1788 AR SHIM, 0.0359
58 298-8260 2 WEAR PAD
59 298-1724 AR SHIM, 0.0598
60 298-1834 4 SPACER
61 298-1835 AR SHIM, 0.0359
64 298-8005 AR HEX HD CAPSCREW, 1/2-13X3/4, GR5
112 298-7075 2 WEAR PAD
124 298-1729 2 SPACER
125 298-1726 AR SHIM, 0.0598
126 298-1727 AR SHIM, 0.0359
31200723 TL642C, TL943C 2-13

BOOM
Figure 2-4 Third Boom Section
TL642C
225 218
219
226
209
221
210 301
215
212
232
301
234
217
229
301
211
216
228
230
301
211
227
214 220
208
213
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.Add wear pad shims & spacers as requiredPAL7540
to
2-14 TL642C, TL943C 31200723

BOOM

208 298-7076 2 WEAR PAD
210 298-1733 2 SPACER
211 298-1628 4 WASHER, 3/8
213 298-7074 2 WEAR PAD
214 298-1730 2 SPACER
217 298-8037 AR BUTTON HD CAPSCREW, 3/8-24X1, (torque to 32-37 lb-ft/43-50 Nm)
218 298-1734 AR SHIM, 0.0598
219 298-1735 AR SHIM, 0.0359
220 298-1789 AR SHIM, 0.0598
225 364-1061 2 WEAR PAD
226 298-1629 4 WASHER, 1/2
227 298-1731 2 SPACER
229 298-8038 AR BUTTON HD CAPSCREW, 3/8-24X1-1/4
234 298-8718B 1 THIRD BOOM SECTION WELDMENT
31200723 TL642C, TL943C 2-15

BOOM
TL943C
27 23
24
19
20
101
18
7
8
101
10
3
5
6
101
19
2
4
31
101
32
29
22 25
28
33
34
21
17
Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim. PAL7540
2-16 TL642C, TL943C 31200723

BOOM

8 4K-7502 AR HEX HD CAPSCREW, 1/2-20X1-3/8, GR5, (torque to 76-86 lb-ft/103-117 Nm)
10 342-1240B 1 THIRD BOOM SECTION WELDMENT
17 364-1066 2 WEAR PAD
18 298-1839 2 SPACER
19 298-1629 8 WASHER, 1/2
21 298-7074 2 WEAR PAD
22 298-1730 2 SPACER
23 298-1840 AR SHIM, 0.0598
24 298-1841 AR SHIM, 0.0359
25 298-1790 AR SHIM, 0.0359
27 364-1065 2 WEAR PAD
28 298-1789 AR SHIM, 0.0598
29 298-1836 2 SPACER
32 298-1628 4 WASHER, 3/8
33 298-1837 AR SHIM, 0.0598
34 298-1838 AR SHIM, 0.0359
31200723 TL642C, TL943C 2-17

BOOM
Figure 2-5 Push Beam/Extend Chain
2-18 TL642C, TL943C 31200723

BOOM
Figure 2-5 Push Beam/Extend Chain (Continued)
TL642C TL943C
31200723 TL642C, TL943C 2-19

BOOM
Figure 2-5 Push Beam/Extend Chain

300-6073 Ref PUSH BEAM/EXTEND CHAIN INSTALLATION, (TL642C), (not available to C
order, see items 1 thru 22 for service)
305-3765 Ref PUSH BEAM/EXTEND CHAIN INSTALLATION, (TL943C), (not available to C
1 Ref LOCTITE® 242TM, (see Figure 9-2 for details)
2 AR LOCTITE® 545TM, (TL642C)
3 304-3165 Ref EXTEND CHAIN INSTALLATION, (TL642C), (not available to order, see items C
304-3167 Ref EXTEND CHAIN INSTALLATION, (TL943C), (not available to order, see items C
4 305-3763 Ref CHAIN CLEVIS INSTALLATION, (TL642C), (not available to order, see items C
305-3764 Ref CHAIN CLEVIS INSTALLATION, (TL943C), (not available to order, see items C
6 298-7382 2 LOCKWASHER, 1/2
7 AR CAT THREAD LUBRICANT
8 AR CAT ADVANCED 3MOLY - NLGI GRADE 2
9 Ref HEX NUT, 3/8-12, (see Figure 9-2 for details)
10 298-7312 2 SNAP RING, (TL642C)
298-7313 2 SNAP RING, (TL943C)
12 298-1650 1 SHIM
13 298-1651 1 SHIM
14 298-6920 1 KEEPER PLATE
15 Ref WASHER TAB, (see Figure 9-2 for details)
16 Ref EXTEND/RETRACT CYLINDER & HARDWARE, (see Figure 9-2 for details)
17 298-7022 1 PIN, (TL642C)
298-8253 1 PIN, (TL943C)
18 298-7028 1 EXTEND CHAIN ROLLER ASSY, (TL642C), (includes items 301 thru 303) B
298-8620 1 EXTEND CHAIN ROLLER ASSY, (TL943C), (includes items 301 thru 303) B
19 Ref WASHER, (see Figure 9-2 for details)
20 298-8257 156 in TAPE, (TL642C)
298-8257 160 in TAPE, (TL943C)
21 298-8767 1 WELDMENT, (TL642C)
299-0535 1 WELDMENT, (TL943C)
22 298-7106 1 PIN, (TL642C)
298-8278 1 PIN, (TL943C)
101 298-8583 1 CHAIN, BL866, (TL642C)
298-8622 1 CHAIN, BL1066, (TL943C)
102 303-4935 1 CLEVIS, (TL642C)
303-4938 1 CLEVIS, (TL943C)
103 298-7107 1 PIN, (TL642C)
298-8278 1 PIN, (TL943C)
104 298-7312 2 SNAP RING, (TL642C)
298-7313 2 SNAP RING, (TL943C)
201 304-3792 1 CLEVIS, (TL642C)
304-3791 1 CLEVIS, (TL943C)
2-20 TL642C, TL943C 31200723

BOOM
Figure 2-5 Push Beam/Extend Chain (Continued)

202 298-8765 1 PIN, (TL642C)
298-8804 1 PIN, (TL943C)
203 304-3821 1 ROD, (TL642C)
298-8807 1 ROD, (TL943C)
301 1 ROLLER, (TL642C)
305-2117 1 ROLLER, (TL943C)
302 303-5000 1 BUSHING, (TL642C)
344-7170 1 BUSHING, (TL943C)
303 298-7032 2 SEAL
328 298-6862 2 PUSH BEAM PIN
420 298-7365 8 WASHER
297-7032 2 HEX HD CAPSCREW, 3/8-24X3, GR5, (TL943C)
424 299-0401 1 BRACKET, (TL642C)
298-8233 1 BRACKET, (TL943C)
425 298-7016 1 GUIDE BAR, (TL642C)
298-8232 1 GUIDE BAR, (TL943C)
426 298-8579 1 WEAR PAD, (TL642C)
348-1638 1 WEAR PAD, (TL943C)
501 298-8578 1 WELDMENT, (TL642C)
298-8619 1 WELDMENT, (TL943C)
298-8010 8 HEX HD CAPSCREW, 3/4-10X2, GR5, (TL943C)
503 298-7368 8 WASHER, 5/8, (TL642C)
298-1593 8 WASHER, 3/4, (TL943C)
512 298-1754 2 HEX NUT, (TL642C)
514 298-1786 8 WASHER, 7/8, (TL642C)
298-1843 6 WASHER, (TL943C)
732 298-1628 2 WASHER, 3/8, (TL943C)
806 298-8055 1 HEX NUT, 1/4-7, GR8, (TL943C)
817 298-8058 1 HEX NUT, 1/4-7, GR8, (TL943C)
902 298-7063 1 ANCHOR PIN, (TL642C)
298-8621 1 ANCHOR PIN, (TL943C)
903 297-7029 1 HEX HD CAPSCREW, 3/8-16X3/4, GR5, (TL642C)
297-7030 1 HEX HD CAPSCREW, 3/8-16X7/8, GR5, (TL943C)
924 298-7380 1 WASHER, 3/8
31200723 TL642C, TL943C 2-21

BOOM
Figure 2-6 Retract Chain
36
101 103
48
201
47
102
46 47
302
101
204 48
204
203
205
301
84
70
93
PAL8520
83
82 85
2-22 TL642C, TL943C 31200723

BOOM
Figure 2-6 Retract Chain

36 298-7069 1 ROLLER ASSY, (TL642C), (includes items 101 thru 103) B
298-8809 1 ROLLER ASSY, (TL943C), (includes items 101 thru 103) B
46 298-7108 1 PIN, (TL642C)
298-8279 1 PIN, (TL943C)
47 298-7318 2 RETAINING RING, (TL642C)
298-7312 2 RETAINING RING, (TL943C)
48 300-6071 Ref CHAIN INSTALLATION, (TL642C), (not available to order, see items 201 thru C
205 for service)
304-2563 Ref CHAIN INSTALLATION, (TL943C), (not available to order, see items 201 thru C
205 for service)
70 298-1781 8 WASHER, 5/8, (TL642C
298-1842 14 WASHER, 3/4, (TL943C)
82 298-8059 1 HEX NUT, 5/8-18, GR5, (TL642C)
298-8060 1 HEX NUT, 3/8-16, GR5, (TL943C)
83 298-8063 1 HEX NUT, 5/8-18, GR5, (TL642C)
298-8064 1 HEX NUT, 3/8-16, GR5, (TL943C)
84 298-6922 1 ANCHOR PLATE, (TL642C)
298-8234 1 ANCHOR PLATE, (TL943C)
298-8009 4 HEX HD CAPSCREW, 5/8-11X1-1/2, GR5, (TL943C)
93 298-7367 4 WASHER, 1/2, (TL642C)
298-1630 4 WASHER, 5/8, (TL943C)
101 2 SEAL, (TL642C)
298-8576 2 SEAL, (TL943C)
102 303-5001 1 BUSHING, (TL642C)
298-8251 1 BUSHING, (TL943C)
103 1 ROLLER, (TL642C)
298-8808 1 ROLLER, (TL943C)
201 299-0853 1 CHAIN, (TL642C)
298-8623 1 CHAIN, (TL943C)
202 303-4929 1 CLEVIS, (TL642C)
303-4932 1 CLEVIS, (TL943C)
203 298-7108 1 PIN, (TL642C)
298-8279 1 PIN, (TL943C)
204 298-7318 2 SNAP RING, (TL642C)
298-7312 2 SNAP RING, (TL943C)
205 AR ANTI-SEIZE LUBE
302 Ref EXTEND CHAIN, (see Figure 2-5 for details)
31200723 TL642C, TL943C 2-23

BOOM
Figure 2-7 Manual Quick Coupler
102
6
101
7
9
8
5
1
3
10
8 7
13
11 9
14
12
14 3
PAL1252
2-24 TL642C, TL943C 31200723

BOOM
Figure 2-7 Manual Quick Coupler

304-3176 Ref MANUAL QUICK COUPLER INSTALLATION, D
1 365-9208 1 QUICK COUPLER
2 298-8734 1 PIN
3 298-8724 1 PIN
4 299-0305 1 PIN
5 298-7057 1 PIN
8 418-0027 2 WASHER, 1/2
9 AR LOCTITE® 242™
10 300-6103 1 DUST CAP
11 300-6078 1 FEMALE QUICK DISCONNECT COUPLING
12 300-6084 1 DUST PLUG
13 300-6079 1 MALE QUICK DISCONNECT COUPLING
14 300-6095 2 FITTING, (includes o-ring)
102 Ref TILT CYLINDER, (see Figure 9-3 for details)
31200723 TL642C, TL943C 2-25

BOOM
Figure 2-8 Hydraulic Quick Coupler
2-26 TL642C, TL943C 31200723

BOOM
Figure 2-8 Hydraulic Quick Coupler

365-9209 Ref HYDRAULIC QUICK COUPLER INSTALLATION, (not available to order, see B
items 1 thru 22 for service)
1 365-9208 1 QUICK COUPLER
2 298-8734 1 PIN
4 365-9207 1 CYLINDER COVER
5 298-7356 2 ADAPTER, (includes o-ring)
6 308-0608 2 DOWEL PIN
7 298-0407 2 PIN
9 298-1358 4 SERRATED HEX HD SCREW, 3/8-16X3/4
10 298-7057 1 PIN
12 418-0027 2 WASHER, 1/2
14 299-1349 1 QUICK COUPLER VALVE ASSEMBLY, (includes items 101 thru 111) G
17 298-7437 1 CLAMP SET
18 299-6644 1 COVER PLATE
19 365-9211 2 HOSE ASSEMBLY
21 299-6624 AR FLEX TRIM SHIELD
22 Ref QUICK COUPLER CYLINDER ASSY, (see Figure 9-7 for details)
101 226-6494 1 QUICK COUPLER VALVE
102 298-0471 2 CONNECTOR
103 298-0466 2 CONNECTOR
104 298-0414 2 SWIVEL ADAPTER
105 298-0416 2 STRAIGHT THREAD REDUCER/EXPANDER
106 300-6095 2 ADAPTER, 90 DEGREES
107 300-6078 1 FEMALE QUICK DISCONNECT COUPLING
108 300-6079 1 MALE QUICK DISCONNECT COUPLING
109 300-6103 1 DUST CAP
110 300-6084 1 DUST PLUG
31200723 TL642C, TL943C 2-27

BOOM
2-28 TL642C, TL943C 31200723

SECTION 3
ATTACHMENTS
31200723 TL642C, TL943C

ATTACHMENTS
Figure 3-1 Tilt Carriage
1 3
4
5
1 3
4 5
2
PAL0730
3-2 TL642C, TL943C 31200723

ATTACHMENTS
Figure 3-1 Tilt Carriage

301-9757 1 50 IN (1270 mm) TILT CARRIAGE, (includes items 1 thru 6) B
301-9758 1 72 IN (1828 mm) TILT CARRIAGE, (includes items 1 thru 6) A
2 303-4782 2 LOCKNUT, 5/8-11
3 303-4957 1 50 IN FORK PIN
303-4958 1 72 IN FORK PIN
4 303-4988 2 COLLAR
5 NSS 1 TILT CARRIAGE WELDMENT
6 NSS 1 S/N PLATE
31200723 TL642C, TL943C 3-3

ATTACHMENTS
Figure 3-2 Side Tilt Carriage
22
15
18
24
5
11
14
2
3
7
8
23
21
19
20 12
13
3 1
9
10
16
17
25 FRONT VIEW
22 26 OF CARRIAGE
27
28
29
6
15 4
18
24
2
11
5
14
3
7
8
23
21
19
20 PAL3221
3-4 TL642C, TL943C 31200723

ATTACHMENTS
Figure 3-2 Side Tilt Carriage

309-4315 1 50 IN (1270 mm) SIDE TILT CARRIAGE, (includes all items) J
309-4316 1 72 IN (1828 mm) SIDE TILT CARRIAGE, (includes all items) J
4 NSS 1 CARRIAGE WELDMENT
5 303-4782 2 NYLON COLLAR LOCKNUT, 5/8-11
6 303-4957 1 50 IN (1270 mm) FORK PIN
303-4958 1 72 IN (1828 mm) FORK PIN
7 309-4322 2 CYLINDER PIN
8 309-4323 2 KEEPER, 1/2
9 298-7392 1 FLAT WASHER, 1/2
10 298-1612 1 GREASE FITTING, STRAIGHT, 1/8
11 303-4988 2 COLLAR
12 309-4311 2 WEAR PAD
13 309-4312 AR SHIM
14 NSS 1 CARRIAGE PIVOT BASE
15 309-4317 1 HYDRAULIC CYLINDER
16 309-4318 1 BEARING
17 339-4396 1 PIN
18 298-7358 2 CONNECTOR, (includes o-ring)
19 313-3349 2 HOSE ASSY
20 300-6078 1 FEMALE QUICK DISCONNECT
21 300-6079 1 MALE QUICK DISCONNECT
22 NSS 1 S/N PLATE
23 330-8325 2 CONNECTOR
24 298-0507 2 ADAPTER, 90 DEGREES, (includes o-ring)
25 339-4397 2 BEARING SPACER SLEEVE
27 375-0099 6 FLAT HD SOCKET SCREW, 3/8-16X1-1/4
28 374-7352 1 BEARING RETAINER SHIM
29 374-7353 1 BEARING RETAINER PLATE
31200723 TL642C, TL943C 3-5

ATTACHMENTS
Figure 3-3 48 Inch Side Shift Carriage
3-6 TL642C, TL943C 31200723

ATTACHMENTS
Figure 3-3 48 Inch Side Shift Carriage

314-8479 1 48 IN (1219 mm) SIDE SHIFT CARRIAGE, (includes all items) C
1 362-2110 1 MALE QUICK COUPLER
2 362-2109 1 FEMALE QUICK COUPLER
3 362-2111 2 CONNECTOR
4 362-2119 2 HOSE ASSY
5 362-2104 2 BULKHEAD STRAIGHT CONNECTOR
6 362-2118 1 HOSE ASSY
7 362-2117 1 HOSE ASSY
8 327-6333 2 ELBOW, 90 DEGREES
9 Ref CYLINDER, (see Figure 9-8 for details)
10 327-6287 1 PIN
11 362-2122 1 PIN
12 362-2108 2 HEX HD CAPSCREW, 0.3X1
13 362-2116 1 RIGHT PIN RETAINER
14 362-2114 1 LEFT PIN RETAINER
15 362-2100 6 HEX HD CAPSCREW, 0.5X1.5
16 362-2115 1 SIDE SHIFT PIN
17 327-6277 1 FORK PIN
18 NSS 1 S/N PLATE
19 362-2112 1 REAR FRAME
20 NSS 1 FRONT FRAME
21 327-6305 1 HOSE CLAMP
22 362-2101 1 HEX HD CAPSCREW, 0.31X1.75
23 327-6325 1 HIGH PRESSURE WARNING DECAL
24 362-2106 1 MADE IN USA DECAL
25 327-6328 2 PINCH POINT DANGER DECAL
26 362-2107 2 GREASE ZERK
27 362-2103 2 FLAT WASHER, 0.31
28 362-2102 3 LOCK WASHER, 0.31
29 327-6329 6 LOCK WASHER, 0.5
31200723 TL642C, TL943C 3-7

ATTACHMENTS
Figure 3-4 50 Inch Dual Fork Carriage
17
18
20
16 16
24 18
21
19 15
17
13 14
22 16
23 13
10
1 10
2
6
7
9 9
8 8 3
11 7
2
10 10 9
8 1
5
4
12
7
8
9
7 PAL6300
3-8 TL642C, TL943C 31200723

ATTACHMENTS
Figure 3-4 50 Inch Dual Fork Carriage

397-6838 1 50 IN (1270 mm) FORK POSITIONING CARRIAGE, (includes all items) A
1 417-9861 4 HEX HD CAPSCREW, M12X35
2 417-9862 2 PLATE
3 417-9863 2 PIN
4 417-9864 2 COTTER PIN
5 Ref 50 IN (1270 mm) FORK POSITIONING CARRIAGE CYLINDER,
6 417-9865 1 SHAFT
8 417-9867 2 HOSE ASSY
9 417-9868 2 HOSE ASSY
10 417-9869 2 HOSE ASSY
12 NSS 1 WELDMENT
16 417-9872 6 PLUG
17 417-9873 4 STRAIGHT ADAPTER
18 417-9874 2 CARTRIDGE
19 417-9875 1 CARTRIDGE
20 417-9876 1 VALVE
21 417-9877 2 CARTRIDGE
22 417-9878 1 CARTRIDGE
23 417-9879 1 CARTRIDGE
24 417-9880 3 SOCKET HD CAPSCREW, M6X75
31200723 TL642C, TL943C 3-9

ATTACHMENTS
Figure 3-5 100 Degree Swing Carriage
3-10 TL642C, TL943C 31200723

ATTACHMENTS
Figure 3-5 100 Degree Swing Carriage

318-9222 1 100 DEGREE SWING CARRIAGE, (includes all items) D
1 NSS 1 CARRIAGE FRAME
2 375-4992 1 SWING WELDMENT
3 375-4995 1 FORK PIN
4 327-6320 2 FORK PIN RETAINER
5 327-6329 4 LOCKWASHER, 1/2
6 327-6321 4 HEX HD CAPSCREW, 1/2X1-1/4
7 375-4994 1 SWING POST
8 327-6327 2 LUBE FITTING, 1/8
9 375-4998 2 BEARING
10 375-4997 2 THRUST WASHER
11 327-6326 1 CASTLE NUT, 1-1/2
12 327-6323 1 COTTER PIN
13 375-4974 5 HEX HD CAPSCREW, 3/4-16X3
14 375-4987 5 HEX LOCKNUT, 3/4-16
15 Ref SWING CARRIAGE CYLINDER & MOUNTING HARDWARE,
16 375-4996 2 SPACER
17 375-4990 4 LOCKING PIN
18 375-4983 4 FLAT WASHER, 3/8
19 327-6330 4 LOCKWASHER, 3/8
20 375-4973 4 HEX HD CAPSCREW, 3/8-24X1
21 327-6324 2 ELBOW, 90 DEGREES
22 327-6333 2 ELBOW, 90 DEGREES
23 327-6273 2 HOSE ASSY
24 375-5000 2 HOSE ASSY
25 327-6274 2 FITTING, TEE
26 375-4999 2 HOSE ASSY
27 362-2111 2 CONNECTOR
28 362-2109 1 FEMALE QUICK COUPLER
29 362-2110 1 MALE QUICK COUPLER
30 327-6325 1 HIGH PRESSURE WARNING DECAL
31 362-2106 1 MADE IN USA DECAL
32 327-6328 2 DANGER PINCH POINT DECAL
33 NSS 1 S/N PLATE
34 2 STOP BLOCK
35 4 HEX HD CAPSCREW, 3/4X2-1/4, GR8
4 LOCKWASHER, 3/4
31200723 TL642C, TL943C 3-11

ATTACHMENTS
Figure 3-6 Forks & Attaching Parts
PAL3211
3-12 TL642C, TL943C 31200723

ATTACHMENTS
Figure 3-6 Forks & Attaching Parts

301-9752 6 48 IN (1219 mm) CUBING FORK, 2 IN X 2 IN (51 mm X 51 mm), 11,640 LB A
(5280 kg)
301-9755 2 48 IN (1219 mm) PALLET FORK, 2.36 IN X 4 IN (60 mm X 102 mm), 10,950 LB A
(4967 kg)
301-9753 2 48 IN (1219 mm) PALLET FORK, 2.36 IN X 5 IN (60 mm X 127 mm), 13,700 LB A
(6214 kg)
301-9754 2 60 IN (1524 mm) LUMBER FORK, 2.36 IN X 6 IN (60 mm X 152 mm), 16,300 LB A
(7394 kg)
301-9756 2 60 IN (1524 mm) LUMBER FORK, 1.75 IN X 7 IN (44 mm X 178 mm), A
10,800 LB (4899 kg)
311-2854 2 72 IN (1829 mm) DUAL TAPER FORK, 2 IN X 6 IN (51 mm X 152 mm), A
11,300 LB (5126 kg)
310-6250 1 FORK CLAMP INSTALLATION, (includes items 1 & 2) A

1 310-6251 4 FORK CLAMP
2 4 HEX HD CAPSCREW, 5/8-18X1-1/2
397-6114 2 90 IN FORK EXTENSION, (not shown), (includes items 101 & 102) A
101 PIN, (not shown)
102 HITCH PIN CLIP, (not shown)
N1 Note Ref FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY
DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S
CAPACITY.
N2 Note Ref PLEASE CONSULT THE LOCAL CATERPILLAR DEALER TO DETERMINE
THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY & APPLICATION.
31200723 TL642C, TL943C 3-13

ATTACHMENTS
Figure 3-7 Fork Mounted Platform
111
115
6 107 105
3 106
1
4
2
102 105
104
105
116
110 112
103
117
101
109
114
108
113
118
PAL6080
3-14 TL642C, TL943C 31200723

ATTACHMENTS
Figure 3-7 Fork Mounted Platform

343-9736 1 FORK MOUNTED PLATFORM, (ASME), (includes all items) C
343-9737 1 FORK MOUNTED PLATFORM, (ISO), (includes all items) C
343-9738 1 FORK MOUNTED PLATFORM, (FRENCH), (includes items all items) C
1 338-9998 1 PLATFORM WARNING DECAL, (ASME)
328-7293 1 PLATFORM WARNING DECAL, (ISO)
328-7292 1 PLATFORM WARNING DECAL, (FRENCH)
2 1 OPERATION & SAFETY MANUAL, (ASME)
1 OPERATION & SAFETY MANUAL, (ISO, SPANISH)
1 OPERATION & SAFETY MANUAL, (ISO, PORTUGUESE)
1 OPERATION & SAFETY MANUAL, (FRENCH)
3 338-9999 1 WARNING DECAL, (ASME)
328-7290 1 WARNING DECAL, (ISO)
328-7288 1 WARNING DECAL, (FRENCH)
4 339-0000 1 CAPACITY DECAL, (ASME)
328-7291 1 CAPACITY DECAL, (ISO)
328-7289 1 CAPACITY DECAL, (FRENCH)
5 340-8976 1 FORK MOUNTED PLATFORM, (includes items 101 thru 118) J
6 NSS 1 S/N PLATE
102 304-2566 1 MANUAL STORAGE BOX
103 340-8977 2 LANYARD CABLE
104 338-9997 1 MANUAL DECAL
105 335-8059 3 LANYARD ATTACH DECAL
106 335-8065 16 FASTENER
107 335-8066 2 HINGE
108 336-2804 1 LATCH
109 298-0549 4 HEX NUT, 1/4-20
110 340-8978 2 PIN
111 335-8077 10 PLUG
112 4 RING
113 335-8080 4 RIVET
114 298-7363 8 WASHER, 1/4
115 335-8098 1 GATE WELDMENT
116 NSS 1 PLATFORM
117 340-8975 1 GATE WELDMENT
118 340-8979 2 HITCH PIN
31200723 TL642C, TL943C 3-15

ATTACHMENTS
Figure 3-8 Fork Mounted Hook
7
4
PAL3450
3-16 TL642C, TL943C 31200723

ATTACHMENTS
Figure 3-8 Fork Mounted Hook

321-0556 1 FORK MOUNTED HOOK, (includes all items) D
1 NSS 1 FORK MOUNTED HOOK WELDMENT
2 327-6335 1 HOOK
3 327-6317 2 COTTER PIN
4 327-6271 2 PIN WELDMENT
5 327-6272 1 SPRING BUSHING
6 327-6318 1 CHAIN SHACKLE
7 NSS 1 S/N PLATE
31200723 TL642C, TL943C 3-17

ATTACHMENTS
Figure 3-9 Winch Installation
1 9
8 11
9 12
11 9
11
13
20
3
17 10
19 14
21 15
5 19
27
28 24
18 29
6 19 19
2
4
7
AUXILIARY LINE
AUXILIARY LINE
"DOWN/LEFT"
"UP/RIGHT"
21 10 25 26 24
22
20 PAL0740
3-18 TL642C, TL943C 31200723

ATTACHMENTS
Figure 3-9 Winch Installation

305-3768 1 WINCH INSTALLATION, (includes all items) A
1 303-4999 1 WINCH MOUNTING PLATE
2 303-4898 1 WINCH HOOK STOWAGE
3 Ref WINCH WITH MOTOR, (see Figure 3-10 for details)
4 299-0362 1 HOOK & BALL
5 298-7055 1 CABLE
6 298-6832 1 WIRE ROPE CLIP, 7/16
7 298-1660 1 CAUTION DECAL
8 298-7918 2 HEX HD CAPSCREW, 5/8-11X2-3/4, GR8, (torque to
200-215 lb-ft/271-291 Nm)
9 298-1630 6 HARDENED WASHER
10 Ref PRESSURE REDUCER VALVE, 1360 PSI, (see Figure 9-21 for details)
11 298-8051 6 HEX NUT, 5/8-11
200-215 lb-ft/271-291 Nm)
200-215 lb-ft/271-291 Nm)
15 298-1586 2 FLAT WASHER, 5/16
19 304-2581 2 HOSE ASSY
20 304-2582 1 HOSE ASSY
21 304-2583 1 HOSE ASSY
22 298-0475 2 ELBOW, 90 DEGREES, (includes o-ring)
26 298-0497 1 SWIVEL NUT RUN TEE, 1/2 TUBE
28 298-7365 4 FLAT WASHER, 3/8
29 298-8049 4 HEX NUT, 3/8-16
31200723 TL642C, TL943C 3-19

ATTACHMENTS
Figure 3-10 Winch
3-20 TL642C, TL943C 31200723

ATTACHMENTS
Figure 3-10 Winch

298-8596 1 8 IN WINCH, (includes all items)
1 304-2302 1 GEAR CASE
2 NSS 1 LOCK SET A
3 304-3182 1 LOCK SET B
4 304-4577 1 CABLE DRUM, 8 IN
5 Use Kit K1 1 BRAKE DRUM
6 304-2304 1 GEAR CASE COVER
7 304-4578 1 CABLE DRUM SHAFT, 8 IN
8 304-2305 1 WORM SHAFT, (includes item 10)
9 NSS 1 WORM GEAR
10 NSS 1 WORM
11 304-4575 6 CABLE DRUM SHAFT KEY
12 NSS 1 LOCK SEAT A BUSHING
13 304-2307 2 BUSHING
14 304-2308 4 STUD BOLT, 1/2X1-1/2
15 304-2309 2 COLLAR
16 Use Kit K1 1 BRAKE PLATE
17 Use Kit K1 1 BRAKE HOUSING
18 Use Kit K1 1 BRAKE DRUM
19 Use Kit K1 1 ADJUSTING BOLT
20 Use Kit K1 1 ADJUSTING NUT
21 Use Kit K1 1 SPRING SEAT
22 Use Kit K1 1 ROLLER
23 Use Kit K1 2 BRAKE LINING
24 Use Kit K1 1 BRAKE PLATE A
25 Use Kit K1 2 BRAKE PLATE B
26 Use Kit K1 1 FIXING PLATE
27 NSS 1 OIL FILL PLUG
28 NSS 1 BEARING SHIM
29 303-8650 2 BEARING HUB GASKET
30 304-2320 1 GEAR CASE GASKET
31 Use Kit K1 1 O-RING
32 304-2322 2 WASHER
33 304-2323 1 BUSHING
34 Use Kit K1 2 SEAL
35 304-2324 2 WORM SHAFT KEY
36 NSS 1 WORM SHAFT KEY
37 Use Kit K1 1 SPRING
38 Use Kit K1 1 BRAKE DRUM SPRING
39 NSS 1 MOTOR MOUNT ADAPTER
40 304-3812 1 COUPLER, WINCH SHAFT
42 303-8651 2 BEARING
43 Use Kit K1 2 V.C. TYPE LOCK RING
44 304-2328 1 OIL LEVEL PLUG
45 304-2329 1 OIL DRAIN PLUG
46 NSS 1 COUPLER SPACER
47 303-8652 2 BEARING HUB
48 303-8653 2 OIL SEAL
49 Use Kit K1 8 CAPSCREW, 3/8X1-1/2
31200723 TL642C, TL943C 3-21

ATTACHMENTS
Figure 3-10 Winch (Continued)

50 Use Kit K1 8 LOCK WASHER
51 NSS 1 GREASE FITTING
52 Use Kit K1 5 NUT
53 304-3184 1 HEX HD CAPSCREW, 3/8X1
54 NSS 1 LOCK WASHER
55 NSS 1 HEX HD CAPSCREW, 3/8X1
56 Use Kit K1 1 BRAKE COVER GASKET
57 304-2334 2 OIL SEAL
58 NSS 1 LOCK SEAT GASKET
59 Ref WINCH MOTOR, (not shown), (see Figure 3-11 for details)
K1 320-4875 1 BRAKE LINING ASSY, (includes items 5, 16 thru 26, 31, 34, 37, 38, 43, 49, 50,
52 & 56)
3-22 TL642C, TL943C 31200723

ATTACHMENTS
Figure 3-10 Winch (Continued)

31200723 TL642C, TL943C 3-23

ATTACHMENTS
Figure 3-11 Winch Motor
3-24 TL642C, TL943C 31200723

ATTACHMENTS
Figure 3-11 Winch Motor

303-8656 1 8 IN WINCH MOTOR, (includes all items)
1 304-3192 1 DUST SEAL
2 Use kit K1 or K2 1 SPLIT WIRE RING
3 Use kit K1 or K2 1 METAL BACKUP SHIM
4 Use kit K1 or K2 1 HIGH PRESSURE SEAL
5 Use kit K1 or K2 1 METAL BACKUP SHIM
6 Use kit K1 or K2 1 TEFLON BACKUP SHIM
7 Use kit K1 or K2 1 SHAFT SEAL
8 304-3193 1 BODY SEAL KIT
9 Use kit K1 or K3 1 SEAL CARRIER
10 Use kit K1 or K3 1 THRUST WASHER
11 304-3194 1 THRUST BEARING
12 304-3195 1 DRIVE LINK
13 304-3196 1 MID MOUNT WEAR PLATE
14 304-3197 1 ROTOR KIT
15 304-3198 1 DRIVE LINK PIN
16 304-3199 1 END COVER
17 304-3200 1 BOLT SET
18 304-3201 1 HOUSING
19 304-3202 1 COOLING PLUG
20 304-3203 1 SHAFT, (includes item 21)
21 304-3204 1 KEY
K1 304-3190 1 SEAL KIT, (includes items 1 thru 10)

K3 304-2268 1 SEAL KIT, (includes items 9 & 10)
31200723 TL642C, TL943C 3-25

ATTACHMENTS
3-26 TL642C, TL943C 31200723

SECTION 4
ENGINE & ATTACHING PARTS
31200723 TL642C, TL943C

Figure 4-1 Engine Installation
5
HEX NUTS (QTY 3) 4
135 SUPPLIED WITH
HEX NUTS (QTY 4)
ENGINE
122
SUPPLIED 144
ENGINE
123 133
3
6
5
141
HEX NUTS (QTY 4)
SUPPLIED WITH 153
ENGINE
2
5
4
3
118
6
104
118
131
5
104
4
118 104
2
201 2
3
3 6
6
PAL7520
4-2 TL642C, TL943C 31200723

Figure 4-1 Engine Installation

Ref ENGINE INSTALLATION, (TL642C S/N THG00150 & After), (not available to A
Ref ENGINE INSTALLATION, (TL642C S/N THL00150 & After), (not available to A
437-7655 Ref ENGINE INSTALLATION, (TL943C S/N THH00150 & After), (not available to A
Ref ENGINE INSTALLATION, (TL943C S/N SXH00150 & After), (not available to A
2 437-7656 4 RUBBER MOUNT
3 437-7653 4 REBOUND WASHER
4 298-7368 4 WASHER, 5/8
6 437-7654 4 HEX LOCKNUT, 5/8-11, GR8
104 297-7096 6 HEX HD CAPSCREW, M16X45, GR8.8
118 312-3345 6 WASHER, 16mm
122 8T-4223 1 WASHER, 12mm
1 WASHER, 1/2, (TL642C S/N THL00150 & After)
123 8T-4956 1 HEX HD CAPSCREW, M12X35, (torque to 75 lb-ft/102 Nm)
1 HEX HD CAPSCREW, M12X35, (TL642C S/N THL00150 & After), (torque to
75 lb-ft/102 Nm)
131 389-3441 1 TRANSMISSION MOUNT SUPPORT
133 399-1323 1 ENGINE MOUNT BRACKET
416-1874 1 ENGINE MOUNT BRACKET, (TL642C S/N THL00150 & After)
135 389-3465 1 FAN, 23 IN
141 Ref TRANSMISSION, (see Figure 5-12 for details)
144 Ref ENGINE, (see Figure 4-2 for details)
153 421-4721 1 ENGINE MOUNT BRACKET
416-1038 1 ENGINE MOUNT BRACKET, (TL642C S/N THL00150 & After)
201 Ref ENGINE POD WELDMENT, (see Figure 1-1 for details)
31200723 TL642C, TL943C 4-3

Figure 4-2 CAT Engine
PAL8060
4-4 TL642C, TL943C 31200723


376-8095 1 PERKINS ENGINE, 3.4L, 100HP, (includes all items), (for parts information, refer F
to SIS Web)
378-2584 1 SERPENTINE BELT
386-2778 1 CRANKCASE BREATHER
379-3058 1 BREATHER FILTER ELEMENT
379-3060 1 BREATHER
130-9888 1 OIL FILLER CAP
374-0619 1 OIL FILTER
360-8960 1 FUEL FILTER ELEMENT
311-3901 1 WATER SEPARATOR ELEMENT
355-7262 1 FUEL FILTER
31200723 TL642C, TL943C 4-5

PAL8080
4-6 TL642C, TL943C 31200723


362-9388 1 CAT ENGINE, 4.4L, 100HP, (includes all items), (for parts information, refer to C
SIS Web)
7C-0351 1 DRAIN PLUG
308-7298 1 WATER SEPARATOR & FUEL FILTER
7W-2326 1 OIL FILTER
289-0600 1 FUEL FILTER, (ULTRA HIGH EFFICIENCY)
299-8229 1 FUEL FILTER ELEMENT, (ULTRA HIGH EFFICIENCY)
31200723 TL642C, TL943C 4-7

PAL8110
4-8 TL642C, TL943C 31200723


376-7984 1 PERKINS ENGINE, 3.4L, 111HP, (includes all items) G
379-3058 1 BREATHER FILTER ELEMENT
379-3060 1 BREATHER
374-0619 1 OIL FILTER
385-1420 1 WATER TEMPERATURE REGULATOR
360-8960 1 FUEL FILTER ELEMENT
311-3901 1 WATER SEPARATOR ELEMENT
31200723 TL642C, TL943C 4-9

PAL8090
4-10 TL642C, TL943C 31200723


362-9387 1 CAT ENGINE, 4.4L, 110HP, (includes all items) C
298-4546 1 VALVE COVER GASKET
7C-0351 1 DRAIN PLUG
7W-2326 1 ENGINE OIL FILTER
308-7298 1 WATER SEPARATOR &FUEL FILTER
361-9874 1 GLOW PLUG, 12V
367-1819 1 WATER TEMPERATURE REGULATOR, (includes connector)
281-8744 1 WATER REGULATOR GASKET
289-0600 1 FUEL FILTER, (ULTRA-HIGH EFFICIENCY)
299-8229 1 FUEL FILTER ELEMENT, (ULTRA-HIGH EFFICIENCY)
31200723 TL642C, TL943C 4-11

ENGINE & ATTACHING PARTS TL943C S/N THH00150 & After
Figure 4-3 Fuel Tank & Lines
4-12 TL642C, TL943C 31200723

TL943C S/N THH00150 & After ENGINE & ATTACHING PARTS

10 297-7032 3 HEX HD CAPSCREW, 3/8-16X1-1/4
15 389-3533 1 FUEL TANK ASSY, (includes items 101 thru 114) F
22 298-7380 3 WASHER, 3/8
23 298-7374 3 WASHER, 3/8
33 299-0400 1 BRACKET
102 298-7243 1 FUEL SENDER COVER
103 389-3647 1 ADAPTER, 90 DEGREE
104 437-2650 1 FUEL TANK, (includes item 201) A
105 298-7254 1 FUEL SENDER HARNESS
106 437-2649 1 ADAPTER, 90 DEGREE
108 298-1540 1 FILLER NECK TANK ADAPTER
109 1 LOCKING FUEL CAP
110 1 FUEL SENDER
111 3 ADAPTER
112 309-3996 3 WASHER, 5mm
113 2 HEX HD MACHINE SCREW, 10-32X3/8
114 4B-2043 3 SPECIAL NUT, 8-32
201 1 PLUG
323 1 2 IN CLAMP
325 331-3890 1 GEAR CLAMP
326 389-3537 1 HOSE
327 399-1345 1 FUEL SUPPLY HOSE
328 298-7980 1 CLAMP
329 330-8103 2 GEAR CLAMP
331 389-3553 1 HOSE
333 399-1346 1 FUEL RETURN HOSE
334 5 CLAMP
337 298-7367 1 WASHER, 1/2
338 389-3633 1 HOSE
407 323-7231 8 TIE-STRAP, (not shown)
501 389-3636 1 FUEL COOLER
31200723 TL642C, TL943C 4-13

ENGINE & ATTACHING PARTS TL943C S/N SXH00150 & After
4-14 TL642C, TL943C 31200723

TL943C S/N SXH00150 & After ENGINE & ATTACHING PARTS

10 297-7032 3 HEX HD CAPSCREW, 3/8-16X1-1/4
15 389-3533 1 FUEL TANK ASSY, (includes items 101 thru 114) F
22 298-7380 3 WASHER, 3/8
23 298-7374 3 WASHER, 3/8
33 299-0400 1 BRACKET
102 298-7243 1 FUEL SENDER COVER
103 389-3647 1 ADAPTER, 90 DEGREE
104 437-2650 1 FUEL TANK, (includes item 201) A
105 298-7254 1 FUEL SENDER HARNESS
106 437-2649 1 ADAPTER, 90 DEGREE
108 298-1540 1 FILLER NECK TANK ADAPTER
109 1 LOCKING FUEL CAP
110 1 FUEL SENDER
111 3 ADAPTER
112 309-3996 3 WASHER, 5mm
113 2 HEX HD MACHINE SCREW, 10-32X3/8
114 4B-2043 3 SPECIAL NUT, 8-32
201 1 PLUG
306 2 HEX HD CAPSCREW, M12X25, GR8.8, (TL642C S/N THL00150 & After)
8T-4956 2 HEX HD CAPSCREW, M12X35, GR8.8, (TL943C S/N SXH00150 & After)
308 298-1359 1 SCREW, 3/8-16X1
314 298-7365 2 WASHER, 3/8
319 8T-4223 2 WASHER, 12mm
321 333-0736 2 GEAR CLAMP
323 1 TUBE CLIP
324 1 WIRE CLIP, 13/16
325 330-8103 1 CLAMP
326 303-4795 1 NUT, 3/8-16
328 361-2846 1 BRACKET
336 389-3552 1 BRACKET
342 389-3607 1 HOSE
343 398-2007 1 FUEL SUPPLY HOSE
344 398-2008 1 FUEL RETURN HOSE
31200723 TL642C, TL943C 4-15

Figure 4-4 Radiator Installation
4-16 TL642C, TL943C 31200723

Figure 4-4 Radiator Installation (Continued)
26 10
8
1 5
11 7
223
202
202
202 205 224

208
403
219
402
207
401
215
203
204 207
205 404
218 409
406
212
211 406 222
231
216 212
408
211
225 201
220 216
218 210 201
210
217
203 204
230
227
228 228
214
227
201 211
226
210 213
4 211
229
210 213
201 4
214
210
214 201
226
226
PAP26840
31200723 TL642C, TL943C 4-17


417-2859 Ref RADIATOR INSTALLATION, (not available to order, see items 1 thru 48 for F
service)
2 334-5142 3 SCREW, 5/16-18X1
3 2 SCREW, 3/8-16X3/4
4 6 SCREW, 3/8-16X1
5 1 SCREW, 3/8-16X2
6 2 FITTING, 90 DEGREE
7 298-7364 2 WASHER, 5/16
8 3P-8517 1 WASHER
9 331-4387 2 MUFFLER CLAMP
10 1 RUBBER MOUNT
11 1 HEX LOCKNUT, 3/8-16
12 2 GEAR CLAMP, 1-3/4 IN
13 332-1989 1 GEAR CLAMP, 2-1/4 IN
14 323-7265 2 GEAR CLAMP, 2-1/2 IN
15 309-4001 1 GEAR CLAMP, 2-3/4 IN
16 1 T-BOLT CLAMP
17 1 T-BOLT CLAMP
18 6 T-BOLT CLAMP
19 392-5185 1 TUBE CLIP, 1-3/16
20 330-8103 4 GEAR CLAMP
21 1 PLUG
22 298-7980 3 HOSE CLAMP
23 323-6960 1 EXPANSION TANK HOSE
24 425-5274 1 CAC STRAIGHT HOSE, 2-1/2
25 399-1325 1 CAC UPPER TUBE
26 389-3447 1 COOLER ISOLATOR MOUNT PLATE
27 399-1326 1 UPPER RADIATOR HOSE
28 399-1328 1 CAC ELBOW HOSE
29 399-1329 1 CAC ELBOW HOSE
30 399-1330 1 CAC ELBOW HOSE, 90 DEGREE
31 399-1331 1 CAC TOP PIPE SUPPORT BRACKET
32 399-1334 1 LOWER RADIATOR HOSE ASSY, (includes items 101 thru 103) C
33 062-8043 1 RADIATOR VENT HOSE
34 430-8681 Ref COOLER INSTALLATION, (not available to order, see items 201 thru 235 for G
service)
35 399-1351 1 CAC LOWER TUBE
36 389-3532 1 COOLANT TANK
37 398-8041 1 CAP
38 389-3555 1 COOLANT TANK BRACKET
39 399-1404 1 FILL LINE ASSY HOSE, (includes items 301 thru 303) B
40 4 SCREW, 3/8-16X5/8
41 4.8 in VINYL TRIM
44 1 TEE FITTING, 1/4X1/4
45 399-1410 1 ADAPTER, 90 DEGREE
46 424-0006 1 VENT LINE HOSE
4-18 TL642C, TL943C 31200723


47 1 SCREW, 5/16-18X1-1/4, GR8
48 389-3466 1 FAN GUARD GRILL
101 415-1485 1 LOWER RADIATOR HOSE, (engine side)
102 415-1486 1 LOWER RADIATOR HOSE, (cooler side)
103 389-3458 1 TEE PIPE
202 5 SCREW, 5/16-18X1/2
203 334-5142 2 SCREW, 5/16-18X1
204 298-1359 2 SCREW, 3/8-16X1
205 303-4759 2 ADAPTER, 90 DEGREE, (includes o-ring)
208 368-0506 1 ADAPTER, STRAIGHT, (includes o-ring)
209 303-4771 1 FITTING, 1/4X3/8
210 298-7365 5 WASHER, 3/8
211 4 WASHER
212 298-7392 2 WASHER, 1/2
213 298-1580 2 LOCKNUT, 1/2-13
214 9 in VINYL EDGE TRIM
215 361-2844 1 CHECK VALVE
216 364-5690 2 ISOLATOR MOUNT
217 360-6617 1 FOAM GASKET SEAL
218 389-3456 2 SHROUD MOUNTING BRACKET
220 389-3534 1 AIR DAM PLATE
222 389-3567 1 RADIATOR, (includes items 401 thru 409) E
223 389-3568 1 AIR DAM PLATE
225 399-1363 1 FAN SHROUD
226 389-3617 5 TRIM-LOK FLAP SEAL
227 389-3630 2 COOLER SUPPORT
228 303-4911 14 in NEOPRENE TAPE, 1/16X1/2
229 1 AIR DAM RIGHT PLATE
230 1 AIR DAM WELD PLATE
231 2 BOLT RETAINER FASTENER
232 430-8683 1 FOAM GASKET SEAL, (not shown)
233 385-2629 105 in BULB SEAL, (not shown)
234 3 SCREW, 5/16-18X1
235 1 FOAM GASKET SEAL, (not shown)
301 398-8045 1 UNION TEE
302 415-1481 1 FILL LINE UPPER HOSE
303 415-1482 1 FILL LINE LOWER HOSE
401 417-4953 1 CHARGE AIR COOLER
402 417-4954 1 RADIATOR
403 417-4955 1 COOLER
404 417-4956 1 DRAINCOCK, 1/4 IN
405 417-4957 6 HEX HD CAPSCREW, 5/16-18X1/2
406 417-4958 2 STUD
407 417-4959 6 WASHER
31200723 TL642C, TL943C 4-19


408 417-4960 1 THERMOSTAT VALVE
409 1 HOSE
4-20 TL642C, TL943C 31200723


31200723 TL642C, TL943C 4-21

22
37 23
6 6
20 20
42
209
33
3
36
20 21
38
405 41
40 20
407 14 12
34 301
405 42 303
27 302
407
2
19
15
48 39
233 47
58
2
49
233 50
233 206
2
49
50
303
15
101
103 12
15 32
102
PAP26860
4-22 TL642C, TL943C 31200723

26 10
8
1 5
11 7
223
202
202
202 205 224

208
403
219
402
207
401
215
203
204 207
205 404
218 409
406
212
211 406 222
231
216 212
408
211
225 201
220 216
218 210 201
210
217
203 204
230
227
228 228
214
227
201 211
226
210 213
4 211
229
210 213
201 4
214
210
214 201
226
226
PAP26840
31200723 TL642C, TL943C 4-23


Ref RADIATOR INSTALLATION, not available to order, see items 1 thru 50 for B
service)
1 8T-9043 2 HEX HD CAPSCREW, 5/16-18X7/8, GR5
2 334-5142 3 SCREW, 5/16-18X1
3 2 SCREW, 3/8-16X3/4
4 4 SCREW, 3/8-16X1
5 1 SCREW, 3/8-16X2
7 298-7364 2 WASHER, 5/16
8 3P-8517 1 WASHER
10 1 RUBBER MOUNT
14 323-7265 1 GEAR CLAMP, 2-1/2 IN
15 309-4001 3 GEAR CLAMP, 2-3/4 IN
19 392-5185 1 TUBE CLIP, 1-3/16
20 330-8103 4 GEAR CLAMP
21 1 PLUG
22 298-7980 1 HOSE CLAMP
32 389-3600 1 LOWER RADIATOR HOSE ASSY, (includes items 101 thru 103) B
34 430-8682 Ref COOLER INSTALLATION, (not available to order, see items 201 thru 234 for E
service)
37 398-8041 1 DEAERATION TANK CAP
40 4 SCREW, 3/8-16X5/8
47 1 SCREW, 5/16-18X1-1/4, GR8
49 317-5986 2 GEAR CLAMP, 3 IN
50 398-2029 2 CAP
103 389-3458 1 TEE PIPE
202 5 SCREW, 5/16-18X1/2
203 334-5142 2 SCREW, 5/16-18X1
204 298-1359 2 SCREW, 3/8-16X1
209 303-4771 1 FITTING, 1/4X3/8
4-24 TL642C, TL943C 31200723


210 298-7365 5 WASHER, 3/8
211 4 WASHER
212 298-7392 2 WASHER, 1/2
213 298-1580 2 LOCKNUT, 1/2-13
215 361-2844 1 CHECK VALVE
220 389-3534 1 AIR DAM PLATE
223 389-3568 1 AIR DAM PLATE
225 389-3477 1 FAN SHROUD
233 3 SCREW, 5/16-18X1
301 398-8045 1 UNION TEE
402 417-4954 1 RADIATOR
403 417-4955 1 COOLER
404 417-4956 1 DRAINCOCK, 1/4 IN
405 417-4957 6 HEX HD CAPSCREW, 5/16-18X1/2
406 417-4958 2 STUD
407 417-4959 6 WASHER
409 1 HOSE
31200723 TL642C, TL943C 4-25

4-26 TL642C, TL943C 31200723

26 10
8
1 5
11 7
223
202
202
202 205 224

208
403
219
402
207
401
215
203
204 207
205 404
218 409
406
212
211 406 222
231
216 212
408
211
225 201
220 216
218 210 201
210
217
203 204
230
227
228 228
214
227
201 211
226
210 213
4 211
229
210 213
201 4
214
210
214 201
226
226
PAP26840
31200723 TL642C, TL943C 4-27


Ref RADIATOR INSTALLATION, (not available to order, see items 1 thru 58 for C
service)
2 334-5142 3 SCREW, 5/16-18X1
3 2 SCREW, 3/8-16X3/4
4 4 SCREW, 3/8-16X1
5 1 SCREW, 3/8-16X2
7 298-7364 2 WASHER, 5/16
8 3P-8517 1 WASHER
10 1 RUBBER MOUNT
14 323-7265 1 GEAR CLAMP, 2-1/2 IN
15 309-4001 3 GEAR CLAMP, 2-3/4 IN
18 6 T-BOLT CLAMP
19 392-5185 1 TUBE CLIP, 1-3/16
20 330-8103 4 GEAR CLAMP
21 1 PLUG
22 298-7980 1 HOSE CLAMP
24 425-5274 1 CAC STRAIGHT HOSE, 2-1/2
32 389-3600 1 LOWER RADIATOR HOSE ASSY, (includes items 101 thru 103) B
34 430-8682 Ref COOLER INSTALLATION, (not available to order, see items 201 thru 234 for E
service)
37 398-8041 1 DEAERATION TANK CAP
40 4 SCREW, 3/8-16X5/8
43 1 HOSE CLAMP
47 1 SCREW, 5/16-18X1-1/4, GR8
51 1 T-BOLT CLAMP
52 298-7889 1 BAND CLAMP
53 390-6784 1 CAC REDUCER COUPLING
54 383-7348 1 CAC REDUCER ELBOW
55 389-3523 1 CAC COLD SIDE HOSE
56 389-3601 1 CAC HOT SIDE PIPE
57 389-3602 1 CAC COLD SIDE PIPE
58 389-3644 1 CAC SUPPORT PLATE
103 389-3458 1 TEE PIPE
4-28 TL642C, TL943C 31200723


202 5 SCREW, 5/16-18X1/2
203 334-5142 2 SCREW, 5/16-18X1
204 298-1359 2 SCREW, 3/8-16X1
209 303-4771 1 FITTING, 1/4X3/8
210 298-7365 5 WASHER, 3/8
211 4 WASHER
212 298-7392 2 WASHER, 1/2
213 298-1580 2 LOCKNUT, 1/2-13
215 361-2844 1 CHECK VALVE
220 389-3534 1 AIR DAM PLATE
223 389-3568 1 AIR DAM PLATE
225 389-3477 1 FAN SHROUD
233 3 SCREW, 5/16-18X1
301 398-8045 1 UNION TEE
402 417-4954 1 RADIATOR
403 417-4955 1 COOLER
404 417-4956 1 DRAINCOCK, 1/4 IN
405 417-4957 6 HEX HD CAPSCREW, 5/16-18X1/2
406 417-4958 2 STUD
407 417-4959 6 WASHER
409 1 HOSE
31200723 TL642C, TL943C 4-29

Figure 4-5 Air Cleaner Installation
4-30 TL642C, TL943C 31200723


1 AIR CLEANER INSTALLATION, (not available to order, see items 1 thru 10 for A
service)
1 2 SCREW, 5/16-18X1-1/4
2 4 SCREW, 3/8-16X3/4
3 298-7841 2 FLANGE NUT, 5/16-18
4 1 T-BOLT CLAMP
5 309-4002 1 T-BOLT CLAMP, 3.38 ID
6 2 GEAR CLAMP
7 398-1976 1 STRAIGHT HUMP HOSE
8 389-3443 1 AIR CLEANER BRACKET SUPPORT
9 398-1981 1 AIR INTAKE PIPE
10 424-7639 1 AIR CLEANER, 9 IN, (includes items 101 thru 107) A
101 1 RAIN CAP
102 1 INDICATOR
103 1 ELBOW
104 1 MOUNTING CLAMP
105 NSS 1 HOUSING
106 383-8020 1 PRIMARY ELEMENT
107 383-8022 1 SECONDARY ELEMENT
205 303-8599 2 GEAR CLAMP
206 1 T-BOLT CLAMP
207 1 T-BOLT CLAMP
208 392-5185 1 TUBE CLIP
216 399-1327 1 HOSE
217 399-1408 1 CCV BREATHER HOSE
229 398-2009 1 CCVH GROMMET
230 399-1409 1 ADAPTER
31200723 TL642C, TL943C 4-31

101
104
3
2
1
7
105
3
4 1
6
103
102
107
106
2
5
PAL7580
4-32 TL642C, TL943C 31200723


1 AIR CLEANER INSTALLATION, (not available to order, see items 1 thru 8 for A
service)
1 2 SCREW, 5/16-18X1-1/4
2 4 SCREW, 3/8-16X3/4
3 298-7841 2 FLANGE NUT, 5/16-18
4 343-7049 2 HOSE CLAMP
5 1 BAND CLAMP
6 389-3443 1 AIR CLEANER BRACKET SUPPORT
7 389-3453 1 AIR CLEANER, 11 IN, (includes items 101 thru 107) D
101 1 RAIN CAP
102 1 INDICATOR
103 1 ELBOW
104 1 MOUNTING CLAMP
105 NSS 1 HOUSING
106 383-8021 1 PRIMARY ELEMENT
107 383-8023 1 SECONDARY ELEMENT
31200723 TL642C, TL943C 4-33

Figure 4-6 Exhaust Installation
4-34 TL642C, TL943C 31200723


417-2864 Ref EXHAUST INSTALLATION, (TL642C S/N THG00150 & After), D
420-5186 Ref EXHAUST INSTALLATION, (TL943C S/N THH00150 & After), D
1 297-7032 2 HEX HD CAPSCREW, 3/8-16X1-1/4
3 298-7365 16 WASHER, 3/8
4 298-0530 1 EXHAUST CLAMP
5 389-3566 7 EXHAUST CLAMP SADDLE MOUNT
6 398-1990 1 EXHAUST PIPE SUPPORT
7 398-2000 1 EXHAUST PIPE SHIELD, (TL642C S/N THG00150 & After)
398-1983 1 EXHAUST PIPE SHIELD, (TL943C S/N THH00150 & After)
8 398-2020 1 EXHAUST PIPE, (TL642C S/N THG00150 & After)
398-2021 1 EXHAUST PIPE, (TL943C S/N THH00150 & After)
9 298-1758 1 PIPE CLAMP
10 298-1579 6 LOCKNUT, 3/8-16
103 2 SCREW, 3/8-16X1
109 298-0530 1 CLAMP
110 437-7650 1 PIPE CLAMP
111 298-1758 2 PIPE CLAMP
112 360-6615 1 FLEX TUBE
113 437-7651 1 MUFFLER CLAMP
122 399-1364 1 EXHAUST MOUNT
123 399-1365 1 EXHAUST TUBE
124 399-1366 1 EXHAUST TUBE
31200723 TL642C, TL943C 4-35

201 202
202
2
3
2 4
3
9
8 9
3
12
3
11
2
3
103
102 2
3
9 9
3
105
104
10
102 3 3 12
106 1
3
2
101
7
9
3
2
PAL7620
4-36 TL642C, TL943C 31200723


420-6377 Ref EXHAUST INSTALLATION, (TL642C S/N THL00150 & After), E
420-5188 Ref EXHAUST INSTALLATION, (TL943C S/N SXH00150 & After), C
1 297-7032 2 HEX HD CAPSCREW, 3/8-16X1-1/4
3 298-7365 12 WASHER, 3/8
5 299-0392 1 MUFFLER, 3 IN
6 298-7066 1 TAIL PIPE TUBE
7 298-1758 1 PIPE CLAMP
8 394-8738 1 EXHAUST PIPE SHIELD, (TL642C S/N THL00150 & After)
325-1346 1 EXHAUST PIPE COVER, (TL943C S/N SXH00150 & After)
9 389-3566 5 EXHAUST CLAMP SADDLE MOUNT
10 398-1990 1 EXHAUST PIPE SUPPORT
11 398-2030 1 EXHAUST PIPE, (TL642C S/N THL00150 & After)
398-2014 1 EXHAUST PIPE, (TL943C S/N SXH00150 & After)
12 298-1579 4 LOCKNUT, 3/8-16
Ref ENGINE POD EXHAUST INSTALLATION, (not available to order, see items 101 A
thru 106 for service)
102 298-1758 2 PIPE CLAMP
103 298-8145 1 FLEX TUBE
104 389-3594 1 EXHAUST PIPE WITH FLANGE
105 1 EXHAUST SEAL
106 398-2011 1 EXHAUST OUTLET PIPE
325-1345 Ref MUFFLER COVER INSTALLATION, (not available to order, see items 201 & 202
for service)
201 325-1351 1 MUFFLER COVER ASSY
202 325-1352 2 WORM CLAMP
31200723 TL642C, TL943C 4-37

4-38 TL642C, TL943C 31200723

SECTION 5
DRIVE TRAIN
31200723 TL642C, TL943C

DRIVE TRAIN
Figure 5-1 Drive Train Components
TL642C
5-2 TL642C, TL943C 31200723

DRIVE TRAIN
TL642C
31200723 TL642C, TL943C 5-3

DRIVE TRAIN

420-5185 Ref DRIVETRAIN INSTALLATION, (TL642C), (not available to order, see items 1 F
thru 18 for service)
1 298-7875 4 WASHER
2 298-7913 4 HEX HD CAPSCREW, 1-8X3.5
3 298-8052 8 HEX NUT, 3/4-10
4 298-1631 16 WASHER, 3/4
6 298-1744 40 LUG NUT
12 424-9672 1 FRONT AXLE ASSEMBLY, (includes items 101 thru 113) E
13 1 REAR AXLE ASSEMBLY, (includes items 201 thru 205) C
14 299-0314 1 REAR DRIVE SHAFT, (includes items 301)
15 299-0317 1 FRONT DRIVE SHAFT, (includes items 301)
16 299-0387 8.4 ft TRIM
17 Ref FRAME LEVEL CYLINDER, (see Figure 9-5 for details)
18 4 KIT, STRAP, DANA 1480, (includes items 601 & 602), (not shown)
101 Ref FRONT AXLE, (see Figure 5-2 for details)
102 298-8783 1 SWAY LUG
103 298-8127 2 RETAINER PLATE
104 442-1521 4 HEX HD CAPSCREW, 1-8X9.5, GR8
105 298-1632 8 WASHER
108 298-1610 4 STRAIGHT FITTING, (includes o-ring)
109 298-0496 1 TEE FITTING, (includes o-ring)
201 Ref REAR AXLE, (see Figure 5-7 for details)
301 303-8584 4 UNIVERSAL JOINT KIT
331-0804 Ref HOIST LUG INSTALL, (if equipped), (not available to order, see items 401 thru
406 for service)
401 298-1632 23 WASHER
403 298-1793 16 HEX HEAD CAPSCREW, 1-8X9
404 331-0803 1 AXLE HOIST LUG
405 1 SWAY PIVOT BEARING LIFT LUG BRACKET
406 2 AXLE HOIST LUG
502 Ref WHEEL ASSEMBLY, (see Figure 5-14 for details)
601 8 STRAP
602 16 STRAP BOLT, 0.375-24X0.75, GR9
5-4 TL642C, TL943C 31200723

DRIVE TRAIN

31200723 TL642C, TL943C 5-5

DRIVE TRAIN
TL943C
5-6 TL642C, TL943C 31200723

DRIVE TRAIN
TL943C
31200723 TL642C, TL943C 5-7

DRIVE TRAIN

435-1080 Ref DRIVETRAIN INSTALL, (TL943C), (not available to order, see items 1 thru 18 for D
service)
1 297-7085 16 HEX HD CAPSCREW, 7/8-9X5.5, GR5
2 298-7852 16 WASHER, 7/8
3 298-7875 4 WASHER
4 298-7923 4 HEX HD CAPSCREW, 1-8X9.5
6 298-1744 40 LUG NUT
11 299-1334 1 FRONT AXLE ASSEMBLY, (includes items 101 thru 109) B
12 299-1335 1 REAR AXLE ASSEMBLY, (includes items 201 thru 205) D
13 364-5670 1 REAR DRIVE SHAFT, (includes item 301)
14 1 FRONT DRIVE SHAFT, (includes item 301)
15 299-0387 91 in PVC TRIM
16 Ref FRAME LEVEL & HARDWARE, (see Figure 9-5 for details)
17 299-0369 3.5 in PVC TRIM, (not shown)
18 4 KIT, STRAP, DANA 1480, (includes items 601 & 602), (not shown)
102 298-8813 1 SWAY PIVOT ASSEMBLY
105 298-1393 2 HOSE ASSY
107 298-7432 4 HEX HD CAPSCREW
108 298-1632 7 WASHER
202 298-0463 2 STRAIGHT ADAPTER
301 303-8584 4 UNIVERSAL JOINT KIT
331-0805 Ref HOIST LUG INSTALLATION, (if equipped), (not available to order, see items D
401 298-7432 16 HEX HD CAPSCREW
402 298-1632 28 WASHER
404 331-0801 1 AXLE HOIST LUG
405 1 BRACKET
502 Ref WHEEL ASSEMBLY, (see Figure 5-14 for details)
601 8 STRAP
602 16 STRAP BOLT, 0.375-24X0.75, GR9
5-8 TL642C, TL943C 31200723

DRIVE TRAIN
Figure 5-1 Drive Train Components (Continued)

31200723 TL642C, TL943C 5-9

DRIVE TRAIN
Figure 5-2 Front Axle
1 2
PAL7650
5-10 TL642C, TL943C 31200723

DRIVE TRAIN
Figure 5-2 Front Axle

298-8138 1 FRONT AXLE, (TL642C), (includes all items) C
423-2363 1 FRONT AXLE, (TL943C), (includes all items A
1 Ref CENTRAL HOUSING & STEERING, (see Figure 5-3 for details)
2 Ref DIFFERENTIAL, (see Figure 5-4 for details)
3 Ref HUB REDUCTION, (see Figure 5-5 for details)
4 Ref BRAKES, (see Figure 5-6 for details)
31200723 TL642C, TL943C 5-11

DRIVE TRAIN
Figure 5-3 Central Housing & Steering
TL642C
206
205
201
204
205
2
9
206
4
1
5
7
101
1
8
3
102
103
108 1
105 104
106 PAL8151
107
5-12 TL642C, TL943C 31200723

DRIVE TRAIN

1 298-1799 3 O-RING
2 1 COVER
3 299-0790 1 HOUSING
4 299-7161 1 PLUG
5 299-7134 1 VENT
7 299-7170 1 PLUG
8 299-0195 1 MAGNET PLUG
9 299-0821 1 CIRCLIP
101 299-0197 2 REDUCTION BUSHING
102 299-0196 1 THRUST BUSHING
103 299-0791 Ref FRONT SUPPORT, (no longer sold separately, order item 107)
105 299-7103 1 PLUG
106 299-0793 1 REAR SUPPORT ASSEMBLY, (includes items 101, 102, 104, 105 & 108)
107 299-0794 1 FRONT SUPPORT ASSEMBLY, (includes items 101, 102, 103, 104 & 105)
108 299-0792 Ref REAR SUPPORT, (no longer sold separately, order item 106)
201 298-1800 4 BOLT
204 299-0808 1 STEERING CYLINDER
205 299-7136 2 TIE ROD
206 299-0253 2 NUT & COTTER PIN
31200723 TL642C, TL943C 5-13

DRIVE TRAIN
TL943C
203
202
204
201
1
2 4
202
3 5 203
10
6
101 9
3
11
2
9
102
10
103 8
105 104
106
PAL7670
5-14 TL642C, TL943C 31200723

DRIVE TRAIN

1 299-7134 1 VENT
2 299-0941 1 INTERMEDIATE COVER
3 298-7857 1 O-RING
4 299-0821 1 CIRCLIP
5 299-7161 1 PLUG
6 299-7156 1 PLUG
8 299-0799 1 HOUSING
9 305-6028 4 BOLT
10 298-1855 2 O-RING
11 305-2112 1 PLUG
101 299-0800 4 BUSHING
102 299-0221 2 BUSHING
103 299-0801 2 SUPPORT
105 299-7103 2 PLUG
106 299-0802 2 SUPPORT ASSEMBLY, (includes items 101 thru 105)
202 298-7871 2 O-RING
203 349-8593 2 TIE ROD
204 298-7872 5 BOLT
31200723 TL642C, TL943C 5-15

DRIVE TRAIN
Figure 5-4 Differential
TL642C
23
13
6
14 20
24 22 19
15 21
25 18 20
17
6
5 18
19
26
21
19 21 17
25 22
20
18 18
13 27
6 21
19 15
11
20 26
12 16 14
8 6
4
12
9 24
10
1
K1
7 K2 PAL8160
2
5-16 TL642C, TL943C 31200723

DRIVE TRAIN

1 298-1801 1 NUT
2 350-8570 1 FLANGE
4 299-0508 1 SEAL
5 304-3222 4 BOLT
6 304-3220 4 CIRCLIP
7 298-1802 1 O-RING
8 298-1803 1 RING NUT
9 298-1808 1 SPACER
10 298-1804 AR SHIM
298-1805 AR SHIM
298-1806 AR SHIM
298-1807 AR SHIM
11 298-1809 AR SHIM
298-1810 AR SHIM
298-1811 AR SHIM
298-1812 AR SHIM
12 304-2603 2 TAPER ROLLER BEARING
13 298-8181 1 BEVEL GEAR SET
14 304-3232 2 BOLT
16 NSS 1 SPACER
17 299-0511 2 DIFFERENTIAL SIDE GEAR
18 299-0788 4 DIFFERENTIAL PINION
19 299-0789 4 PIN
20 304-3221 4 CIRCLIP
21 298-1814 4 FRICTION WASHER
23 298-1865 12 BOLT
24 298-1813 2 RING NUT
25 NSS 2 DISC
26 NSS 4 DISC
27 304-2264 1 DIFFERENTIAL CARRIER
K1 304-2243 1 LIMITED SLIP DIFFERENTIAL, (includes items 6, 16 thru 22 & 25 thru 27)
K2 304-2265 2 DISC, (includes items 16, 22, 25 & 26)
31200723 TL642C, TL943C 5-17

DRIVE TRAIN
TL943C
15
16
17
14
18
21
13 22
12 19
5 21
20
TL943C 23
25
22
23
5 22
18
4
22 20
21
6 17 16
3
21 24
2 7 25
8
1 19
9
11 10
K1 12
13
14
PAL7680
5-18 TL642C, TL943C 31200723

DRIVE TRAIN

1 298-7861 1 NUT
3 299-0826 1 TAPER ROLLER BEARINGS
4 298-7863 AR SHIM
298-7864 AR SHIM
298-7865 AR SHIM
298-7866 AR SHIM
7 392-1596 1 RING KIT
8 371-2503 1 SPACER
9 NSS 1 SEAL
10 299-7163 1 FLANGE
11 298-7862 1 O-RING
13 298-1872 2 RING NUT
14 304-3232 2 BOLT
15 298-1865 16 BOLT
16 1 DIFFERENTIAL CARRIER
17 NSS 2 DISC
18 399-1185 2 CLUTCH DISC
19 NSS 2 DISC
23 399-1152 2 DIFFERENTIAL SHAFT
24 298-1876 15 BOLT
25 NSS 4 DISC
K1 1 DIFFERENTIAL KIT, (includes items 16 thru 25)
31200723 TL642C, TL943C 5-19

DRIVE TRAIN
Figure 5-5 Hub Reduction
TL642C
15
3
16
5
4 17
14
1 9
26 2 18
8
57 7
10
13 22 6
25 20 27
2 30
1 28 11
29 31
46
45 21 32 24
23
29 44 12
33
20 19
34 35
14 17 49 36
37
16
42
43
41 40 26
PAL8180
5-20 TL642C, TL943C 31200723

DRIVE TRAIN

1 298-1853 2 NUT
2 304-3230 2 BOLT
3 NSS 2 AXLE CASE
4 NSS 24 BOLT
5 304-3231 8 WASHER
7 299-0520 2 SEAL
8 299-0235 2 BALL BEARING
9 299-0827 2 CIRCLIP
10 298-1877 2 O-RING
11 NSS 2 JOINT
13 303-8570 2 BUSHING
14 298-1865 24 BOLT
15 299-7137 2 COVER
16 299-7103 2 PLUG
18 299-0228 2 PIVOT PIN
19 303-8571 2 PIVOT PIN
20 303-8572 2 DUST EXCLUDER
21 299-0223 2 BEARING
22 299-0202 1 STEERING CASE
23 303-8573 2 SEAL
26 299-7170 4 PLUG
27 299-0201 1 STEERING CASE
28 303-8574 2 SEAL
29 298-8193 4 BEARING
30 298-7274 20 WHEEL STUD
31 299-6639 2 WHEEL HUB
32 298-8297 2 O-RING
33 298-8195 2 RING GEAR
34 298-8196 2 RING GEAR SUPPORT
35 299-0205 8 CIRCLIP
36 386-0145 8 PLANET GEAR ASSEMBLY, (includes planet gear & bearing)
40 298-8300 4 COUNTERSUNK BOLT
41 299-0797 2 PLANET GEAR CARRIER
42 298-8198 20 STUD
43 298-1825 20 NUT
44 298-8194 2 CIRCLIP
45 298-1863 4 BOLT
46 298-7868 4 NUT
49 298-8197 2 LOCKING PLATE
50 299-0821 2 CIRCLIP
57 298-1860 AR SHIM, 0.006
298-1861 AR SHIM, 0.008
298-1862 AR SHIM, 0.019
61 NSS 8 STUD
62 298-1854 8 NUT
31200723 TL642C, TL943C 5-21

DRIVE TRAIN

63 298-1799 2 O-RING
K1 350-8580 2 PLANET GEAR CARRIER KIT, (includes items 35 thru 37 & 41)
K2 299-0202 1 LEFT STEERING CASE KIT, (includes items 12 & 22)
K3 299-0201 1 RIGHT STEERING CASE KIT, (includes items 12 & 27)
K4 305-5426 4 STEERING ADJUSTING BOLT KIT, (includes items 45 & 46)
5-22 TL642C, TL943C 31200723

DRIVE TRAIN

31200723 TL642C, TL943C 5-23

DRIVE TRAIN
TL943C
5
4 7 12
6 17
3 16
2 11 18
8
32 19
9
10
31
5 20
4 21
30 13
14 22
15 23
1
28
29
27
26
33 24
34
22
51 25
21
49
34 18
36 16
17
37 40
41
35 38
42
K1 43
K2
K3 39
K4 48 44
K5 45
47
PAL7700
46
5-24 TL642C, TL943C 31200723

DRIVE TRAIN

1 NSS 2 AXLE CASE
2 304-3230 2 BOLT
3 298-1853 2 NUT
4 298-1854 8 NUT
5 304-3231 8 WASHER
6 305-5429 24 BOLT
7 299-0827 2 CIRCLIP
8 299-0821 2 CIRCLIP
10 299-0520 2 SEAL
11 298-1877 2 O-RING
13 NSS 2 DOUBLE UNIVERSAL JOINT
14 303-8573 2 SEAL
16 298-1865 24 BOLT
19 299-0228 2 PIVOT PIN
20 298-1860 AR SHIM
298-1861 AR SHIM
298-1862 AR SHIM
23 303-8570 2 BUSHING
24 299-0223 2 BEARING
25 303-8571 2 PIVOT PIN
26 298-7868 4 NUT
27 298-1863 4 BOLT
28 299-0803 1 STEERING CASE, LH
29 299-0804 1 STEERING CASE, RH
31 299-7156 2 PLUG
32 298-8289 8 STUD
33 299-0485 2 SEAL
35 299-7168 2 WHEEL HUB
36 299-0243 2 CIRCLIP
37 399-1139 2 RING GEAR
40 299-0246 6 SNAP RING
41 299-0247 6 PLANET GEAR
42 299-0248 6 BEARING
45 299-7170 2 PLUG
47 298-8295 16 NUT
48 298-8296 16 STUD
49 298-8297 2 O-RING
51 298-7274 20 WHEEL STUD
31200723 TL642C, TL943C 5-25

DRIVE TRAIN

53 298-1855 2 O-RING
K1 299-0810 2 PLANET GEAR CARRIER KIT, (includes items 36 thru 38 & 40 thru 43)
K4 305-5426 4 STEERING ADJUST BOLT KIT, (includes items 26 & 27)
K5 399-1141 2 RING GEAR SUPPORT KIT, (includes items 36 thru 38)
5-26 TL642C, TL943C 31200723

DRIVE TRAIN

31200723 TL642C, TL943C 5-27

DRIVE TRAIN
Figure 5-6 Brakes
TL642C
1
2
23
22
4
5 25
3
10
14 6 19
18
7
8 9
11
24
12
21
20 13
17
15
16
PAL8190
5-28 TL642C, TL943C 31200723

DRIVE TRAIN
Figure 5-6 Brakes

1 1 SPACER
2 298-8186 4 SPRING
3 298-8187 2 PISTON
4 298-1816 2 O-RING
5 298-1883 4 O-RING
6 299-7165 4 BACKUP RING
7 2 COVER
8 298-1817 2 O-RING
10 298-8188 2 PISTON
11 298-8189 2 INTERMEDIATE BRAKE DISC
12 299-0240 6 SPRING
13 298-1881 6 ADJUSTING BOLT
14 298-8191 8 DISC
16 298-1819 2 SPACER
17 399-1147 4 BOLT
19 299-0241 6 SPRING
20 298-7867 4 NUT
21 298-7870 4 LOCK WASHER
22 298-7873 4 BLEEDING BOLT
23 299-7103 4 PLUG
24 298-1820 AR SHIM
298-1821 AR SHIM
298-1822 AR SHIM
25 298-1878 4 PLUG
31200723 TL642C, TL943C 5-29

DRIVE TRAIN
Figure 5-6 Brakes
TL943C
1
2
3 6
5
7
4
8
22
9 10
11
21 28
12
13
20 14
28 15
19 16
18
17
23
14
24
25
26
27
PAL7720
5-30 TL642C, TL943C 31200723

DRIVE TRAIN
Figure 5-6 Brakes

1 299-0237 2 SPRING
2 298-1855 2 O-RING
3 299-0238 2 PISTON
6 299-7103 4 PLUG
7 298-1878 4 PLUG
9 298-1880 2 O-RING
11 299-0239 2 PISTON
12 299-0240 6 SPRING
15 299-0812 6 BRAKE DISC
18 299-0241 6 SPRING
19 NSS 2 INTERMEDIATE BRAKE DISC
20 NSS 2 COVER
21 298-1883 4 O-RING
23 298-7429 2 SPACER
24 298-8292 2 SHIM
298-8293 2 SHIM
298-8294 2 SHIM
26 298-7867 4 NUT
27 298-8291 4 BOLT
28 NSS 4 DOWEL
31200723 TL642C, TL943C 5-31

DRIVE TRAIN
Figure 5-7 Rear Axle
4 3
2
1 6
5
7
PAL2480
5-32 TL642C, TL943C 31200723

DRIVE TRAIN
Figure 5-7 Rear Axle

422-5387 1 REAR AXLE, (TL642C), (includes all items)
423-2362 1 REAR AXLE, (TL943C), (includes all items)
1 Ref CENTRAL HOUSING & STEERING, (see Figure 5-8 for details)
2 Ref DIFFERENTIAL, (see Figure 5-9 for details)
3 Ref HUB REDUCTION, (see Figure 5-10 for details)
4 Ref BRAKES, (see Figure 5-11 for details)
31200723 TL642C, TL943C 5-33

DRIVE TRAIN
TL642C
105 101
104
2
9
105
4
1
5
7
1
3 8
202
201
204
1
205 K1
203 K2
206 K3
PAL7871
5-34 TL642C, TL943C 31200723

DRIVE TRAIN

1 298-1799 3 O-RING
2 1 INTERMEDIATE COVER
3 299-0790 1 HOUSING
4 299-7161 1 PLUG
5 299-7134 1 VENT
7 299-7170 1 PLUG
9 299-0821 1 CIRCLIP
101 298-1800 4 BOLT
105 299-7136 2 TIE ROD, (includes kit K3)
203 299-0791 Ref SUPPORT, FRONT, (no longer available, use Kit K1 for replacement)
205 299-7103 1 PLUG
206 299-0792 Ref SUPPORT, REAR, (no longer available, use Kit K2 for replacement)
K1 299-0793 1 SUPPORT ASSEMBLY, FRONT, includes items 201 thru 205)

K2 299-0794 1 SUPPORT ASSEMBLY, REAR, (includes items 201, 202 & 204 thru 206)
K3 299-0253 2 NUT & COTTER PIN KIT
31200723 TL642C, TL943C 5-35

DRIVE TRAIN
TL943C
103
102
104 101
10
1 102
2 103
4
3
9
10
201
202
203 8
205 204
K1
PAL7750
5-36 TL642C, TL943C 31200723

DRIVE TRAIN

1 299-7134 1 VENT
2 299-0941 1 INTERMEDIATE COVER
3 298-7857 1 O-RING
4 299-0821 1 CIRCLIP
5 299-7161 1 PLUG
6 299-7156 1 PLUG
8 299-0799 1 HOUSING
9 305-6028 4 BOLT
10 298-1855 2 O-RING
102 298-7871 2 O-RING
103 349-8593 2 TIE ROD
104 298-7872 5 BOLT
201 299-0800 4 BUSHING
203 299-0801 2 SUPPORT
205 299-7103 2 PLUG
K1 299-0802 2 SUPPORT ASSEMBLY, (includes items 201 thru 205)
31200723 TL642C, TL943C 5-37

DRIVE TRAIN
TL642C
23
13
6
14 20
24 19
15 21
17 20
18 6
5 29 19
21
21 17
19
20
18
13 27
6 21
19 29
11 15
20
12 14
8 6
4
12
9 24
10
1
7
2 PAL7880
5-38 TL642C, TL943C 31200723

DRIVE TRAIN

1 298-1801 1 NUT
2 350-8570 1 FLANGE
4 304-3222 1 SEAL
5 304-3222 4 BOLT
6 304-3220 4 CIRCLIP
7 298-1802 1 O-RING
8 298-1803 1 RING NUT
9 298-1808 1 SPACER
10 298-1804 AR SHIM
298-1805 AR SHIM
298-1806 AR SHIM
298-1807 AR SHIM
NSS AR SHIM
NSS AR SHIM
11 298-1809 AR SHIM
298-1810 AR SHIM
298-1811 AR SHIM
298-1812 AR SHIM
14 304-3232 2 BOLT
19 299-0789 4 PIN
20 304-3221 4 CIRCLIP
23 298-1865 12 BOLT
24 298-1813 2 RING NUT
27 304-2264 1 DIFFERENTIAL CARRIER
29 304-2265 2 DISC KIT
K1 304-2243 1 DIFFERENTIAL KIT, (includes items 6, 17 thru 21 & 27)
31200723 TL642C, TL943C 5-39

DRIVE TRAIN
TL943C
15
16
14
13
12
19
20
17 20 19
5
18 21
5 17
16
21 22
4 18
20
19
20
3 6
19
2 7
8 12 14
13
1 9
10
11 K1 PAL7770
5-40 TL642C, TL943C 31200723

DRIVE TRAIN

1 298-7861 1 NUT
4 298-7863 AR SHIM
298-7864 AR SHIM
298-7865 AR SHIM
298-7866 AR SHIM
7 392-1596 1 RING KIT
8 371-2503 1 SPACER
9 NSS 1 SEAL
10 299-7163 1 FLANGE
11 298-7862 1 O-RING
13 298-1872 2 RING NUT
14 304-3232 2 BOLT
15 298-1865 16 BOLT
16 1 DIFFERENTIAL CARRIER
21 399-1152 2 DIFFERENTIAL SHAFT
22 15 BOLT
K1 1 DIFFERENTIAL KIT, (includes items 16, 17, 18, 19, 20, 21 & 22)
31200723 TL642C, TL943C 5-41

DRIVE TRAIN
TL642C
15 9
50
3 8
5 16 7
4 10
14 6
1 17
2 18
68
57
26 11
13 20
5 69 22
25 24
2 27
30 23
28 12
1 29
31
45 21 32
46
29
44 33
19
20 34
35 36
17 49
14 37
16
42 38
43 41
26
40
PAL7890
5-42 TL642C, TL943C 31200723

DRIVE TRAIN

1 298-1853 2 NUT
2 304-3230 2 BOLT
3 NSS 2 AXLE CASE
5 304-3231 32 WASHER
7 299-0520 2 SEAL
9 299-0827 2 CIRCLIP
10 298-1877 2 O-RING
13 303-8570 2 BUSHING
14 298-1865 24 BOLT
15 299-7137 2 COVER
16 299-7103 2 PLUG
18 299-0228 2 PIVOT PIN
19 303-8571 2 PIVOT PIN
21 299-0223 2 BEARING
22 299-0202 1 LH STEERING CASE
23 303-8573 2 SEAL
26 299-7170 4 PLUG
27 299-0201 1 RH STEERING CASE
28 303-8574 2 SEAL
29 298-8193 4 BEARING
30 298-7274 20 WHEEL STUD
31 2 WHEEL HUB
32 298-8297 2 O-RING
33 399-1139 2 RING GEAR
34 2 RING GEAR SUPPORT
35 6 CIRCLIP
36 6 DIFFERENTIAL PINION
38 298-1825 20 NUT
41 2 PLANET GEAR CARRIER
42 298-8198 20 STUD
44 299-0243 2 CIRCLIP
45 298-1863 4 BOLT
46 298-7868 4 NUT
50 299-0821 2 CIRCLIP
57 298-1860 AR SHIM
298-1861 AR SHIM
298-1862 AR SHIM
62 298-1799 2 O-RING
63 8 STUD
64 298-1854 8 NUT
31200723 TL642C, TL943C 5-43

DRIVE TRAIN

68 24 STUD
69 298-1854 24 NUT
70 6 BEARING
71 6 BEARING
K1 1 PLANET GEAR CARRIER KIT, (includes items 35 thru 37, 41, 70 & 71
K2 299-0795 1 LH STEERING CASE KIT, (includes items 12 & 22)
K3 299-0796 1 RH STEERING CASE KIT, (includes items 12 & 27)
K4 305-5426 1 STEERING ADJUSTMENT KIT, (includes items 45 & 46)
K5 2 RING GEAR SUPPORT KIT, (includes items 33, 34 & 44)
5-44 TL642C, TL943C 31200723

DRIVE TRAIN

31200723 TL642C, TL943C 5-45

DRIVE TRAIN
TL943C
5
4 7 12
6 17
3 16
2 11 18
8
19
9
10
31
20
21
30 13
14 22
15 23
1
28
29
27
26
33 24
34
22
51 25
21
49
34 18
36 16
40 17
37 41
35 38
42
K1 43
K2
K3 39
K4 48 44
K5 45
47
PAl7790
46
5-46 TL642C, TL943C 31200723

DRIVE TRAIN

1 349-8585 2 AXLE CASE
2 304-3230 2 BOLT
3 298-1853 2 NUT
6 349-8587 32 HEXAGON BOLT
7 299-0827 2 CIRCLIP
8 299-0821 2 CIRCLIP
10 299-0520 2 SEAL
11 298-1877 2 O-RING
14 303-8573 2 SEAL
16 298-1865 24 BOLT
19 299-0228 2 PIVOT PIN
20 298-1860 AR SHIM
298-1861 AR SHIM
298-1862 AR SHIM
23 303-8570 2 BUSHING
24 299-0223 2 BEARING
25 303-8571 2 PIVOT PIN
26 298-7868 4 NUT
27 298-1863 4 BOLT
28 299-0803 1 STEERING CASE, LH
29 299-0804 1 STEERING CASE, RH
31 299-7156 2 PLUG
33 299-0485 2 SEAL
35 299-7168 2 WHEEL HUB
36 299-0243 2 CIRCLIP
37 399-1139 2 RING GEAR
40 299-0246 6 SNAP RING
41 299-0247 6 PLANET GEAR
42 299-0248 6 BEARING
45 299-7170 2 PLUG
47 298-8295 16 NUT
48 298-8296 16 STUD
49 298-8297 2 O-RING
51 298-7274 20 WHEEL STUD
K1 299-0810 2 PLANET GEAR CARRIER KIT, (includes items 36 thru 38 & 40 thru 43)
31200723 TL642C, TL943C 5-47

DRIVE TRAIN

K4 305-5426 4 STEERING ADJUST BOLT KIT, (includes items 26 & 27)
K5 399-1141 2 RING GEAR SUPPORT KIT, (includes items 36 thru 38)
5-48 TL642C, TL943C 31200723

DRIVE TRAIN

31200723 TL642C, TL943C 5-49

DRIVE TRAIN
Figure 5-11 Brakes
TL642C
1
2
23
22
4
25
5 26
3 10
14 6 19
18
7
8 9
11
24
21 12
20 13
17
15
16
PAL7900
5-50 TL642C, TL943C 31200723

DRIVE TRAIN
Figure 5-11 Brakes

1 1 SPACER
2 298-8186 4 SPRING
3 298-8187 2 PISTON
4 298-1816 2 O-RING
5 298-1883 4 O-RING
6 299-7165 4 BACK-UP RING
7 2 COVER
8 298-1817 2 O-RING
9 299-7141 2 BACK-UP RING
10 298-8188 2 PISTON
12 299-0240 6 SPRING
14 298-8191 8 DISC
16 298-1819 2 SPACER
17 NSS 4 BOLT
19 299-0241 6 SPRING
20 298-7867 4 NUT
23 299-7103 4 PLUG
24 298-1820 2 SHIM
298-1821 2 SHIM
298-1822 2 SHIM
25 298-1878 4 PLUG
31200723 TL642C, TL943C 5-51

DRIVE TRAIN
Figure 5-11 Brakes
TL943C
13
10
11
10
11
10
9
11 18
8
12
4
3
16 15
7 2
1 14
6
5
PAL7880
5-52 TL642C, TL943C 31200723

DRIVE TRAIN
Figure 5-11 Brakes

2 349-8596 2 O-RING
4 349-8599 2 O-RING
5 399-1159 2 PISTON
6 299-0241 6 SPRING
8 299-0240 6 SPRING
11 299-0812 6 BRAKE DISC
13 349-8602 2 SPACER
15 299-7103 2 PLUG
16 298-1878 2 PLUG
18 350-2524 2 PILOT BOLT
31200723 TL642C, TL943C 5-53

DRIVE TRAIN
Figure 5-12 Transmission
PAL6690
5-54 TL642C, TL943C 31200723

DRIVE TRAIN
Figure 5-12 Transmission

316-1937 1 TRANSMISSION, (for parts information, refer to SIS Web) B
31200723 TL642C, TL943C 5-55

DRIVE TRAIN
Figure 5-13 Fender Installation
1 1
2 3
6 6
7 7
8 8
9 9
10 10
11 11
12 12
11 12 13 13
14 14
11
1 14
9
10
13
7
9
1112
13 5
8 11
9
6 10
13 14
1
7 14
8
9
13
9
4 13
PAL8200
5-56 TL642C, TL943C 31200723

DRIVE TRAIN
Figure 5-13 Fender Installation

299-6673 1 FENDER INSTALLATION, (TL642), (includes all items) A
305-6032 1 FENDER INSTALLATION, (TL943), (includes all items) A
1 298-8604 4 ROTOMOLD FENDER
2 298-8791 1 RIGHT REAR FENDER MOUNT, (TL642)
299-0547 1 RIGHT REAR FENDER BRACKET, (TL943)
3 298-8792 1 LEFT REAR FENDER MOUNT, (TL642)
299-0545 1 LEFT REAR FENDER BRACKET, (TL943)
4 299-0544 1 LEFT FRONT FENDER BRACKET
5 299-0546 1 RIGHT FRONT FENDER BRACKET
6 298-8290 16 FENDER STUD, (torque to 94-104 lb-ft/127-141 Nm)
7 298-1849 16 HEX NUT, M12X1-1/4
8 303-4799 16 LOCKWASHER, 1/2
9 298-7373 24 WASHER, 5/16
10 300-6108 24 WASHER, 5/16
13 6A-3335 24 LOCKNUT, 5/16-18
14 298-0565 8 PLUG
201 Ref CAB FENDER INSTALLATION, (see Figure 6-1 for details)
31200723 TL642C, TL943C 5-57

DRIVE TRAIN
Figure 5-14 Wheel Assembly
1
5
3
6
7
4
PAL8210
5-58 TL642C, TL943C 31200723

DRIVE TRAIN
Figure 5-14 Wheel Assembly

4520368CP 1 TIRE SET, 13.00-24 BIAS, G-2 B
91405035CP 2 RH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, (includes items 1 thru 3) I
91405036CP 2 LH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, (includes items 1 thru 3) I
4520370CP 1 TIRE SET, 13.00-24 BIAS, G-2, FOAM FILLED B

91475054CP 2 RH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, FOAM FILLED, 542 lb, E
(includes items 1 thru 3)
91475055CP 2 LH TIRE & WHEEL ASSY, 13.00-24 BIAS, G-2, FOAM FILLED, 542 lb, E
(includes items 1 thru 3)
4520455CP 1 TIRE SET, 15.50-25 BIAS, G-2 B

91475031CP 2 RH TIRE & WHEEL ASSY, 15.50-25 BIAS, G-2, (includes items 2, 5 & 6) D
91475032CP 2 LH TIRE & WHEEL ASSY, 15.50-25 BIAS, G-2, (includes items 2, 5 & 6) D
4520456CP 1 TIRE SET, 15.50-25, G-2, FOAM FILLED B

4520449CP 2 RH TIRE & WHEEL ASSY, 15.50-25, FOAM FILLED, G-2, B
(includes items 2, 5 & 10)
4520450CP 2 LH TIRE & WHEEL ASSY, 15.50-25, FOAM FILLED, G-2, B
(includes items 2, 5 & 10)
1001121519CP 1 TIRE SET, 370/75-28, 14 PLY, FOAM FILLED B

1001121101 4 TIRE & WHEEL ASSY, 370/75-28, 14 PLY, FOAM FILLED, 464 lb, B
(includes items 2, 7, 8 & 9)
1001120963CP 1 TIRE SET, 370/75-28, 14 PLY B

1001100323CP 4 TIRE & WHEEL ASSY, 370/75-28, 14 PLY, (includes items 2, 7 & 8) D
1 8780031 1 TIRE, 13.00-24 BIAS, DIRECTIONAL
2 298-7311 1 VALVE STEM
3 298-8780 1 WHEEL, 24X9, 0.219 OFFSET
4 Ref LUG NUT, (see Figure 5-1 for details)
5 8780036 1 TIRE, 15.50-25 BIAS, DIRECTIONAL
6 298-8781 1 WHEEL, 25X13, 0.219 OFFSET
7 370-7769 1 WHEEL, 28X11, 0.219 OFFSET, (if equipped with Firestone 370/75-28)
8 1001100284 1 TIRE, 370/75-28, 14 PLY
9 437-4142 464 lb BALLAST FLAT PROOFING FOAM FILL, (not shown)
31200723 TL642C, TL943C 5-59

DRIVE TRAIN
5-60 TL642C, TL943C 31200723

SECTION 6
CAB
31200723 TL642C, TL943C

CAB
Figure 6-1 Cab Assembly
6-2 TL642C, TL943C 31200723

CAB
Figure 6-1 Cab Assembly

424-8878 1 OPEN CAB, (TL642C S/N THG00150 & After, TL943C S/N THH00150 & After) B
424-7707 1 OPEN CAB, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 & After) B
428-8949 1 ENCLOSED CAB WITH HEATER, (TL642C S/N THG00150 & After, TL943C A
S/N THH00150 & After)
424-6885 1 ENCLOSED CAB D
Ref HEATER, (see Figure 6-7 for details)
1 ENCLOSED CAB, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 & A
After)
424-1786 1 ENCLOSED CAB H
Ref HEATER, (see Figure 6-7 for details)
416-5313 1 ENCLOSED CAB WITH HEATER & A/C, (TL642C S/N THG00150 & After, I
TL943C S/N THH00150 & After)
416-5314 1 ENCLOSED CAB WITH HEATER & A/C, (TL642C S/N THL00150 & After, G
TL943C S/N SXH00150 & After)
13 Ref AIR BREATHER & MOUNTING HARDWARE, (see Figure 9-14 for details)
14 Ref CAB INTERIOR INSTALLATION, (see Figure 6-4 for details)
28 298-8068 7 LOCK NUT, 1/4-20
29 298-8069 1 LOCK NUT, 5/16-18
31 298-1643 1 FENDER WASHER, 1-1/4
39 298-1772 7 FENDER WASHER, 1/4
40 298-8606 2 HOSE GUARD
45 Ref SEAT & MOUNTING HARDWARE, (see Figure 6-6 for details)
47 Ref ACCELERATOR ASSY & MOUNTING HARDWARE,
48 Ref BRAKE ASSY & MOUNTING HARDWARE, (see Figure 7-1 for details)
57 418-3398 Ref MIRROR LH CAB INSTALLATION, (not available to order, see items 301 thru C
304 for service))
60 Ref FUEL TANK & MOUNTING HARDWARE, (see Figure 4-3 for details)
61 Ref CAB , (see Figure 6-2 for details)
65 Ref STEERING COLUMN, STEERING WHEEL & MOUNTING HARDWARE,
69 299-0370 68 in TRIM-LOK
93 398-1988 1 SWITCH, DPF FORCE & INHIBIT
364-5703 1 CAB MOUNTING INSTALLATION, (not available to order, see items 103 thru A, 1
112 for service)
104 352-4588 2 WASHER
105 298-8581 4 SHOCK MOUNT
106 298-1746 2 REBOUND WASHER
107 298-8053 2 HEX NUT, 7/8-9
108 303-4744 4 HEX HD CAPSCREW, 34-10X3.75, GR8
109 298-1631 4 WASHER, 3/4
110 298-7030 4 CENTER BOUND MOUNT
111 298-1740 4 TAIL WASHER
112 298-8052 4 HEX NUT, 3/4-10
299-1283 Ref CAB FENDER INSTALLATION, (no longer available, see 1001145754 for B
replacement or items 201 thru 204 for service)
31200723 TL642C, TL943C 6-3

CAB
Figure 6-1 Cab Assembly (Continued)

1 THERMOFORMED FENDER ASSY, (includes items 201 thru 204) A
202 298-7391 4 WASHER, 7/16
203 1 THERMOFORMED FENDER
204 1 FENDER PLATE
301 8T-4138 2 HEX HD CAPSCREW, M6X20, GR8.8
302 441-6962 1 MIRROR
303 2Y-6141 2 LOCKWASHER, 6mm
304 418-3397 1 BRACKET
1 CAB ENCLOSURE KIT WITH HEAT, (TL642C S/N THG00150 & After, A
TL943C S/N THH00150 & After), (includes heater components, door
components, rear window, skylight window, harnesses, hoses & other enclosed
cab components)
1 CAB ENCLOSURE KIT WITH HEAT, (TL642C S/N THG00150 & After, C
TL943C S/N THH00150 & After), (includes heater components, door
cab components)
389-3545 1 CAB ENCLOSURE KIT WITH HEAT, (TL642C S/N THL00150 & After, F
TL943C S/N SXH00150 & After), (includes heater components, door
cab components)
389-3546 1 CAB ENCLOSURE KIT WITH HEAT, (TL642C S/N THG00150 & After, I
TL943C S/N SXH00150 & After), (includes heater components, door
cab components)
K1 395-2648 1 MIRROR ARM KIT, (includes items 301 & 304)
6-4 TL642C, TL943C 31200723

CAB
Figure 6-1 Cab Assembly (Continued)

31200723 TL642C, TL943C 6-5

CAB
Figure 6-2 Cab
11
13
104
134
135 110
21 5 3
4 11
11
13
20
145 126
147 130 7
7 1 11
22 2
112 136 13
133 106
11 140
13
105 15
16
5 501 19
23 109
8
6 131
501 116 119
138 120 143
139
25 125
141
142
24
K1
PAL7561
6-6 TL642C, TL943C 31200723

CAB
Figure 6-2 Cab
201
202
204
205
203
206
207
208
209 211
210
308
302
304 301
303
305
306
307
310
PAL7570
31200723 TL642C, TL943C 6-7

CAB
Figure 6-2 Cab

398-1986 1 OPEN CAB, (includes items 1 thru 25) A
398-1987 1 ENCLOSED CAB, (includes items 1 thru 147 & 501) A
1 320-0520 6 PLUG
2 303-8585 7 PLUG, 5/16
3 303-8619 1 REAR WINDOW
4 303-8618 1 RH SIDE WINDOW
5 303-8585 10 PLUG, 5/16
6 304-3181 1 HOLE PLUG, (open cab)
7 304-3178 13 BLOCK
8 331-6125 18 RIVNUT
10 303-8612 1 ROPS WARNING DECAL
11 320-0534 AR URETHANE
13 304-3815 AR ACTIVATOR
14 350-2521 1 SEAT RISER WELDMENT
15 304-2636 4 HEX BOLT
16 304-2648 4 WASHER
19 304-2637 4 LOCKWASHER
20 417-5017 1 VINYL GRIP
21 417-5018 1 PLUG
22 AR SEALANT
23 417-5019 1 RIVNUT
24 Ref SCREW, 1/4-20X3/4, (see Figure 6-1 for details)
25 Ref ACCESS PANEL, (see Figure 6-1 for details)
104 303-8624 1 WINDOW SKY LIGHT
105 303-8625 1 FRONT WINDOW
106 303-4978 1 WINDOW
109 303-8626 1 LH SIDE PANEL FOAM
110 303-8627 1 HEAD LINER
112 303-8628 2 HOLE PLUG
116 303-8592 2 SCREW, (enclosed cab)
119 303-8582 1 STRIKER BOLT
120 303-8613 1 HEX BOLT
125 303-8629 2 WASHER
126 303-8630 3 RIVET
127 303-8631 1 EMERGENCY EXIT DECAL
130 303-8632 1 EMERGENCY EXIT HAMMER
131 303-8597 1 STRAP
133 AR SEAM SEAL
134 AR BLACK URETHANE
135 304-3815 AR ACTIVATOR
136 303-8633 1 DOOR HOLD OPEN
138 303-8615 1 SPACER
139 303-8590 2 BOLT
140 303-8634 1 BOLT
141 303-8635 3 NUT
142 Ref LOWER CAB DOOR, (see Figure 6-3 for details)
143 Ref UPPER CAB DOOR ASSY, (see Figure 6-3 for details)
145 304-3178 15 BLOCK
147 4 BLOCK
6-8 TL642C, TL943C 31200723

CAB
Figure 6-2 Cab

328-1546 Ref TOP BRICK GUARD INSTALLATION, (if equipped), (not available to order, see A
201 297-7031 2 HEX HD CAPSCREW, 3/8-16x1, GR5
202 303-4774 2 HEX NUT, 3/8-16, GR8
203 303-4961 4 KEEPER
204 298-7365 4 WASHER, 3/8
205 298-7380 2 LOCKWASHER, 3/8
206 298-7382 2 LOCKWASHER, 1/2
207 AR SILICONE SEALANT
208 298-8050 2 HEX NUT, 1/2
209 298-1755 2 SPACER
210 315-3424 2 BOLT, 1/2-13
211 328-1545 1 BRICK GUARD BRACKET
328-1547 Ref FRONT BRICK GUARD BRACKET INSTALLATION, (not available to order, see B
301 303-4961 4 KEEPER
302 317-0090 1 DOUBLE SIDED TAPE
303 298-7382 2 LOCKWASHER, 1/2
304 298-7840 4 WHIZ LOCK SCREW, 5/16-18X0.625
305 298-8050 2 HEX NUT, 1/2-13
306 298-1755 2 SPACER
307 315-3424 2 BOLT, 1/2-13
308 328-1544 1 BRICK GUARD BRACKET
401 328-1548 2 CAB WORK LIGHT HARNESS, (if equipped), (not shown)
501 Ref WIPERS, (see Figure 6-5 for details)
601 AR URETHANE, (not shown)
K1 1 SKYLIGHT WINDOW KIT, (includes items 104 & 601)
31200723 TL642C, TL943C 6-9

CAB
Figure 6-3 Cab Door
201
206
202
203
204
205
2
1
124
114
105 116
113 110
123
115
107 112
104
108 111
110
109
106
105
103
119 118
120
121
102 117
101
122
103
PAL7080
6-10 TL642C, TL943C 31200723

CAB
Figure 6-3 Cab Door

1 1 LOWER DOOR ASSY, (includes items 101 thru 124)
2 1 UPPER DOOR ASSY, (includes items 201 thru 206)
101 2 FLAT HD SCREW, 1/4-20X1-1/4
102 303-8642 1 GRAB HANDLE
103 303-8578 3 SCREW, M6X1X12
104 303-8638 1 PLASTIC DOOR COVER
105 303-8587 6 WHIZ-LOCK SCREW, #10-24X0.5
106 303-8588 1 INSIDE HANDLE ASSY, LH
107 303-8641 1 RELEASE LEVER, RH WINDOW & LH DOOR
108 303-8643 1 SOCKET HD SCREW, #8-32X1.12
109 303-8644 1 NUT, #8-32
110 303-8640 6 LOCKNUT, #10-24
111 303-8646 1 SLAM LATCH STIFFENER
112 303-8645 1 SLAM LATCH, LH
113 2 RIVNUT, 1/4-20
114 303-8647 1 LOWER DOOR DRIVE BAR WELDMENT
115 304-2649 4 HEX SCREW, 1/4-20X3/4
116 330-8272 1 PADDLE LATCH, LH, (includes item 323)
117 303-8581 8 ft BULB SEAL
118 303-8583 1 CAM LATCH, RH
119 303-8636 1 EXTERIOR RELEASE DOOR ROD
120 303-8586 3 ROD END RETAINER CLIP
121 303-8637 1 INTER RELEASE DOOR ROD
122 303-8639 1 FOAM, LOWER DOOR
123 303-8598 1 DOOR KEY
124 NSS 1 DOOR WELDMENT
201 303-8581 11 ft BULB SEAL
202 304-2301 2 HEX BOLT, 5/16-18X5/8
203 303-8614 2 WASHER
204 303-8649 1 SLAM LATCH
205 303-8667 1 MALE DOOR HOLD-OPEN
206 303-8648 1 UPPER GLASS
31200723 TL642C, TL943C 6-11

CAB
Figure 6-4 Cab Interior
6-12 TL642C, TL943C 31200723

CAB
103
102
53
55 38
213
219 44
249
55 38
254
257
PAL8070
31200723 TL642C, TL943C 6-13

CAB

3 297-7010 4 HEX HD CAPSCREW, 1/4-20X5/8, GR5 ‘
11 333-2416 2 FLAT HD SOCKET SCREW, 10-24X1
12 298-1359 2 SCREW, 3/8-16X1
14 1 CAB DASH, (open cab)
350-2519 1 CAB DASH, (enclosed cab)
15 298-0546 2 HEX NUT, 10-24, GR2
17 298-8041 2 ROUND HD SCREW, 1/4-20X5/8
18 298-7362 2 WASHER
21 298-7372 8 WASHER, 1/4
22 298-7373 7 WASHER, 5/16
24 298-7377 2 LOCK WASHER,
27 298-7880 22 TINNERMAN NUT, 10-24
30 298-6833 32 in GASKA TAPE
31 298-1643 2 WASHER, 11/32
33 299-0395 2 LOAD CHART BRACKET
36 298-8761 1 DASH BRACE
37 298-1738 1 DASH CLAMP
39 298-1772 8 FENDER WASHER, 1/4
42 298-8673 1 RH INSTRUMENT PANEL
44 298-1362 1 FLOOR MAT
46 5P-8500 1 KEY
49 332-3846 1 CUP HOLDER TRAY
50 332-3847 1 CUP HOLDER MOUNT
51 6V-7978 12 PAN HD SCREW
52 Ref INSTRUMENT PANEL & SWITCHES
53 344-7161 1 SEAT RISER ACCESS PANEL
54 333-2415 1 IGNITION SWITCH
55 350-2526 1 SEAT RISER SIDE PANEL, (open cab)
Ref SEAT RISER SIDE PANEL, (enclosed cab), (see Figure 6-7 for details)
56 364-5684 1 RIGHT HAND CONSOLE
62 Ref DPF SWITCH, (see Figure 10-4 for details)
63 384-0206 1 PLUG
64 Ref REGEN HARNESS, (see Figure 10-22 for details)
66 Ref DASH HARNESS, (see Figure 10-14 for details)
67 Ref TRANSMISSION RELAY HARNESS, (see Figure 10-12 for details)
68 299-0369 13 in TRIM LOK
70 298-7036 1 MANUAL STORAGE BOX
101 323-3877 1 LH PANEL
298-7049 1 BLANK DASH PANEL
102 Ref JOYSTICK, (see Figure 7-4 for details)
103 Ref WASHER FLUID TANK, (enclosed cab), (see Figure 6-5 for details)
213 297-7100 4 FLAT HD SOCKET SCREW, 10-24X0.75
219 298-0547 4 HEX LOCK NUT, 10-24, GR2
249 298-6843 1 RUBBER GROMMET
6-14 TL642C, TL943C 31200723

CAB
Figure 6-4 Cab Interior (Continued)

254 298-7013 1 FAN BASE PLATE
257 298-8590 1 DEFROSTER FAN
301 1 ANALYZER MOUNT PLATE
302 335-8080 3 RIVET
303 298-7363 3 WASHER, 1/4
31200723 TL642C, TL943C 6-15

CAB
Figure 6-5 Wipers
403
401
404 126
105
200
134
126
407
105
409
405 126
105 105
402 126
302
408 406
407
5
3
4 2
203
204
203
204
PAL7250
6-16 TL642C, TL943C 31200723

CAB
Figure 6-5 Wipers

1 303-8589 1 WIPER DRIVE ARM, (not shown)
2 336-7171 1 WET ARM ADAPTER
3 339-9567 1 WET ARM KIT
4 336-7169 1 WIPER ARM
5 1 WIPER BLADE
6 336-7168 1 ADAPTER MOUNT
7 303-8611 1 WIPER MOTOR SHAFT, (not shown)
8 304-3799 1 WIPER MOTOR, (not shown)
126 298-7363 4 WASHER, 1/4
134 1 SPECIAL WASHER, 1/4
200 349-6874 1 TANK, (includes cap)
203 2 CLAMP
204 298-0548 2 HEX NUT, 1/4-20, GR2
205 298-7292 132 in WASHER FLUID HOSE, (not shown)
417-4883 Ref SKYLIGHT WIPER INSTALLATION, (not available to order, see items 301 thru A
304 for service)
302 343-7820 1 SKYLIGHT WIPER ASSY, (includes items 401 thru 409) A
303 AR SEALANT
304 298-7281 53 in CONDUIT
401 339-0837 1 WASHER, 1/4
402 339-1711 1 WASHER, 1/4
403 339-1712 1 HEX NUT, #10-24
404 320-0525 1 WIPER ARM
405 320-0529 1 WIPER BLADE
406 339-1713 1 HEX BOLT, #10-24X3/4
407 339-1714 1 WIPER COVER
408 343-7819 1 WIPER MOTOR
409 325-1068 1 WIPER MOTOR HARNESS
31200723 TL642C, TL943C 6-17

CAB
Figure 6-6 Suspension Seat
6-18 TL642C, TL943C 31200723

CAB
Figure 6-6 Suspension Seat

298-8722 1 SUSPENSION SEAT, (includes all items) E
1 299-0927 1 ARMREST ASSY RH KIT, (includes items 2 & 3)
2 NSS 1 ARMREST, MOLDED KIT
3 NSS 1 ARMREST STOP ASSY
4 304-2626 1 BACK CUSHION KIT
5 299-0925 1 BACK PANEL KIT
6 299-0928 1 SEAT BELT KIT
298-8669 1 SEAT BELT, 3 IN., (California Only), (not included with 298-8722)
7 299-6637 1 TETHER KIT
8 299-0924 1 SEAT CUSHION KIT
9 299-0922 1 KNOB KIT
10 299-0921 1 SLIDE KIT
101 298-0552 4 HEX LOCK NUT, 5/16-18
102 298-7364 4 PLAIN WASHER, 5/16
31200723 TL642C, TL943C 6-19

CAB
Figure 6-7 Heater Installation
3
4
10
22
23
10
12
18
19
26
29
251
14 27
17
30
14
14
21 14
2
31
1 14 7
6 18
SUPPLY
25 24 8
5 14
14
16 29
14 RETURN
18
15 15
1
11
28 6
5 15
13
218
SUPPLY
RETURN PAL7940
6-20 TL642C, TL943C 31200723

CAB
Figure 6-7 Heater Installation (Continued)
TL642C S/N THL00150 & After TL642C S/N THG00150 & After
TL943C S/N TXH00150 & After TL943C S/N THH00150 & After
9
13
15
SUPPLY
13 RETURN
18 15
32
9
19
13 13
26 15 32
14
29
14
14 24
18
29 17
19
14 27
26 105
14
14 14 15
32
27
14
9 105
29 130
14
17 14 24
SUPPLY
29 13
RETURN
29
14
PAL7300
31200723 TL642C, TL943C 6-21

CAB
Figure 6-7 Heater Installation

389-3651 Ref HEATER INSTALLATION, (open cab), (not available to order, see items 1 thru F
32 for service), (TL642C S/N THG00150 & After, TL943C S/N THH00150 &
After)
Ref HEATER INSTALLATION, (open cab), (not available to order, see items 1 thru A
32 for service), (TL642C S/N THL00150 & After, TL943C S/N SXH00150 &
After)
Ref HEATER INSTALLATION, (enclosed cab), (not available to order, see items 1
thru 105 for service), (TL642C S/N THG00150 & After, TL943C S/N THH00150
& After)
428-8949 Ref HEATER INSTALLATION, (enclosed cab), (not available to order, see items 1
thru 105 for service), (TL642C S/N THL00150 & After, TL943C S/N SXH00150
& After)
1 297-7008 4 BUTTON HD CAPSCREW, 1/4-20X5/8, (TL642C S/N THG00150 & After,
297-7010 4 HEX HD CAPSCREW, 1/4-20X5/8, GR5, (TL642C S/N THL00150 & After,
3 297-7099 2 SOCKET HD CAPSCREW, #6-32X.62
4 298-0544 2 HEX NUT, #6-32, GR2
5 298-7363 4 WASHER, 1/4
6 298-7378 4 LOCKWASHER, 1/4, (TL642C S/N THG00150 & After, TL943C S/N
THH00150 & After)
8 298-7834 1 CLAMP SET
9 299-0328 1 ADAPTER
10 Ref KNOB, (see Figure 10-5 for details)
11 299-0337 1 VALVE
12 Ref BLOWER SWITCH, (see Figure 10-5 for details)
13 298-7290 21.8 ft HOSE
14 421-3800 8 CLAMP, (open cab)
421-3800 16 CLAMP, (enclosed cab)
15 298-7977 8 CLAMP
16 353-5231 1 3 SPEED HEATER ASSY
17 350-2517 1 CONDUIT, (open cab)
350-2517 3 CONDUIT, (enclosed cab)
18 298-1770 8 SCREW, #6X1/2, (open cab)
298-1770 10 SCREW, #6X1/2, (enclosed cab)
19 350-2507 1 VENT, (open cab)
350-2507 3 VENT, (enclosed cab)
20 Ref ENCLOSED CAB OPTIONS HARNESS, (not shown),
21 298-7263 2.5 ft HOSE, (open cab)
22 Ref POTENTIOMETER ASSY, (see Figure 10-5 for details)
23 Ref CLIP, (see Figure 10-4 for details)
24 350-2506 1 VENT, (open cab)
350-2506 3 VENT
25 350-2510 1 COVER
26 350-2515 1 VENT BASE, (open cab)
350-2515 3 VENT BASE, (open cab)
27 350-2518 1 CONDUIT, (open cab)
6-22 TL642C, TL943C 31200723

CAB
Figure 6-7 Heater Installation (Continued)

350-2518 2 CONDUIT, (enclosed cab)
28 350-2525 1 COVER
29 350-2511 0.9 ft HOSE, (open cab)
350-2511 73 in HOSE, (enclosed cab) E
30 358-3070 1.4 ft HOSE, (open cab)
31 303-4911 2.7 ft TAPE
32 318-4732 1 ADAPTER, 90 DEGREES, (TL642C S/N THG00150 & After, TL943C S/N
THH00150 & After)
376-8652 1 BARB FITTING, M18X5, (TL642C S/N THL00150 & After, TL943C S/N
SXH00150 & After)
105 424-1787 18 in CONDUIT, (TL642C S/N THG00150 & After, TL943C S/N SHH00150 & After)
331-3887 1 CONDUIT, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 & After)
251 Ref SEAT RISER PANEL, (see Figure 6-4 for details)
31200723 TL642C, TL943C 6-23

CAB
Figure 6-8 Air Conditioning Installation
6-24 TL642C, TL943C 31200723

CAB
Figure 6-8 Air Conditioning Installation (Continued)
115
114
101
116
104
103
118 104
106 107
113 117
105
109
111
112 108
110
204
212 203
102
204
202
214 206
213 207
208
210 205
210
201
211
PAL7310
209
31200723 TL642C, TL943C 6-25

CAB
Figure 6-8 Air Conditioning Installation

416-5314 Ref AIR CONDITIONING INSTALLATION, (not available to order, see items 1 thru 62 G
for service), (TL642C S/N THG00150 & After, TL943C S/N THH00150 & After)
416-5313 Ref AIR CONDITIONING INSTALLATION, (not available to order, see items 1 thru I
39, 44, 46 thru 53, 56, 58 & 62 thru 82 for service), (TL642C S/N THL00150 &
After, TL943C S/N SXH00150 & After)
2 7X-0266 1 HEX HD CAPSCREW, 1/4-20X3, GR5
4 1 HEX HD CAPSCREW, 5/16-18X3.75, GR5
6 421-3802 2 HEX LOCKNUT, 1/4-20, GR2
8 300-6101 5 TIE WRAP, (not shown)
9 298-7372 2 WASHER, 1/4
10 298-7373 4 WASHER, 5/16
11 298-7374 2 WASHER, 3/8
12 298-7378 2 LOCKWASHER, 1/4
13 298-7379 2 LOCKWASHER, 5/16
14 298-7380 2 LOCKWASHER, 3/8
16 298-7846 1 CLAMP SET
17 298-1770 10 SCREW, #6X1/2
18 Ref A/C HARNESS, (not shown), (see Figure 10-20 for details)
19 303-4911 28 in TAPE
20 350-2507 2 VENT
21 350-2509 1 VENT
22 350-2511 21 in HOSE
23 350-2513 1 TUBE
24 350-2514 1 BRACKET
25 350-2516 1 TUBE
26 349-6875 1 FILTER
27 350-2522 1 A/C TEMPERATURE DECAL
28 350-2528 1 A/C CONDENSER, (includes items 101 thru 122)
30 421-3801 4 CLIP
32 421-3804 1 3 SPEED HEATER & A/C ASSY, (includes items 201 thru 221)
35 314-2893 1 A/C REFRIGERANT DECAL
36 298-8453 Ref A/C HARNESS, (not shown), (see Figure 10-20 for details)
39 Ref HEATING & A/C DUCT COMPONENTS, (see Figure 6-7 for details)
42 416-1871 1 BELT
43 416-1872 1 HOSE ASSY, (TL642C S/N THG00150 & After, TL943C S/N THH00150 &
After)
350-2530 1 HOSE ASSY, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 &
After)
44 350-2531 1 HOSE
45 416-1873 1 HOSE ASSY, (TL642C S/N THG00150 & After, TL943C S/N THH00150 &
After)
350-2532 1 HOSE ASSY, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 &
After)
46 349-6876 1 A/C COMPRESSOR CLUTCH
47 418-0833 6 LOCKING NUT
49 303-4789 12 WASHER, 3/8
50 8T-4133 1 HEX NUT, M10X1.5
6-26 TL642C, TL943C 31200723

CAB

51 421-3803 1 ROD END
53 421-3805 1 BUSHING
54 416-1870 1 BRACKET
55 5S-7383 1 HEX HD CAPSCREW, 3/8-16X1-3/4, GR8
56 8T-9377 2 HEX HD CAPSCREW, 3/8-16X2-1/4, GR8
57 416-1875 1 SPACER
58 4L-9377 1 HEX HD CAPSCREW, 3/8-16X1-1/2, GR8
59 1 HEX HD CAPSCREW, 3/8-16X2-1/2, GR8
60 2 HEX HD CAPSCREW, 3/8-16X2, GR8
72 421-2913 1 COMPRESSOR COVER
75 398-2022 1 AC CLUTCH BELT
76 399-5805 1 TENSION ARM PLATE
77 421-2912 1 AC COVER SUPPORT
79 298-7363 6 WASHER, 1/4
80 298-0549 3 HEX LOCK NUT, 1/4-20, GR2
81 2 HEX HD CAPSCREW, 3/8-16X1 5/8, GR8
82 1 HEX LOCK NUT, M10X1.5
101 318-9237 1 CASE TOP
102 1 CASE BOTTOM
103 318-9238 1 COIL
104 2 BRACKET
105 298-8313 1 TUBE ASSY
106 299-7180 1 DRIER
107 1 BRACKET
108 318-9245 3 O-RING
109 1 CLAMP
110 318-9239 1 TUBE ASSY
111 318-9240 1 TUBE ASSY
112 4 CLAMP
113 3 CLAMP
114 1 PLUG
115 299-7184 2 FAN
116 318-9241 1 FAN HARNESS
117 318-9246 1 O-RING
118 2 ft FOAM
120 4 BOLT, 3/8-16X1-3/4
121 4 WASHER, 3/8
122 4 LOCKWASHER,3/8
201 355-4764 1 CASE TOP
202 355-4765 1 CASE BOTTOM
203 355-4771 1 BLOWER MOTOR
204 356-3237 2 BLOWER WHEEL
205 1 HEATER/COOLER COIL
206 299-7182 1 VALVE
207 1 CLAMP
208 318-9246 1 O-RING
209 NSS 1 3 HOLE TOP
210 NSS 2 LEG
31200723 TL642C, TL943C 6-27

CAB

211 NSS 1 THERMOSTAT
212 NSS 2 HOSE
213 NSS 2 HEATER SPLICE
214 4 CLAMP
215 355-4767 1 AIR RESTRICTER, (not shown)
216 298-8317 1 METRO SWITCH, (not shown)
217 318-9234 1 12V RELAY, (not shown)
218 358-3071 3 ft HOSE, (not shown)
219 355-4769 1 DRAIN ELBOW, 3/8, (not shown)
220 355-4770 1 DRAIN TEE, 3/8, (not shown)
221 298-7278 1 PRESSURE SWITCH, (not shown)
301 421-3800 1 CLAMP
6-28 TL642C, TL943C 31200723

CAB

31200723 TL642C, TL943C 6-29

CAB
6-30 TL642C, TL943C 31200723

SECTION 7
CONTROLS
31200723 TL642C, TL943C

CONTROLS
Figure 7-1 Brake
13
17
1
13
17 17
11
15
10
16 14
4 7
19
6
5
3
102 101
PAL6730
7-2 TL642C, TL943C 31200723

CONTROLS
Figure 7-6 Frame Level Controller Installation

305-6011 Ref BRAKE INSTALLATION, (not available to order, see items 1 thru 19 for service) F
1 Ref BRAKE VALVE, (see Figure 9-16 for details)
2 305-2026 1 BRAKE BRACKET
3 305-2025 1 BRAKE PEDAL
4 299-0208 1 PIN
6 298-7380 1 LOCKWASHER, 3/8
8 298-7388 4 LOCKWASHER, 10mm
10 298-0522 1 ADAPTER
11 300-6104 1 ADAPTER
13 298-0507 2 ADAPTER, 90 DEGREES, (swivel nut)
14 300-6099 1 FITTING REDUCER
15 298-8280 2 ACTUATOR
16 298-8244 1 TIE BAR
17 298-1610 3 ADAPTER
19 AR CAT MOLYBDENUM PASTE
101 297-7016 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5, (torque to 17 lb-ft/23 Nm)
102 298-7364 8 FLAT WASHER, 5/16
31200723 TL642C, TL943C 7-3

CONTROLS
Figure 7-2 Accelerator
2
17
5
4
17
6
11
10
12
13
14
15
16
PAL2501
7-4 TL642C, TL943C 31200723

CONTROLS
Figure 7-2 Accelerator

1 298-8378 1 BRACKET
3 298-7364 3 WASHER, 5/16
5 298-7363 2 WASHER, 1/4
6 Ref ENGINE HARNESS, (see Figure 10-8 for details)
10 298-0433 1 PEDAL, (includes items 11 thru 16) C
11 305-2101 1 SENSOR KIT, (includes screws)
12 NSS 1 BRACKET
13 1 PEDAL KIT, (includes items 14 & 16)
14 NSS 1 PEDAL SPRING
15 304-4558 1 PEDAL ARM
16 NSS 1 PEDAL PIN
31200723 TL642C, TL943C 7-5

CONTROLS
Figure 7-3 Steering Column
102
103
2
101
201 201
201
401
2
301
303
6
5 302
1
PAL2061
7-6 TL642C, TL943C 31200723

CONTROLS
Figure 7-3 Steering Column

299-1324 1 STEERING CONTROL ASSY, (includes items 1 thru 6) A
1 298-0487 4 ELBOW, 45 DEGREE, (includes o-ring)
2 298-8637 1 STEERING COLUMN
319-7692 1 STEERING WHEEL NUT, (torque to 29-34 lb-ft/39-46 Nm)
3 298-8745 1 STEERING CONTROL VALVE
303-8610 1 STEERING CONTROL VALVE SEAL KIT
5 298-7380 2 LOCKWASHER
101 299-0560 1 STEERING WHEEL, (includes items 102 & 103)
102 299-0913 1 CENTER CAP
103 299-6632 1 SPINNER KNOB
201 389-3472 1 F-N-R SHIFTER, (includes mounting hardware)
202 NSS 2 HEX HD CAPSCREW, (torque to 30-35 lb-ft/41-47 Nm)
203 NSS 1 CLAMP SET
302 298-7365 2 FLAT WASHER, 3/8
401 Ref SHIFTER DECAL, (see Figure 11-1 for details)
31200723 TL642C, TL943C 7-7

CONTROLS
Figure 7-4 Boom Joystick
TL642C
1
16
2
17
18
18
5
2&4
1&3
4 2 3 9
1 4
6
19
13 11
12
7
10
15
14
K1 PAL1081
7-8 TL642C, TL943C 31200723

CONTROLS

298-8585 1 BOOM JOYSTICK WITH TILT, (TL642C), (includes all items) A
1 299-0970 1 HANDLE WITH WIRE & CONNECTOR
2 299-0966 1 BENT LEVER KIT, (includes items 3 & 4)
3 NSS 1 SPRING PIN
4 NSS 1 HEX NUT
5 299-0954 1 BOOT
6 299-0953 1 CARDAN KIT, (includes item 7)
7 NSS AR SHIM
8 298-7082 1 RETAINING PLATE
9 299-0967 1 UPPER BODY, (includes item 10)
10 NSS 1 LOWER BODY
12 Use Kit K1 2 DOWEL PIN
14 Use Kit K1 1 SCREW ASSY
16 299-0960 4 PLUNGER & GUIDE KIT
17 299-7122 4 REGULATING UNIT
18 299-0209 1 SPRING, (ports 1 & 3), (pack of two)
299-0210 1 SPRING, (ports 2 & 4), (pack of two)
19 299-0834 1 GROMMET WITH CABLE TIE KIT
K1 299-0498 AR SEAL KIT, (includes items 11 thru 15)
31200723 TL642C, TL943C 7-9

CONTROLS
TL943C
1
2
3
4
3
4
5
6 PAL5580
7-10 TL642C, TL943C 31200723

CONTROLS

398-1989 1 BOOM JOYSTICK, (TL943C), (includes all items) B
1 1 RECEPTACLE
2 1 WEDGE LOCK
3 2 CONTACT
4 305-5438 2 PLUG
5 1 WEDGE LOCK
6 1 RECEPTACLE
31200723 TL642C, TL943C 7-11

CONTROLS
Figure 7-5 Outrigger Controller
4 3
7
6
8
7
10
9
1
10
PAL2020
7-12 TL642C, TL943C 31200723

CONTROLS

299-0558 1 OUTRIGGER CONTROLLER, (includes all items) A
1 299-0559 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
2 299-0917 1 HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
3 299-7144 2 GRIP
4 299-0976 2 RUBBER BOOT
5 299-0915 2 LEVER OPERATION KIT
6 299-0960 2 PLUNGER KIT
7 299-0916 2 REGULATING UNIT KIT
8 299-0210 2 RETURN SPRING
9 299-0635 2 O-RING
10 299-0636 1 BOLT & NUT KIT
31200723 TL642C, TL943C 7-13

CONTROLS
4
7
6 5
102
101
PY5690
7-14 TL642C, TL943C 31200723

CONTROLS

299-6693 Ref FRAME LEVEL CONTROLLER INSTALLATION, (not available to order, see E
1 298-8644 1 SINGLE VALVE CONTROL
2 298-8149 1 CABLE
3 315-5502 1 BRACKET
4 297-7014 3 HEX HD CAPSCREW, 1/4-20X2
5 298-7378 3 LOCKWASHER, 1/4
6 298-0548 3 HEX NUT, 1/4-20, GR2
102 298-7379 3 WASHER, 5/16
31200723 TL642C, TL943C 7-15

CONTROLS
Figure 7-7 Auxiliary Control
TL642C
101
102
3
1
PY6251
7-16 TL642C, TL943C 31200723

CONTROLS
Figure 7-7 Auxiliary Control

Ref AUXILIARY HYDRAULIC JOYSTICK INSTALLATION, (TL642C), (not available A
to order, see items 1 thru 5 for service)
1 298-7039 1 JOYSTICK ASSY
2 298-8141 1 CABLE
3 305-2028 1 LH BRACKET
4 298-7989 3 HEX HD CAPSCREW, 1/4-20X2-1/2
5 298-8047 3 HEX NUT, 1/4-20
7 298-7367 2 WASHER, 1/2
31200723 TL642C, TL943C 7-17

CONTROLS
7-18 TL642C, TL943C 31200723

SECTION 8
HYDRAULIC CIRCUITS
31200723 TL642C, TL943C

HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit
TL642C
8-2 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

28 298-7379 3 LOCKWASHER, 5/16
34 2 CLAMP SET
42 3 ROUND HD SCREW, 5/16-18X3-1/4
45 1 CLAMP
46 1 CLAMP
47 50 in TRIM
61 399-1320 1 HOSE ASSY
67 399-1335 1 HOSE ASSY
68 399-1336 1 HOSE ASSY
72 399-1370 1 HOSE ASSY
75 399-1374 1 HOSE
78 399-1378 1 HOSE ASSY
79 399-1382 1 HOSE ASSY
84 417-2857 1 TUBE ASSY
85 417-2856 1 HOSE ASSY
90 Ref OUTRIGGER VALVE, (not shown), (see Figure 9-20 for details)
91 8C-8988 1 ADAPTER, 45 DEGREES, (includes o-ring), (if equipped with outriggers)
102 298-0500 1 PLUG
111 399-1381 1 HOSE ASSY
112 399-1383 1 HOSE ASSY
113 399-1384 1 HOSE ASSY
114 399-1388 1 HOSE ASSY, (with outriggers)
399-1385 1 HOSE ASSY, (without outriggers)
126 4061032 1 SHIELD, (not shown)
152 Ref TEE FITTING, (includes o-ring), (see Figure 8-6 for details)
159 399-1402 1 HOSE ASSY, (if equipped with outriggers)
309 298-7341 1 HEX HD CAPSCREW, M12X40, GR8.8
312 1 ADAPTER, 45 DEGREES, (includes o-ring)
315 298-0548 2 HEX NUT, 1/4-20, GR2
316 298-8023 2 SOCKET HD CAPSCREW, 1/4-20X2-1/2
317 298-7365 3 WASHER, 3/8
319 298-7378 2 LOCKWASHER, 1/4
322 8T-4223 1 WASHER, 12mm
330 Ref PRIORITY VALVE, (see Figure 9-17 for details)
339 389-3478 1 CAP
340 389-3479 1 TEMPERATURE SWITCH
348 399-1369 1 BRACKET
349 Ref SOLENOID VALVE, (see Figure 9-18 for details)
405 298-0490 1 ELBOW, 90 DEGREE
31200723 TL642C, TL943C 8-3

HYDRAULIC CIRCUITS
Figure 8-1 Supply Circuit (Continued)

410 417-2855 1 CAP
412 309-6462 1 DIAGNOSTIC PORT
701 Ref RADIATOR, (see Figure 4-4 for details)
702 Ref HYDRAULIC TANK, (see Figure 9-14 for details)
703 Ref MAIN CONTROL VALVE, (see Figure 9-11 for details)
705 Ref STEERING VALVE, (see Figure 7-3 for details)
707 Ref HOSE ASSY, (see Figure 8-6 for details)
Ref GEAR PUMP INSTALLATION, (not available to order, see items 801 thru 810 for A
service)
804 298-7360 1 O-RING
805 298-7381 4 LOCKWASHER, 7/16
806 298-7392 3 WASHER, 1/2
807 1 O-RING
808 299-0355 2 FLANGE
809 Ref GEAR PUMP, (see Figure 9-12 for details)
810 399-1371 1 PIPE
8-4 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

31200723 TL642C, TL943C 8-5

HYDRAULIC CIRCUITS
TL943C
8-6 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS
IF EQUIPPED WITH OUTRIGGERS
TO
OUTRIGGER
CONTROLLER
19
187
72
187
119
TO 125
OUTRIGGER
VALVE
S/N THH00150 & AFTER S/N SXH00150 & AFTER S/N SXH00150 & AFTER
508 510
510
501 453
501 511 512 501
512 512 501
512 507 510
510 415
415 513 453
502
513 510
502 512
510 503 505
503 501 510
505 501
506
501 504 509
506
504 509
PAL7830
31200723 TL642C, TL943C 8-7

HYDRAULIC CIRCUITS

4 297-7014 2 HEX HD CAPSCREW, 1/4-20X2, GR5, (S/N THH00150 & After)
13 298-7358 1 STRAIGHT FITTING, (includes o-ring), (S/N THH00150 & After)
19 298-0496 1 TEE FITTING, (includes o-ring), (if equipped with outriggers)
25 298-7363 2 WASHER, 1/4, (S/N THH00150 & After)
29 298-7378 2 LOCKWASHER, 1/4, (S/N THH00150 & After)
31 298-7380 4 LOCKWASHER, 3/8
40 298-7434 2 CLAMP SET
44 298-8049 4 HEX NUT, 3/8-16
46 2 CLAMP
47 50 in TRIM
61 399-1335 1 HOSE ASSY
62 399-1336 1 HOSE ASSY
72 399-1357 1 HOSE ASSY
77 399-1376 1 HOSE
80 1 PRESSURE REDUCING VALVE, (S/N THH00150 & After)
81 398-2015 1 PIPE ASSY, (Before S/N THH00307)
431-9306 1 PIPE ASSY, (S/N THH00307 & After)
85 228-8403 4 BOLT, 3/8-16X1-3/4
86 399-1406 1 HOSE ASSY, (S/N THH00150 & After)
87 420-5187 1 HOSE ASSY
89 297-7089 2 HEX HD CAPSCREW, 6X1X45mm
90 298-7984 2 RAIL NUT
105 399-1400 1 HOSE ASSY
106 399-1401 1 HOSE ASSY
107 399-1402 1 HOSE ASSY
113 360-7773 1 HOSE ASSY
114 360-7774 1 HOSE ASSY
116 430-5178 1 HOSE ASSY
120 399-1403 1 HOSE ASSY
125 298-0496 1 TEE FITTING, (if equipped with outriggers)
332 389-3478 1 CAP
420-3200 Ref HYDRAULIC PUMP INSTALLATION, (S/N THH00150 & After), (not available to B
Ref HYDRAULIC PUMP INSTALLATION, (S/N SXH00150 & After), (not available to A
order, see items 401 thru 415 & 454 for service)
8-8 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

405 1 O-RING
406 299-0472 4 SOCKET HD CAPSCREW, 3/8-16X3
407 298-7382 4 LOCKWASHER, 1/2
408 298-7392 4 WASHER, 1/2
409 298-7890 1 O-RING
410 2 #32 FLANGE
411 298-1655 1 O-RING
412 361-2839 1 PIPE
413 Ref PISTON PUMP, (see Figure 9-13 for details)
389-3438 1 HOSE ASSY, (S/N SXH00150 & After)
415 Ref HYDRAULIC MANIFOLD VALVE INSTALLATION, (S/N THH00150 & After), A
Ref HYDRAULIC MANIFOLD VALVE INSTALLATION, (S/N SXH00150 & After), A
(not available to order, see items 501 thru 510, 512 & 513 for service)
416 Ref TEE FITTING, (not shown), (see Figure 8-2 for details)
417 Ref REDUCER FITTING, (not shown), (see Figure 8-2 for details)
418 Ref HOSE ASSY, (not shown), (see Figure 8-2 for details)
454 Ref ADAPTER, 90 DEGREES, (not shown), (see Figure 8-2 for details)
505 1 STRAIGHT FITTING, (includes o-ring)
507 298-0492 1 TEE FITTING, (includes o-ring), (S/N THH00150 & After)
510 417-2855 4 DUST CAP
511 309-6462 1 DIAGNOSTIC ADAPTER, (S/N THH00150 & After)
512 389-3433 3 STRAIGHT FITTING, (includes o-ring), (S/N THH01500& After)
389-3433 4 STRAIGHT FITTING, (includes o-ring), (S/N SXH00150 & After)
513 Ref MANIFOLD VALVE, (see Figure 9-19 for details)
601 Ref RADIATOR ASSY, (see Figure 4-4 for details)
602 Ref HYDRAULIC TANK & FITTINGS, (see Figure 9-14 for details)
608 Ref HYDRAULIC MANIFOLD VALVE, (see Figure 9-19 for details)
31200723 TL642C, TL943C 8-9

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit
TL642C
8-10 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

17 298-0500 1 CAP
18 1 CAP, (without outriggers)
24 298-7364 1 WASHER, 5/16
28 298-7379 1 LOCKWASHER, 5/16
32 1 COVER PLATE
33 1 CLAMP SET
36 298-7436 1 TWIN CLAMP
38 298-7437 1 CLAMP SET
60 420-3199 1 PIPE ASSY
62 399-1321 1 HOSE ASSY
69 399-1337 1 HOSE ASSY
70 399-1339 1 HOSE ASSY
73 399-1372 1 HOSE ASSY
74 399-1373 1 PIPE ASSY
76 399-1375 1 HOSE ASSY
81 399-1395 1 PIPE ASSY
82 398-2001 1 BRACKET
102 Ref TEE FITTING, (see Figure 8-6 for details)
120 399-1396 1 HOSE ASSY
121 399-1344 1 HOSE ASSY
122 399-1389 1 HOSE ASSY, (without outriggers)
169 Ref PIPE ASSY, (see Figure 8-12 for details)
514 300-6099 1 REDUCER ADAPTER, (includes o-ring)
702 Ref RADIATOR ASSY & FITTINGS, (see Figure 4-4 for details)
703 Ref SOLENOID VALVE, (see Figure 9-18 for details)
31200723 TL642C, TL943C 8-11

HYDRAULIC CIRCUITS
TL943C
S/N SXH00150 & AFTER

75
69 404
704
75 501
69
707 651
115
125
TO
OUTRIGGER
CONTROLLER 119 701 708
614 610
TO 104
OUTRIGGER 64 204
VALVE
66 704
21 TO
DECOMPRESSION 107
VALVE
101
704
129
67 318 84
5
35 126
104
704
20
36 74 317
129 63 316
78 64 69 508
16 84 706 501
9 41
7 115 704
42 2 80
26 39
30 21
79 63 705
40 69
34
67 691 66
703
685
65
702
703
PAL8230
8-12 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

21 298-0509 1 ADAPTER, 90 DEGREES, (includes o-ring), (without outriggers)
Ref TEE FITTING, (includes o-ring), (see Figure 8-12 for details)
26 298-7364 1 WASHER, 5/16
30 298-7379 1 LOCKWASHER, 5/16
34 2 CABLE TIE
35 1 COVER PLATE
36 1 CLAMP SET
40 298-7434 1 CLAMP SET
41 298-7437 1 CLAMP SET
63 399-1337 1 HOSE ASSY
64 399-1338 1 HOSE ASSY
65 399-1339 1 HOSE ASSY
66 399-1341 1 PIPE ASSY
67 399-1342 1 HOSE ASSY
398-2013 1 HOSE ASSY, (S/N SXH00150 & After)
74 399-1360 1 PIPE ASSY
75 398-2012 1 HOSE ASSY, (S/N SXH00150 & After)
78 399-1395 1 PIPE ASSY
79 398-2001 1 BRACKET
80 Ref PRESSURE REDUCER VALVE, (see Figure 8-1 for details)
84 399-1399 1 HOSE ASSY
104 399-1396 1 HOSE ASSY
107 399-1402 1 HOSE ASSY
115 399-1344 1 HOSE ASSY
129 399-1386 1 HOSE ASSY
316 6V-8776 1 TEE FITTING, (includes o-ring), (S/N THH00150 & After)
317 300-6099 1 REDUCER ADAPTER, (includes o-ring), (S/N THH00150 & After)
404 300-6096 1 ADAPTER, 90 DEGREES, (includes o-ring), (S/N SHX00150 & After)
501 Ref STRAIGHT FITTING, (includes o-ring), (see Figure 8-1 for details)
508 298-0496 1 TEE FITTING, (includes o-ring), (S/N THH00150 & After)
614 300-6099 1 REDUCER ADAPTER, (includes o-ring)
31200723 TL642C, TL943C 8-13

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit (Continued)

703 Ref RADIATOR & FITTINGS, (see Figure 4-4 for details)
705 Ref MANIFOLD VALVE, (see Figure 9-19 for details)
8-14 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS
Figure 8-2 Dump Circuit (Continued)

31200723 TL642C, TL943C 8-15

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select Circuit
TL642C
TL943C
8-16 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS
Figure 8-3 Steer Select Circuit

417-2863 Ref DRIVETRAIN HYDRAULIC INSTALLATION, (TL642C), (not available to order, E
425-4141 Ref DRIVETRAIN HYDRAULIC INSTALLATION, (TL943C), (not available to order, E
see items 1, 3 thru 5 & 102 thru 112 for service)
1 297-7016 4 HEX HD CAPSCREW, 5/16-18X3/4, GR5, (torque to 17lb-ft/23Nm)
2 298-0502 4 BULKHEAD UNION, 3/4-16X1/2, TUBE
3 298-7364 4 FLAT WASHER, 5/16
4 298-7379 4 LOCKWASHER, 5/16
5 Ref STEER SELECT VALVE, (see Figure 9-15 for details)
6 298-1376 1 HOSE ASSY
7 298-1377 1 HOSE ASSY
8 298-1392 2 HOSE ASSY
9 298-1394 3 HOSE ASSY
11 417-2858 1 HOSE ASSY
12 2 HOSE GUARD, (TL642C), (not shown)
1 HOSE GUARD, (TL943C), (not shown)
102 297-7021 4 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5, (torque to 17lb-ft/23Nm)
105 299-0949 4 TWIN CLAMP COVER PLATE
106 298-7892 3 CLAMP SET
108 324-4609 2 HOSE ASSY
109 324-4610 2 HOSE ASSY
112 298-7927 1 CLAMP SET
206 360-7766 2 HOSE ASSY
31200723 TL642C, TL943C 8-17

HYDRAULIC CIRCUITS
Figure 8-4 Service/Parking
TL642C
8-18 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

19 399-1379 1 HOSE ASSY
20 399-1380 1 HOSE ASSY
29 2 CLAMP SET
30 7X-0266 2 HEX HD CAPSCREW, 1/4-20X3, GR5
32 1 HOSE GUARD
33 1 CLAMP SET
110 399-1391 1 HOSE ASSY
201 Ref POWER BRAKE VALVE, (see Figure 9-16 for details)
211 Ref ADAPTER, CONNECTOR, (see Figure 8-1 for details)
217 298-1610 2 ADAPTER, CONNECTOR, (includes o-ring)
401 Ref FRONT AXLE ASSY, (see Figure 5-2 for details)
501 Ref REAR AXLE ASSY, (see Figure 5-7 for details)
31200723 TL642C, TL943C 8-19

HYDRAULIC CIRCUITS
TL943C
8-20 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

20 399-1379 1 HOSE ASSY
21 399-1380 1 HOSE ASSY
37 1 HOSE GUARD
106 Ref CLAMP SET, (see Figure 8-3 for details)
110 399-1361 1 HOSE ASSY
201 Ref POWER BRAKE VALVE, (see Figure 9-16 for details)
302 Ref ADAPTER, 90 DEGREES, (includes o-ring)
313 Ref PRIORITY MANIFOLD, (see Figure 9-17 for details)
401 Ref FRONT AXLE ASSY, (see Figure 5-2 for details)
501 Ref REAR AXLE ASSY, (see Figure 5-7 for details)
31200723 TL642C, TL943C 8-21

HYDRAULIC CIRCUITS
Figure 8-5 Boom Joystick Circuit
TL642C
16
204
18
501 212
204
502
TO 19
PORT “4”
401 TO
PORT “P” 17
402 403 TO
PORT “3”
TO
PORT “2” 304 314
TO 14
PORT “1”
TO
PORT “T” 16
304
304
18
324 17
19
22
FROM 109
GEAR
PUMP
TO
HYDRAULIC 119
TANK
109
119 TO
2 OUTRIGGER
FROM CONTROLLER
2 OUTRIGGER
CONTROLLER
FROM
TO GEAR
HYDRAULIC PUMP
TANK
25
24
PAL8470
8-22 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

16 360-7802 1 HOSE ASSY
17 360-7803 1 HOSE ASSY
18 360-7804 1 HOSE ASSY
19 360-7769 1 HOSE ASSY
401 298-7363 4 WASHER, 1/4
403 298-7378 4 LOCKWASHER, 1/4
31200723 TL642C, TL943C 8-23

HYDRAULIC CIRCUITS
TL943C
8-24 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

9 360-7802 1 HOSE ASSY
10 360-7803 1 HOSE ASSY
11 360-7804 1 HOSE ASSY
12 360-7769 1 HOSE ASSY
301 298-7363 4 WASHER, 1/4
303 298-7378 4 LOCKWASHER, 1/4
601 437-1207 2 DISK ORIFICE
602 2 O-RING
31200723 TL642C, TL943C 8-25

HYDRAULIC CIRCUITS
TL943C
118
501
401
425
118 124
431
125 307
306 301
117
316
203
317
102
309
126 308
310
102 302
118 304
9
126
203 24 125
126 126
126
205
203
126
126
PAL8240
8-26 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

3 HEX HD CAPSCREW, 5/16-18X2-1/2, GR5, (TL943C)
24 298-7364 3 WASHER, 5/16
118 398-9885 1 HOSE ASSEMBLY, (TL642C)
398-9885 2 HOSE ASSEMBLY, (TL943C)
124 Ref HOSE ASSEMBLY, (see Figure 8-2 for details)
203 298-0472 4 ADAPTER, 90 DEGREES, (long), (includes o-ring)
205 Ref OUTRIGGER CONTROL VALVE, (see Figure 9-20 for details)
308 298-0549 4 HEX LOCKNUT, 1/4-20
309 298-7363 4 WASHER, 1/4
310 298-7364 3 WASHER, 5/16
316 Ref OUTRIGGER CONTROLLER, (see Figure 7-5 for details)
317 303-4866 1 CONTROLLER BRACKET
31200723 TL642C, TL943C 8-27

HYDRAULIC CIRCUITS
Figure 8-7 Lift Cylinder Circuit
8-28 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS
Figure 8-7 Lift Cylinder Circuit

1 Ref LIFT CYLINDER, (see Figure 9-1 for details)
6 330-8281 2 FITTING, 90 DEGREES, (TL642C)
298-0476 2 FITTING, 90 DEGREES, (TL943C)
11 298-1389 2 HOSE ASSY, (TL642C)
361-2841 2 HOSE ASSY, (TL943C)
4 HEX HD CAPSCREW, 1/4-20X3-3/4, GR5, (TL943C)
126 298-7372 6 WASHER, 1/4, (TL642C)
298-7372 8 WASHER, 1/4, (TL943C)
143 298-1581 3 HEX LOCKNUT, 1/4-20, (TL642C)
298-1581 4 HEX LOCKNUT, 1/4-20, (TL943C)
160 324-7406 1 TUBE ASSEMBLY, (TL642C)
361-2847 1 TUBE ASSEMBLY, (TL943C)
165 1 TUBE CLAMP, (TL642C)
384-3149 1 TUBE CLAMP, (TL943C)
204 298-0464 2 STRAIGHT FITTING, (includes o-ring), (TL642C)
298-0468 2 STRAIGHT FITTING, (includes o-ring), (TL943C)
301 Ref MALE ELBOW, (see Figure 9-1 for details)
434 298-7298 2 HOSE ASSY
435 298-1597 2 MALE CONNECTOR, 1/8X3/16 TUBE
31200723 TL642C, TL943C 8-29

HYDRAULIC CIRCUITS
Figure 8-8 Extend/Retract Cylinder Circuit
8-30 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS
Figure 8-8 Extend/Retract Cylinder Circuit

16 Ref EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)
132 298-1657 2 CLAMP
165 Ref TUBE CLAMP, (see Figure 8-7 for details)
223 298-7249 36 IN NYLON HOSE SLEEVE
307 297-7019 1 HEX BOLT, 5/16-18X1-3/8
338 298-7437 1 CLAMP SET
339 299-6644 1 COVER PLATE
31200723 TL642C, TL943C 8-31

HYDRAULIC CIRCUITS
Figure 8-9 Tilt Cylinder & Compensation Cylinder Circuit
8-32 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS
Figure 8-9 Tilt Cylinder & Compensation Cylinder Circuit

54 325-8141 1 TUBE ASSY, (TL642C)
390-7505 1 TUBE ASSY, (TL943C)
59 1 TUBE ASSY, (TL642C)
390-7506 1 TUBE ASSY, (TL943C)
107 Ref COMPENSATION CYLINDER, (see Figure 9-4 for details)
109 298-0474 1 ELBOW, 90 DEGREES
110 298-0490 1 ELBOW, 90 DEGREES
118 324-7396 1 HOSE ASSY
119 324-7397 1 HOSE ASSY
120 325-8142 1 HOSE ASSY
121 324-7400 1 HOSE ASSY
204 298-1465 1 TWIN LINE HOSE ASSY, (TL642C)
298-1475 1 TWIN LINE HOSE ASSY, (TL943C)
205 298-8716 1 HOSE RETAINER, (TL642C)
358-2294 1 HOSE RETAINER, (TL943C)
206 298-8049 2 HEX NUT, 3/8-16
207 298-0501 2 BULKHEAD UNION, 9-16-18X3/8, (TL642C)
298-0502 2 BULKHEAD UNION, 3/4-16X1/2, TUBE, (TL943C)
224 298-7380 2 LOCKWASHER, 3/8
307 299-6658 1 HOSE RETAINER, (TL642C), (includes the following items)
299-6680 1 HOSE RETAINER, (TL943C), (includes the following items)
298-7011 1 LH HOSE RETAINER, (TL642C)
298-8235 1 LH HOSE RETAINER, (TL943C)
298-7067 1 PAD, (TL642C)
298-8256 1 PAD, (TL943C)
298-8030 4 SOCKET FLAT HD CAPSCREW, #10-24X5/8, (TL642C)
298-8030 4 FLAT HD CAPSCREW, #10-24x.62, (TL943C)
298-8067 4 HEX NUT, #10-24
AR LOCTITE® 277™, (TL943C)
314 298-6830 1 RETAINING RING
317 298-7382 1 LOCKWASHER, 1/2
322 298-7375 1 FLAT WASHER, 1/2
348 Ref HOSE SHEAVE PULLEY, (see Figure 8-10 for details)
402 Ref TILT CYLINDER, (see Figure 9-3 for details)
409 298-1466 2 HOSE ASSY, (TL642C)
298-1476 2 HOSE ASSY, (TL943C)
410 299-0471 2 ELBOW, 90 DEGREES, (includes o-ring), (TL642C)
298-0475 2 ELBOW, 90 DEGREES, (includes o-ring), (TL943C)
411 298-0504 2 BULKHEAD FITTING, 90 DEGREES, (TL642C)
298-0505 2 BULKHEAD FITTING, 90 DEGREES, (TL943C)
415 298-0519 2 FITTING, 90 DEGREES, (TL642C)
298-0520 2 FITTING, 90 DEGREES, (TL943C)
420 298-7365 2 FLAT WASHER, 3/8
31200723 TL642C, TL943C 8-33

HYDRAULIC CIRCUITS
Figure 8-9 Tilt Cylinder & Compensation Cylinder Circuit (Continued)

427 303-4912 1 HOSE BRACKET, (TL642C)
303-4899 1 HOSE BRACKET, (TL943C)
428 298-7438 3 CLAMP SET, (TL642C)
298-7437 4 CLAMP SET, (TL943C)
429 299-6644 3 COVER PLATE
430 305-2110 3 HEX BOLT, 5/16X1 3/8
431 298-1656 2 CLAMP ASSY, (TL642C)
298-1657 2 CLAMP ASSY, (TL943C)
601 298-1471 1 TUBE ASSY, (TL642C)
298-1478 1 TUBE ASSY, (TL943C)
602 298-1472 1 TUBE ASSY, (TL642C)
298-1479 1 TUBE ASSY, (TL943C)
701 Ref RETRACT SHEAVE PIN, (see Figure 8-10 for details)
8-34 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS
Figure 8-9 Tilt Cylinder & Compensation Cylinder Circuit (Continued)

31200723 TL642C, TL943C 8-35

HYDRAULIC CIRCUITS
Figure 8-10 Auxiliary Hydraulic Circuit
TL642C
8-36 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

8 298-0464 2 STRAIGHT THREAD CONNECTOR, (includes o-ring)
42 1 TUBE ASSY
43 1 TUBE ASSY
46 298-7438 1 CLAMP
48 297-7019 1 HEX BOLT, 5/16-18X1-3/8
49 324-7405 2 HOSE ASSY
299-1286 1 AUX HYDRAULICS ASSEMBLY, (includes items 101 thru 201) E, 8

101 298-7024 1 RETRACT SHEAVE PIN
104 298-7245 1 HOSE SHEAVE PULLEY
105 299-6659 1 HOSE RETAINER ASSY, (includes the following items)
298-7012 1 HOSE RETAINER, R.H.
298-7067 1 PAD
298-8030 4 SOCKET FLAT HD CAPSCREW, #10-24X5/8
298-8067 4 HEX NUT, #10-24
107 298-7365 2 FLAT WASHER, 3/8
110 298-0504 2 BULKHEAD FITTING, 90 DEGREES, (includes o-ring)
111 298-0519 2 ELBOW, 90 DEGREES
112 298-8760 1 HOSE RETAINER
113 298-8049 2 HEX NUT, 3/8-16
114 298-1465 1 HOSE ASSY
115 298-0501 2 BULKHEAD UNION
116 298-1467 1 HOSE ASSY
119 298-1468 1 HOSE ASSY
123 300-6094 1 HOSE BRACKET
124 298-7438 3 CLAMP
125 299-6644 3 COVER PLATE
126 305-2110 3 HEX BOLT, 5/16X1-3/8
127 298-1656 2 HOSE CLAMP
130 298-0506 2 BULKHEAD FITTING
201 298-1473 2 HYDRAULIC TUBE
310 298-7380 1 WASHER, 3/8
315 298-1612 1 LUBE FITTING
317 298-7382 1 LOCKWASHER, 1/2
322 298-7375 1 FLAT WASHER, 1/2
401 Ref FEMALE QUICK DISCONNECT, (see Figure 2-7 for details)
402 Ref MALE QUICK DISCONNECT, (see Figure 2-7 for details)
31200723 TL642C, TL943C 8-37

HYDRAULIC CIRCUITS
TL943C
TO
JOYSTICK
8-38 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

8 298-0464 2 STRAIGHT THREAD CONNECTOR, (includes o-ring)
42 420-7327 1 TUBE ASSY
43 420-7328 1 TUBE ASSY
46 298-7437 1 CLAMP
48 297-7019 1 HEX BOLT, 5/16-18X1-3/8
299-1327 1 AUX HYDRAULICS ASSEMBLY, (includes items 101 thru 315) E, 8

101 298-8264 1 RETRACT SHEAVE PIN
104 298-7246 1 HOSE SHEAVE PULLEY
105 299-6659 1 HOSE RETAINER ASSY, (includes the following items) D
298-8239 1 HOSE RETAINER, R.H.
298-8256 1 PAD
298-8030 4 SOCKET FLAT HD CAPSCREW, #10-24X5/8
298-8067 4 HEX NUT, #10-24
305-2030 AR LOCTITE® 277™
107 298-7365 2 FLAT WASHER, 3/8
110 298-0505 2 BULKHEAD FITTING, 90 DEGREES, (includes o-ring)
111 298-0520 2 ELBOW, 90 DEGREES
112 298-8760 1 HOSE RETAINER
113 298-8049 2 HEX NUT, 3/8-16
114 298-1475 1 HOSE ASSY
115 298-0502 2 BULKHEAD UNION
123 303-4900 1 HOSE BRACKET
124 298-7437 3 CLAMP
125 299-6644 3 COVER PLATE
126 305-2110 3 HEX BOLT, 5/16X1-3/8
127 298-1657 2 HOSE CLAMP
130 298-0506 2 BULKHEAD FITTING
315 298-1477 2 HOSE ASSY
401 Ref FEMALE QUICK DISCONNECT, (see Figure 2-7 for details)
402 Ref MALE QUICK DISCONNECT, (see Figure 2-7 for details)
527 298-0472 1 ELBOW, 90 DEGREES
528 298-0489 1 ELBOW, 90 DEGREES
529 298-0548 2 HEX NUT, 1/4-20, GR2
530 297-7014 2 HEX HD CAPSCREW, 1/4-20X2
531 420-7330 1 HOSE ASSY
532 298-7378 2 LOCKWASHER, 1/4
533 420-7331 2 HOSE ASSY
534 420-3201 1 DECOMPRESSION VALVE
31200723 TL642C, TL943C 8-39

HYDRAULIC CIRCUITS
Figure 8-10 Auxiliary Hydraulic Circuit (Continued)

535 298-1833 1 DECOMPRESSION VALVE DECAL
536 420-7329 1 PLATE MOUNT
626 298-7380 1 WASHER, 3/8
642 298-7930 1 HEX HD CAPSCREW, 3/8-16X4-1/4
644 298-7382 1 LOCKWASHER, 1/2
8-40 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS
Figure 8-10 Auxiliary Hydraulic Circuit (Continued)

31200723 TL642C, TL943C 8-41

HYDRAULIC CIRCUITS
Figure 8-11 Frame Level Circuit
TL943C 101
317
310 106
409
TL642C 101
317
310
106 110
13
50
3 311
27 50 62
49 105
41
26
63
41 41 1
217 26 26
1 1 PAL8220
8-42 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS
Figure 8-11 Frame Level Circuit

26 298-7372 3 WASHER, 1/4
27 298-1585 3 LOCKWASHER, 1/4
41 298-7833 3 CLAMP SET
49 298-8157 1 SWAY CYLINDER CHECK VALVE
50 298-1383 2 HOSE ASSY, (TL642C)
298-1443 2 HOSE ASSY, (TL943C)
62 435-1082 1 HYDRAULIC PIPE, (TL642C)
361-2871 1 HYDRAULIC PIPE, (TL943C)
63 1 HYDRAULIC PIPE, (TL642C)
361-2872 1 HYDRAULIC PIPE, (TL943C)
106 298-0462 1 ADAPTER, STRAIGHT, (includes o-ring), (TL642C)
2 ADAPTER, STRAIGHT, (includes o-ring), (TL943C)
217 Ref SWAY CYLINDER, (see Figure 9-5 for details)
310 Ref FRAME LEVEL CONTROLLER, (see Figure 7-6 for details)
311 Ref AUX CONTROLLER, (see Figure 7-7 for details)
317 299-0383 2 ADAPTER BONNET, (TL642C)
298-8636 1 ADAPTER ASSY, (TL943C)
409 3T-0849 2 SOCKET HD CAPSCREW, M6X25, (TL943C)
31200723 TL642C, TL943C 8-43

HYDRAULIC CIRCUITS
Figure 8-12 Outrigger Circuit, (if equipped)
TL642C
68
102 66 69
65
37
64
36
104
7
39 8
51 52 40 105 101
102 95
53
305 55
7 201
40 39 206
211
54
301 51
305
301
PAL8250
8-44 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

36 298-7436 2 TWIN CLAMP
40 298-7438 4 CLAMP SET
64 1 PIPE ASSY
65 1 PIPE ASSY
66 1 PIPE ASSY
69 1 PIPE ASSY
101 298-0465 2 CONNECTOR
105 Ref OUTRIGGER CONTROL VALVE, (see for details)
301 Ref OUTRIGGER CYLINDER, (see Figure 9-6 for details)
31200723 TL642C, TL943C 8-45

HYDRAULIC CIRCUITS
TL943C
62
105 20
60 76
63
59 102 56
22
63
101
91 61
87 58 211
103
102 21
60 91 93 201
57
59 61
305 53 7
43
62 44
301
53
305
301
PAL8290
8-46 TL642C, TL943C 31200723

HYDRAULIC CIRCUITS

20 303-4762 1 ADAPTER, RUN TEE, (includes o-ring)
21 298-0499 1 ADAPTER, RUN TEE, (includes o-ring)
22 304-4553 2 ADAPTER, BULKHEAD UNION
44 298-7438 4 CLAMP SET
53 298-1499 4 HOSE ASSY
56 360-7775 1 PIPE ASSY
57 360-7776 1 PIPE ASSY
58 360-7777 1 PIPE ASSY
59 360-7779 1 PIPE ASSY
60 360-7780 1 PIPE ASSY
61 360-7781 1 PIPE ASSY
62 360-7782 1 PIPE ASSY
63 360-7791 1 PIPE ASSY
76 399-1340 1 PIPE ASSY
87 399-1359 1 HOSE ASSY
91 Ref OUTRIGGER CONTROL VALVE, (see Figure 9-20 for details)
93 398-2015 1 PIPE ASSY, (Before S/N THH00307)
431-9306 1 PIPE ASSY, (S/N THH00307 & After)
102 2 ADAPTER, CONNECTOR, (includes o-ring)
31200723 TL642C, TL943C 8-47

HYDRAULIC CIRCUITS
8-48 TL642C, TL943C 31200723

SECTION 9
HYDRAULIC COMPONENTS
31200723 TL642C, TL943C

Figure 9-1 Lift Cylinder & Hardware
TL642C
17 18
14
14
15
18
115
19
110
113
111
12
13
9
7
8 9
3 22
12 2
21 1
10 2
5
10
4
6
20
18
18 14
208
207
205 K1 PW0072
9-2 TL642C, TL943C 31200723


331-3800 1 LIFT CYLINDER, (includes items 1 thru 22) A
2 Use Kit K1 2 BACK-UP
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 WIPER
7 Use Kit K1 1 SEAL
8 Use Kit K1 1 SEAL
9 Use Kit K1 2 WEAR RING
12 341-4075 2 SET SCREW
13 341-4076 1 SELF TAPPING SCREW
15 341-4077 1 PORT PLUG
17 354-5048 1 VALVE
18 341-4078 4 BUSHING
19 341-4081 1 TUBE ASSY
20 341-4074 1 ROD ASSY
21 341-4082 1 HEAD
22 341-4079 1 PISTON
111 297-7077 1 HEX HD CAPSCREW, 1/2-13X1-1/4, GR8, (torque to 100-110 lb-ft)
113 298-7392 1 HARD WASHER, 1/2
115 298-8167 1 LIFT CYLINDER PIN
207 298-7392 1 HARD WASHER, 1/2
208 337-7993 1 LIFT CYLINDER PIN
31200723 TL642C, TL943C 9-3

TL943C
201
203
206
309
3 3 7
10
4
5
104
102 110
103
105
108
111
105 103
109
101 102 107
106
404
6
401
405
8 2 9
9 2
1
207
208
201
K1 203
PAL8271
206
9-4 TL642C, TL943C 31200723


438-0874 1 LIFT CYLINDER, (includes items 1 thru 10 & 101 thru 111) E
1 1 BARREL
2 2 GREASE FITTING
4 1 GLAND
6 1 PISTON
7 1 ROD
8 4 SOCKET HD CAPSCREW
9 418-4402 4 CAP
10 1 SET SCREW
105 Use Kit K1 2 BACK-UP RING
108 Use Kit K1 1 BUFFER SEAL
109 Use Kit K1 1 WIPER SEAL
110 Use Kit K1 1 ROD SEAL
206 298-7393 2 WASHER, 5/8
208 298-8810 1 PIN
309 337-7994 1 PIN
Ref LIFT CYLINDER ASSY, (not available to order, see items 401 thru 405 for C
service)
404 8T-0338 4 HEX HD SOCKET SCREW, M8X45, (torque to 28Nm/20.65 lb-ft)
405 373-3613 1 LOAD HOLDING VALVE
K1 438-0876 1 SEAL KIT, (includes items 101 thru 111) E
31200723 TL642C, TL943C 9-5

Figure 9-2 Extend/Retract Cylinder & Hardware
TL642C
219
215
209
13
9
9 601
10
3
4
108
112
12 111
110
102
106
106
103 101
104
8
105 7
109 107
105
506
11
1
506
505
K1
PAL8280
9-6 TL642C, TL943C 31200723


1 EXTEND/RETRACT CYLINDER, (includes items 1 thru 13 & 101 thru 112) C
1 1 BARREL
2 3 PLUG
3 1 GLAND
5 1 LOCKNUT, 1-1/4-12
6 1 PISTON,
7 1 ROD
8 1 SPACER
9 2 SET SCREW
10 1 WEAR PAD
11 354-5048 1 COUNTERBALANCE VALVE
12 1 SET SCREW
13 1 RING
107 Use Kit K1 1 T-SEAL
209 298-8062 1 HEX NUT, 3/8-12
215 298-6921 1 WASHER TAB
219 298-1739 1 WASHER
505 298-7026 1 PIN
506 298-7314 2 CIRCLIP
K1 438-0879 1 SEAL KIT, (includes items 101 thru 112) C
31200723 TL642C, TL943C 9-7

TL943C
1
8
21
7
18
15
20
18
3
1
2
9
10
12 5
17
14
13
11
4
16
6
19
201
101
116 109
115
K1
PAP26800
9-8 TL642C, TL943C 31200723


324-8347 1 EXTEND/RETRACT CYLINDER, (includes items 1 thru 19) B
1 385-8051 1 CASE ASSY
2 385-8052 1 WEAR WASHER
3 385-8053 1 PISTON
4 385-8054 2 HEAD GLAND, (torque to 300-400 lb-ft/406-542 Nm)
5 385-8055 1 ROD SPACER
6 385-8056 1 SHAFT ASSY
7 417-5004 1 LOCKNUT, (torque to 745-825 lb-ft/1010-1119 Nm)
8 423-4572 1 HOLDING VALVE, (torque to 105-115 lb-ft/142-156 Nm)
299-0528 1 SEAL KIT
12 Use Kit K1 1 BACKUP RING
13 Use Kit K1 1 U-CUP
17 Use Kit K1 1 WEAR BAND
19 Use Kit K1 1 LOCKING INSERT
109 298-8056 1 HEX NUT, 1-3/8-12, (torque to 155-195 lb-ft/210-264 Nm)
115 298-1739 1 WASHER
116 304-3823 1 WASHER TAB
31200723 TL642C, TL943C 9-9

Figure 9-3 Tilt Cylinder & Hardware
TL642C
16
17
14
17
19
13 11
9
403
4
9
417 22
405
1
12
7
2
21
8
6
3
5
13
20
K1
PAL8310
18
9-10 TL642C, TL943C 31200723


325-0034 1 TILT CYLINDER, (includes items 1 thru 22) A
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 SEAL
11 341-4085 1 LOCKNUT
12 341-4076 1 SELF TAPPING SCREW
14 341-4077 1 PORT PLUG
16 354-5048 1 COUNTERBALANCE VALVE
17 341-4096 2 BUSHING
18 341-4097 1 BUSHING
19 341-4094 1 TUBE ASSY
20 341-4095 1 ROD ASSY
21 341-4098 1 HEAD
22 341-4099 1 PISTON
405 297-7077 1 HEX HD CAPSCREW, 1/2-13X1-1/4, GR8, (torque to 100-110 lb-ft/444-489 Nm)
417 298-7392 1 WASHER, 1/2
31200723 TL642C, TL943C 9-11

TL943C
18 1
23
19
167 3
7
2 6
7
169 4
168
5
12
8
16
14
13
17
10
11
15
24
9 21 18
22
K1 PAL8320
9-12 TL642C, TL943C 31200723


324-9541 1 TILT CYLINDER, (includes items 1 thru 23) B
1 354-5048 1 RELIEF VALVE, (torque to 44 lb-ft/195 Nm)
299-0499 1 SEAL KIT
2 1 BARREL
3 1 LOCKNUT
4 1 PISTON ASSY, (includes items 5 thru 8)
5 NSS 1 PISTON
6 Use Kit K1 1 PISTON SEAL
9 305-5431 1 CAP SCREW
10 1 ROD ASSY, (includes items 11 thru 17)
11 NSS 1 ROD BEARING
15 NSS 1 WIPER
19 304-2255 2 BUSHING
20 1 PLUG
21 1 ROD ASSY
22 304-2256 1 BUSHING
23 1 PLUG
167 298-8651 1 PIN
169 298-7392 1 WASHER, 1/2
K1 1 SEAL KIT, (includes items 6, 7, 8, 12, 13, 14, 16 & 17)
31200723 TL642C, TL943C 9-13

Figure 9-4 Compensation Cylinder & Hardware
TL642C
23 1
22
2
3
4
3
20 5
21 1
6
16
15
14
13
17
12
11
25
7
10
24 8
18
K1
K2
K3
20 19
21 PAL1361
9-14 TL642C, TL943C 31200723


298-8114 1 COMPENSATING CYLINDER, (includes items 1 thru 17) B
1 304-2251 1 CASE ASSY
2 305-5459 1 LOCK NUT, (torque to 1250-1300 lb-ft)
5 304-2253 1 PISTON
7 1 SHAFT ASSY
10 NSS 1 SET SCREW
11 Use Kit K3 1 CANNED WIPER
12 304-2254 1 GLAND, (torque to 200 lb-ft)
13 Use Kit K3 1 U-CUP SEAL
14 Use Kit K3 1 STEP SEAL
18 298-8287 1 PIN
20 298-7392 2 HARD WASHER, 1/2
22 298-8782 1 PIN
23 304-2255 2 BUSHING
24 304-2256 1 BUSHING
25 NSS 1 SQUARE RING
K1 304-2627 1 SEAL KIT

K2 304-2257 1 PISTON END SEAL KIT, (includes items 3, 4 & 6)
K3 304-2258 1 ROD END SEAL KIT, (includes items 11, 13 thru 17)
31200723 TL642C, TL943C 9-15

TL943C
21
20
1
6
5
103 6
101
3
1 4
16 7
15
11
15
12
13
9
10
14
18
8
110
21
107
103
K1
101 PAL8340
9-16 TL642C, TL943C 31200723


324-9539 1 COMPENSATING CYLINDER, (includes items 1 thru 21) A
1 1 BARREL
2 1 LOCKNUT
3 1 PISTON ASSY, (includes items 4 thru 7)
4 NSS 1 PISTON
8 305-5431 1 CAPSCREW
9 1 ROD BEARING ASSY, (includes items 10 thru 16)
10 NSS 1 ROD BEARING, (torque to 550-600 lb-ft)
18 1 ROD ASSY, (includes item 19)
19 304-2256 1 BUSHING
20 304-2255 2 BUSHING
103 298-7392 2 WASHER, 1/2
110 298-8287 1 PIN
209 1 PIN
K1 299-0530 1 SEAL KIT, (includes items 5 thru 7 & 11 thru 16)
31200723 TL642C, TL943C 9-17

Figure 9-5 Frame Level Cylinder & Hardware
TL642C
15
14
11
15
105
13
107 16
12
9
4
9
18 1
5
2
19
8
6
8
3
7
14
17
106
15
K1
107 PY2042
9-18 TL642C, TL943C 31200723


325-0036 1 FRAME LEVEL CYLINDER, (includes items 1 thru 19) A
3 Use Kit K1 1 SEAL
4 Use Kit K1 1 SEAL
5 Use Kit K1 1 SEAL
6 Use Kit K1 1 SEAL
12 341-4085 1 LOCKNUT
13 341-4076 1 SET SCREW
15 430-4720 3 BUSHING
16 430-4719 1 TUBE ASSY
17 430-4718 1 ROD ASSY
18 430-4716 1 PISTON
19 430-4717 1 GLAND
105 298-7035 1 PIN
106 298-7034 1 PIN
31200723 TL642C, TL943C 9-19

TL943C
10
1 3 1
8
105
19
16
107
19
5
11
13
20
12
6
18
15
14 10
17
106
K1
107 PY1101
9-20 TL642C, TL943C 31200723


324-8346 1 FRAME LEVEL CYLINDER, (includes items 1 thru 20) A
1 3 BEARING
2 1 BARREL
3 NSS 1 GASKET
5 417-5000 1 PISTON
6 1 GLAND
7 1 ROD
8 417-5004 1 LOCKNUT
13 Use Kit K1 1 POLYPAK
17 Use Kit K1 1 SCRAPER
20 Use Kit K1 2 LOCKING INSERT
105 298-7035 1 PIN
106 298-7034 1 PIN
K1 1 SEAL KIT, (includes items 11 thru 20)
31200723 TL642C, TL943C 9-21

Figure 9-6 Outrigger Cylinder & Hardware
26
27
21
22
22
23 19
28
17 20
20
1
2
3
4
18
5
6
4
7
2
9 8
10
11
12
29
13
14
15
16 17
K1
PAL8350
18
9-22 TL642C, TL943C 31200723


1 298-6909 Ref OUTRIGGER CYLINDER, (not available to order, see items 2 thru 18 & 29 for E
service or 380-8343 for replacement)
2 305-2106 1 BARREL
3 305-5459 1 LOCKNUT
6 Use Kit K1 1 EXPANDER
7 305-2088 1 PISTON
11 305-5431 1 CAPSCREW
12 305-2089 1 GLAND
13 Use Kit K1 1 STEP SEAL
16 305-2087 1 ROD
18 305-2090 2 BUSHING
19 298-6906 1 OUTRIGGER CYLINDER VALVE, (includes items 20 thru 23)
20 298-1645 2 O-RING
21 298-6844 1 THERMAL RELIEF VALVE
22 299-7116 2 VALVE SEAL KIT
23 299-0852 1 CHECK CARTRIDGE
26 298-8002 3 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5, (torque to 30-35 ft.lbs.)
27 298-7380 3 LOCKWASHER, 3/8
28 299-0396 1 O-RING, (C2 port)
K1 315-1126 1 SEAL KIT, (includes items 4 thru 6, 8 thru 10, 13 thru 15 & 29)
31200723 TL642C, TL943C 9-23

11
12
22 8
1
10 B
A
9
2
B 19
SECTION B-B
A 6
7 21 4 13 5 20 16 18 SECTION A-A
17 3 14 15
K1
PAP2620
9-24 TL642C, TL943C 31200723


380-8343 2 OUTRIGGER CYLINDER, (includes items 1 thru 20), B
(included item quantities are per single cylinder)
1 315-4248 4 BUSHING
2 417-6008 1 BARREL
3 417-6009 1 PISTON, (loctite & torque to 2350-2600 lb-ft/3186-3525 Nm)
4 417-6015 1 HEAD GLAND, (torque to 300-400 lb-ft/407-542 Nm)
5 417-6022 1 ROD
6 315-4278 1 SET SCREW, 3/8-16X3/4, (torque to 16-18 lb-ft/22-24 Nm)
7 417-5005 1 TAPPING SCREW
8 1 GREASE FITTING
9 1 GREASE FITTING, 90 DEGREE
10 417-6024 1 PO CHECK VALVE, (torque to 30-35 lb-ft/41-47 Nm)
11 417-6025 1 PO CHECK VALVE WITH THERMAL RELIEF, (torque to 30-35 lb-ft/41-47
Nm)
18 Use Kit K1 1 ROD WIPER
104 298-0541 4 LOCKNUT, 3/8-16
105 298-0574 2 SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8
111 298-8431 2 SHOE PIN
31200723 TL642C, TL943C 9-25

Figure 9-7 Quick Coupler Cylinder
109
108
106
105
107
104
103
102
2
101
102
103
1
104
105
106
108
107
K1 109
PAL8360
9-26 TL642C, TL943C 31200723

Figure 9-7 Quick Coupler Cylinder

1 QUICK COUPLER CYLINDER ASSY, (includes items 1 & 2) A
1 299-0308 1 CHECK VALVE
2 1 QUICK COUPLER CYLINDER, (includes items 101 thru 109) A
101 422-0893 1 BODY
102 422-0894 2 PISTON
104 422-0895 2 ROD
108 422-0896 2 GLAND
K1 422-0897 1 SEAL KIT, (includes items 103, 105 thru 107 & 109)
31200723 TL642C, TL943C 9-27

Figure 9-8 Side Shift Carriage Cylinder
2
17
3
4
9
7
10
11
8
12
13
14
15 17
16
K1 PAL5452
9-28 TL642C, TL943C 31200723

Figure 9-8 Side Shift Carriage Cylinder

362-2120 1 SIDE SHIFT CYLINDER, (includes items 1 thru 17)
1 362-2121 1 BARREL
2 327-6312 2 BUSHING
3 327-6307 1 HEX NUT
4 Use Kit K1 1 PISTON RING
6 327-6313 1 PISTON
8 327-6308 1 WASHER
12 327-6310 1 GLAND
13 Use Kit K1 1 POLY-PAK SEAL
14 Use Kit K1 1 ROD WASHER
15 327-6309 1 ROD
16 327-6311 1 BUSHING
K1 327-6314 1 SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)
31200723 TL642C, TL943C 9-29

Figure 9-9 Fork Positioning Carriage Cylinder
9
10
4
11
5
6
12 7
8
13
K1
PAL6200
9-30 TL642C, TL943C 31200723

Figure 9-9 Fork Positioning Carriage Cylinder

417-9881 2 50 IN (1270mm) DUAL FORK POSITIONING CARRIAGE CYLINDER,
(includes all items)
1 417-9882 1 COTTER PIN
2 417-9883 1 RETAINER
3 417-9884 1 ROD
4 417-9885 1 GLAND
6 Use Kit K1 1 SEAL
7 Use Kit K1 1 BU RING
11 417-9886 1 PISTON
12 417-9887 1 HEX NUT
13 417-9888 1 BARREL
31200723 TL642C, TL943C 9-31

Figure 9-10 Swing Carriage Cylinder
4
10
5
13
14
11
16
6
12
15
17
18
K1 PAL8370
9-32 TL642C, TL943C 31200723

Figure 9-10 Swing Carriage Cylinder

375-5001 2 SWING CARRIAGE CYLINDER, (includes all items) D
1 2 COUNTERBALANCE VALVE CARTRIDGE
3 327-6316 1 BARREL
4 327-6307 1 HEX NUT
5 327-6313 2 PISTON
6 327-6310 1 GLAND
7 327-6309 1 ROD
8 327-6312 2 BUSHING
9 See Kit K1 1 O-RING
10 See Kit K1 1 PISTON RING
12 327-6308 1 WASHER
14 See Kit K1 1 BACK-UP RING
15 See Kit K1 1 SEAL
17 See Kit K1 1 ROD WIPER
18 327-6311 1 BUSHING
K1 327-6314 1 SEAL KIT, (includes items 9 thru 11 & 13 thru 17)
31200723 TL642C, TL943C 9-33

Figure 9-11 Main Control Valve
TL642C
9-34 TL642C, TL943C 31200723


298-1365 1 MAIN CONTROL VALVE, (without outriggers), (includes items 1 thru 51 & 56) C
310-8321 1 MAIN CONTROL VALVE, (with outriggers), A
(includes items 1 thru 51 & 56)
1 304-2270 1 INLET COVER ASSY, (includes item 2)
2 329-9751 1 MAIN RELIEF, 4000PSI, (includes items 3, 4 & 5)
6 304-2294 1 VALVE SECTION ASSY, (Lift), (includes one each of items 13 & 25
& two of item 7)
7 303-8609 5 LOAD CHECK PLUG, (includes items 8 thru 12)
13 304-4564 3 HYDRAULIC REMOTE POSITIONER, (includes items 14 thru 24)
14 NSS 24 HEX HD CAPSCREW, 1/4-20X3
15 NSS 24 LOCKWASHER, 1/4
16 NSS 6 BEARING PLATE
17 NSS 6 BONNET
18 NSS 6 SEAL
19 NSS 3 SPOOL POSITIONER
20 NSS 3 WASHER
21 NSS 3 SPRING, (large)
22 NSS 3 SPRING, (small)
23 NSS 3 STOP SLEEVE
24 NSS 3 STOP COLLAR
25 316-9020 3 HYDRAULIC REMOTE POSITIONER, (includes items 14 thru 18)
26 304-2295 1 VALVE SECTION ASSY, (Crowd), (includes one each of items 7, 13, 25 & 56)
27 329-9754 2 RELIEF CARTRIDGE, 4300 PSI, (includes items 8 thru 12)
28 304-3228 1 VALVE SECTION ASSY, (Tilt), (includes one each of items 13 & 25 & two
of item 27)
29 303-8623 1 VALVE SECTION ASSY, (Frame Level), (includes one each of items 30 & 41 &
two each of 7 & 37)
30 303-8605 2 SPOOL POSITIONER ASSY, (includes items 31 thru 36)
31 NSS 4 SCREW
32 NSS 4 WASHER
33 NSS 2 BONNET
34 NSS 2 SPOOL COLLAR
35 NSS 4 SPRING COLLAR
36 NSS 2 SPRING
37 303-8606 4 SPOOL SEAL KIT, (includes items 38 thru 40)
38 NSS 4 RETAINER
39 NSS 4 WASHER
40 NSS 4 SEAL
41 303-8607 2 SPOOL RETAINER, (includes items 42 & 43)
42 NSS 4 WASHER
43 NSS 4 SCREW
31200723 TL642C, TL943C 9-35


44 304-2247 1 VALVE SECTION ASSY, (Aux), (includes one each of items 30 & 41 & two
each of 37 & 45)
46 304-2271 1 OUTLET COVER ASSY, (without outriggers), (includes item 47)
1 OUTLET COVER ASSY, (with outriggers), (includes items 47 & 55)
47 304-3813 1 PLUG, (without outriggers)
2 PLUG, (with outriggers)
48 Use Kit K2 3 HEX HD CAPSCREW
49 Use Kit K2 3 HEX NUT
52 3 BOLT, 5/16-18X3
53 298-7373 3 WASHER, 5/16
55 1 PLUG
K1 304-2248 1 VALVE SECTION SEAL KIT, (includes items 50 & 51)

K2 304-2249 1 STUD KIT, (without outriggers) (includes items 48 & 49)
1 STUD KIT, (with outriggers), (includes items 48 & 49)
K3 304-2269 1 MAIN RELIEF SEAL KIT, (includes items 3, 4 & 5)
K4 304-2250 5 PLUG SEAL KIT, (includes items 8 thru 12)
9-36 TL642C, TL943C 31200723


31200723 TL642C, TL943C 9-37

TL943C
11
25 21 20
9 8
28 26 17
15
22 24 9
28
12
1 13
21 27
8 5
26 23 14
23
20
10
28
2
15
22 3
15 8
22 26 4
16
24
14
23 6 18
23 19
1 PAL5600
9-38 TL642C, TL943C 31200723


360-7788 1 MAIN CONTROL VALVE, (includes all items) B
1 1 INLET SECTION ASSY
2 1 SPOOL SECTION ASSY, LIFT
3 1 SPOOL SECTION ASSY, CROWD
4 1 SPOOL SECTION ASSY, FRAME LEVEL
5 1 SPOOL SECTION ASSY, TILT
6 1 SPOOL SECTION ASSY, AUX
7 336-3686 1 OUTLET SECTION ASSY
8 336-3687 3 SHUT-OFF PLUG ASSY
9 336-3689 5 RELIEF VALVE, 280 BAR
10 336-3690 2 RELIEF VALVE, 185 BAR
11 1 DRAIN REGULATOR ASSY
12 336-3692 4 SOLENOID-CARTRIDGE VALVE
13 336-3695 8 SOCKET HD CAPSCREW
14 336-3696 4 END MECHANISM KIT
15 336-3697 4 END MECHANISM KIT, PO
16 1 SEAL PLATE GROUP
17 1 SPOOL END GROUP
18 3 TIE ROD
19 336-3700 6 TIE ROD NUT
20 2 CHECK VALVE ASSY
21 336-3701 1 INLET SEAL KIT
22 336-3702 1 PILOT OPERATED SECTION SEAL KIT
23 336-3703 1 ELECTRO HYDRAULIC SECTION SEAL KIT
24 1 MANUAL SECTION SEAL KIT
25 336-3704 1 DRAIN REGULATOR SEAL KIT
26 336-3705 1 SHUT-OFF PLUG & FULL FLOW RV SEAL KIT
27 336-3707 1 PROPORTIONAL PRESSURE REDUCING VALVE SEAL KIT
28 1 O-RING
31200723 TL642C, TL943C 9-39

Figure 9-12 Gear Pump
TL642C
15
5
7
10
13
12
9
2
6
3
10 7
9
12
13
11
14 1 PAL8450
9-40 TL642C, TL943C 31200723

Figure 9-12 Gear Pump

399-1319 1 GEAR PUMP, (includes all items) C
1 304-2630 1 SHAFT END COVER
2 304-3205 1 PORT END COVER
3 304-3206 1 GEAR HOUSING
4 304-2629 1 GEAR SET
5 304-2335 4 CAP SCREW
6 304-2246 2 DRIVE SCREW
7 304-2651 4 DOWEL PIN
8 304-2628 1 NAME TAG
9 298-7294 2 THRUST PLATE
10 303-8657 2 O-RING
11 299-0487 1 LIP SEAL
12 299-0507 2 CHANNEL SEAL
13 299-0500 2 BACKUP SEAL
14 304-3807 1 SPLINE ADAPTER
15 304-3806 4 WASHER
31200723 TL642C, TL943C 9-41

Figure 9-13 Piston Pump
TL943C
19 15
13 14
10
12 8 22
20
17
9
18 22
16 26
10 11
9
9 10
11 10
21 39
9
5
25
6 40 34 33
7
29
30
24
28
27 44
34 31
23 33
4 38
41
1 37
42
36
3 32 35
43 2
K1
K2
PAL6170
K3
9-42 TL642C, TL943C 31200723

Figure 9-13 Piston Pump

389-3435 1 PISTON PUMP, (includes all items) B
1 392-1301 1 BIAS SPRING
2 260-3416 1 SWASH PLATE
3 392-1425 1 RETAINER PIN
5 260-3147 1 RH PLATE
6 392-1429 1 CHECK VALVE POPPET
7 392-1302 1 SPRING
8 392-1303 2 SET SCREW
9 5E-8775 4 PLUG ASSY, (includes item 10)
10 077-3100 4 O-RING
11 392-1536 2 SPOOL
12 392-1999 1 LH SPRING GUIDE
13 248-1257 1 LEFT SIDE OUTER SPRING
14 248-1259 1 LEFT SIDE INNER SPRING
15 307-3049 1 LEFT SIDE ADJUSTING PLUG
16 392-2000 1 PC SPRING GUIDE
17 248-1260 1 PC OUTER SPRING
18 248-1261 1 PC INNER SPRING
19 392-1430 1 PC ADJUSTING SPRING, (includes item 20)
20 392-0697 1 O-RING
21 234-4173 4 SEAL RING
22 392-0696 4 SCREW
23 263-5514 1 SHAFT, (14 tooth)
24 392-1304 1 RADIAL END CAP
25 392-0695 4 SCREW
26 231-7260 4 SLOTTED PIN
27 392-2001 1 LIFTING BRACKET
28 122-8716 1 SCREW
30 317-5891 1 LIP SEAL
31 392-2002 1 HOUSING
32 392-2003 1 CYLINDER BLOCK ASSY
33 7R-3417 2 PLUG, (includes item 34)
34 077-3234 2 O-RING
35 165-9762 3 HOLD DOWN PIN
36 392-2004 1 SLIPPER RETAINER GUIDE
37 392-2005 1 SLIPPER RETAINER
38 392-2006 9 PISTON ASSY
39 351-6018 1 END CAP SEAL
40 1 REAR BEARING KIT
41 1 SWASH PLATE BEARING KIT
42 1 PISTON ASSY, (includes item 43)
43 1 PISTON RING
44 1 FRONT BEARING KIT
K1 1 CONTROL KIT, (includes items 8 thru 22)

K2 1 SEAL KIT, (includes items 9, 15, 20, 21, 30, 34 & 39)
K1 1 CYLINDER BLOCK KIT, (includes items 32 & 35 thru 38)
31200723 TL642C, TL943C 9-43

Figure 9-14 Hydraulic Tank
TL642C
9-44 TL642C, TL943C 31200723


12 2 SCREW, 3/8-16X3/4
21 148-8408 2 PLUG, (includes o-ring)
22 1 PLUG, (includes o-ring)
25 298-7367 1 WASHER, 1/2
29 298-7382 2 LOCKWASHER, 1/2
30 332-1989 2 2-1/4 IN CLAMP
48 298-8588 1 CAP
75 399-1324 1 HYDRAULIC TANK, (includes items 101 thru 103) J
80 399-1398 1 TUBE
81 399-1354 1 HOSE
97 298-8380 1 ENGINE MOUNT WASHER
101 423-2608 1 FILTER KIT, (includes filter & gasket)
103 298-8668 1 SIGHT GAUGE
213 299-0310 1 AIR BREATHER
234 298-1695 1 ADAPTER
308 399-1333 1 HOSE ASSY
389-3614 1 HYDRAULIC TANK DRAIN INSTALLATION, (includes items 401 thru 402) A
401 310-8507 1 OIL DRAIN VALVE
31200723 TL642C, TL943C 9-45

TL943C
S/N SXH00150 & AFTER
9-46 TL642C, TL943C 31200723


12 2 SCREW, 3/8-16X3/4
19 298-0491 1 ADAPTER, 90 DEGREES, (includes o-ring), (S/N THH00150 & After)
334-4065 1 STRAIGHT FITTING, (includes o-ring), (S/N SXH00150 & After)
22 148-8408 1 PLUG, (includes o-ring)
23 1 PLUG, (includes o-ring)
27 298-7367 1 WASHER, 1/2
32 298-7382 2 LOCKWASHER, 1/2
33 332-1989 2 2-1/4 IN CLAMP
48 298-8588 1 CAP
60 399-1324 1 HYDRAULIC TANK, (includes items 101 thru 103) J
71 399-1354 1 HOSE
83 399-1398 1 TUBE
88 303-4765 1 PLUG, (includes o-ring), (S/N THH00150 & After)
1 STRAIGHT FITTING, (includes o-ring), (S/N SXH00150 & After)
91 298-8380 1 ENGINE MOUNT WASHER
101 423-2608 1 FILTER KIT, (includes filter & gasket)
103 298-8668 1 SIGHT GAUGE
213 299-0310 1 AIR BREATHER
234 298-1695 1 ADAPTER
308 399-1333 1 HOSE ASSY
389-3614 1 HYDRAULIC TANK DRAIN INSTALLATION, (includes items 401 thru 402) A
401 310-8507 1 OIL DRAIN VALVE
31200723 TL642C, TL943C 9-47

Figure 9-15 Steer Select Valve
3
4
5
6
2
1
8
7
PAL0900
9-48 TL642C, TL943C 31200723

Figure 9-15 Steer Select Valve

298-1361 1 STEERING SELECT VALVE, (includes all items) C
1 305-2102 1 STEERING MANIFOLD
3 304-2657 1 DIRECTIONAL CONTROL VALVE, (includes items 4 thru 6)
4 303-8658 2 COIL
5 305-5433 2 NUT
6 303-8565 1 SEAL KIT
31200723 TL642C, TL943C 9-49

Figure 9-16 Brake Valve
21 22
20
19
18 17
16
23
14 24
13
49
25
15
26 14
15
17 27
28
30
31 32 33
16
22 29
50 48
47
46 32
51
41 34
35
45 43 40
39
44 38
37
36
1
2
3
4
6
5
8
7 9
11
10 12 52
PAL5170
9-50 TL642C, TL943C 31200723

Figure 9-16 Brake Valve

344-0924 1 BRAKE VALVE, (includes items 1 thru 52) A
1 304-3213 1 SCREW
2 299-0192 2 PIN
3 317-0601 2 SPRING
4 299-7131 2 WIPER
5 317-0602 1 COVER
6 299-7130 2 WIPER
7 317-0603 1 COVER
8 299-0191 2 QUAD RING
9 317-0604 2 PISTON
10 317-0605 2 PISTON RING
11 385-8773 2 PIN
12 304-3211 2 SPRING
13 298-8175 1 BALL
14 304-3212 4 PLUG
15 298-1796 4 O-RING
16 298-1797 2 O-RING
18 304-3214 1 DUMP PISTON
19 304-3215 1 DUMP SPOOL
20 317-0607 1 SPRING
21 304-3216 1 PLUG
22 298-8303 2 O-RING
23 317-0608 1 INLET SEAT
24 317-0609 1 O-RING
25 317-0610 1 RETAINER
26 317-0611 1 SPRING
27 299-0194 1 PISTON
28 299-0193 1 SEAT
29 317-0612 1 BALL
30 317-0613 1 SPRING
31 317-0614 1 SPRING
32 298-8302 3 O-RING
33 317-0615 1 PLUG
34 317-0616 2 NEEDLE ROLLER
35 317-0617 2 MAKE-UP CHECK
36 304-3209 2 PLUG
37 298-1794 2 O-RING
38 317-0618 2 SPRING
39 317-0619 2 SPRING GUIDE
40 317-0620 2 SPRING
41 317-0621 2 ORIFICE
43 317-0622 2 SPRING
44 317-0623 1 PLUG
45 317-0624 1 O-RING
46 317-0625 1 PLUG
47 317-0626 1 O-RING
48 317-0627 1 ORIFICE
49 385-8775 1 ORIFICE
31200723 TL642C, TL943C 9-51

Figure 9-16 Brake Valve (Continued)

50 NSS 1 HOUSING
51 NSS 2 SPOOL
52 385-8774 2 POPPET
9-52 TL642C, TL943C 31200723

Figure 9-16 Brake Valve (Continued)

31200723 TL642C, TL943C 9-53

Figure 9-17 Priority Valve
TL642C
PAL8420
9-54 TL642C, TL943C 31200723

Figure 9-17 Priority Valve

399-1387 1 PRIORITY VALVE
31200723 TL642C, TL943C 9-55

Figure 9-18 Solenoid Valve
TL642C
PAL8430
9-56 TL642C, TL943C 31200723

Figure 9-18 Solenoid Valve

399-1405 1 SOLENOID VALVE
31200723 TL642C, TL943C 9-57

Figure 9-19 Hydraulic Manifold Valve
TL943C
2
3
4
1
6
PAL6220
9-58 TL642C, TL943C 31200723

Figure 9-19 Hydraulic Manifold Valve

389-3436 1 HYDRAULIC MANIFOLD VALVE, (includes all items) C
1 1 SOLENOID CARTRIDGE, (torque to 33-41 lb-ft/42-56 Nm)
1 SOLENOID CARTRIDGE SEAL KIT
2 NSS 2 O-RING
3 1 COIL, (torque to 3.5 lb-ft/4.8 Nm)
4 NSS 1 COIL NUT
5 1 RELIEF VALVE, (torque to 30-35 lb-ft/41-47 Nm)
1 RELIEF VALVE SEAL KIT
6 1 RELIEF VALVE, (torque to 30-35 lb-ft/41-47 Nm)
1 RELIEF VALVE SEAL KIT
7 1 SHUTTLE VALVE, (torque to 25-30 lb-ft/34-41 Nm)
1 SHUTTLE VALVE SEAL KIT
8 1 CHECK VALVE, (torque to 30-35 lb-ft/41-47 Nm)
1 CHECK VALVE SEAL KIT
9 4 SOCKET HD CAPSCREW, 3/8-16X3
31200723 TL642C, TL943C 9-59

Figure 9-20 Outrigger Valve
TL642C
18
17
11 10 20
5 15
14
21
24 6
6 13
15 12
9
8
16
11
4 5
2
26 25
3 27
7
8 28
9
15
16 19 23
15 1
17
20
18
K1
K2
K3
K4 PAL3491
9-60 TL642C, TL943C 31200723


304-2573 1 OUTRIGGER VALVE, (includes all items) B
1 1 INLET COVER ASSY, (includes items 2 thru 5)
2 1 PLUG
3 Use Kit K1 or K4 3 SQUARE SEAL
5 2 PLUG
6 2 VALVE SECTION ASSY, (includes two of item 3, six of item 4 & items 7 thru
20)
7 NSS 2 SPOOL
8 Use Kit K3 or K4 4 O-RING
9 4 SEAL RETAINER
10 2 STRIPPER BOLT
11 4 WASHER
12 2 TUBE
13 2 SPRING
14 2 SPRING
15 Use Kit K3 or K4 8 O-RING
16 4 TUBE
17 4 END CAP
18 8 SOCKET HD CAPSCREW, 4-1/2
19 2 PLUG
20 4 PLUG
21 1 OUTLET COVER ASSY, (includes one of item 5)
22 4 STUD ASSY, (includes items 23 & 24)
23 NSS 8 HEX NUT
24 NSS 4 STUD
27 Use Kit K2 1 GASKET
29 Use Kit K4 1 O-RING, (not shown)
K1 299-0523 1 VALVE SECTION SEAL KIT, (includes items 3 & 4)

K2 1 R/V SEAL KIT, (includes items 25 thru 27)
K3 1 REMOTE SEAL KIT, (includes two of item 8 & four of item 15)
K4 1 WORK VALVE SEAL KIT, (includes item 3, two of item 8, four of item 15,
item 28 & 29)
31200723 TL642C, TL943C 9-61

TL943C
1 4
2
PAL8440
9-62 TL642C, TL943C 31200723


360-7789 1 OUTRIGGER VALVE, (includes all items) A
1 1 INLET SECTION
2 1 WORK SECTION
3 1 OUTLET SECTION
4 1 MAIN RV PLUG
5 1 STUD KIT
31200723 TL642C, TL943C 9-63

Figure 9-21 Pressure Reducer Valve, 1360 PSI
K1 PAL1221
9-64 TL642C, TL943C 31200723

Figure 9-21 Pressure Reducer Valve, 1360 PSI

298-7099 1 PRESSURE REDUCER VALVE, 1360 PSI, (includes all items)
1 304-3189 1 PRESSURE REDUCING CARTRIDGE
2 304-3188 1 CHECK CARTRIDGE
31200723 TL642C, TL943C 9-65

9-66 TL642C, TL943C 31200723

SECTION 10
ELECTRICAL
31200723 TL642C, TL943C

ELECTRICAL TL943C S/N THH00150 & After
Figure 10-1 Engine Compartment Electrical Installation
ALTERNATOR VIEW
TL943C
ONLY
BACK OF STARTER
10-2 TL642C, TL943C 31200723

TL943C S/N THH00150 & After ELECTRICAL

424-1878 Ref ELECTRICAL COMPONENT INSTALLATION, (TL642C S/N THG00150 & E
After), (not available to order, see items 1 thru 60 for service)
416-8117 Ref ELECTRICAL COMPONENT INSTALLATION, (TL943C S/N THH00150 & E
After), (not available to order, see items 1 thru 60, 133 & 149 for service)
2 297-7013 4 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5, (TL642C S/N THG00150 & After)
297-7013 6 HEX HD CAPSCREW, 1/4-20X1-1/2, GR5, (TL943C S/N THH00150 & After)
8 298-1358 3 WHIZ-LOCK SCREW, 3/8X3/4
9 8 SCREW, 3/8-16X3/4
10 303-4774 2 HEX NUT, 3/8-16
11 8T-4133 2 HEX NUT, M10X1.5
14 298-7364 4 WASHER, 5/16
15 298-7378 6 LOCKWASHER, 1/4
16 298-7380 2 LOCKWASHER, 3/8
17 298-7388 2 SPRING LOCKWASHER, 10mm
19 1 LOCKWASHER, M12
21 4 TIE STRAP CABLE
23 10in TRIM
25 312-3330 1 BUS BAR INSULATOR
26 360-0048 1 VEC CONTROL MODULE
27 Ref TRANSMISSION HARNESS, (see Figure 10-9 for details)
28 399-1347 1 ECM OFFSET PLATE
29 Ref VEC HARNESS, (see Figure 10-21 for details)
30 389-3510 1 GROUND CABLE, (engine to pod)
31 389-3511 1 BATTERY CABLE, NEGATIVE
32 389-3513 1 BATTERY CABLE, POSITIVE
33 389-3514 1 STARTER GROUND
34 389-3515 1 STARTER RELAY CABLE
35 389-3516 1 ALTERNATOR CABLE
36 389-3517 1 ALTERNATOR GROUND CABLE
37 399-7791 1 POWER MODULE RELAY, (GREEN)
38 398-1982 1 POWER MODULE FUSE
39 389-3526 1 VEC MOUNT BOX
40 389-3527 1 ELECTRONICS MOUNT
41 389-3558 1 CAB GROUND CABLE
43 398-1996 1 POWER MODULE RELAY, (RED)
45 5C-7261 1 HEX NUT, M8X1.25
46 298-7384 1 STAR WASHER, 5/16
48 8T-4223 1 WASHER, 12mm
49 6in TRIM
50 298-7900 1 HEX LOCKNUT, 0.25-20
51 298-8032 1 SOCKET BUTTON HD CAPSCREW, 1/4-20X0.625
31200723 TL642C, TL943C 10-3

Figure 10-1 Engine Compartment Electrical Installation (Continued)

52 398-2025 1 CABLE TIE MOUNT
53 398-2026 1 CABLE TIE MOUNT
55 5C-2890 1 HEX NUT, M6X1
56 299-0369 2in TRIM-LOK
57 4 INDENTED HEX HD CAPSCREW, #10-24X0.50
58 298-7377 4 LOCKWASHER, #10
59 2 TUBE CLIP, 5/8
133 399-5802 1 PUMP DISPLACEMENT CONTROL
149 298-7363 2 WASHER, 1/4
Ref BATTERY DISCONNECT INSTALLATION, (not available to order, see items 204 B
& 205 for service)
204 295-3466 1 SWITCH
205 389-3512 1 GROUND CABLE
416-8112 Ref BATTERY INSTALLATION, (not available to order, see items 301 thru 304 for A
service)
301 298-0553 2 HEX NUT, 5/16-18
302 298-6850 2 BATTERY HOLD DOWN BOLT
303 298-6925 1 BATTERY HOLD DOWN BRACKET
304 175-4390 1 BATTERY, 12V
10-4 TL642C, TL943C 31200723


31200723 TL642C, TL943C 10-5

ELECTRICAL TL943C S/N SXH00150 & After
BACK OF STARTER
ALTERNATOR VIEW
10-6 TL642C, TL943C 31200723

TL943C S/N SXH00150 & After ELECTRICAL

389-3595 Ref ELECTRICAL COMPONENTS INSTALLATION, (TL642C S/N THL00150 & E
After, TL943C S/N SXH00150 & After), (not available to order, see items 1 thru
48 for service)
2 8T-9043 4 HEX HD CAPSCREW, 5/16-18X7/8, GR5, (torque to 22.8-25.6 lb-in/2.5-2.8
Nm)
5 2 WHIZ-LOCK SCREW, 1/4-20X1/2
6 298-1358 11 WHIZ-LOCK SCREW, 3/8-16X3/4
7 5C-2890 2 HEX NUT, M6X1
8 8T-4133 1 HEX NUT, M10X1.5
10 2 HEX NUT, 3/8-16
11 346-2986 4 WIRE TIE
12 298-7364 4 WASHER, 5/16
13 298-7378 4 LOCKWASHER, 1/4
14 1 LOCKWASHER, M12
16 9in TRIM LOCK, 3/8
19 312-3294 1 POWER MODULE RELAY, (GREEN)
20 312-3330 1 BUS BAR INSULATOR
21 360-0048 1 VEC CONTROL MODULE
23 Ref TRANSMISSION HARNESS, (see Figure 10-9 for details)
24 Ref VEC HARNESS, (see Figure 10-21 for details)
25 389-3510 1 GROUND CABLE, (engine to pod)
26 389-3511 1 BATTERY CABLE, NEGATIVE
27 389-3513 1 BATTERY CABLE, POSITIVE
28 389-3514 1 STARTER GROUND
29 389-3515 1 STARTER RELAY CABLE
30 389-3516 1 ALTERNATOR CABLE
31 389-3517 1 ALTERNATOR GROUND CABLE
32 399-7792 1 POWER MODULE RELAY, (RED)
33 398-1982 1 POWER MODULE FUSE
34 389-3526 1 VEC BOX MOUNT
35 389-3527 1 ELECTRONICS MOUNT
36 389-3558 1 CAB GROUND CABLE
38 389-3646 1 AMBIENT TEMPERATURE SENSOR
39 303-4777 1 HEX NUT, M5X0.8
41 304-2604 1 LOCKWASHER, M5
42 1 LOCKWASHER, M6
43 299-0369 21in TRIM-LOK
44 10in TRIM, (not shown)
45 298-7377 2 LOCKWASHER, #10
46 2 INDENTED MACHINE HD SCREW, #10-24X0.500
47 1 TUNE CLIP, 5/8
389-3615 Ref BATTERY DISCONNECT, (not available to order, see items 101 thru 108 for B
service)
31200723 TL642C, TL943C 10-7


105 8T-4223 2 WASHER, 12mm
106 295-3466 1 SWITCH
107 389-3616 1 BATTERY DISCONNECT MOUNT
108 389-3512 1 GROUND CABLE
416-8112 Ref BATTERY INSTALLATION, (not available to order, see items 201 thru 204 for A
service)
201 298-0553 2 HEX NUT, 5/16-18
203 298-6925 1 BATTERY HOLD DOWN BRACKET
204 175-4390 1 BATTERY, 12V
10-8 TL642C, TL943C 31200723


31200723 TL642C, TL943C 10-9

ELECTRICAL
Figure 10-2 Arctic Package Installation
201
206
203 207 205
202 204 208
208
12
2 10
10 103
104
105 9
103
5
9
101 5
102
3 3
6 6
4 4
3 3
7 7
11 11
PAL7660
10-10 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-2 Arctic Package Installation

416-8115 Ref ARCTIC PACKAGE INSTALLATION, (TL642C), (not available to order, see items D
416-8114 Ref ARCTIC PACKAGE INSTALLATION, (TL943C), (not available to order, see items E
1 2 3 WAY EXTENSION CORD
2 1 OIL PAN HEATER
3 298-0553 4 HEX NUT, 5/16-18
4 416-8113 2 BATTERY HOLD DOWN PLATE
5 311-0679 2 BATTERY HEATER
6 331-4656 2 BATTERY, 12V
8 1 HYDRAULIC IMMERSION HEATER
9 416-6934 1 BATTERY GROUND CABLE, (includes items 101 thru 103) B
10 359-9986 1 BATTERY NEGATIVE ABLE, (includes items 103 thru 105) B
11 2 BATTERY BASE INSULATION
12 418-6393 Ref ARCTIC RECIRCULATION INSTALLATION, (TL642C), (includes items 201 B
thru 208)
389-3589 Ref ARCTIC RECIRCULATION INSTALLATION, (TL943C), (includes items 201 A
thru 208)
101 1 BATTERY TERMINAL, (includes item 102 & bolt)
102 1 BOOT
103 1 TERMINAL RING
104 1 BATTERY TERMINAL, (includes item 105 & bolt)
105 1 BOOT
201 299-0471 2 ADAPTER, 90 DEGREES, (includes o-ring), (TL642C)
298-0475 2 ADAPTER, 90 DEGREES, (includes o-ring), (TL943C)
202 298-0496 2 ADAPTER, RUN TEE, (includes o-ring), (TL642C)
298-0497 2 ADAPTER, RUN TEE, (includes o-ring), (TL943C)
203 324-7945 2 ADAPTER, CONNECTOR, (includes o-ring), (TL642C)
331-4672 2 ADAPTER, CONNECTOR, (includes o-ring), (TL943C)
206 300-6103 1 DUST CAP
207 300-6084 1 DUST PLUG
208 331-4658 2 HOSE ASSY
31200723 TL642C, TL943C 10-11

ELECTRICAL
Figure 10-3 Boom & Frame Electrical Installation
311 TL642C
312
313
302
A
318
319 302
A 317 320
304
305 311
312
VIEW A-A
301 313
B 101
VIEW B-B
203 PAL7810
10-12 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-3 Boom & Frame Electrical Installation (Continued)
TL943C
401
404
A
301 302
403
317
A
VIEW A-A
101
403
VIEW B-B
203 PAL7820
31200723 TL642C, TL943C 10-13

ELECTRICAL
10-14 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-3 Boom & Frame Electrical Installation

299-1297 Ref BOOM AUX ELECTRICS, (TL642C), (not available to order, see items 101 thru F
320 for service)
374-9168 Ref BOOM AUX ELECTRICS, (TL943C), (not available to order, see items 101, 203, A
301, 302, 317 & 401 thru 404 for service)
101 374-9167 1 AUX FRAME WIRING HARNESS, (includes items 501 & 502) C
203 Ref HYDRAULIC QUICK COUPLER SWITCH, (see Figure 10-5 for details)
301 298-7070 1 TUBE, (TL642C)
298-0577 1 TUBE, (TL943C)
302 298-7072 1 AUX WIRING HARNESS ASSY, (TL642C), (includes items 601 thru 603) A
298-8269 1 AUX WIRING HARNESS ASSY, (TL943C), (includes items 601 thru 603) C
304 297-7030 1 HEX HD CAPSCREW, 0.375-16X0.875, GR5
305 1 FLAT WASHER, 0.38
311 298-7839 3 CLAMP
312 299-6645 3 COVER PLATE
313 298-7440 6 HEX HD CAPSCREW, 1/4-20X1-3/8
317 298-0434 1 QUICK CHANGE VALVE HARNESS, (includes item 701) B
318 298-7437 1 CLAMP
319 299-6644 1 COVER PLATE
320 305-2110 1 HEX HD CAPSCREW, 0.313-18X1-3/8
401 305-2034 1 ADAPTER, BULKHEAD UNION
403 298-6828 7 CABLE TIE STRAP
404 298-8265 1 AUX ELECTRIC TUBE
501 298-7271 1 CONNECTOR
303-4969 5 TERMINAL
1 PLUG
1 STRAIN RELIEF
502 298-7272 1 CONNECTOR
303-4970 5 TERMINAL
1 PLUG
1 STRAIN RELIEF
601 298-7272 1 CONNECTOR
602 1 STRAIN RELIEF
603 298-7269 5 SOCKET CONTACT
701 334-5871 1 CONNECTOR
305-5449 1 SECONDARY LOCK WEDGE
424-1860 Ref ELECTRICAL INSTALLATION, (TL642C S/N THG00150 & After, D

TL943C S/N THH00150 & After), (not available to order, see items
430-9618 Ref ELECTRICAL INSTALLATION, (TL642C S/N THL00150 & After, C
TL943C S/N SXH00150 & After), (not available to order, see items
802 300-6074 1 HEX HD CAPSCREW, 5/16-18X1/2, GR5, (TL642C S/N THG00150 & After,
803 298-7363 2 WASHER, 1/4
804 298-7293 1 BACKUP ALARM
805 298-7900 2 HEX LOCKNUT, 0.250-20
806 4 TIE STRAP
807 298-6870 1 HORN, (TL642C S/N THG00150 & After, TL943C S/N THH00150 & After)
31200723 TL642C, TL943C 10-15

ELECTRICAL

434-3568 1 HORN, (TL642C S/N THL00150 & After, TL943C S/N SXH00150 & After)
808 367-4967 1 MOLDED RESISTOR
809 Ref FRAME HARNESS, (see Figure 10-10 for details)
810 398-2023 1 AIR TEMP HARNESS, (includes items 901 & 902) B
901 323-7237 1 HOUSING
303-4969 2 TERMINAL
1 LOCKING WEDGE
2 PLUG
902 1 HOUSING
2 TERMINAL
1 WIRE SEAL
1001 Ref AIR CLEANER, (see Figure 4-5 for details)
1002 Ref HYDRAULIC TANK ASSY, (see Figure 9-16 for details)
10-16 TL642C, TL943C 31200723

ELECTRICAL

31200723 TL642C, TL943C 10-17

ELECTRICAL
Figure 10-4 Cab Electrical Installation
52
66
803
616 516
54 419
238 217
213
239 46 304 301
240
257 212
241 42
242
720 236
254
219
249
262
67
103
102
104 101
261
105
PAL7730
10-18 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-4 Cab Electrical Installation

42 Ref RH DASH PANEL, (see Figure 6-1 for details)
46 5P-8500 1 KEY
52 Ref INSTRUMENT PANEL, (see Figure 10-5 for details)
54 333-2415 1 IGNITION SWITCH
58 364-5693 Ref CAB ELECTRICAL INSTALLATION, (not available to order, see items 101 thru B
106 for service)
62 Ref DPF SWITCH, (TL642C S/N THG00150 & After, TL943C S/N THH00150 &
After), (see Figure 10-5 for details)
64 Ref REGEN HARNESS, (TL642C S/N THG00150 & After, TL943C S/N THH00150
& After), (see Figure 10-22 for details)
66 Ref DASH HARNESS, (see Figure 10-14 for details)
67 Ref TRANSMISSION RELAY HARNESS, (see Figure 10-12 for details)
102 298-0548 4 HEX NUT, 1/4-20
103 298-7371 4 WASHER, 1/2
104 375-3920 1 VEC OPTIONS BOX
105 Ref VEC OPTIONS HARNESS, (see Figure 10-11 for details)
106 300-6101 2 TIE WRAP, (not shown)
212 297-7099 4 FLAT HD CAPSCREW, #6-32X.62, (if equipped)
213 297-7100 4 FLAT HD CAPSCREW, #10-24X3/4, (enclosed cab)
217 298-0544 2 HEX NUT, #6-32, GR2, (if equipped)
219 298-0547 4 HEX LOCKNUT, #10-24, GR2, (enclosed cab)
236 Ref KNOB, (see Figure 10-5 for details)
238 299-0341 1 WEATHER PACK SHROUD, (enclosed cab)
239 299-0346 2 WEATHER PACK SEAL, (enclosed cab)
240 298-7282 2 MALE WEATHER PACK PIN, (enclosed cab)
241 Ref WIPER SWITCH, (see Figure 10-5 for details)
242 Ref BLOWER SWITCH, (see Figure 10-5 for details)
249 298-6843 1 GROMMET, (enclosed cab)
254 298-7013 1 PLATE, (enclosed cab)
257 298-8590 1 FAN, (enclosed cab)
261 Ref BRACKET, (see Figure 7-2 for details)
262 Ref ENCLOSED CAB OPTIONS HARNESS, (if equipped),
301 Ref POTENTIOMETER ASSY, (see Figure 10-5 for details)
304 298-7319 1 CLIP, (if equipped)
419 Ref HAZARD SWITCH, (see Figure 10-5 for details)
516 Ref BEACON LIGHT SWITCH, (see Figure 10-5 for details)
616 Ref WORK LIGHT SWITCH, (see Figure 10-5 for details)
720 Ref TILT RHEOSTAT, (see Figure 10-5 for details)
803 Ref QUICK COUPLER SWITCH, (see Figure 10-5 for details)
31200723 TL642C, TL943C 10-19

ELECTRICAL
Figure 10-5 Cab Switches
301
142
419
236
242
516
616
236
720
241
1
4
3
6
2
7
5 803
162
PAL7740
10-20 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-5 Cab Switches

333-1338 1 INSTRUMENT PANEL, (includes items 1 thru 7) N
1 NSS 6 BULB HOUSING
2 298-8147 1 STEER SELECT SWITCH
3 303-8662 1 PARK BRAKE SWITCH
4 304-2613 1 HORN SWITCH
5 334-0787 1 3-IN-1 GAUGE
6 Ref INSTRUMENT PANEL HARNESS, (see Figure 10-15 for details)
7 334-0788 1 DASH PANEL
142 Ref RH PANEL, (see Figure 6-1 for details)
162 334-0787 1 DPF SWITCH, (TL642C S/N THG00150 & After, TL943C S/N THH00150 &
After), (open cab)
334-0787 1 DPF SWITCH, (TL642C S/N THG00150 & After, TL943C S/N THH00150 &
After), (enclosed cab)
236 299-6646 2 KNOB, (if equipped)
241 298-7283 1 WIPER SWITCH, (enclosed cab)
242 298-7285 1 BLOWER SWITCH, (if equipped)
301 299-1352 1 POTENTIOMETER ASSY, (if equipped)
419 304-2594 1 HAZARD SWITCH, (if equipped)
516 304-4552 1 BEACON LIGHT SWITCH, (if equipped)
616 304-4551 1 WORK LIGHT SWITCH, (if equipped)
720 334-9480 1 TILT RHEOSTAT SWITCH
803 298-7221 1 HYDRAULIC QUICK COUPLER SWITCH, (if equipped)
31200723 TL642C, TL943C 10-21

ELECTRICAL
Figure 10-6 Work Lights
305 305
407
408 311
601 307
604 13
307 301
310
310 4
23
14
309
309
603 308
1 308
602
309 6 304
308 306
15 15
11
101
102
103
204 11
205 101
102
103
204
205
15
8 8
17
16 8
1
1 1
15 6
6 2 6 21
7 2
18 7 22
29
10
28
7 20
5
7 29 10
5
28 10
12
29
6 10
14 24
6 12
4 6
14 501
4 14
4
PAL6860
10-22 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-6 Work Lights

375-3905 Ref WORK LIGHT WITH BEACON INSTALLATION, (if equipped), B, B
375-3909 Ref BEACON LIGHT INSTALLATION, (if equipped), (not available to order, see 3, A
items 1, 4, 6, 14, 15, 17, 18, 23, 301, 306 thru 310, 407 & 408 for service)
1 303-4735 5 HEX HD CAPSCREW, 1/4-20X7/8, GR5, (torque to 96 lb-ft/130 Nm),
(WORK LIGHT WITH BEACON INSTALLATION)
303-4735 2 HEX HD CAPSCREW, 1/4-20X7/8, GR5, (torque to 96 lb-ft/130 Nm),
(BEACON LIGHT INSTALLATION)
2 08T-8919 2 HEX HD CAPSCREW, 1/2-13X2-3/4, GR5, (torque to 75 lb-ft/102 Nm)
3 304-2569 1 BRACKET
4 298-0548 5 HEX NUT, 1/4-20, GR2, (WORK LIGHT WITH BEACON INSTALLATION)
298-0548 2 HEX NUT, 1/4-20, GR2, (BEACON LIGHT INSTALLATION)
5 298-0557 2 HEX NUT, 1/2-13, GR2
6 298-7363 8 WASHER, 1/4, (WORK LIGHT WITH BEACON INSTALLATION)
298-7363 2 WASHER, 1/4, (BEACON LIGHT INSTALLATION)
7 298-7367 8 WASHER, 1/2
8 315-2027 3 LIGHT ASSY, (includes items 101 thru 103) B
10 Ref BOOM WORK LIGHT HARNESS, (see Figure 10-17 for details)
11 303-4924 2 LIGHT ASSY, (includes items 101 thru 103, 204 & 205) B
12 3 3/8 IN CLAMP
13 303-4925 Ref BEACON/WORK LIGHT INSTALLATION, (not available to order, see items D
14 298-7378 5 LOCKWASHER, 1/4, (WORK LIGHT WITH BEACON INSTALLATION)
298-7378 2 LOCKWASHER, 1/4, (BEACON LIGHT INSTALLATION)
15 298-7281 7.3 ft CONDUIT, (WORK LIGHT WITH BEACON INSTALLATION)
298-7281 6 ft CONDUIT, (BEACON LIGHT INSTALLATION)
17 Ref BEACON SWITCH, (see Figure 10-5 for details)
18 Ref CAB WORK LIGHT HARNESS, (see Figure 10-19 for details)
20 303-4923 1 BRACKET
22 298-7369 1 WASHER, 3/4
24 317-5987 1 3/4 IN CLAMP
28 298-7382 2 LOCKWASHER, 1/2
29 3 3/8 IN CLAMP
101 323-7236 1 CONNECTOR
334-4128 1 WEDGE LOCK
102 303-4969 2 TERMINAL
103 299-0338 1 LIGHT, (includes hardware)
299-0849 1 BULB
204 298-1755 1 SPACER
205 298-1773 1 BOLT
301 304-2571 1 BRACKET
302 323-7236 2 CONNECTOR
303 303-4969 2 TERMINAL
304 320-8435 1 LIGHT ASSY, (includes item 351 & hardware)
299-0849 1 BULB
31200723 TL642C, TL943C 10-23

ELECTRICAL
Figure 10-6 Work Lights (Continued)

305 299-0398 1 BEACON LIGHT
298-6910 1 BULB
306 303-4927 1 GROMMET
307 332-1348 3 SCREW, #10-24X3/4
308 298-0546 3 HEX NUT, 10-24, GR2
309 5W-8686 3 WASHER, #10
310 298-7377 3 LOCKWASHER, #10
311 2.3 ft INSULATION
407 303-4971 2 TERMINAL, (BEACON LIGHT INSTALLATION)
408 303-4972 1 CONNECTOR, (BEACON LIGHT INSTALLATION)
NSS 1 WEDGE LOCK, (BEACON LIGHT INSTALLATION)
323-0971 Ref BEACON LIGHT MOUNTING INSTALLATION, (if equipped with A/C), (not A
available to order, see items 601 thru 605 for service)
601 332-1348 3 SCREW, #10-24X3/4
602 298-0546 3 HEX NUT, 10-24, GR2
603 5W-8686 3 WASHER, #10
604 298-7377 3 LOCKWASHER, #10
605 323-0972 1 BRACKET
10-24 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-6 Work Lights (Continued)

31200723 TL642C, TL943C 10-25

ELECTRICAL
Figure 10-7 Drive Lights
20
24
16
9
16
25
14
14
10
8
4
4
16 2 10
14
9 9
21
29
14 37 9 4 10
4 4 10 13 16
8 5
16 10
10 4 26 4
8 8
10 36 6
1 3 8 16
4 10 8
35 33
10 8
29 6 16
4 33
28
27 16
8
10
8
CAB COMPONENTS 16 13
16
12 15
21
19
101
17
PAL6870
18
10-26 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-7 Drive Lights

305-3790 Ref DRIVE LIGHT INSTALLATION, (if equipped), (not available to order, see items 4,A
1 298-7971 1 1/2 IN CLAMP
3 1 HEX HD CAPSCREW, 3/4-10X2-3/4, GR5
4 298-0546 26 HEX NUT, #10-24, GR2
5 298-0559 2 HEX LOCKNUT, 1/2-13, GR2
6 2 SCREW, 5/16X3/4
7 303-4973 1 CONNECTOR, (not shown)
8 298-7362 28 WASHER, #10
9 298-7375 6 WASHER, 1/2
10 298-7377 26 LOCKWASHER, #10
11 303-4979 1 TERMINAL, (not shown)
12 303-4980 1 TURN SIGNAL SELECTOR
13 324-9529 2 RED REFLECTOR
14 324-9530 4 YELLOW REFLECTOR
15 298-7289 1 FLASHER
16 324-9531 26 BUTTON HD CAPSCREW, #10-24X3/4
17 298-6866 1 STOPLIGHT SWITCH
18 298-8614 1 MOUNTING TAB
20 Ref FRAME ROAD LIGHT HARNESS, (see Figure 10-16 for details)
21 Ref CAB ROAD LIGHT HARNESS, (see Figure 10-18 for details)
23 315-5795 1 BRACKET
24 315-5797 1 RH LIGHT, (includes hardware), (torque to 50 lb-ft/68 Nm)
1 BULB
334-5873 1 CONNECTOR
1 WEDGE LOCK
25 315-5798 1 LH LIGHT, (includes hardware), (torque to 50 lb-ft/68 Nm)
1 BULB
1 WEDGE LOCK
26 315-5799 1 RH LIGHT
1 BULB
1 WEDGE LOCK
27 315-5800 1 LH LIGHT
1 BULB
1 WEDGE LOCK
28 315-5802 1 BRACKET
29 315-5806 2 COVER
33 2 3/8 IN CLAMP
35 4B-5276 1 WASHER, 1/2
36 1 FLANGE HEX HD CAPSCREW, 1/4-20X1
37 211-0089 1 FLANGE NUT, 1/4-20
31200723 TL642C, TL943C 10-27

Figure 10-8 Engine Harness
10-28 TL642C, TL943C 31200723


398-1991 1 ENGINE HARNESS, (TL642C S/N THG00150 & After, F
TL943C S/N THH00150 & After), (includes all items)
1 1 CONNECTOR
2 TERMINAL
2 1 CONNECTOR
1 LOCK CONNECTOR
1 LATCH LOCK CONNECTOR
8 TERMINAL
2 TERMINAL
3 1 CONNECTOR
2 TERMINAL
39 TERMINAL
15 TERMINAL
4 TERMINAL
2 PLUG
4 1 CONNECTOR
3 TERMINAL
2 TERMINAL
6 1 CONNECTOR
6 TERMINAL
7 1 CONNECTOR
2 TERMINAL
303-4970 2 TERMINAL
303-4970 2 TERMINAL
10 299-0956 1 CONNECTOR
141-2759 1 MIN FUSE, 5 AMP
344-2629 1 MIN FUSE, 25 AMP
427-9885 1 CAP
4 PLUG
4 TERMINAL
11 299-0957 1 CONNECTOR
141-2759 1 MIN FUSE, AMP
427-9885 1 CAP
2 PLUG
4 TERMINAL
267-9572 2 TERMINAL
12 334-5867 1 RING TERMINAL
15 1 PLUG
1 WEDGE LOCK
3 TERMINAL
9 PLUG
16 1 PLUG
1 CONNECTOR
1 WEDGE LOCK
31200723 TL642C, TL943C 10-29

Figure 10-8 Engine Harness (Continued)

8 PLUG
2 TERMINAL
2 TERMINAL
18 1 CONNECTOR
159-9496 1 WASHER
159-9495 1 NUT
1 DUST CAP & LANYARD
303-4969 3 TERMINAL
4 PLUG
2 TERMINAL
19 335-8096 1 CONNECTOR
1 PLUG
420-4028 SEAL
SEAL PLUG
4 TERMINAL
21 1 CONNECTOR
6 TERMINAL
2 TERMINAL
22 334-5873 1 CONNECTOR
1 WEDGE LOCK
303-4969 6 TERMINAL
23 1 CONNECTOR
3 TERMINAL
24 1 3/8 IN TERMINAL RING
25 334-5871 1 CONNECTOR
303-4970 2 TERMINAL
26 1 CONNECTOR
420-8958 6 TERMINAL
2 TERMINAL
48 PLUG
420-8957 36 TERMINAL
2 PLUG
27 1 CONNECTOR
15 TERMINAL
9 PLUG
10 PLUG
28 1 CONNECTOR
2 PLUG
29 334-5874 1 CONNECTOR
1 PLUG
356-2911 8 TERMINAL
30 1 CONNECTOR
299-0312 1 RELAY
3 TERMINAL
10-30 TL642C, TL943C 31200723

Figure 10-8 Engine Harness (Continued)

196-2413 1 TERMINAL
1 PLUG
31 1 CONNECTOR
4 PLUG
2 TERMINAL
356-2911 2 TERMINAL
32 1 CONNECTOR
299-0312 1 RELAY
196-2413 3 TERMINAL
1 PLUG
1 TERMINAL
33 1 CONNECTOR
1 TERMINAL
31200723 TL642C, TL943C 10-31

10-32 TL642C, TL943C 31200723

31200723 TL642C, TL943C 10-33


389-3634 1 ENGINE HARNESS, (includes all items) A
1 1 CONNECTOR
8 PLUG
2 1 CONNECTOR, (includes rear seal)
299-7106 1 LOCK WEDGE
2 PLUG
1 LOCK WEDGE
303-4970 3 TERMINAL
4 334-5871 1 CONNECTOR, (includes rear seal)
305-5449 1 LOCK WEDGE
303-4970 2 TERMINAL
5 1 RING TERMINAL
6 1 RING TERMINAL
1 BATTERY CABLE BOOT
7 1 CONNECTOR
1 LOCK WEDGE
303-4970 2 TERMINAL
1 PLUG
9 1 FORK TERMINAL
10 1 CONNECTOR
305-2096 1 COVER
305-2097 1 LOCK
9X-1056 24 TERMINAL
368-3140 40 PLUG
12 RING TERMINAL
13 299-0956 1 CONNECTOR
389-3559 2 MINI DIODE FUSE
391-8695 1 DIODE PACK CAP
4 TERMINAL
4 TERMINAL SEAL
4 PLUG
14 230-4011 1 CONNECTOR
303-4970 2 TERMINAL
15 1 CONNECTOR
303-4970 2 TERMINAL
10-34 TL642C, TL943C 31200723


31200723 TL642C, TL943C 10-35

ELECTRICAL
Figure 10-9 Transmission Harness
TO ENGINE HARNESS TO TRANSMISSION E5
TO TRANSMISSION E6
TO TRANSMISSION E1 TO TEMPERATURE SENSOR
TO TRANSMISSION E2
TO TRANSMISSION E3
TO TRANSMISSION E4
DIODE 10
4
DIODE 11
1 2
SOL E1
2 DIODE 14
H2 SOL E2 4
3
TEM SW
4
DIODE 15 SOL E5
SOL E3
SOL E4
2
2 SOL E6
DIODE 12 4 4
2 DIODE 13
110
PAL7110
10-36 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-9 Transmission Harness

389-3440 1 TRANSMISSION HARNESS, (includes items 1 thru 4) D
2 334-5871 6 CONNECTOR, (includes rear seal)
3 362-6743 1 SEALED CONNECTOR
1 PACKARD TPA
4 303-4997 6 MOLDED DIODE
31200723 TL642C, TL943C 10-37

Figure 10-10 Frame Harness
10-38 TL642C, TL943C 31200723


418-1115 1 FRAME HARNESS, (TL642C S/N THG00150 & After, D
1 PLUG
1 PLUG
303-4983 1 NUT
303-4982 1 LOCKWASHER
6 TERMINAL
1 PLUG
1 CAP
4 1 CONNECTOR
303-4983 1 NUT
1 PLUG
1 TERMINAL
6 1 CONNECTOR
299-6629 1 CONNECTOR LOCK
196-2412 3 TERMINAL
267-9572 5 TERMINAL
196-2412 4 TERMINAL
267-9572 4 TERMINAL
8 299-0957 1 BLUE CONNECTOR
196-2412 7 TERMINAL
267-9572 1 TERMINAL
9 299-0956 1 GREEN CONNECTOR
196-2412 6 TERMINAL
267-9572 2 TERMINAL
10 305-2115 1 CONNECTOR
4 TERMINAL
299-0350 1 DUST CAP
11 176-1477 1 HOUSING
2 TERMINAL
2 WIRE SEAL
12 334-5871 1 PLUG CONNECTOR, (includes rear seal)
303-4970 2 TERMINAL
31200723 TL642C, TL943C 10-39

Figure 10-10 Frame Harness (Continued)

303-4970 2 TERMINAL
14 305-2038 1 CONNECTOR
303-4969 5 TERMINAL
1 PLUG
15 305-2038 1 CONNECTOR
303-4969 5 TERMINAL
1 PLUG
16 362-6360 1 CONNECTOR
1 SECONDARY LOCK
196-2412 2 TERMINAL
17 1 CONNECTOR
2 TERMINAL
18 176-1477 1 CONNECTOR
2 TERMINAL
2 SEAL
303-4970 2 TERMINAL
303-4970 2 TERMINAL
21 299-0312 1 RELAY
1 CONNECTOR
196-2413 4 TERMINAL
22 1 CONNECTOR
196-2413 4 TERMINAL
23 334-5870 1 HOUSING
303-4970 4 TERMINAL
24 334-5872 1 CONNECTOR
303-4970 6 TERMINAL
1 PLUG
303-4970 2 TERMINAL
10-40 TL642C, TL943C 31200723


31200723 TL642C, TL943C 10-41

10-42 TL642C, TL943C 31200723


398-1997 1 FRAME HARNESS (includes all items) F
1 PLUG
1 PLUG
303-4983 1 NUT
6 TERMINAL
1 PLUG
1 CAP
4 1 CONNECTOR
303-4983 1 NUT
1 PLUG
1 TERMINAL
6 1 CONNECTOR
196-2412 3 TERMINAL
267-9572 5 TERMINAL
196-2412 4 TERMINAL
267-9572 4 TERMINAL
196-2412 7 TERMINAL
267-9572 1 TERMINAL
196-2412 6 TERMINAL
267-9572 2 TERMINAL
10 305-2115 1 CONNECTOR
4 TERMINAL
299-0350 1 DUST CAP
11 176-1477 1 HOUSING
2 TERMINAL
2 WIRE SEAL
303-4970 2 TERMINAL
31200723 TL642C, TL943C 10-43


303-4970 2 TERMINAL
14 305-2038 1 CONNECTOR
303-4969 5 TERMINAL
1 PLUG
15 305-2038 1 CONNECTOR
303-4969 5 TERMINAL
1 PLUG
16 362-6360 1 CONNECTOR
1 SECONDARY LOCK
196-2412 2 TERMINAL
17 1 CONNECTOR
2 TERMINAL
18 176-1477 1 CONNECTOR
2 TERMINAL
2 SEAL
303-4970 2 TERMINAL
303-4970 2 TERMINAL
21 299-0312 1 RELAY
1 CONNECTOR
196-2413 4 TERMINAL
22 1 CONNECTOR
196-2413 4 TERMINAL
23 334-5870 1 HOUSING
303-4970 4 TERMINAL
24 334-5872 1 CONNECTOR
303-4970 6 TERMINAL
1 PLUG
303-4970 2 TERMINAL
10-44 TL642C, TL943C 31200723


31200723 TL642C, TL943C 10-45

ELECTRICAL
Figure 10-11 VEC Options Harness
9
12 21
13 22
15 M 23
16 24
17
20
A
B
8
9
9
12
10
13
11
15 9 9 E
12
16 12 12 13
17 13 13
19 15 14
16 15
17 16
18 D
17
C
6 K 26
25 L 27
7 4
11 6
J 12 28
I
H 1
2
3
4
7 5
8 6
F G
9
PY5510
10-46 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-11 VEC Options Harness

359-8938 1 VEC BOX HARNESS, (includes all items) E
2 303-4969 1 CONTACT
3 303-4971 1 CONTACT
4 1 PLUG
6 303-4970 2 TERMINAL
7 2 CONNECTOR
8 2 TERMINAL
9 6 SEAL
10 1 CONNECTOR
11 2 TERMINAL
12 4 SEAL
13 3 PLUG
15 299-6629 4 CONNECTOR LOCK
16 196-2412 4 TERMINAL
17 267-9572 4 TERMINAL
19 299-0958 1 GRAY CONNECTOR
20 1 BLACK CONNECTOR
21 1 CONNECTOR, (includes item 22)
22 299-0312 1 RELAY
23 196-2413 1 TERMINAL
24 305-5507 1 PLUG
25 334-5871 1 CONNECTOR
26 304-2612 1 HOUSING
27 344-7165 1 TERMINAL
28 1 CONNECTOR
31200723 TL642C, TL943C 10-47

ELECTRICAL
Figure 10-12 Transmission Relay Harness
TO THROTTLE
D
K TO TURNER TRANSMISSION
8
J
7
I G
TO ZF TRANSMISSION
TO TILT SPEED
6 10
TO REVERSE RELAY
TO IGNITION SWITCH A
TO WARN LIGHT TEST RELAY

L
5 1
TO THROTTLE
TO TILT ON JOY STICK

C
H
4 2 TO CAB CONTROL HARNESS
DETAIL Z SP BAT PWR 16 GA GXL
SP ACCY PWR 16 GA GXL
AC CLUTCH 16 GA GXL
E
11
F
3
PAP25530
10-48 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-12 Transmission Relay Harness

420-8959 1 TRANSMISSION RELAY HARNESS, (includes all items) C
1 299-0312 2 RELAY
1 METRI-PACK RELAY
196-2413 4 TERMINAL
1 PLUG
303-4970 4 TERMINAL
303-4983 1 NUT
298-7269 4 CONTACT
2 PLUG
5 1 CONNECTOR
1 TERMINAL
1 CABLE SEAL, RED
298-7269 2 CONTACT
298-7269 7 CONTACT
1 PLUG
1 BOOT
305-5502 6 TERMINAL
9 299-7106 1 WEDGE LOCK
303-4970 9 TERMINAL
10 334-5874 1 CONNECTOR
8 TERMINAL
11 1 CONNECTOR
299-0349 1 TERMINAL
299-0346 1 CABLE SEAL
31200723 TL642C, TL943C 10-49

ELECTRICAL
Figure 10-13 Enclosed Cab Option Harness
WASHER G
A B E
TO BLOWER TO WIPER
TO HEATER VALVE
HEATER PWR
HEATER LOW
HEATER MED
CONN
WIRE DESIGNATION
WIPER PARK
WIRE GA
WIPER PWR
HEATER HI
C
WIPER LO
POS & TYPE
WIPER HI
WASHER
1 EMPTY --
TO HEATER TEMP 2 EMPTY --
CONN
WIRE DESIGNATION WIRE GA 3 EMPTY --
POS & TYPE
A HEATER GND 18 GXL 4 EMPTY --
B HTR CNTRL A 18 GXL 5 EMPTY --
C HEATER PWR 18 GXL 6 EMPTY --
7 HEATER GND 18 GXL
8 HTR CNTRL B 18 GXL
1 9
10
EMPTY
HEATER PWR
--
18 GXL
D
2
H
WIPER LO
WIPER HI
WIPER PARK 4
7
5
F
I TO BLOWER MOTOR
CONN
POS WIRE DESIGNATION WIRE GA
& TYPE
1 HEATER HI 16 GXL
I 2 HEATER MED 16 GXL
TO DASH FAN 3 HEATER LOW 16 GXL
4 HEATER GND 16 GXL
CONN
& TYPE
A D FAN PWR 16 GXL
B D FAN GND 16 GXL
D
TO VEC OPTIONS HARNESS
CONN
& TYPE
A D FAN PWR 16 GXL
B HEATER PWR 12 GXL
C WIPER PWR 12 GXL
D HEATER GND 12 GXL
E D FAN GND 16 GXL
F PLUGGED -- PAL7270
10-50 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-13 Enclosed Cab Option Harness

298-8426 1 ENCLOSED CAB OPTION HARNESS, (includes all items) B
3 TERMINAL
299-0346 3 SEAL
2 TERMINAL
305-5503 3 TERMINAL
299-0346 2 SEAL
299-0348 3 SEAL
1 PLUG
299-6630 3 TERMINAL
4 TERMINAL
299-0346 4 SEAL
5 1 CONNECTOR
2 TERMINAL
299-0346 2 SEAL
31200723 TL642C, TL943C 10-51

ELECTRICAL
Figure 10-14 Dash Harness
10-52 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-14 Dash Harness

370-1094 1 DASH HARNESS, (includes all items) F
1 PLUG
303-4983 1 NUT
2 344-7165 2 METRI-PACK CONNECTOR
1 TERMINAL
6 1 CONNECTOR
1 WEDGE LOCK
303-4970 7 TERMINAL
1 PLUG
356-2911 2 TERMINAL
1 CONNECTOR
2 PLUG
9 1 CONNECTOR
303-4970 4 TERMINAL
8 PLUG
31200723 TL642C, TL943C 10-53

ELECTRICAL
Figure 10-15 Instrument Panel Harness
10-54 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-15 Instrument Panel Harness

334-0789 1 INSTRUMENT PANEL HARNESS, (includes all items) C
1 346-2984 1 8 PIN RECEPTACLE
2 334-5962 1 WEDGE LOCK
3 298-7268 7 TERMINAL
4 1 PLUG
5 NSS 1 CONNECTOR
6 1 WEDGE LOCK
7 356-2911 3 CONTACT
8 NSS 1 CONNECTOR
9 NSS 1 DOUBLE LOCK PLATE
10 NSS 1 SOCKET
11 NSS 1 WIRE SEAL
12 NSS 1 PLUG
13 4 BULB BASE
14 8 TERMINAL
15 305-5448 4 BULB
16 1 DIODE
17 303-4970 3 TERMINAL
18 305-5450 1 WEDGE LOCK
19 334-5870 1 CONNECTOR
20 1 PLUG
31200723 TL642C, TL943C 10-55

ELECTRICAL
Figure 10-16 Frame Road Light Harness
X4
1 2
X5
X1
X3
X2
6
7
8
9
X7
3
4 PY6130
5
X6
6
10-56 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-16 Frame Road Light Harness

375-3916 1 FRAME ROAD LIGHTS HARNESS, (if equipped), (includes all items) A
4 305-5503 3 TERMINAL
5 1 SEAL
6 4 PLUG
8 2 TERMINAL
9 1 SEAL
31200723 TL642C, TL943C 10-57

ELECTRICAL
Figure 10-17 Boom Work Lights Harness
X3
X3
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
1 WORK LT YEL 14 AWG GXL SP3
2 LT GND BLK 14 AWG GXL SP4
2
X1
TERM WIRE
COLOR GAUGE TYPE TO
# DESIGNATION
A PLUG - - - -
B PLUG - - - -
C WORK LT YEL 14 AWG GXL SP1
D LT GND BLK 14 AWG GXL SP2
X1
X2 X4
TERM WIRE TERM WIRE
COLOR GAUGE TYPE TO COLOR GAUGE TYPE TO
# DESIGNATION # DESIGNATION
1 WORK LT YEL 14 AWG GXL SP1 1 WORK LT YEL 14 AWG GXL SP3
2 LT GND BLK 14 AWG GXL SP2 2 LT GND BLK 14 AWG GXL SP4
2 2
X2 X4
PAP2790
10-58 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-17 Boom Work Lights Harness

375-3913 1 BOOM WORK LIGHTS HARNESS, (if equipped), (includes all items) A
305-5503 2 TERMINAL
2 SEAL
2 PLUG
2 TERMINAL
31200723 TL642C, TL943C 10-59

ELECTRICAL
Figure 10-18 Cab Road Light Harness
X3 11
12 X6
5
6
X8
X1
1
14 X8
13
X7
10
2 X5
3
4 X9
X2
14
7
8
X4 9
PY6140
10-60 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-18 Cab Road Light Harness

303-4918 1 CAB ROAD LIGHTS HARNESS, (if equipped), (includes all items) C
2 1 CONNECTOR
3 2 TERMINAL
4 1 SEAL
5 1 CONNECTOR
6 344-7165 2 TERMINAL
7 1 CONNECTOR, (includes 15 amp fuse)
8 196-2413 2 TERMINAL
9 299-0944 1 COVER
10 1 CONNECTOR
11 362-8011 1 CONNECTOR
12 7 TERMINAL
13 NSS 1 1/4 SPADE TERMINAL
14 NSS 3 1/4 FEMALE TERMINAL
31200723 TL642C, TL943C 10-61

ELECTRICAL
Figure 10-19 Cab Work Light Harness
X7
5 4
X6
X5
X4
2 X2
X3
3
X1
1
PAL7070
10-62 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-19 Cab Work Light Harness

375-3915 1 CAB WORK LIGHT HARNESS, (includes all items) A
1 1 DEUTSCH CONNECTOR
1 WEDGE LOCK
303-4970 2 SOCKET TERMINAL
4 SOCKET TERMINAL
2 PLUG
5 TERMINAL
3 TERMINAL
2 SOCKET TERMINAL
303-4970 2 SOCKET TERMINAL
31200723 TL642C, TL943C 10-63

ELECTRICAL
Figure 10-20 A/C Harness
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
A AC CLUTCH PWR 16 GXL

G B AC CLUTCH GND
16 GXL
RING 3/8 SCREW
1
CONN WIRE GA
POS WIRE DESIGNATION & TYPE
A 25A OPT 16 GXL

B 25A OPT GND 16 GXL
2 2
F
3 4
1
2 5 FAN SW C 16 GA GXL
AC SW 16 GA GXL
3
E A
CONN WIRE GA
POS WIRE DESIGNATION & TYPE AC SW 16 GA GXL 25A OPT GND 16 GA GXL
A RLY 87 16 GXL
B 25A OPT GND 16 GXL
FAN SW C 16 GA GXL
TYP
25A OPT 16 GA GXL 25A OPT GND 16 GA GXL
B
PRS SW 16 GA GXL
RLY 87 16 GA GXL AC SW 16 GA GXL
D
AC CLUTCH 16 GA GXL PRS SW 16 GA GXL
PAL3011
WIRE CHART
WIRE WIRE WIRE WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END WIRE END
DESIGNATION COLOR/STRIPE GAGE G REMARKS
A B C D E F
25A OPT ORANGE 16 1/4 FEMALE SPADE PACKARD ASSY 25 AMP OPTION
25A OPT GND BLACK 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PACKARD ASSY PACKARD ASSY RING 3/8 SCREW 25 AMP OPTION GROUND
AC SW YELLOW 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE 1/4 FEMALE SPADE AC SWITCH
AC CLUTCH WHITE 16 1/4 FEMALE SPADE PACKARD ASSY AC CLUTCH
FAN SW C GREEN 16 1/4 FEMALE SPADE 2X AC SWITCH TO FAN C
. . . . .
PRS SW VIOLET 16 1/4 FEMALE SPADE 1/4 FEMALE SPADE PRESSURE SWITCH
RLY 87 ORANGE 16 1/4 FEMALE SPADE PACKARD ASSY RELAY 87
10-64 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-20 A/C Harness

298-8453 1 A/C HARNESS, (includes items 1 thru 5) D
1 299-0341 2 SHROUD
2 298-7282 3 TERMINAL
3 299-0348 2 CABLE SEAL
5 299-0346 1 CABLE SEAL, GREEN
31200723 TL642C, TL943C 10-65

ELECTRICAL
Figure 10-21 VEC Harness
TO VEC BOX, (BLACK)
X116
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
A VEC GND BLK 8 AWG TXL X117 (1)
B
C VEC GND BLK 8 AWG TXL X117 (1)
TO VEC BOX, (RED)
X115
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
A VEC PWR 1 RED 8 AWG TXL RL64-R (1)
B
C VEC PWR 2 RED 8 AWG TXL RL114-R (1)
X116
1
X117 RL114-R
3
RL64-R
4
2
X115
TO BAT NEG
X117
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
1 VEC GND BLK 8 AWG TXL X116 (A)
1 VEC GND BLK 8 AWG TXL X116 (C)
TO GLOW PLUG RELAY
RL64-R
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
1 VEC PWR 1 RED 8 AWG TXL X115 (A)
TO VEC FUSING
RL114-R
CONN WIRE
COLOR GAUGE TYPE TO
POS DESIGNATION
1 VEC PWR 2 RED 8 AWG TXL X115 (C)
PAL8530
10-66 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-21 VEC Harness

389-3509 1 VEC HARNESS, (includes items 1 thru 4) D
1 1 CONNECTOR
2 TERMINAL
2 SEAL
2 1 CONNECTOR
2 TERMINAL
2 SEAL
4 2 RING TERMINAL
31200723 TL642C, TL943C 10-67

Figure 10-22 Regen Harness
10-68 TL642C, TL943C 31200723

Figure 10-22 Regen Harness

398-1999 1 REGEN HARNESS, (TL642C S/N THG00150 & After, C
1 TERMINAL
2 2 BULB BASE
2 TERMINAL
2 BULB
3 1 CONNECTOR
303-4969 1 TERMINAL
1 PLUG
31200723 TL642C, TL943C 10-69

ELECTRICAL
Figure 10-23 Tilt & Aux Control Module
10-70 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-23 Tilt & Aux Control Module

12 298-7378 2 LOCKWASHER, 1/4
16 2 BUTTON HD CAPSCREW, 1/4-20X1-1/2
17 2 HEX NUT, 1/4-20
18 360-7783 1 TILT & AUX CONTROL MODULE, (includes items 101 thru 104) E
21 298-7363 2 LOCKWASHER, 1/4
35 Ref ACCESSORY MODULE HARNESS, (see Figure 10-24 for details)
101 371-6711 1 ACCESSORY MODULE PC BOARD
2 MATING CONNECTOR
2 TERMINAL
2 PLUG
102 432-5954 1 CIRCUIT CARD BOX
103 371-6712 1 TILT & AUX DECAL
104 1 SOFTWARE
258 Ref ACCELERATOR BRACKET, (see Figure 7-2 for details)
31200723 TL642C, TL943C 10-71

ELECTRICAL
Figure 10-24 Accessory Module Harness
15
16
17
G
CONN
& TYPE
1 KEY IGN 18 GXL

2 RX 18 GXL
3 TX 18 GXL
4 ACC MOD GND 18 GXL
F
CONN
& TYPE
A CAN H/904 SEE NOTE

12 B
C
CAN L/905
SHIELD /020
SEE NOTE
--
13
14
E
CONN
& TYPE
1 5 EXC TILT 18 GXL

2 2
3
TILT SIG A
TILT GND
18 GXL
18 GXL
10 4
5
5 EXC AUX
AUX SIG A
18 GXL
18 GXL
6 AUX GND 18 GXL
11 7
8
TILT SIG B
AUX SIG B
18 GXL
18 GXL
9 CAN H/904 **
10 CAN L/905 **
11 TX 18 GXL
12 RX 18 GXL
D
CONN
& TYPE
1 KEY IGN 18 GXL

3 TRIG 18 GXL
2 4 DCLUTCH IN
PLUGGED
18 GXL
5 --
4 6
7
ROLLER SEL
TILT UP
18 GXL
18 GXL
8 TILT DN 18 GXL
9 9
10
AUX A
AUX B
18 GXL
18 GXL
10 11
12
DCLUTCH
GND FAULT
18 GXL
18 GXL
5
6
7
8 C
CONN
& TYPE
1 DCLUTCH IN 18 GXL
2 KEY IGN 16 GXL
3 TILT UP 18 GXL
4 TILT DN 18 GXL
5 DCLUTCH 18 GXL
6 AUX A 18 GXL
7 AUX B 18 GXL
9 PLUGGED --
10 PLUGGED --
11 GND FAULT 18 GXL
3 12 PLUGGED --
B
CONN
& TYPE
1 5 EXC TILT 18 GXL

2 TILT GND 18 GXL
3 TILT SIG A 18 GXL
4 TILT SIG B 18 GXL
5 KEY IGN 18 GXL
6 TRIG 18 GXL
7 PLUGGED --
8 PLUGGED --
1
2 A
CONN
& TYPE
1 5 EXC AUX 18 GXL

2 AUX GND 18 GXL
3 AUX SIG A 18 GXL
4 AUX SIG B 18 GXL
5 KEY IGN 18 GXL
6 ROLLER SEL 18 GXL PY5890
10-72 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-24 Accessory Module Harness

346-9672 1 ACCESSORY MODULE HARNESS, (includes all items) D
1 1 CONNECTOR
NSS 1 LOCK
NSS REAR SEAL
2 4 TERMINAL
3 1 CONNECTOR
NSS 1 LOCK
NSS REAR SEAL
4 2 TERMINAL
5 1 CONNECTOR
6 304-2647 1 SECONDARY WEDGE LOCK
8 1 TERMINAL
9 1 CONNECTOR
10 2 WEDGE LOCK
11 1 CONNECTOR, DTM SERIES PLUG
12 1 CONNECTOR, DTM SERIES PLUG
13 305-5503 1 SECONDARY WEDGE LOCK
14 356-2911 1 TERMINAL
15 1 CONNECTOR
16 335-8096 1 CONNECTOR
17 1 TERMINAL
31200723 TL642C, TL943C 10-73

ELECTRICAL
Figure 10-25 Product Link Harness
10-74 TL642C, TL943C 31200723

ELECTRICAL
Figure 10-25 Product Link Harness

1 PRODUCT LINK HARNESS, (includes all items) A
3 1 CONNECTOR
303-4970 3 TERMINAL
4 1 CONNECTOR
303-4970 3 TERMINAL
5 1 CONNECTOR
303-4970 2 TERMINAL
6 1 CONNECTOR
303-4970 3 TERMINAL
7 PLUG
356-2911 2 TERMINAL
31200723 TL642C, TL943C 10-75

ELECTRICAL
10-76 TL642C, TL943C 31200723

SECTION 11
DECALS
31200723 TL642C, TL943C

DECALS
Figure 11-1 Cab & Frame Decals
(ENCLOSED CAB)
9
A
E
1
25
42 E
B C 28
D
D
B C
9 37
(OPEN CAB)
8 17 4 10
13
VIEW A-A
VIEW B-B
13
13
VIEW C-C
(TL943C - WITH OUTRIGGERS)
VIEW B-B
(TL642C - WITH OUTRIGGERS)
13
26
VIEW D-D
PAL7390
VIEW E-E
11-2 TL642C, TL943C 31200723

DECALS
Figure 11-1 Cab & Frame Decals (Continued)
41
39
40 36
35
34
101 32 33
19
21
K1
18
38
11
6
F
G G
27
20
2
VIEW G-G
PAL7400
VIEW F-F
31200723 TL642C, TL943C 11-3

DECALS
Figure 11-1 Cab & Frame Decals

421-8454 Ref DECAL INSTALLATION, (TL642C), (ANSI), (not available to order, see items 1 E
thru 41 on Figure 11-1 & all items on Figure 11-2 for service)
421-8456 Ref DECAL INSTALLATION, (TL943C), (ANSI), (not available to order, see items 1 D
thru 41 on Figure 11-1 & all items on Figure 11-2 for service)
421-8459 Ref DECAL INSTALLATION, (TL642C), (ISO), (not available to order, see items 1 D
thru 25 & 27 thru 42 on Figure 11-1 & all items on Figure 11-2 for service)
421-8457 Ref DECAL INSTALLATION, (TL943C), (ISO), (not available to order, see items 1 D
thru 25 & 27 thru 42 on Figure 11-1 & all items on Figure 11-2 for service)
421-8460 Ref DECAL INSTALLATION, (TL642C), (FRENCH), (not available to order, see E
items 1 thru 41 on Figure 11-1 & all items on Figure 11-2 for service)
421-8458 Ref DECAL INSTALLATION, (TL943C), (FRENCH), (not available to order, see E
items 1 thru 41 on Figure 11-1 & all items on Figure 11-2 for service)
1 335-8056 1 MANUAL DECAL
2 303-4939 1 BATTERY DECAL, (ANSI)
314-5318 1 BATTERY DECAL, (ISO)
314-2343 1 BATTERY DECAL, (FRENCH)
4 303-4941 1 ELECTROCUTION HAZARD DECAL, (ANSI)
314-5321 1 ELECTROCUTION HAZARD DECAL, (ISO)
314-2339 1 ELECTROCUTION HAZARD DECAL, (FRENCH)
5 330-4923 1 ETHER START WARNING DECAL, (ANSI)
323-5615 1 ETHER START WARNING DECAL, (ISO)
1 ETHER START WARNING DECAL, (FRENCH)
6 303-4942 1 ROTATING PARTS DECAL, (ANSI)
314-5322 1 ROTATING PARTS DECAL, (ISO)
314-2344 1 ROTATING PARTS DECAL, (FRENCH)
8 303-4946 1 TIP OVER DECAL, (ANSI)
314-5324 1 TIP OVER DECAL, (ISO)
314-2338 1 TIP OVER DECAL, (FRENCH)
9 303-4948 2 NO RIDERS DECAL, (ANSI)
314-5316 2 NO RIDERS DECAL, (ISO)
314-2341 2 NO RIDERS DECAL, (FRENCH)
10 303-4949 1 CRUSH HAZARD WARNING DECAL, (ANSI)
314-5315 1 CRUSH HAZARD WARNING DECAL, (ISO)
314-2340 1 CRUSH HAZARD WARNING DECAL, (FRENCH)
11 303-4962 1 HYDRAULIC OIL DECAL
13 330-4921 4 TIE-DOWN DECAL
17 299-0354 1 TILT ANGLE GAUGE
18 298-8438 1 OIL LEVEL DECAL
19 303-4819 1 CAT LOGO DECAL
20 303-4906 1 REAR PANEL CAT DECAL
21 303-4909 1 CAT IGNITION SWITCH DECAL
25 NSS 1 S/N PLATE
26 421-2305 1 ULTRA LOW SULFUR FUEL DECAL, (ANSI)
398-2032 1 ULTRA LOW SULFUR FUEL DECAL, (FRENCH)
27 389-3590 1 CAT HOOD DECAL
28 421-2306 1 PATENT TELEHANDLERS DECAL
32 303-4944 1 READ MANUAL DECAL, (ANSI)
314-5323 1 READ MANUAL DECAL, (ISO)
314-2347 1 READ MANUAL DECAL, (FRENCH)
33 303-4945 1 RUN OVER DECAL, (ANSI)
11-4 TL642C, TL943C 31200723

DECALS

314-5327 1 RUN OVER DECAL, (ISO)
314-2346 1 RUN OVER DECAL, (FRENCH)
34 303-4947 1 MACHINE ROLL DECAL, (ANSI)
314-5325 1 MACHINE ROLL DECAL, (ISO)
314-2348 1 MACHINE ROLL DECAL, (FRENCH)
35 303-4950 1 TIP OVER DECAL, (ANSI)
314-5320 1 TIP OVER DECAL, (ISO)
314-2345 1 TIP OVER DECAL, (FRENCH)
36 298-1844 1 BOOM OPERATION DECAL, (TL642C)
323-7388 1 JOYSTICK DECAL, (TL943C)
37 398-2028 1 TL642C DECAL
398-2027 1 TL943C DECAL
38 399-7818 1 HOT FLUID WARNING DECAL, (ANSI)
398-2033 1 HOT FLUID WARNING DECAL, (ISO)
398-2031 1 HOT FLUID WARNING DECAL, (FRENCH)
39 394-2328 1 LUBRICATION CHART DECAL
40 398-2006 1 MAINTENANCE CHART DECAL, (ANSI & FRENCH)
389-3577 1 MAINTENANCE CHART DECAL, (ISO)
41 398-2034 1 CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, (TL642C), (ANSI) A
398-2050 1 CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, (TL943C), (ANSI) A
398-2035 1 CAPACITY CHART BOOKLET, WITH OUTRIGGERS, (TL642C), (ANSI) A
398-2051 1 CAPACITY CHART BOOKLET, WITH OUTRIGGERS, (TL943C), (ANSI) A
398-2036 1 CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, (TL642C), (ISO) A
398-2052 1 CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, (TL943C), (ISO) A
398-2037 1 CAPACITY CHART BOOKLET, WITH OUTRIGGERS, (TL642C), (ISO) A
398-2053 1 CAPACITY CHART BOOKLET, WITH OUTRIGGERS, (TL943C), (ISO) A
398-2038 1 CAPACITY CHART BOOKLET, WITHOUT OUTRIGGERS, WITH WINCH, A
(TL642C), (ANSI)
(TL943C), (ANSI)
398-2039 1 CAPACITY CHART BOOKLET, WITH OUTRIGGERS, WITH WINCH, A
(TL642C), (ANSI)
(TL943C), (ANSI)
(TL642C), (ISO)
(TL943C), (ISO)
(TL642C), (ISO)
(TL943C), (ISO)
398-2042 1 SUPPLEMENTAL CAPACITY CHART, WITHOUT OUTRIGGERS, (TL642C), A
(ANSI)
(ANSI)
398-2043 1 SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, (TL642C), A
(ANSI)
398-2059 1 SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, (TL943C), A
(ANSI)
31200723 TL642C, TL943C 11-5

DECALS

(ISO)
398-2060 1 SUPPLEMENTAL CAPACITY CHART, WITHOUT OUTRIGGERS, A
(TL943C), (ISO)
398-2045 1 SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, (TL642C), (ISO) A
398-2061 1 SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, (TL943C), (ISO) A
WITH WINCH, (TL642C), (ANSI)
WITH WINCH, (TL943C), (ANSI)
398-2047 1 SUPPLEMENTAL CAPACITY CHART, WITH OUTRIGGERS, WITH WINCH, A
(TL642C), (ANSI)
(TL943C), (ANSI)
WITH WINCH, (TL642C), (ISO)
WITH WINCH, (TL943C), (ISO)
(TL642C), (ISO)
(TL943C), (ISO)
42 421-8455 1 EXPORT DECAL, (ISO), (TL642C S/N THL00150 & After, TL943C S/N
SXH00150 & After)
101 298-1694 1 SHIFTER DECAL
K1 305-3791 1 DASH DECAL KIT, RH, (TL642C), (ANSI), (includes items 32 thru 36) 2
1 DASH DECAL KIT, RH, (TL943C), (ANSI), (includes items 32 thru 36) A
314-5317 1 DASH DECAL KIT, RH, (TL642C), (ISO), (includes items 32 thru 36) 1
1 DASH DECAL KIT, RH, (TL943C), (ISO), (includes items 32 thru 36) A
314-2350 1 DASH DECAL KIT, RH, (TL642C), (FRENCH), (includes items 32 thru 36) 1
1 DASH DECAL KIT, RH, (TL943C), (FRENCH), (includes items 32 thru 36) A
11-6 TL642C, TL943C 31200723

DECALS

31200723 TL642C, TL943C 11-7

DECALS
Figure 11-2 Boom Decals
VIEW I-I
VIEW H-H
11-8 TL642C, TL943C 31200723

DECALS
Figure 11-2 Boom Decals

421-8454 Ref DECAL INSTALLATION, (TL642C), (ANSI), (not available to order, see items E
1 thru 41 on Figure 11-1 & all items on Figure 11-2 for service)
421-8456 Ref DECAL INSTALLATION, (TL943C), (ANSI), (not available to order, see items D
421-8459 Ref DECAL INSTALLATION, (TL642C), (ISO), (not available to order, see items D
421-8457 Ref DECAL INSTALLATION, (TL943C), (ISO), (not available to order, see items D
421-8460 Ref DECAL INSTALLATION, (TL642C), (FRENCH), (not available to order, E
see items 1 thru 41 on Figure 11-1 & all items on Figure 11-2 for service)
421-8458 Ref DECAL INSTALLATION, (TL943C), (FRENCH), (not available to order, E
see items 1 thru 41 on Figure 11-1 & all items on Figure 11-2 for service)
3 303-4940 1 CARRY PERSONNEL DECAL, (ANSI)
314-5319 1 CARRY PERSONNEL DECAL, (ISO)
314-2342 1 CARRY PERSONNEL DECAL, (FRENCH)
7 303-4943 5 PINCH POINT DECAL, (ANSI)
314-5326 5 PINCH POINT DECAL, (ISO)
314-2349 5 PINCH POINT DECAL, (FRENCH)
12 298-0576 1 BOOM ANGLE DECAL
14 303-4964 1 BOOM EXTEND DECAL
23 Ref BOOM ANGLE INDICATOR PLATE & MOUNTING HARDWARE,
29 398-2004 1 TL642C CAT LH BOOM DECAL
398-2002 1 TL943C CAT LH BOOM DECAL
30 398-2005 1 TL642C CAT RH BOOM DECAL
398-2003 1 TL943C CAT RH BOOM DECAL
31200723 TL642C, TL943C 11-9

DECALS
11-10 TL642C, TL943C 31200723

SECTION 12
MAINTENANCE PARTS LIST
Part Number Description Qty./Machine

BOOM ASSEMBLY
298-1466 Tilt Cylinder Hose, (see Figure 8-9), (TL642C) 2
298-1476 Tilt Cylinder Hose, (see Figure 8-9), (TL943C) 2
298-1465 Boom Hose, (see Figure 8-9), (TL642C) 1
298-1475 Boom Hose, (see Figure 8-9), (TL943C) 1
298-7246 Hose Pulley, (see Figure 8-10) 1
298-7073 Bearing Pad, (see Section 2) 10
298-7074 Bearing Pad, (see Section 2), (TL642C) 4
298-7074 Bearing Pad, (see Section 2), (TL943C) 2
298-8260 Wear Pad, (see Section 2), (TL943C) 2
298-1787 Shim, 0.0598, (see Section 2) AR
298-1728 Spacer, 0.0598, (see Section 2) 10
298-1730 Spacer, 0.0598, (see Section 2), (TL642C) 4
298-8579 Push Beam Wear Pad, (see Figure 2-5), (TL642C) 1
348-1638 Push Beam Wear Pad, (see Figure 2-5), (TL943C) 1
298-8724 Quick Switch Pin, (see Figure 2-7) 1
299-0305 Quick Release Pin, (see Figure 2-7) 1
ENGINE
355-7262 Fuel Filter, (see Figure 4-2), (TL642C S/N THG00150 & After; TL943C S/N THH00150 & 1
After)
31200723 TL642C, TL943C 12-1


311-2376 Fuel Filter, (see Figure 4-2), (TL642C S/N THL00150 & After; TL943C S/N SXH00150 & 1
After)
343-7104 Fuel Filter, (see Figure 4-2), (TL642C S/N THL00150 & After; TL943C S/N SXH00150 & 1
After)
289-0600 Fuel Filter, (Ultra High Efficiency), (see Figure 4-2), (TL642C S/N THL00150 & After; 1
374-0619 Oil Filter, (see Figure 4-2), (TL642C S/N THG00150 & After; TL943C S/N THH00150 & 1
After)
7W-2326 Oil Filter, (see Figure 4-2), (TL642C S/N THL00150 & After; TL943C S/N SXH00150 & 1
After)
383-8020 Primary Air Filter Element, (see Figure 4-5), (TL642C S/N THG00150 & After; TL943C 1
S/N THH00150 & After)
383-8022 Secondary Air Filter Element, (see Figure 4-5), (TL642C S/N THG00150 & After; 1
383-8021 Primary Air Filter Element, (see Figure 4-5), (TL642C S/N THL00150 & After; TL943C 1
S/N SXH00150 & After)
383-8023 Secondary Air Filter Element, (see Figure 4-5), (TL642C S/N THL00150 & After; 1
Locking Fuel Tank Cap, (see Figure 4-3) 1
389-3465 Fan, (see Figure 4-1) 1
378-2584 Serpentine Belt, (see Figure 4-2), (TL642C S/N THG00150 & After; TL943C S/N 1
THH00150 & After)
289-3260 Serpentine Belt, (see Figure 4-2), (TL642C S/N THL00150 & After; TL943C S/N 1
SXH00150 & After)
DRIVE TRAIN
389-3472 F-N-R Shifter, 4-Speed, (see Figure 7-3) 1
303-8573 Wheel End Seal, (see Section 5) 6
299-0227 Wheel End Bushing, (see Section 5) 3
299-0485 Wheel Hub Seal, (see Section 5), (TL943C) 2
303-8584 Universal Joint Kit, (see Figure 5-1) 4
HYDRAULIC SYSTEM
298-8585 Boom Joystick Assy, (see Figure 7-4), (TL642C) 1
398-1989 Boom Joystick Assy, (see Figure 7-4), (TL943C) 1
299-0970 Boom Joystick Handle Assy, (see Figure 7-4), (TL642C) 1
341-4080 Lift Cylinder Seal Kit, (see Figure 9-1), (TL642C) 1
438-0876 Lift Cylinder Seal Kit, (see Figure 9-1), (TL943C) 1
438-0879 Extend/Retract Cylinder Seal Kit, (see Figure 9-2), (TL642C) 1
385-8057 Extend/Retract Cylinder Seal Kit, (see Figure 9-2), (TL943C) 1
341-4100 Tilt Cylinder Seal Kit, (see Figure 9-3), (TL642C) 1
Tilt Cylinder Seal Kit, (see Figure 9-3), (TL943C) 1
304-2627 Compensation Cylinder Seal Kit, (see Figure 9-4), (TL642C) 1
299-0530 Compensation Cylinder Seal Kit, (see Figure 9-4), (TL943C) 1
430-4724 Frame Level Cylinder Seal Kit, (see Figure 9-5), (TL642C) 1
Frame Level Cylinder Seal Kit, (see Figure 9-5), (TL943C) 1
12-2 TL642C, TL943C 31200723


315-1126 Outrigger Cylinder Seal Kit, (see Figure 9-6) 1
423-2608 Hydraulic Tank Filter Kit, (see Figure 9-14) 1
298-8668 Hydraulic Tank Sight Gauge, (see Figure 9-14) 1
299-0310 Hydraulic Tank Breather, (see Figure 9-14) 1
ELECTRICAL
389-3479 Transmission Temperature Switch, (see Figure 10-9) 1
TBD Ambient Temperature Sensor, (see Figure 10-1), (TL642C S/N THG00150 & After; 1
389-3646 Ambient Temperature Sensor, (see Figure 10-1), (TL642C S/N THL00150 & After; 1
Fuel Level Sender, (see Figure 4-3) 1
298-7293 Backup Alarm, (see Figure 10-3) 1
333-2415 Ignition Switch, (see Figure 10-4) 1
298-6870 Horn, (see Figure 10-3), (TL642C S/N THG00150 & After, 1
434-3568 Horn, (see Figure 10-3), (TL642C S/N THL00150 & After, 1
MISCELLANEOUS
5P-8500 Key 1
8H-5306 Battery Disconnect Key 1
31200747 Operation & Maintenance Manual 1
31200794 Service Manual 1
31200723 Parts Manual 1
31200723 TL642C, TL943C 12-3

12-4 TL642C, TL943C 31200723

SECTION 13 PART NUMBER INDEX
PART NUMBER INDEX
Part Number Page Part Number Page Part Number Page Part Number Page
062-8043 ......4-18, 4-24, 4-28 297-7020........................ 2-27 9-47 298-0574............... 1-11, 9-25
077-3100 ........................ 9-43 297-7021..... 6-14, 8-11, 8-13, 298-0468 ...... 8-4, 8-11, 8-29, 298-0576........................ 11-9
077-3234 ........................ 9-43 8-17, 8-45 8-33, 8-45 298-0577...................... 10-15
1001100284 ................... 5-59 297-7023........................ 6-22 298-0469 .................8-3, 8-45 298-1358...... 2-27, 10-3, 10-7
1001100323CP .............. 5-59 297-7025........................ 8-27 298-0470 ...............8-14, 8-47 298-1359....... 1-6, 4-15, 4-19,
1001120963CP .............. 5-59 297-7029... 2-3, 2-21, 6-4, 7-7 298-0471 2-27, 7-7, 8-4, 8-47 4-24, 4-29, 6-14
1001121101 ................... 5-59 297-7030....... 2-7, 2-21, 4-19, 298-0472 ...............8-27, 8-39 298-1361........................ 9-49
1001121519CP .............. 5-59 4-24, 4-29, 8-34, 298-0473 8-4, 8-9, 8-13, 8-19, 298-1362........................ 6-14
122-8716 ........................ 9-43 8-37, 8-39, 8-23, 8-25, 8-27 298-1365........................ 9-35
130-9888 .. 4-5, 4-7, 4-9, 4-11 10-15 298-0474 .......................... 5-4 298-1376........................ 8-17
141-2759 ...................... 10-29 297-7031..... 6-9, 7-3, 7-7, 8-3 298-0474 ....... 3-19, 5-4, 8-33 298-1377........................ 8-17
148-8408 ............... 9-45, 9-47 297-7032....... 1-6, 2-21, 4-13, 298-0475 ...... 3-19, 8-9, 8-33, 298-1383........................ 8-43
159-9495 ...................... 10-30 4-15, 4-35, 4-37 8-47, 10-11 298-1388........................ 8-31
159-9496 ...................... 10-30 297-7033.......................... 3-5 298-0476 .................8-3, 8-29 298-1389........................ 8-29
165-9762 ........................ 9-43 297-7036............... 1-11, 9-25 298-0487 ....... 7-7, 8-11, 8-13 298-1392........................ 8-17
175-4390 ............... 10-4, 10-8 297-7038..... 2-11, 2-13, 9-45, 298-0488 .......................... 9-5 298-1393.......................... 5-8
176-147710-39, 10-40, 10-43, 9-47 298-0489 8-3, 8-9, 8-13, 8-23, 298-1393.......................... 5-8
10-44 297-7039 1-9, 1-11, 2-7, 2-20, 8-25, 8-27, 8-39, 298-1394........................ 8-17
196-241210-39, 10-40, 10-43, 2-25, 2-27, 7-17 9-45 298-1443........................ 8-43
10-44, 10-47 297-7040........................ 4-13 298-0490 .................8-3, 8-33 298-1465...... 8-33, 8-37, 12-1
196-241310-31, 10-40, 10-44, 297-7042.......................... 8-8 298-0491 .... 4-19, 4-24, 4-29, 298-1466............... 8-33, 12-1
10-47, 10-49, 297-7044...................... 10-27 8-4, 8-9, 9-47 298-1467........................ 8-37
10-61 297-7047...... 8-33, 8-37, 8-40 298-0492 ......... 8-4, 8-9, 8-11 298-1468........................ 8-37
211-0089 ...................... 10-27 297-7052...................... 10-23 298-0494 ....... 8-8, 8-13, 8-27 298-1471........................ 8-34
226-6494 ........................ 2-27 297-7055............... 2-13, 2-17 298-0496 .......................... 5-4 298-1472........................ 8-34
228-8403 .......................... 8-8 297-7056 2-7, 2-9, 2-11, 2-13, 298-0496 5-4, 8-8, 8-13, 8-27, 298-1473........................ 8-37
230-4011 ........... 10-29, 10-34 2-15, 2-17 10-11 298-1475...... 8-33, 8-39, 12-1
231-7260 ........................ 9-43 297-7057............... 2-13, 2-17 298-0497 .............3-19, 10-11 298-1476............... 8-33, 12-1
234-4173 ........................ 9-43 297-7059........................ 2-13 298-0498 ...................5-4, 5-8 298-1477........................ 8-39
248-1257 ........................ 9-43 297-7060...... 2-11, 2-13, 2-21 298-0498 ........... 5-4, 5-8, 8-4 298-1478........................ 8-34
248-1259 ........................ 9-43 297-7066............... 2-13, 2-17 298-0499 ........................ 8-47 298-1479........................ 8-34
248-1260 ........................ 9-43 297-7067............... 2-13, 2-17 298-0500 .................8-3, 8-11 298-1480........................ 8-39
248-1261 ........................ 9-43 297-70682-9, 2-11, 2-13, 2-17 298-0501 ...............8-33, 8-37 298-1481........................ 8-39
260-3147 ........................ 9-43 297-7069 2-7, 2-9, 2-11, 2-13, 298-0502 ..... 8-17, 8-33, 8-39 298-1499............... 8-45, 8-47
260-3416 ........................ 9-43 2-15, 2-17 298-0504 ...............8-33, 8-37 298-1540............... 4-13, 4-15
263-5514 ........................ 9-43 297-7070........ 2-9, 2-13, 2-17 298-0505 ...............8-33, 8-39 298-1577.......................... 2-3
267-957210-29, 10-39, 10-43, 297-7071................. 2-9, 2-13 298-0506 ...............8-37, 8-39 298-1579............... 4-35, 4-37
10-47 297-7076.......................... 8-4 298-0507 .......................... 5-4 298-1580...... 4-19, 4-25, 4-29
281-8744 ........................ 4-11 297-7077 3-5, 9-3, 9-11, 9-13, 298-0507 ... 3-5, 5-4, 7-3, 8-9, 298-1581........................ 8-29
289-0600 ................. 4-7, 4-11 9-15, 9-17 8-11, 8-13, 8-19, 298-1585........................ 8-43
289-3260 ................. 4-7, 4-11 297-7078.......................... 9-5 8-21, 8-43 298-1586........................ 3-19
295-3466 ............... 10-4, 10-8 297-7085.......................... 5-8 298-0509 .................8-8, 8-13 298-1592.......................... 2-9
297-7008 ........................ 6-22 297-7085.......................... 5-8 298-0519 ...............8-33, 8-37 298-1593........................ 2-21
297-70101-6, 3-15, 6-14, 6-22 297-7089.......................... 8-8 298-0520 ...............8-33, 8-39 298-1597................. 2-3, 8-29
297-7011 .......1-6, 6-27, 10-4, 297-7096.......................... 4-3 298-0522 ....... 7-3, 8-11, 8-13 298-1602........................ 9-49
10-7, 10-15 297-7099............. 6-22, 10-19 298-0530 ...............4-35, 4-37 298-1609.......................... 1-6
297-7012 .....6-14, 6-17, 6-26, 297-7100............. 6-14, 10-19 298-0541 ...............1-11, 9-25 298-1610................... 5-4, 5-8
7-5, 8-23, 8-25, 298-0407........................ 2-27 298-0544 .............6-22, 10-19 298-1610..5-4, 5-8, 7-3, 8-19,
8-27, 8-43 298-0414........................ 2-27 298-0546 . 6-14, 10-24, 10-27 8-21
297-7013 8-3, 8-8, 8-13, 8-19, 298-0416........................ 2-27 298-0547 .............6-14, 10-19 298-1612 1-9, 1-11, 2-3, 2-20,
10-3, 10-19 298-0433.......................... 7-5 298-0548 ...... 6-17, 7-15, 8-3, 2-25, 2-27, 3-5,
297-7014 ........7-15, 8-8, 8-39 298-0434...................... 10-15 8-39, 10-19, 8-29, 8-37, 8-40
297-7015 ............... 8-11, 8-13 298-0462........................ 8-43 10-23 298-1613.......................... 2-7
297-7016 ........6-14, 7-3, 8-17 298-0463.......................... 5-8 298-05491-6, 3-15, 6-27, 8-27 298-1615............... 2-11, 2-15
297-7017 1-6, 4-18, 6-14, 7-5, 298-0463........ 5-8, 9-45, 9-47 298-0552 ........................ 6-19 298-1626........ 2-7, 2-11, 2-15
7-15, 8-27 298-0464..... 8-29, 8-37, 8-39, 298-0553 ... 10-4, 10-8, 10-11 298-1628 2-7, 2-9, 2-11, 2-13,
297-7018 ........................ 6-14 8-47 298-0557 ...................... 10-23 2-15, 2-17, 2-21
297-7019 .....8-31, 8-37, 8-39, 298-0465........................ 8-45 298-0559 ...................... 10-27 298-1629 2-7, 2-9, 2-11, 2-13,
8-45, 8-47 298-0466..... 2-27, 8-31, 9-45, 298-0565 .................1-6, 5-57 2-15, 2-17
31200723 TL642C, TL943C 13-1

PART NUMBER INDEX
298-1630 ............... 2-23, 3-19 298-1796 ........................9-51 298-1872 ............... 5-19, 5-41 298-7072...................... 10-15
298-1631 .......................... 5-4 298-1797 ........................9-51 298-1876 ........................ 5-19 298-7073 2-7, 2-9, 2-11, 2-13,
298-1631 ................... 5-4, 6-3 298-1799 .... 5-13, 5-22, 5-35, 298-1877 .....5-21, 5-25, 5-43, 12-1
298-1632 ................... 5-4, 5-8 5-43 5-47 298-7074..... 2-11, 2-15, 2-17,
298-1632 ................... 5-4, 5-8 298-1800 .............. 5-13, 5-35 298-1878 .....5-29, 5-31, 5-51, 12-1
298-1643 ................. 6-3, 6-14 298-1801 .............. 5-17, 5-39 5-53 298-70752-7, 2-11, 2-13, 12-1
298-1645 ........................ 9-23 298-1802 .............. 5-17, 5-39 298-1880 ........................ 5-31 298-7076............... 2-15, 12-1
298-1650 ........................ 2-20 298-1803 .............. 5-17, 5-39 298-1881 .....5-29, 5-31, 5-51, 298-7082.......................... 7-9
298-1651 ........................ 2-20 298-1804 .............. 5-17, 5-39 5-53 298-7099........................ 9-65
298-1655 .......................... 8-9 298-1805 .............. 5-17, 5-39 298-1883 ......5-29, 5-31, 5-51 298-7106........................ 2-20
298-1656 ............... 8-34, 8-37 298-1806 .............. 5-17, 5-39 298-4546 ........................ 4-11 298-7107........................ 2-20
298-1657 ...... 8-31, 8-34, 8-39 298-1807 .............. 5-17, 5-39 298-4547 ................. 4-7, 4-11 298-7108........................ 2-23
298-1660 ........................ 3-19 298-1808 .............. 5-17, 5-39 298-6828 ...................... 10-15 298-7221...................... 10-21
298-1689 ........2-7, 2-11, 2-15 298-1809 .............. 5-17, 5-39 298-6830 ......8-33, 8-37, 8-39 298-7243............... 4-13, 4-15
298-1694 ........................ 11-6 298-1810 .............. 5-17, 5-39 298-6831 ............... 9-19, 9-21 298-7245........................ 8-37
298-1695 ............... 9-45, 9-47 298-1811 .............. 5-17, 5-39 298-6832 ........................ 3-19 298-7246............... 8-39, 12-1
298-1724 ............... 2-13, 12-1 298-1812 .............. 5-17, 5-39 298-6833 ................. 2-3, 6-14 298-7249........................ 8-31
298-1726 ........2-7, 2-11, 2-13 298-1813 .............. 5-17, 5-39 298-6843 ............. 6-14, 10-19 298-7254............... 4-13, 4-15
298-1727 ........2-7, 2-11, 2-13 298-1814 .............. 5-17, 5-39 298-6844 ........................ 9-23 298-7263........................ 6-22
298-1728 2-7, 2-9, 2-11, 2-13, 298-1816 .............. 5-29, 5-51 298-6849 ................. 1-9, 1-11 298-7268...................... 10-55
12-1 298-1817 .............. 5-29, 5-51 298-6850 ....10-4, 10-8, 10-11 298-7269........... 10-15, 10-49
298-1729 ........2-7, 2-11, 2-13 298-1819 .............. 5-29, 5-51 298-6861 .......................... 9-9 298-7271...................... 10-15
298-1730 .....2-11, 2-15, 2-17, 298-1820 .............. 5-29, 5-51 298-6862 ........................ 2-21 298-7272...................... 10-15
12-1 298-1821 .............. 5-29, 5-51 298-6866 ...................... 10-27 298-7274..... 5-21, 5-25, 5-43,
298-1731 ........................ 2-15 298-1822 .............. 5-29, 5-51 298-6870 ............. 10-15, 12-3 5-47
298-1732 .2-7, 2-9, 2-11, 12-1 298-1825 .............. 5-21, 5-43 298-6906 ........................ 9-23 298-7278........................ 6-28
298-1733 ...... 2-11, 2-15, 12-1 298-1833 ........................8-40 298-6909 ........................ 9-23 298-7281............. 6-17, 10-23
298-1734 ........................ 2-15 298-1834 .............. 2-13, 12-1 298-6910 ...................... 10-24 298-7282........... 10-19, 10-65
298-1735 ............... 2-11, 2-15 298-1835 .............. 2-13, 12-1 298-6920 ........................ 2-20 298-7283...................... 10-21
298-1736 .......... 2-7, 2-9, 12-1 298-1836 .............. 2-17, 12-1 298-6921 .......................... 9-7 298-7285...................... 10-21
298-1737 .......... 2-7, 2-9, 12-1 298-1837 .............. 2-17, 12-1 298-6922 ........................ 2-23 298-7289...................... 10-27
298-1738 ........................ 6-14 298-1838 .............. 2-17, 12-1 298-6924 ........................ 2-11 298-7290........................ 6-22
298-1739 ................... 9-7, 9-9 298-18392-9, 2-13, 2-17, 12-1 298-6925 ............... 10-4, 10-8 298-7292........................ 6-17
298-1740 .......................... 6-3 298-18402-9, 2-13, 2-17, 12-1 298-7011 ........................ 8-33 298-7293............. 10-15, 12-3
298-1741 ...... 8-33, 8-37, 8-39 298-18412-9, 2-13, 2-17, 12-1 298-7012 ........................ 8-37 298-7294........................ 9-41
298-1742 ...... 8-33, 8-37, 8-39 298-1842 ........................2-23 298-7013 ............. 6-15, 10-19 298-7298........................ 8-29
298-1744 ................... 5-4, 5-8 298-1843 ........................2-21 298-7014 .......................... 2-7 298-7300.......................... 2-3
298-1744 ................... 5-4, 5-8 298-1844 ........................11-5 298-7015 .......................... 2-7 298-7310.......................... 8-3
298-1746 .......................... 6-3 298-1849 ........................5-57 298-7016 ........................ 2-21 298-7311........................ 5-59
298-1751 .......................... 5-4 298-1853 .... 5-21, 5-25, 5-43, 298-7022 ........................ 2-20 298-7311........................ 5-59
298-1751 .......................... 5-4 5-47 298-7024 ........................ 8-37 298-7312............... 2-20, 2-23
298-1754 ........................ 2-21 298-1854 .... 5-21, 5-25, 5-43, 298-7026 .......................... 9-7 298-7313........................ 2-20
298-1755 ............... 6-9, 10-23 5-44 298-7027 .......................... 2-3 298-7314................... 9-7, 9-9
298-1758 ............... 4-35, 4-37 298-1855 .... 5-15, 5-26, 5-31, 298-7028 ........................ 2-20 298-7318........................ 2-23
298-1770 ............... 6-22, 6-26 5-37 298-7030 .......................... 6-3 298-7319...................... 10-19
298-1772 ................. 6-3, 6-14 298-1857 .... 5-13, 5-15, 5-21, 298-7031 .......................... 2-4 298-7341.......................... 8-3
298-1773 ...................... 10-23 5-25, 5-35, 5-37, 298-7032 ........................ 2-21 298-7356...... 2-27, 8-27, 8-39
298-1781 ........................ 2-23 5-43, 5-47 298-7034 ............... 9-19, 9-21 298-7357.......................... 8-4
298-1786 ........................ 2-21 298-1860 .... 5-21, 5-25, 5-43, 298-7035 ............... 9-19, 9-21 298-7358.... 3-5, 8-3, 8-8, 8-9,
298-1787 2-7, 2-9, 2-11, 2-13, 5-47 298-7036 ........................ 6-14 8-11, 8-13, 8-23,
12-1 298-1861 .... 5-21, 5-25, 5-43, 298-7039 ........................ 7-17 8-25, 8-43, 8-45
298-1788 2-7, 2-9, 2-11, 2-13, 5-47 298-7049 ........................ 6-14 298-7360.......................... 8-4
12-1 298-1862 .... 5-21, 5-25, 5-43, 298-7055 ........................ 3-19 298-7362............. 6-14, 10-27
298-1789 .....2-11, 2-15, 2-17, 5-47 298-7057 ............... 2-25, 2-27 298-7363..... 3-15, 6-15, 6-17,
12-1 298-1863 .... 5-21, 5-25, 5-43, 298-7063 ........................ 2-21 6-22, 6-27, 7-5,
298-1790 ...... 2-11, 2-17, 12-1 5-47 298-7066 ........................ 4-37 8-8, 8-23, 8-25,
298-1793 .......................... 5-4 298-1865 .... 5-17, 5-19, 5-21, 298-7067 ............... 8-33, 8-37 8-27, 10-4,
298-1793 .......................... 5-4 5-25, 5-39, 5-41, 298-7069 ........................ 2-23 10-15, 10-23,
298-1794 ........................ 9-51 5-43, 5-47 298-7070 ...................... 10-15 10-71
13-2 TL642C, TL943C 31200723

PART NUMBER INDEX
298-7364 .......1-6, 4-18, 4-24, 298-7434................. 8-8, 8-13 298-7999 ........................ 6-26 298-8175........................ 9-51
4-28, 6-19, 7-3, 298-7436............... 8-11, 8-45 298-8002 ........................ 9-23 298-8181............... 5-17, 5-39
7-5, 8-11, 8-13, 298-7437..... 2-27, 8-11, 8-13, 298-8003 ........................ 8-37 298-8182............... 5-17, 5-39
8-17, 8-27, 10-3, 8-31, 8-34, 8-39, 298-8004 .......................... 2-9 298-8186............... 5-29, 5-51
10-7 10-15 298-8005 ........................ 2-13 298-8187............... 5-29, 5-51
298-7365 .......2-3, 2-21, 3-19, 298-7438..... 8-34, 8-37, 8-45, 298-8006 .................2-9, 2-23 298-8188............... 5-29, 5-51
4-15, 4-19, 4-25, 8-47 298-8009 ...............2-21, 2-23 298-8189............... 5-29, 5-51
4-29, 4-35, 4-37, 298-7440...................... 10-15 298-8010 ........................ 2-21 298-8191............... 5-29, 5-51
6-9, 7-7, 8-3, 298-7833........................ 8-43 298-8012 ........................ 2-11 298-8192............... 5-29, 5-51
8-33, 8-37, 8-39 298-7834........................ 6-22 298-8013 ...............2-11, 2-15 298-8193............... 5-21, 5-43
298-7367 .....2-11, 2-13, 2-23, 298-7839...................... 10-15 298-8014 2-7, 2-9, 2-11, 2-15 298-8194........................ 5-21
4-13, 7-17, 9-45, 298-7840.......................... 6-9 298-8015 ........................ 2-13 298-8195........................ 5-21
9-47, 10-23 298-7841............... 4-31, 4-33 298-8015 ......... 2-7, 2-9, 2-11 298-8196........................ 5-21
298-7368 .......................... 4-3 298-7846........................ 6-26 298-8016 .......................... 2-7 298-8197............... 5-21, 5-43
298-7368 ........................ 2-21 298-7852.......................... 5-8 298-8017 ........................ 2-11 298-8198............... 5-21, 5-43
298-7369 ...................... 10-23 298-7852.......................... 5-8 298-8019 ........................ 2-11 298-8211........................ 2-13
298-7371 ...................... 10-19 298-7857............... 5-15, 5-37 298-8020 ........................ 2-11 298-8229.......................... 2-9
298-7372 .......1-6, 6-14, 6-26, 298-7861............... 5-19, 5-41 298-8021 ....... 2-7, 2-11, 2-15 298-8230.......................... 2-9
8-29, 8-43 298-7862............... 5-19, 5-41 298-8023 .......................... 8-3 298-8232........................ 2-21
298-7373 .......1-6, 5-57, 6-14, 298-7863............... 5-19, 5-41 298-8028 .......................... 2-3 298-8233........................ 2-21
6-26, 9-36 298-7864............... 5-19, 5-41 298-8030 ........................ 8-33 298-8234........................ 2-23
298-7374 . 1-6, 1-7, 2-3, 4-13, 298-7865............... 5-19, 5-41 298-8030 ..... 8-33, 8-37, 8-39 298-8235........................ 8-33
4-15, 6-26 298-7866............... 5-19, 5-41 298-8032 ........................ 10-3 298-8237.......................... 5-8
298-7375 ....8-33, 8-37, 10-27 298-7867...... 5-29, 5-31, 5-51 298-8037 ........................ 2-15 298-8237.......................... 5-8
298-7377 .....6-14, 10-4, 10-7, 298-7868..... 5-21, 5-25, 5-43, 298-8038 ........................ 2-15 298-8239........................ 8-39
10-24, 10-27 5-47 298-8041 ........................ 6-14 298-8244.......................... 7-3
298-7378 .....6-22, 6-26, 7-15, 298-7870...... 5-29, 5-31, 5-51 298-8047 ........................ 7-17 298-8251........................ 2-23
8-3, 8-8, 8-23, 298-7871............... 5-15, 5-37 298-8048 .......................... 1-6 298-8253........................ 2-20
8-25, 8-39, 10-3, 298-7872............... 5-15, 5-37 298-8049 1-6, 3-19, 8-8, 8-33, 298-8256............... 8-33, 8-39
10-7, 10-23, 298-7873..... 5-29, 5-31, 5-51, 8-37, 8-39 298-8257........................ 2-20
10-71 5-53 298-8050 .......................... 6-9 298-8259.......................... 2-3
298-7379 .......6-26, 7-15, 8-3, 298-7875................... 5-4, 5-8 298-8051 ........................ 3-19 298-8260............... 2-13, 12-1
8-11, 8-13, 8-17 298-7875............ 1-3, 5-4, 5-8 298-8052 .......................... 5-4 298-8263.......................... 2-4
298-7380 1-6, 2-3, 2-21, 4-13, 298-7880........................ 6-14 298-8052 ...................5-4, 6-3 298-8264........................ 8-39
4-15, 6-9, 6-26, 298-7889........................ 4-28 298-8053 .......................... 6-3 298-8265...................... 10-15
7-3, 7-7, 8-8, 298-7890.......................... 8-9 298-8055 ........................ 2-21 298-8268.......................... 1-6
8-33, 8-37, 8-40, 298-7892........................ 8-17 298-8056 .......................... 9-9 298-8269...................... 10-15
9-23, 10-3 298-7900............. 10-3, 10-15 298-8058 ........................ 2-21 298-8278........................ 2-20
298-7381 .......................... 8-4 298-7913.......................... 5-4 298-8059 ........................ 2-23 298-8279........................ 2-23
298-7382 .......................... 1-9 298-7913.......................... 5-4 298-8060 ........................ 2-23 298-8280.......................... 7-3
298-7382 1-11, 2-20, 6-9, 8-9, 298-7916........................ 3-19 298-8062 .......................... 9-7 298-8287............... 9-15, 9-17
8-33, 8-37, 8-40, 298-7918........................ 3-19 298-8063 ........................ 2-23 298-8289........................ 5-25
9-45, 9-47, 298-7919........................ 3-19 298-8064 ........................ 2-23 298-8290........................ 5-57
10-23 298-7920........................ 2-21 298-8067 ..... 8-33, 8-37, 8-39 298-8291........................ 5-31
298-7384 ........................ 10-3 298-7922........................ 1-13 298-8068 .......................... 6-3 298-8292........................ 5-31
298-7387 ........................ 10-3 298-7923.......................... 5-8 298-8069 .......................... 6-3 298-8293........................ 5-31
298-7388 ................. 7-3, 10-3 298-7923.......................... 5-8 298-8070 .......................... 2-3 298-8294........................ 5-31
298-7389 ........................ 10-3 298-7927........................ 8-17 298-8114 ........................ 9-15 298-8295............... 5-25, 5-47
298-7391 .......................... 6-4 298-7930........................ 8-40 298-8127 .......................... 5-4 298-8296............... 5-25, 5-47
298-7392 .......3-5, 4-19, 4-25, 298-7971...................... 10-27 298-8127 .......................... 5-4 298-8297..... 5-21, 5-25, 5-43,
4-29, 8-4, 8-9, 298-7977........................ 6-22 298-8131 ....... 9-3, 9-15, 9-17 5-47
9-3, 9-11, 9-13, 298-7980..... 4-13, 4-18, 4-24, 298-8138 ........................ 5-11 298-8300..... 5-21, 5-25, 5-43,
9-15, 9-17 4-28 298-8140 .......................... 1-6 5-47
298-7393 ................... 1-3, 9-5 298-7984.......................... 8-8 298-8141 ........................ 7-17 298-8302........................ 9-51
298-7429 ........................ 5-31 298-7988........................ 8-43 298-8145 ........................ 4-37 298-8303........................ 9-51
298-7430 ........................ 5-29 298-7989........................ 7-17 298-8147 ...................... 10-21 298-8313........................ 6-27
298-7431 ............... 5-31, 5-51 298-7995........................ 3-19 298-8149 ........................ 7-15 298-8317........................ 6-28
298-7432 .......................... 5-8 298-7997........................ 5-57 298-8157 ........................ 8-43 298-8378.......................... 7-5
298-7432 .......................... 5-8 298-7998........................ 5-57 298-8167 .......................... 9-3 298-8380............... 9-45, 9-47
31200723 TL642C, TL943C 13-3

PART NUMBER INDEX
298-8426 ...................... 10-51 5-43 299-0350 ........... 10-39, 10-43 299-0808............... 5-13, 5-35
298-8429 ............... 1-11, 9-25 299-0196 .............. 5-13, 5-35 299-0354 ........................ 11-4 299-0810............... 5-26, 5-47
298-8430 ................. 1-9, 1-11 299-0197 .............. 5-13, 5-35 299-0355 .......................... 8-4 299-0811............... 5-31, 5-53
298-8431 ............... 1-11, 9-25 299-0201 ..... 5-21, 5-22, 5-43 299-0361 ........................ 1-13 299-0812............... 5-31, 5-53
298-8438 ........................ 11-4 299-0202 ..... 5-21, 5-22, 5-43 299-0362 ........................ 3-19 299-0816............... 5-26, 5-48
298-8453 ............. 6-26, 10-65 299-0205 ........................5-21 299-0369 .......................... 5-8 299-0817............... 5-26, 5-48
298-8576 ........................ 2-23 299-0208 ..........................7-3 299-0369 1-6, 5-8, 6-14, 10-4, 299-0821..... 5-13, 5-15, 5-21,
298-8578 ........................ 2-21 299-0209 ..........................7-9 10-7 5-25, 5-35, 5-37,
298-8579 ............... 2-21, 12-1 299-0210 ................ 7-9, 7-13 299-0370 .......................... 6-3 5-43, 5-47
298-8581 .......................... 6-3 299-0221 .............. 5-15, 5-37 299-0383 ........................ 8-43 299-0822............... 5-19, 5-41
298-8583 ........................ 2-20 299-0223 .... 5-21, 5-25, 5-43, 299-0387 ................... 5-4, 5-8 299-0824............... 5-19, 5-41
298-8585 ................. 7-9, 12-2 5-47 299-0392 ........................ 4-37 299-0825............... 5-19, 5-41
298-8588 ............... 9-45, 9-47 299-0227 .... 5-21, 5-25, 5-43, 299-0395 ........................ 6-14 299-0826............... 5-19, 5-41
298-8590 ............. 6-15, 10-19 5-47, 12-2 299-0396 ........................ 9-23 299-0827..... 5-21, 5-25, 5-43,
298-8596 ........................ 3-21 299-0228 .... 5-21, 5-25, 5-43, 299-0398 ...................... 10-24 5-47
298-8604 ........................ 5-57 5-47 299-0400 ............... 4-13, 4-15 299-0828............... 5-25, 5-47
298-8606 .......................... 6-3 299-0235 .... 5-21, 5-25, 5-43, 299-0401 ........................ 2-21 299-0834.......................... 7-9
298-8614 ...................... 10-27 5-47 299-0471 ............. 8-33, 10-11 299-0849...................... 10-23
298-8619 ........................ 2-21 299-0236 .... 5-21, 5-25, 5-43, 299-0472 .......................... 8-9 299-0852........................ 9-23
298-8620 ........................ 2-20 5-47 299-0485 ......5-25, 5-47, 12-2 299-0853........................ 2-23
298-8621 ........................ 2-21 299-0237 ........................5-31 299-0487 ........................ 9-41 299-0908...................... 10-53
298-8622 ........................ 2-20 299-0238 ........................5-31 299-0493 ........................ 2-11 299-0909...................... 10-51
298-8623 ........................ 2-23 299-0239 ........................5-31 299-0498 .......................... 7-9 299-0910...................... 10-51
298-8636 ........................ 8-43 299-0240 .... 5-29, 5-31, 5-51, 299-0499 ........................ 9-13 299-0913.......................... 7-7
298-8637 .......................... 7-7 5-53 299-0500 ........................ 9-41 299-0915........................ 7-13
298-8644 ........................ 7-15 299-0241 .... 5-29, 5-31, 5-51, 299-0507 ........................ 9-41 299-0916........................ 7-13
298-8651 ........................ 9-13 5-53 299-0508 ........................ 5-17 299-0917........................ 7-13
298-8668 ...... 9-45, 9-47, 12-3 299-0243 ..... 5-25, 5-43, 5-47 299-0511 ............... 5-17, 5-39 299-0921........................ 6-19
298-8669 ........................ 6-19 299-0245 .............. 5-25, 5-47 299-0520 .....5-21, 5-25, 5-43, 299-0922........................ 6-19
298-8673 ........................ 6-14 299-0246 .............. 5-25, 5-47 5-47 299-0924........................ 6-19
298-8716 ........................ 8-33 299-0247 .............. 5-25, 5-47 299-0523 ........................ 9-61 299-0925........................ 6-19
298-8718 ........................ 2-15 299-0248 .............. 5-25, 5-47 299-0528 .......................... 9-9 299-0927........................ 6-19
298-8722 ........................ 6-19 299-0253 .............. 5-13, 5-35 299-0530 ............... 9-17, 12-2 299-0928........................ 6-19
298-8724 ............... 2-25, 12-1 299-0277 ..........................1-9 299-0535 ........................ 2-20 299-0929...................... 10-57
298-8734 ............... 2-25, 2-27 299-0278 ..........................1-9 299-0544 ........................ 5-57 299-0941............... 5-15, 5-37
298-8745 .......................... 7-7 299-0305 .............. 2-25, 12-1 299-0545 ........................ 5-57 299-0944...................... 10-61
298-8760 ............... 8-37, 8-39 299-0308 ........................9-27 299-0546 ........................ 5-57 299-0946........ 8-8, 8-13, 8-19
298-8761 ........................ 6-14 299-0310 ..... 9-45, 9-47, 12-3 299-0547 ........................ 5-57 299-0949..... 6-22, 8-11, 8-17,
298-8765 ........................ 2-21 299-031210-30, 10-31, 10-40, 299-0558 ........................ 7-13 8-45
298-8767 ........................ 2-20 10-44, 10-47, 299-0559 ........................ 7-13 299-0953.......................... 7-9
298-8780 ........................ 5-59 10-49 299-0560 .......................... 7-7 299-0954.......................... 7-9
298-8781 ........................ 5-59 299-0314 ..........................5-4 299-0635 ........................ 7-13 299-095610-29, 10-34, 10-39,
298-8782 ............... 9-11, 9-15 299-0314 ..........................5-4 299-0636 ........................ 7-13 10-43, 10-47
298-8783 .......................... 5-4 299-0317 ..........................5-4 299-0788 ............... 5-17, 5-39 299-095710-29, 10-39, 10-43,
298-8783 .......................... 5-4 299-0317 ..........................5-4 299-0789 ............... 5-17, 5-39 10-47
298-8791 ........................ 5-57 299-0320 ......................10-75 299-0790 ............... 5-13, 5-35 299-0958 10-39, 10-43, 10-47
298-8792 ........................ 5-57 299-0328 ........................6-22 299-0791 ............... 5-13, 5-35 299-0960................. 7-9, 7-13
298-8804 ........................ 2-21 299-0337 ........................6-22 299-0792 ............... 5-13, 5-35 299-0966.......................... 7-9
298-8807 ........................ 2-21 299-0338 ......................10-23 299-0793 ............... 5-13, 5-35 299-0967.......................... 7-9
298-8808 ........................ 2-23 299-033910-39, 10-43, 10-53, 299-0794 ............... 5-13, 5-35 299-0970................. 7-9, 12-2
298-8809 ........................ 2-23 10-65 299-0795 ........................ 5-44 299-0976........................ 7-13
298-8810 .......................... 9-5 299-0341 .......... 10-19, 10-65 299-0796 ........................ 5-44 299-0982........................ 5-19
298-8813 .......................... 5-8 299-034310-39, 10-43, 10-51, 299-0797 ........................ 5-21 299-0983........................ 5-31
298-8813 .......................... 5-8 10-57, 10-59 299-0799 ............... 5-15, 5-37 299-0984............... 5-19, 5-41
299-0191 ........................ 9-51 299-0345 ......................10-51 299-0800 ............... 5-15, 5-37 299-0985........................ 9-51
299-0192 ........................ 9-51 299-034610-19, 10-49, 10-51, 299-0801 ............... 5-15, 5-37 299-1283.......................... 6-3
299-0193 ........................ 9-51 10-65 299-0802 ............... 5-15, 5-37 299-1286........................ 8-37
299-0194 ........................ 9-51 299-0348 .......... 10-51, 10-65 299-0803 ............... 5-25, 5-47 299-1297...................... 10-15
299-0195 .....5-13, 5-21, 5-35, 299-0349 ......................10-49 299-0804 ............... 5-25, 5-47 299-1323................. 1-9, 1-11
13-4 TL642C, TL943C 31200723

PART NUMBER INDEX
299-1324 .......................... 7-7 299-7184........................ 6-27 303-4898 ........................ 3-19 303-4999........................ 3-19
299-1327 ........................ 8-39 299-8229................. 4-7, 4-11 303-4899 ........................ 8-34 303-5000........................ 2-21
299-1334 .......................... 5-8 2Y-6141 ........................... 6-4 303-4900 ........................ 8-39 303-5001........................ 2-23
299-1334 .......................... 5-8 300-6071........................ 2-23 303-4906 ........................ 11-4 303-8565........................ 9-49
299-1335 .......................... 5-8 300-6073........................ 2-20 303-4909 ........................ 11-4 303-8570..... 5-21, 5-25, 5-43,
299-1335 .......................... 5-8 300-6074............. 10-3, 10-15 303-4911 .... 4-19, 4-25, 4-29, 5-47
299-1349 ........................ 2-27 300-6078 2-25, 2-27, 3-5, 3-9, 6-23, 6-26 303-8571..... 5-21, 5-25, 5-43,
299-1352 ...................... 10-21 3-19, 10-11 303-4912 ........................ 8-34 5-47
299-6624 ........................ 2-27 300-6079 2-25, 2-27, 3-5, 3-9, 303-4918 ...................... 10-61 303-8572..... 5-21, 5-25, 5-43,
299-6628 ...................... 10-67 3-19, 10-11 303-4923 ...................... 10-23 5-47
299-6629 10-39, 10-43, 10-47 300-6084.... 2-25, 2-27, 10-11 303-4924 ...................... 10-23 303-8573..... 5-21, 5-25, 5-43,
299-6630 ...................... 10-51 300-6094........................ 8-37 303-4925 ...................... 10-23 5-47, 12-2
299-6632 .......................... 7-7 300-6095............... 2-25, 2-27 303-4927 ...................... 10-24 303-8574...... 5-21, 5-43, 12-2
299-6637 ........................ 6-19 300-6096........................ 8-13 303-4929 ........................ 2-23 303-8578........................ 6-11
299-6639 ........................ 5-21 300-6099........ 7-3, 8-11, 8-13 303-4932 ........................ 2-23 303-8581........................ 6-11
299-6644 .....2-27, 8-11, 8-13, 300-6101............. 6-26, 10-19 303-4935 ........................ 2-20 303-8582.......................... 6-8
8-31, 8-34, 8-37, 300-6103.... 2-25, 2-27, 10-11 303-4938 ........................ 2-20 303-8583........................ 6-11
8-39, 8-45, 8-47, 300-6104................... 7-3, 8-4 303-4939 ........................ 11-4 303-8584................... 5-4, 5-8
10-15 300-6108........................ 5-57 303-4940 ........................ 11-9 303-8584.......... 5-4, 5-8, 12-2
299-6645 ...................... 10-15 300-6115.......................... 2-7 303-4941 ........................ 11-4 303-8585.......................... 6-8
299-6646 ...................... 10-21 300-6116........................ 2-11 303-4942 ........................ 11-4 303-8586........................ 6-11
299-6658 ........................ 8-33 301-9752........................ 3-13 303-4943 ........................ 11-9 303-8587........................ 6-11
299-6659 ............... 8-37, 8-39 301-9753........................ 3-13 303-4944 ........................ 11-4 303-8588........................ 6-11
299-6673 ........................ 5-57 301-9754........................ 3-13 303-4945 ........................ 11-4 303-8589........................ 6-17
299-6680 ........................ 8-33 301-9755........................ 3-13 303-4946 ........................ 11-4 303-8590.......................... 6-8
299-6693 ........................ 7-15 301-9756........................ 3-13 303-4947 ........................ 11-5 303-8592.......................... 6-8
299-7103 .....5-13, 5-15, 5-21, 301-9757.......................... 3-3 303-4948 ........................ 11-4 303-8597.......................... 6-8
5-29, 5-31, 5-35, 301-9758.......................... 3-3 303-4949 ........................ 11-4 303-8598........................ 6-11
5-37, 5-43, 5-51, 303-4735............. 10-3, 10-23 303-4950 ........................ 11-5 303-8599........................ 4-31
5-53 303-4737........................ 3-19 303-4957 ...................3-3, 3-5 303-8605........................ 9-35
299-710610-34, 10-47, 10-49, 303-4741................... 3-3, 3-5 303-4958 ...................3-3, 3-5 303-8606........................ 9-35
10-53, 10-61 303-4744.......................... 6-3 303-4961 .......................... 6-9 303-8607........................ 9-35
299-710710-30, 10-47, 10-49, 303-4754................. 8-9, 8-43 303-4962 ........................ 11-4 303-8609........................ 9-35
10-61, 10-69 303-4755........................ 3-19 303-4964 ........................ 11-9 303-8610.......................... 7-7
299-7116 ........................ 9-23 303-4756........................ 8-45 303-496910-15, 10-16, 10-23, 303-8611........................ 6-17
299-7118 ........................ 2-11 303-4757................... 8-3, 8-8 10-30, 10-39, 303-8612.......................... 6-8
299-7122 .......................... 7-9 303-4758.......................... 8-4 10-40, 10-43, 303-8613.......................... 6-8
299-7130 ........................ 9-51 303-47594-19, 4-24, 4-29, 8-9 10-44, 10-47, 303-8614........................ 6-11
299-7131 ........................ 9-51 303-4762..... 4-19, 4-24, 4-29, 10-49, 10-69, 303-8615.......................... 6-8
299-7134 .....5-13, 5-15, 5-35, 8-47 10-73 303-8618.......................... 6-8
5-37 303-4765........................ 9-47 303-497010-15, 10-29, 10-30, 303-8619.......................... 6-8
299-7136 ............... 5-13, 5-35 303-4771...... 4-19, 4-24, 4-29 10-31, 10-34, 303-8623........................ 9-35
299-7137 ............... 5-21, 5-43 303-4774................. 6-9, 10-3 10-39, 10-40, 303-8624.......................... 6-8
299-7141 ............... 5-29, 5-51 303-4777........................ 10-7 10-43, 10-44, 303-8625.......................... 6-8
299-7144 ........................ 7-13 303-4779.......................... 1-6 10-47, 10-49, 303-8626.......................... 6-8
299-7156 .....5-15, 5-25, 5-37, 303-4782................... 3-3, 3-5 10-53, 10-55, 303-8627.......................... 6-8
5-47 303-4787............... 10-4, 10-7 10-63, 10-75 303-8628.......................... 6-8
299-7161 .....5-13, 5-15, 5-35, 303-4789........................ 6-26 303-4971 ...........10-24, 10-47 303-8629.......................... 6-8
5-37 303-4795........................ 4-15 303-4972 ...................... 10-24 303-8630.......................... 6-8
299-7162 ............... 5-19, 5-41 303-4799............... 1-13, 5-57 303-4973 ...................... 10-27 303-8631.......................... 6-8
299-7163 ............... 5-19, 5-41 303-4803........................ 9-49 303-4978 .......................... 6-8 303-8632.......................... 6-8
299-7165 ......5-29, 5-31, 5-51 303-4809.......................... 2-9 303-4979 ...................... 10-27 303-8633.......................... 6-8
299-7166 ............... 5-31, 5-53 303-4819........................ 11-4 303-4980 ...................... 10-27 303-8634.......................... 6-8
299-7168 ............... 5-25, 5-47 303-4836.......................... 1-7 303-498210-39, 10-43, 10-49, 303-8635.......................... 6-8
299-7169 ............... 5-25, 5-47 303-4866........................ 8-27 10-53 303-8636........................ 6-11
299-7170 .....5-13, 5-21, 5-25, 303-4875........................ 8-45 303-498310-39, 10-43, 10-49, 303-8637........................ 6-11
5-35, 5-43, 5-47 303-4876........................ 8-45 10-53 303-8638........................ 6-11
299-7180 ........................ 6-27 303-4877........................ 8-45 303-4988 ...................3-3, 3-5 303-8639........................ 6-11
299-7182 ........................ 6-27 303-4878........................ 8-45 303-4997 ...................... 10-37 303-8640........................ 6-11
31200723 TL642C, TL943C 13-5

PART NUMBER INDEX
303-8641 ........................ 6-11 304-2581 ........................3-19 304-3228 ........................ 9-35 305-5429........................ 5-25
303-8642 ........................ 6-11 304-2582 ........................3-19 304-3230 .....5-21, 5-25, 5-43, 305-5431...... 9-13, 9-17, 9-23
303-8643 ........................ 6-11 304-2583 ........................3-19 5-47 305-5433........................ 9-49
303-8644 ........................ 6-11 304-2594 ......................10-21 304-3231 ......5-21, 5-25, 5-43 305-5438........................ 7-11
303-8645 ........................ 6-11 304-2600 ....... 8-4, 8-11, 8-45 304-3232 .....5-17, 5-19, 5-39, 305-5448...................... 10-55
303-8646 ........................ 6-11 304-2603 .............. 5-17, 5-39 5-41 305-544910-15, 10-34, 10-37,
303-8647 ........................ 6-11 304-2604 ........................10-7 304-3781 ................... 1-3, 2-3 10-39, 10-40,
303-8648 ........................ 6-11 304-2606 ......................10-49 304-3791 ........................ 2-20 10-43, 10-44,
303-8649 ........................ 6-11 304-2612 .......... 10-47, 10-63 304-3792 ........................ 2-20 10-47, 10-49,
303-8650 ........................ 3-21 304-2613 ......................10-21 304-3799 ........................ 6-17 10-59, 10-63
303-8651 ........................ 3-21 304-2626 ........................6-19 304-3806 ........................ 9-41 305-545010-40, 10-44, 10-49,
303-8652 ........................ 3-21 304-2627 .............. 9-15, 12-2 304-3807 ........................ 9-41 10-55
303-8653 ........................ 3-21 304-2628 ........................9-41 304-3812 ........................ 3-21 305-5459............... 9-15, 9-23
303-8656 ........................ 3-25 304-2629 ........................9-41 304-3813 ........................ 9-36 305-5460...... 9-13, 9-17, 9-23
303-8657 ........................ 9-41 304-2630 ........................9-41 304-3815 .......................... 6-8 305-5465...................... 10-49
303-8658 ........................ 9-49 304-2636 ..........................6-8 304-3821 ........................ 2-21 305-5466...................... 10-47
303-8662 ...................... 10-21 304-2637 ..........................6-8 304-3823 .......................... 9-9 305-5467...................... 10-49
303-8667 ........................ 6-11 304-2647 10-37, 10-53, 10-73 304-4551 ...................... 10-21 305-5502...................... 10-49
304-2243 ............... 5-17, 5-39 304-2648 ..........................6-8 304-4552 ...................... 10-21 305-550310-51, 10-53, 10-57,
304-2246 ........................ 9-41 304-2649 ........................6-11 304-4553 ........................ 8-47 10-59, 10-73
304-2247 ........................ 9-36 304-2651 ........................9-41 304-4558 .......................... 7-5 305-5507...................... 10-47
304-2248 ........................ 9-36 304-2657 ........................9-49 304-4564 ........................ 9-35 305-6011.......................... 7-3
304-2249 ........................ 9-36 304-3165 ........................2-20 304-4575 ........................ 3-21 305-6028............... 5-15, 5-37
304-2250 ........................ 9-36 304-3167 ........................2-20 304-4577 ........................ 3-21 305-6032........................ 5-57
304-2251 ........................ 9-15 304-3176 ........................2-25 304-4578 ........................ 3-21 307-3049........................ 9-43
304-2253 ........................ 9-15 304-3178 ..........................6-8 305-2025 .......................... 7-3 308-0608........................ 2-27
304-2254 ........................ 9-15 304-3181 ..........................6-8 305-2026 .......................... 7-3 308-7298................. 4-7, 4-11
304-2255 ...... 9-13, 9-15, 9-17 304-3182 ........................3-21 305-2028 ........................ 7-17 309-2991.......................... 1-6
304-2256 ...... 9-13, 9-15, 9-17 304-3184 ........................3-22 305-2030 ........................ 8-39 309-3996............... 4-13, 4-15
304-2257 ........................ 9-15 304-3187 ........................9-65 305-2032 ............... 9-45, 9-47 309-4001...... 4-18, 4-24, 4-28
304-2258 ........................ 9-15 304-3188 ........................9-65 305-2034 ...................... 10-15 309-4002........................ 4-31
304-2264 ............... 5-17, 5-39 304-3189 ........................9-65 305-2038 ........... 10-40, 10-44 309-4311.......................... 3-5
304-2265 ............... 5-17, 5-39 304-3190 ........................3-25 305-2039 ........... 10-39, 10-43 309-4312.......................... 3-5
304-2268 ........................ 3-25 304-3191 ........................3-25 305-2050 ............... 5-15, 5-37 309-4315.......................... 3-5
304-2269 ........................ 9-36 304-3192 ........................3-25 305-2087 ........................ 9-23 309-4316.......................... 3-5
304-2270 ........................ 9-35 304-3193 ........................3-25 305-2088 ........................ 9-23 309-4317.......................... 3-5
304-2271 ........................ 9-36 304-3194 ........................3-25 305-2089 ........................ 9-23 309-4318.......................... 3-5
304-2294 ........................ 9-35 304-3195 ........................3-25 305-2090 ........................ 9-23 309-4322.......................... 3-5
304-2295 ........................ 9-35 304-3196 ........................3-25 305-2096 ...................... 10-34 309-4323.......................... 3-5
304-2301 ........................ 6-11 304-3197 ........................3-25 305-2097 ...................... 10-34 309-6238.......................... 6-3
304-2302 ........................ 3-21 304-3198 ........................3-25 305-2101 .......................... 7-5 309-6301.......................... 2-3
304-2304 ........................ 3-21 304-3199 ........................3-25 305-2102 ........................ 9-49 309-6321............... 8-11, 8-13
304-2305 ........................ 3-21 304-3200 ........................3-25 305-2103 ........................ 9-49 309-6353........................ 2-27
304-2307 ........................ 3-21 304-3201 ........................3-25 305-2106 ........................ 9-23 309-6403.......................... 1-3
304-2308 ........................ 3-21 304-3202 ........................3-25 305-2110 .....8-34, 8-37, 8-39, 309-6462................... 8-4, 8-9
304-2309 ........................ 3-21 304-3203 ........................3-25 10-15 310-6250........................ 3-13
304-2320 ........................ 3-21 304-3204 ........................3-25 305-2112 ........................ 5-15 310-6251........................ 3-13
304-2322 ........................ 3-21 304-3205 ........................9-41 305-2115 10-39, 10-43, 10-57 310-8321........................ 9-35
304-2323 ........................ 3-21 304-3206 ........................9-41 305-2117 ........................ 2-21 310-8507............... 9-45, 9-47
304-2324 ........................ 3-21 304-3209 ........................9-51 305-3763 ........................ 2-20 311-0679...................... 10-11
304-2328 ........................ 3-21 304-3211 ........................9-51 305-3764 ........................ 2-20 311-2376................. 4-7, 4-11
304-2329 ........................ 3-21 304-3212 ........................9-51 305-3765 ........................ 2-20 311-2854........................ 3-13
304-2334 ........................ 3-22 304-3213 ........................9-51 305-3768 ........................ 3-19 311-3901................... 4-5, 4-9
304-2335 ........................ 9-41 304-3214 ........................9-51 305-3790 ...................... 10-27 312-3279............... 10-3, 10-7
304-2563 ........................ 2-23 304-3215 ........................9-51 305-3791 ........................ 11-6 312-3294........................ 10-7
304-2566 ........................ 3-15 304-3216 ........................9-51 305-5419 ............... 5-25, 5-47 312-3330............... 10-3, 10-7
304-2569 ...................... 10-23 304-3220 .............. 5-17, 5-39 305-5423 ........... 10-39, 10-43 312-3345.......................... 4-3
304-2571 ...................... 10-23 304-3221 .............. 5-17, 5-39 305-5426 .....5-22, 5-26, 5-44, 313-3349.......................... 3-5
304-2573 ........................ 9-61 304-3222 .............. 5-17, 5-39 5-48 314-2338........................ 11-4
13-6 TL642C, TL943C 31200723

PART NUMBER INDEX
314-2339 ........................ 11-4 317-0617........................ 9-51 324-8346 ........................ 9-21 328-7293........................ 3-15
314-2340 ........................ 11-4 317-0618........................ 9-51 324-8347 .......................... 9-9 329-9751........................ 9-35
314-2341 ........................ 11-4 317-0619........................ 9-51 324-9529 ...................... 10-27 329-9753........................ 9-36
314-2342 ........................ 11-9 317-0620........................ 9-51 324-9530 ...................... 10-27 329-9754........................ 9-35
314-2343 ........................ 11-4 317-0621........................ 9-51 324-9531 ...................... 10-27 329-9755........................ 9-36
314-2344 ........................ 11-4 317-0622........................ 9-51 324-9539 ........................ 9-17 330-4921........................ 11-4
314-2345 ........................ 11-5 317-0623........................ 9-51 324-9541 ........................ 9-13 330-4923........................ 11-4
314-2346 ........................ 11-5 317-0624........................ 9-51 325-0034 ........................ 9-11 330-8103..... 4-13, 4-15, 4-18,
314-2347 ........................ 11-4 317-0625........................ 9-51 325-0036 ........................ 9-19 4-24, 4-28
314-2348 ........................ 11-5 317-0626........................ 9-51 325-1068 ........................ 6-17 330-8272........................ 6-11
314-2349 ........................ 11-9 317-0627........................ 9-51 325-1345 ........................ 4-37 330-8281........................ 8-29
314-2350 ........................ 11-6 317-5891........................ 9-43 325-1346 ........................ 4-37 330-8325.......................... 3-5
314-2893 ........................ 6-26 317-5982................... 8-3, 8-8 325-1351 ........................ 4-37 331-0801.......................... 5-8
314-5315 ........................ 11-4 317-5986........................ 4-24 325-1352 ........................ 4-37 331-0801.......................... 5-8
314-5316 ........................ 11-4 317-5987...................... 10-23 325-8140 ........................ 8-31 331-0803.......................... 5-4
314-5317 ........................ 11-6 318-4732........................ 6-23 325-8141 ........................ 8-33 331-0803.......................... 5-4
314-5318 ........................ 11-4 318-9222........................ 3-11 325-8142 ........................ 8-33 331-0804.......................... 5-4
314-5319 ........................ 11-9 318-9234........................ 6-28 325-8144 ........................ 8-29 331-0804.......................... 5-4
314-5320 ........................ 11-5 318-9237........................ 6-27 327-6271 ........................ 3-17 331-0805.......................... 5-8
314-5321 ........................ 11-4 318-9238........................ 6-27 327-6272 ........................ 3-17 331-0805.......................... 5-8
314-5322 ........................ 11-4 318-9239........................ 6-27 327-6273 ........................ 3-11 331-1595........................ 8-31
314-5323 ........................ 11-4 318-9240........................ 6-27 327-6274 ........................ 3-11 331-1596.......................... 2-3
314-5324 ........................ 11-4 318-9241........................ 6-27 327-6277 .......................... 3-7 331-2387............... 9-45, 9-47
314-5325 ........................ 11-5 318-9245........................ 6-27 327-6287 .......................... 3-7 331-3800.......................... 9-3
314-5326 ........................ 11-9 318-9246........................ 6-27 327-6305 .......................... 3-7 331-3810.......................... 2-3
314-5327 ........................ 11-5 319-7692.......................... 7-7 327-6307 ...............9-29, 9-33 331-3811.......................... 2-3
314-8479 .......................... 3-7 320-0520.......................... 6-8 327-6308 ...............9-29, 9-33 331-3887........................ 6-23
315-1126 ............... 9-23, 12-3 320-0525........................ 6-17 327-6309 ...............9-29, 9-33 331-3890........................ 4-13
315-2027 ...................... 10-23 320-0529........................ 6-17 327-6310 ...............9-29, 9-33 331-4369.......................... 5-8
315-3424 .......................... 6-9 320-0534.......................... 6-8 327-6311 ...............9-29, 9-33 331-4387........................ 4-18
315-4248 ........................ 9-25 320-4875........................ 3-22 327-6312 ...............9-29, 9-33 331-4656...................... 10-11
315-4253 ........................ 9-21 320-7882.......................... 2-3 327-6313 ...............9-29, 9-33 331-4658...................... 10-11
315-4278 ........................ 9-25 320-7883.......................... 2-3 327-6314 ...............9-29, 9-33 331-4672...................... 10-11
315-5502 ........................ 7-15 320-8435...................... 10-23 327-6316 ........................ 9-33 331-6125.......................... 6-8
315-5795 ...................... 10-27 321-0556........................ 3-17 327-6317 ........................ 3-17 331-9918...................... 10-49
315-5797 ...................... 10-27 322-0771..... 5-15, 5-25, 5-37, 327-6318 ........................ 3-17 332-1348...................... 10-24
315-5798 ...................... 10-27 5-47 327-6320 ........................ 3-11 332-1989...... 4-18, 9-45, 9-47
315-5799 ...................... 10-27 323-0971...................... 10-24 327-6321 ........................ 3-11 332-3846........................ 6-14
315-5800 ...................... 10-27 323-0972...................... 10-24 327-6323 ........................ 3-11 332-3847........................ 6-14
315-5802 ...................... 10-27 323-3877........................ 6-14 327-6324 ........................ 3-11 333-0736........................ 4-15
315-5806 ...................... 10-27 323-4208........................ 8-31 327-6325 .................3-7, 3-11 333-1338...................... 10-21
316-1937 ........................ 5-55 323-5615........................ 11-4 327-6326 ........................ 3-11 333-2415.... 6-14, 10-19, 12-3
316-9020 ........................ 9-35 323-6960...... 4-18, 4-24, 4-28 327-6327 ........................ 3-11 333-2416........................ 6-14
317-0090 .......................... 6-9 323-7231........................ 4-13 327-6328 .................3-7, 3-11 334-0787...................... 10-21
317-0601 ........................ 9-51 323-7236...................... 10-23 327-6329 .................3-7, 3-11 334-0788...................... 10-21
317-0602 ........................ 9-51 323-7237...................... 10-16 327-6330 ........................ 3-11 334-0789...................... 10-55
317-0603 ........................ 9-51 323-7238...................... 10-53 327-6331 ...............9-29, 9-33 334-4065........................ 9-47
317-0604 ........................ 9-51 323-7265...... 4-18, 4-24, 4-28 327-6333 .................3-7, 3-11 334-4101 10-40, 10-44, 10-57
317-0605 ........................ 9-51 323-7388........................ 11-5 327-6335 ........................ 3-17 334-4128...................... 10-23
317-0607 ........................ 9-51 324-4609........................ 8-17 328-1544 .......................... 6-9 334-5142..... 4-18, 4-19, 4-24,
317-0608 ........................ 9-51 324-4610........................ 8-17 328-1545 .......................... 6-9 4-28, 4-29
317-0609 ........................ 9-51 324-7383........................ 8-31 328-1546 .......................... 6-9 334-5864...................... 10-29
317-0610 ........................ 9-51 324-7384........................ 8-31 328-1547 .......................... 6-9 334-5865........... 10-34, 10-75
317-0611 ........................ 9-51 324-7396........................ 8-33 328-1548 .......................... 6-9 334-5867 10-29, 10-30, 10-34
317-0612 ........................ 9-51 324-7397........................ 8-33 328-7288 ........................ 3-15 334-5869........... 10-49, 10-61
317-0613 ........................ 9-51 324-7400........................ 8-33 328-7289 ........................ 3-15 334-587010-40, 10-44, 10-49,
317-0614 ........................ 9-51 324-7405........................ 8-37 328-7290 ........................ 3-15 10-55
317-0615 ........................ 9-51 324-7406........................ 8-29 328-7291 ........................ 3-15 334-587110-15, 10-30, 10-34,
317-0616 ........................ 9-51 324-7945...................... 10-11 328-7292 ........................ 3-15 10-37, 10-39,
31200723 TL642C, TL943C 13-7

PART NUMBER INDEX
10-40, 10-43, 341-4076 ....... 9-3, 9-11, 9-19 350-2519 ........................ 6-14 361-2844...... 4-19, 4-25, 4-29
10-44, 10-47, 341-4077 ................ 9-3, 9-11 350-2521 .......................... 6-8 361-2846........................ 4-15
10-59, 10-63 341-4078 ..........................9-3 350-2522 ........................ 6-26 361-2847........................ 8-29
334-5872 ........... 10-40, 10-44 341-4079 ..........................9-3 350-2524 ........................ 5-53 361-2848........................ 8-29
334-5873 ........... 10-27, 10-30 341-4080 ................ 9-3, 12-2 350-2525 ........................ 6-23 361-2849........................ 8-31
334-5874 10-30, 10-47, 10-49 341-4081 ..........................9-3 350-2526 ........................ 6-14 361-2850........................ 8-31
334-5882 ...................... 10-30 341-4082 ..........................9-3 350-2528 ........................ 6-26 361-2871........................ 8-43
334-5962 ........... 10-55, 10-57 341-4085 .............. 9-11, 9-19 350-2530 ........................ 6-26 361-2872........................ 8-43
334-9480 ...................... 10-21 341-4094 ........................9-11 350-2531 ........................ 6-26 361-9874........................ 4-11
335-3058 ........................ 8-31 341-4095 ........................9-11 350-2532 ........................ 6-26 362-2100.......................... 3-7
335-8056 ........................ 11-4 341-4096 ........................9-11 350-8570 ............... 5-17, 5-39 362-2101.......................... 3-7
335-8059 ........................ 3-15 341-4097 ........................9-11 350-8580 ........................ 5-22 362-2102.......................... 3-7
335-8065 ........................ 3-15 341-4098 ........................9-11 351-6018 ........................ 9-43 362-2103.......................... 3-7
335-8066 ........................ 3-15 341-4099 ........................9-11 351-6033 ........................ 9-43 362-2104.......................... 3-7
335-8077 ........................ 3-15 341-4100 .............. 9-11, 12-2 352-4588 .......................... 6-3 362-2106................. 3-7, 3-11
335-8080 ............... 3-15, 6-15 342-1238 ........................2-13 353-5231 ........................ 6-22 362-2107.......................... 3-7
335-8096 ........... 10-30, 10-73 342-1240 ........................2-17 354-5048 9-3, 9-7, 9-11, 9-13 362-2108.......................... 3-7
335-8098 ........................ 3-15 343-7049 ........................4-33 355-4764 ........................ 6-27 362-2109................. 3-7, 3-11
336-2804 ........................ 3-15 343-7104 ................ 4-7, 4-11 355-4765 ........................ 6-27 362-2110................. 3-7, 3-11
336-3686 ........................ 9-39 343-7819 ........................6-17 355-4767 ........................ 6-28 362-2111................. 3-7, 3-11
336-3687 ........................ 9-39 343-7820 ........................6-17 355-4769 ........................ 6-28 362-2112.......................... 3-7
336-3689 ........................ 9-39 343-9736 ........................3-15 355-4770 ........................ 6-28 362-2114.......................... 3-7
336-3690 ........................ 9-39 343-9737 ........................3-15 355-4771 ........................ 6-27 362-2115.......................... 3-7
336-3692 ........................ 9-39 343-9738 ........................3-15 355-7262 ................... 4-5, 4-9 362-2116.......................... 3-7
336-3695 ........................ 9-39 344-0924 ........................9-51 356-291110-30, 10-31, 10-53, 362-2117.......................... 3-7
336-3696 ........................ 9-39 344-2629 ......................10-29 10-55, 10-73, 362-2118.......................... 3-7
336-3697 ........................ 9-39 344-7161 ........................6-14 10-75 362-2119.......................... 3-7
336-3700 ........................ 9-39 344-7164 ......................10-53 356-2912 ........... 10-39, 10-43 362-2120........................ 9-29
336-3701 ........................ 9-39 344-7165 10-47, 10-53, 10-61 356-3237 ........................ 6-27 362-2121........................ 9-29
336-3702 ........................ 9-39 344-7170 ........................2-21 357-6165 ...................... 10-51 362-2122.......................... 3-7
336-3703 ........................ 9-39 346-2984 .......... 10-55, 10-57 358-2294 ........................ 8-33 362-5397...................... 10-29
336-3704 ........................ 9-39 346-2986 ........................10-7 358-3070 ........................ 6-23 362-6360........... 10-40, 10-44
336-3705 ........................ 9-39 346-8332 ........................8-29 358-3071 ........................ 6-28 362-6742...................... 10-49
336-3707 ........................ 9-39 346-9672 ......................10-73 359-8938 ...................... 10-47 362-6743...................... 10-37
336-7168 ........................ 6-17 348-1621 ........................2-13 359-9986 ...................... 10-11 362-8011...................... 10-61
336-7169 ........................ 6-17 348-1638 .............. 2-21, 12-1 360-0048 ............... 10-3, 10-7 362-8013...................... 10-69
336-7171 ........................ 6-17 349-6874 ........................6-17 360-6615 ........................ 4-35 362-9387........................ 4-11
337-7993 .......................... 9-3 349-6875 ........................6-26 360-6617 ......4-19, 4-25, 4-29 362-9388.......................... 4-7
337-7994 .......................... 9-5 349-6876 ........................6-26 360-7766 ........................ 8-17 364-1061...... 2-11, 2-15, 12-1
338-9997 ........................ 3-15 349-8585 ........................5-47 360-7769 ............... 8-23, 8-25 364-1064. 2-7, 2-9, 2-11, 12-1
338-9998 ........................ 3-15 349-8587 ........................5-47 360-7773 .......................... 8-8 364-10652-9, 2-13, 2-17, 12-1
338-9999 ........................ 3-15 349-8593 .............. 5-15, 5-37 360-7774 .......................... 8-8 364-1066............... 2-17, 12-1
339-0000 ........................ 3-15 349-8595 ........................5-53 360-7775 ........................ 8-47 364-5670.......................... 5-8
339-0837 ........................ 6-17 349-8596 ........................5-53 360-7776 ........................ 8-47 364-5670.......................... 5-8
339-1711 ........................ 6-17 349-8597 ........................5-53 360-7777 ........................ 8-47 364-5684........................ 6-14
339-1712 ........................ 6-17 349-8599 ........................5-53 360-7779 ........................ 8-47 364-5690...... 4-19, 4-25, 4-29
339-1713 ........................ 6-17 349-8601 ........................5-53 360-7780 ........................ 8-47 364-5692.......................... 2-3
339-1714 ........................ 6-17 349-8602 ........................5-53 360-7781 ........................ 8-47 364-5693...................... 10-19
339-4396 .......................... 3-5 350-2506 ........................6-22 360-7782 ........................ 8-47 364-5703.......................... 6-3
339-4397 .......................... 3-5 350-2507 .............. 6-22, 6-26 360-7783 ...................... 10-71 365-9207........................ 2-27
339-9567 ........................ 6-17 350-2509 ........................6-26 360-7788 ........................ 9-39 365-9208............... 2-25, 2-27
340-4180 .......................... 2-3 350-2510 ........................6-22 360-7789 ........................ 9-63 365-9209........................ 2-27
340-8975 ........................ 3-15 350-2511 .............. 6-23, 6-26 360-7791 ........................ 8-47 365-9211........................ 2-27
340-8976 ........................ 3-15 350-2513 ........................6-26 360-7802 ............... 8-23, 8-25 367-1819........................ 4-11
340-8977 ........................ 3-15 350-2514 ........................6-26 360-7803 ............... 8-23, 8-25 367-4967...................... 10-16
340-8978 ........................ 3-15 350-2515 ........................6-22 360-7804 ............... 8-23, 8-25 368-0506...... 4-19, 4-24, 4-29
340-8979 ........................ 3-15 350-2516 ........................6-26 360-8960 ................... 4-5, 4-9 368-3140...................... 10-34
341-4074 .......................... 9-3 350-2517 ........................6-22 361-2839 .......................... 8-9 370-1094...................... 10-53
341-4075 .......................... 9-3 350-2518 .............. 6-22, 6-23 361-2841 ........................ 8-29 370-7769........................ 5-59
13-8 TL642C, TL943C 31200723

PART NUMBER INDEX
370-7769 ........................ 5-59 386-0145........................ 5-21 389-3579 .......................... 1-3 398-1976........................ 4-31
370-7770 ........................ 5-59 386-2778................... 4-5, 4-9 389-3580 .......................... 1-3 398-1979.......................... 2-3
371-2503 ............... 5-19, 5-41 389-3433.......................... 8-9 389-3581 .......................... 1-3 398-1980.......................... 2-3
371-6711 ...................... 10-71 389-3435........................ 9-43 389-3589 ...................... 10-11 398-1981........................ 4-31
371-6712 ...................... 10-71 389-3436........................ 9-59 389-3590 ........................ 11-4 398-1982............... 10-3, 10-7
373-3613 .......................... 9-5 389-3438.......................... 8-9 389-3594 ........................ 4-37 398-1983........................ 4-35
374-0619 ................... 4-5, 4-9 389-3440...................... 10-37 389-3595 ........................ 10-7 398-1984.......................... 1-6
374-7339 .......................... 2-3 389-3441.......................... 4-3 389-3599 ...............4-24, 4-28 398-1985.......................... 1-6
374-7352 .......................... 3-5 389-3443............... 4-31, 4-33 389-3600 ...............4-24, 4-28 398-1986.......................... 6-8
374-7353 .......................... 3-5 389-3445.......................... 1-3 389-3601 ........................ 4-28 398-1987.......................... 6-8
374-9167 ...................... 10-15 389-3446.......................... 1-3 389-3602 ........................ 4-28 398-1988.......................... 6-3
374-9168 ...................... 10-15 389-3447...... 4-18, 4-24, 4-28 389-3607 ........................ 4-15 398-1989............... 7-11, 12-2
375-0099 .......................... 3-5 389-3453........................ 4-33 389-3614 ...............9-45, 9-47 398-1990............... 4-35, 4-37
375-3905 ...................... 10-23 389-3454.......................... 1-6 389-3615 ........................ 10-7 398-1991...................... 10-29
375-3909 ...................... 10-23 389-3455.......................... 1-6 389-3616 ........................ 10-8 398-1994.......................... 1-6
375-3913 ...................... 10-59 389-3456...... 4-19, 4-25, 4-29 389-3617 ..... 4-19, 4-25, 4-29 398-1995.......................... 1-6
375-3915 ...................... 10-63 389-3458...... 4-19, 4-24, 4-28 389-3630 ..... 4-19, 4-25, 4-29 398-1996........................ 10-3
375-3916 ...................... 10-57 389-3464...... 4-19, 4-25, 4-29 389-3633 ........................ 4-13 398-1997...................... 10-43
375-3920 ...................... 10-19 389-3465.......................... 4-3 389-3634 ...................... 10-34 398-1999...................... 10-69
375-4973 ........................ 3-11 389-3466...... 4-19, 4-24, 4-28 389-3636 ........................ 4-13 398-2000........................ 4-35
375-4974 ........................ 3-11 389-3472................. 7-7, 12-2 389-3644 ........................ 4-28 398-2001............... 8-11, 8-13
375-4983 ........................ 3-11 389-3475.......................... 1-3 389-3646 ...............10-7, 12-3 398-2002........................ 11-9
375-4987 ........................ 3-11 389-3477............... 4-25, 4-29 389-3647 ...............4-13, 4-15 398-2003........................ 11-9
375-4990 ........................ 3-11 389-3478................... 8-3, 8-8 389-3649 .......................... 1-7 398-2004........................ 11-9
375-4992 ........................ 3-11 389-34798-3, 8-8, 10-37, 12-3 389-3651 ........................ 6-22 398-2005........................ 11-9
375-4994 ........................ 3-11 389-3509...................... 10-67 389-3652 ........................ 8-11 398-2006........................ 11-5
375-4995 ........................ 3-11 389-3510............... 10-3, 10-7 390-6784 ........................ 4-28 398-2007........................ 4-15
375-4996 ........................ 3-11 389-3511............... 10-3, 10-7 390-7505 ........................ 8-33 398-2008........................ 4-15
375-4997 ........................ 3-11 389-3512............... 10-4, 10-8 390-7506 ........................ 8-33 398-2009........................ 4-31
375-4998 ........................ 3-11 389-3513............... 10-3, 10-7 391-8694 ...................... 10-67 398-2011........................ 4-37
375-4999 ........................ 3-11 389-3514............... 10-3, 10-7 391-8695 ...................... 10-34 398-2012........................ 8-13
375-5000 ........................ 3-11 389-3515............... 10-3, 10-7 392-0695 ........................ 9-43 398-2013........................ 8-13
375-5001 ........................ 9-33 389-3516............... 10-3, 10-7 392-0696 ........................ 9-43 398-2014........................ 4-37
376-7984 .......................... 4-9 389-3517............... 10-3, 10-7 392-0697 ........................ 9-43 398-2015................. 8-8, 8-47
376-8095 .......................... 4-5 389-3523........................ 4-28 392-1301 ........................ 9-43 398-2017.......................... 1-3
376-8652 ........................ 6-23 389-3526............... 10-3, 10-7 392-1302 ........................ 9-43 398-2018........................ 4-33
378-2584 ................... 4-5, 4-9 389-3527............... 10-3, 10-7 392-1303 ........................ 9-43 398-2020........................ 4-35
379-3058 ................... 4-5, 4-9 389-3532...... 4-18, 4-24, 4-28 392-1304 ........................ 9-43 398-2021........................ 4-35
379-3060 ................... 4-5, 4-9 389-3533............... 4-13, 4-15 392-1425 ........................ 9-43 398-2022........................ 6-27
380-8343 ............... 9-23, 9-25 389-3534...... 4-19, 4-25, 4-29 392-1428 ........................ 9-43 398-2023...................... 10-16
383-7348 ........................ 4-28 389-3536.......................... 1-3 392-1429 ........................ 9-43 398-2025........................ 10-4
383-8020 ........................ 4-31 389-3537........................ 4-13 392-1430 ........................ 9-43 398-2026........................ 10-4
383-8021 ........................ 4-33 389-3545.......................... 6-4 392-1536 ........................ 9-43 398-2027........................ 11-5
383-8022 ........................ 4-31 389-3546.......................... 6-4 392-1596 ...............5-19, 5-41 398-2028........................ 11-5
383-8023 ........................ 4-33 389-3552........................ 4-15 392-1999 ........................ 9-43 398-2029........................ 4-24
384-0206 ........................ 6-14 389-3553........................ 4-13 392-2000 ........................ 9-43 398-2030........................ 4-37
384-3149 ........................ 8-29 389-3555...... 4-18, 4-24, 4-28 392-2001 ........................ 9-43 398-2031........................ 11-5
385-1420 .......................... 4-9 389-3558............... 10-3, 10-7 392-2002 ........................ 9-43 398-2032........................ 11-4
385-2629 ......4-19, 4-25, 4-29 389-3559...................... 10-34 392-2003 ........................ 9-43 398-2033........................ 11-5
385-8051 .......................... 9-9 389-3560.......................... 1-6 392-2004 ........................ 9-43 398-2034........................ 11-5
385-8052 .......................... 9-9 389-3561.......................... 1-7 392-2005 ........................ 9-43 398-2035........................ 11-5
385-8053 .......................... 9-9 389-3562.......................... 1-6 392-2006 ........................ 9-43 398-2036........................ 11-5
385-8054 .......................... 9-9 389-3566............... 4-35, 4-37 392-5185 .... 4-18, 4-24, 4-28, 398-2037........................ 11-5
385-8055 .......................... 9-9 389-3567...... 4-19, 4-25, 4-29 4-31 398-2038........................ 11-5
385-8056 .......................... 9-9 389-3568...... 4-19, 4-25, 4-29 394-2328 ........................ 11-5 398-2039........................ 11-5
385-8057 ................. 9-9, 12-2 389-3569...... 4-19, 4-25, 4-29 394-8738 ........................ 4-37 398-2040........................ 11-5
385-8773 ........................ 9-51 389-3570.......................... 1-9 395-2648 .......................... 6-4 398-2041........................ 11-5
385-8774 ........................ 9-52 389-3577........................ 11-5 397-6114 ........................ 3-13 398-2042........................ 11-5
385-8775 ........................ 9-51 389-3578.......................... 1-7 397-6838 .......................... 3-9 398-2043........................ 11-5
31200723 TL642C, TL943C 13-9

PART NUMBER INDEX
398-2044 ........................ 11-6 399-1340 ........................8-47 399-7792 ........................ 10-7 417-9861.......................... 3-9
398-2045 ........................ 11-6 399-1341 ........................8-13 399-7818 ........................ 11-5 417-9862.......................... 3-9
398-2046 ........................ 11-6 399-1342 ........................8-13 399-9525 ........................ 8-13 417-9863.......................... 3-9
398-2047 ........................ 11-6 399-1344 .............. 8-11, 8-13 3P-8517........4-18, 4-24, 4-28 417-9864.......................... 3-9
398-2048 ........................ 11-6 399-1345 ........................4-13 3T-0849.......................... 8-43 417-9865.......................... 3-9
398-2049 ........................ 11-6 399-1346 ........................4-13 4061032 ........................... 8-3 417-9866.......................... 3-9
398-2050 ........................ 11-5 399-1347 ........................10-3 415-1480 ............... 4-24, 4-28 417-9867.......................... 3-9
398-2051 ........................ 11-5 399-1351 ........................4-18 415-1481 ........................ 4-19 417-9868.......................... 3-9
398-2052 ........................ 11-5 399-1354 .............. 9-45, 9-47 415-1482 ........................ 4-19 417-9869.......................... 3-9
398-2053 ........................ 11-5 399-1356 ..........................8-9 415-1483 ............... 4-24, 4-28 417-9870.......................... 3-9
398-2054 ........................ 11-5 399-1357 ..........................8-8 415-1485 ........................ 4-19 417-9871.......................... 3-9
398-2055 ........................ 11-5 399-1359 ................ 8-8, 8-47 415-1486 ........................ 4-19 417-9872.......................... 3-9
398-2056 ........................ 11-5 399-1360 ........................8-13 416-1038 .......................... 4-3 417-9873.......................... 3-9
398-2057 ........................ 11-5 399-1361 ........................8-21 416-1870 ........................ 6-27 417-9874.......................... 3-9
398-2058 ........................ 11-5 399-1363 ........................4-19 416-1871 ........................ 6-26 417-9875.......................... 3-9
398-2059 ........................ 11-5 399-1364 ........................4-35 416-1872 ........................ 6-26 417-9876.......................... 3-9
398-2060 ........................ 11-6 399-1365 ........................4-35 416-1873 ........................ 6-26 417-9877.......................... 3-9
398-2061 ........................ 11-6 399-1366 ........................4-35 416-1874 .......................... 4-3 417-9878.......................... 3-9
398-2062 ........................ 11-6 399-1369 ..........................8-3 416-1875 ........................ 6-27 417-9879.......................... 3-9
398-2063 ........................ 11-6 399-1370 ..........................8-3 416-2382 ........................ 4-15 417-9880.......................... 3-9
398-2064 ........................ 11-6 399-1371 ..........................8-4 416-5313 ................. 6-3, 6-26 417-9881........................ 9-31
398-2065 ........................ 11-6 399-1372 ........................8-11 416-5314 ................. 6-3, 6-26 417-9882........................ 9-31
398-2066 .......................... 5-4 399-1373 ........................8-11 416-6934 ...................... 10-11 417-9883........................ 9-31
398-2066 .......................... 5-4 399-1374 ..........................8-3 416-8112 ............... 10-4, 10-8 417-9884........................ 9-31
398-8041 ...... 4-18, 4-24, 4-28 399-1375 ........................8-11 416-8113 ...................... 10-11 417-9885........................ 9-31
398-8042 ...... 4-18, 4-24, 4-28 399-1376 ..........................8-8 416-8114 ...................... 10-11 417-9886........................ 9-31
398-8043 ............... 4-25, 4-29 399-1378 ..........................8-3 416-8115 ...................... 10-11 417-9887........................ 9-31
398-8044 ............... 4-25, 4-29 399-1379 .............. 8-19, 8-21 416-8117 ........................ 10-3 417-9888........................ 9-31
398-8045 ...... 4-19, 4-25, 4-29 399-1380 .............. 8-19, 8-21 417-2855 ................... 8-4, 8-9 417-9889........................ 9-31
398-8046 ............... 4-24, 4-28 399-1381 ..........................8-3 417-2856 .......................... 8-3 418-0027............... 2-25, 2-27
398-9885 ................. 8-8, 8-27 399-1382 ..........................8-3 417-2857 .......................... 8-3 418-0761.......................... 1-3
399-1139 ...... 5-25, 5-43, 5-47 399-1383 ..........................8-3 417-2858 ........................ 8-17 418-0762.......................... 1-3
399-1141 ............... 5-26, 5-48 399-1384 ..........................8-3 417-2859 ........................ 4-18 418-0763.......................... 1-3
399-1147 ........................ 5-29 399-1385 ..........................8-3 417-2860 .......................... 1-3 418-0764.......................... 1-3
399-1152 ............... 5-19, 5-41 399-1386 .............. 8-11, 8-13 417-2863 ........................ 8-17 418-0833................. 1-7, 6-26
399-1153 ........................ 5-41 399-1387 ........................9-55 417-2864 ........................ 4-35 418-0914.......................... 1-6
399-1154 ............... 5-19, 5-41 399-1388 ..........................8-3 417-2865 .......................... 1-3 418-0915.......................... 1-6
399-1157 ........................ 5-41 399-1389 ........................8-11 417-4883 ........................ 6-17 418-0916.......................... 1-6
399-1159 ........................ 5-53 399-1391 ........................8-19 417-4953 ......4-19, 4-25, 4-29 418-0917.......................... 1-6
399-1185 ........................ 5-19 399-1392 ........................8-27 417-4954 ......4-19, 4-25, 4-29 418-0918.......................... 1-6
399-1319 ........................ 9-41 399-1395 .............. 8-11, 8-13 417-4955 ......4-19, 4-25, 4-29 418-1115...................... 10-39
399-1320 .......................... 8-3 399-1396 .............. 8-11, 8-13 417-4956 ......4-19, 4-25, 4-29 418-3397.......................... 6-4
399-1321 ........................ 8-11 399-1398 .............. 9-45, 9-47 417-4957 ......4-19, 4-25, 4-29 418-3398.......................... 6-3
399-1323 .......................... 4-3 399-1399 ........................8-13 417-4958 ......4-19, 4-25, 4-29 418-4402.......................... 9-5
399-1324 ............... 9-45, 9-47 399-1400 ..........................8-8 417-4959 ......4-19, 4-25, 4-29 418-6393...................... 10-11
399-1325 ........................ 4-18 399-1401 ..........................8-8 417-4960 ......4-20, 4-25, 4-29 420-3199........................ 8-11
399-1326 ........................ 4-18 399-1402 8-3, 8-8, 8-11, 8-13 417-5000 ........................ 9-21 420-3200.......................... 8-8
399-1327 ........................ 4-31 399-1403 ..........................8-8 417-5004 ................. 9-9, 9-21 420-3201........................ 8-39
399-1328 ........................ 4-18 399-1404 ........................4-18 417-5005 ........................ 9-25 420-4027...................... 10-29
399-1329 ........................ 4-18 399-1405 ........................9-57 417-5017 .......................... 6-8 420-4028...................... 10-30
399-1330 ........................ 4-18 399-1406 ..........................8-8 417-5018 .......................... 6-8 420-5185.......................... 5-4
399-1331 ........................ 4-18 399-1407 ........................4-31 417-5019 .......................... 6-8 420-5185.......................... 5-4
399-1333 ............... 9-45, 9-47 399-1408 ........................4-31 417-6008 ........................ 9-25 420-5186........................ 4-35
399-1334 ........................ 4-18 399-1409 ........................4-31 417-6009 ........................ 9-25 420-5187.......................... 8-8
399-1335 ................... 8-3, 8-8 399-1410 ........................4-18 417-6015 ........................ 9-25 420-5188........................ 4-37
399-1336 ................... 8-3, 8-8 399-5802 ........................10-4 417-6022 ........................ 9-25 420-6377........................ 4-37
399-1337 ............... 8-11, 8-13 399-5805 ........................6-27 417-6024 ........................ 9-25 420-7327........................ 8-39
399-1338 ........................ 8-13 399-5811 ..........................1-6 417-6025 ........................ 9-25 420-7328........................ 8-39
399-1339 ............... 8-11, 8-13 399-7791 ........................10-3 417-6026 ........................ 9-25 420-7329........................ 8-40
13-10 TL642C, TL943C 31200723

PART NUMBER INDEX
420-7330 ........................ 8-39 430-5178.......................... 8-8 7X-0266.................6-26, 8-19
420-7331 ........................ 8-39 430-5652.......................... 2-3 8780031 ......................... 5-59
420-8957 ...................... 10-30 430-5653.......................... 2-3 8780036 ......................... 5-59
420-8958 ...................... 10-30 430-5654.......................... 2-4 8C-8988............................ 8-3
420-8959 ...................... 10-49 430-5655.......................... 2-4 8T-0338 ............................ 9-5
421-2305 ........................ 11-4 430-8681........................ 4-18 8T-4133 ....... 6-26, 10-3, 10-7
421-2306 ........................ 11-4 430-8682............... 4-24, 4-28 8T-4138 ............................ 6-4
421-2912 ........................ 6-27 430-8683...... 4-19, 4-25, 4-29 8T-4139 .......................... 10-7
421-2913 ........................ 6-27 430-9618...................... 10-15 8T-4192 .......................... 10-3
421-3800 ............... 6-22, 6-28 431-9306................. 8-8, 8-47 8T-4195 ............................ 7-3
421-3801 ........................ 6-26 432-5954...................... 10-71 8T-4223 . 4-3, 4-15, 8-3, 10-3,
421-3802 ........................ 6-26 434-3568............. 10-16, 12-3 10-8
421-3803 ........................ 6-27 435-1080.......................... 5-8 8T-4956 ... 4-3, 4-15, 8-4, 8-8,
421-3804 ........................ 6-26 435-1080.......................... 5-8 10-8
421-3805 ........................ 6-27 435-1082........................ 8-43 8T-7008 ............................ 1-6
421-4721 .......................... 4-3 437-1207........................ 8-25 8T-8919 ..... 9-45, 9-47, 10-23
421-8454 ............... 11-4, 11-9 437-2649............... 4-13, 4-15 8T-9043 ...... 4-24, 4-28, 6-26,
421-8455 ........................ 11-6 437-2650............... 4-13, 4-15 10-3, 10-7
421-8456 ............... 11-4, 11-9 437-4142........................ 5-59 8T-9377 .......................... 6-27
421-8457 ............... 11-4, 11-9 437-4142........................ 5-59 91405035CP .................. 5-59
421-8458 ............... 11-4, 11-9 437-7650........................ 4-35 91405036CP .................. 5-59
421-8459 ............... 11-4, 11-9 437-7651........................ 4-35 91475031CP .................. 5-59
421-8460 ............... 11-4, 11-9 437-7652.......................... 1-3 91475032CP .................. 5-59
422-0893 ........................ 9-27 437-7653.......................... 4-3 91475054CP .................. 5-59
422-0894 ........................ 9-27 437-7654.......................... 4-3 91475055CP .................. 5-59
422-0895 ........................ 9-27 437-7655.......................... 4-3 9X-1056........................ 10-34
422-0896 ........................ 9-27 437-7656.......................... 4-3
422-0897 ........................ 9-27 438-0874.......................... 9-5
422-1417 .......................... 1-7 438-0876................. 9-5, 12-2
422-5387 ........................ 5-33 438-0879................. 9-7, 12-2
423-2362 ........................ 5-33 438-1563.......................... 1-6
423-2363 ........................ 5-11 441-6962.......................... 6-4
423-2608 ......9-45, 9-47, 12-3 442-0467.......................... 2-3
423-4572 .......................... 9-9 442-1521.......................... 5-4
423-5532 .......................... 1-3 442-1521................... 1-3, 5-4
424-0006 ........................ 4-18 4520368CP.................... 5-59
424-1786 .......................... 6-3 4520370CP.................... 5-59
424-1787 ........................ 6-23 4520449CP.................... 5-59
424-1847 ........................ 8-13 4520450CP.................... 5-59
424-1860 ...................... 10-15 4520455CP.................... 5-59
424-1878 ........................ 10-3 4520456CP.................... 5-59
424-6885 .......................... 6-3 4B-2043 ................ 4-13, 4-15
424-7639 ........................ 4-31 4B-5276 ....................... 10-27
424-7707 .......................... 6-3 4K-7502 ......................... 2-17
424-8878 .......................... 6-3 4L-9377.......................... 6-27
424-9672 .......................... 5-4 4Y-4667 ........................... 1-6
424-9672 .......................... 5-4 5C-2890 ................ 10-4, 10-7
425-4141 ........................ 8-17 5C-7261 ......................... 10-3
425-5274 ............... 4-18, 4-28 5E-8775 ......................... 9-43
427-9885 ...................... 10-29 5P-8500 ..... 6-14, 10-19, 12-3
428-8949 ................. 6-3, 6-22 5S-7383 ......................... 6-27
430-4716 ........................ 9-19 5W-8686 ...................... 10-24
430-4717 ........................ 9-19 6A-3335 ......................... 5-57
430-4718 ........................ 9-19 6V-7978 ......................... 6-14
430-4719 ........................ 9-19 6V-8776 ......................... 8-13
430-4720 ........................ 9-19 7301536 ................ 8-17, 8-21
430-4723 ........9-3, 9-11, 9-19 7C-0351 .................. 4-7, 4-11
430-4724 ............... 9-19, 12-2 7R-3417 ......................... 9-43
430-5177 ........................ 8-27 7W-2326 ................. 4-7, 4-11
31200723 TL642C, TL943C 13-11

PART NUMBER INDEX
13-12 TL642C, TL943C 31200723

31200723

Telehandler TL642C - TL943C (Thg00150&after - Thl00150&after - Thh00150&after - Sxh00150&after) PDF

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Parts Manual

June 1, 2012 - A - Original Issue Of Manual

31200723 TL642C, TL943C i

ii TL642C, TL943C 31200723

31200723 TL642C, TL943C iii

FIGURE NO. TITLE PAGE NO.

5-2 Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

iv TL642C, TL943C 31200723

8-8 Extend/Retract Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30

31200723 TL642C, TL943C v

FIGURE NO. TITLE PAGE NO.

10-14 Dash Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-52

SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

vi TL642C, TL943C 31200723

1350 ENGINE COOLING SYSTEM 3000 TRANSMISSION & DRIVE LINE

3100 TORQUE CONVERTER, TORQUE DIVIDER,

5800 OTHER CONTROLS

7600 MACHINE ELECTRONIC CONTROLS & DATA

31200723 TL642C, TL943C

Figure 1-1 Frame & Attaching Parts

1-2 TL642C, TL943C 31200723

Figure 1-1 Frame & Attaching Parts

31200723 TL642C, TL943C 1-3

Figure 1-2 Covers

1-4 TL642C, TL943C 31200723

Figure 1-2 Covers (Continued)

31200723 TL642C, TL943C 1-5

Figure 1-2 Covers

1-6 TL642C, TL943C 31200723

Figure 1-2 Covers (Continued)

31200723 TL642C, TL943C 1-7

Figure 1-3 Outrigger Installation, (if equipped)

1-8 TL642C, TL943C 31200723

Figure 1-3 Outrigger Installation, (if equipped)

31200723 TL642C, TL943C 1-9

Figure 1-3 Outrigger Installation, (if equipped)

1-10 TL642C, TL943C 31200723

Figure 1-3 Outrigger Installation, (if equipped)

31200723 TL642C, TL943C 1-11

Figure 1-4 Pintle Hook

1-12 TL642C, TL943C 31200723

Figure 1-4 Pintle Hook

31200723 TL642C, TL943C 1-13

This Page Intentionally Left Blank

1-14 TL642C, TL943C 31200723

31200723 TL642C, TL943C

Figure 2-1 Boom Installation

2-2 TL642C, TL943C 31200723

Figure 2-1 Boom Installation

31200723 TL642C, TL943C 2-3

Figure 2-1 Boom Installation (Continued)

2-4 TL642C, TL943C 31200723

Figure 2-1 Boom Installation (Continued)

31200723 TL642C, TL943C 2-5

Figure 2-2 First Boom Section

546 547 PAL7470

Note: Wear Pad Shimming:

2-6 TL642C, TL943C 31200723

Figure 2-2 First Boom Section

31200723 TL642C, TL943C 2-7

Figure 2-2 First Boom Section

Note: Wear Pad Shimming:

2-8 TL642C, TL943C 31200723