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Model: CF 500
500
Start Date: 09/01/
09/01/2007
2007
Model: CF 600
600
Start Date: 09/01/
09/01/2007
2007
S08332
03/18/2008
S08332
Copyright
Copyright © 03/18/2008
03/18/2008 International
International Truck and Engine Corporation
Corporation
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT i
DIAGRAMS
Table of Contents
2. INSTR
STRUCTIONS
IONS AND
AND CHAR
CHART TS (CH (CHAPT APTER 2)... 2)... ... ... .... ... ... .... ... .... .... ... ... ... .... ... ... .... ... ... .... ..1
2.1. A BB
BB RE
REVIATIONS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 .
2.2. A C RO
RONYMS, P.P. 2.
2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.
2.3.
2.3. CIRC
CIRCUIUIT
T DIAG
DIAGRA
RAM M INSTINSTRU RUCT CTIO IONS NS,, P. 3.... .. .. .. .. .. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. ... .. .. .. .. .. ..3
2.4.
2.4. CIRC
CIRCUIUIT
T NUMBE
NUMBER R IDEN
IDENTI TIFI FICA CATI TIONON AND AND COLO COLOR, R, P. P. 4.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .4
2.5.
2.5. CIRC
CIRCUIUIT
T NUMBE
NUMBER R IDEN
IDENTI TIFI FICA CATI TIONON AND AND COLO COLOR, R, P. P. 5.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .5
2.6.
2.6. CIRC
CIRCUIUIT
T NUMBE
NUMBER R IDEN
IDENTI TIFI FICA CATI TIONON AND AND COLO COLOR, R, P. P. 6.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .6
2.7. L AM
AMP B UL
UL B C HA
HA RT
RT, P. P. 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 .
2.8.
2.8. REL
RELA AY FUNC
FUNCTITION
ON AND WIRI WIRING NG GUID GUIDE, E, P. 8.... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .8
2.9.
.9. SCH
SCHEMAT
MATIC SYSYMBOL
BOL CHAR CHART T, P.P. 9...
9... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...9
2.10
.10. SCHEMATIC SY SYMBO
MBOL CHART ART, P. P. 10...
10... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..10 10
2.11
.11. SCHEMATIC SY SYMBO
MBOL CHART ART, P. P. 1111... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..11 11
2.12
.12. SCHEMATIC SY SYMBO
MBOL CHART ART, P. P. 12...
12... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..12 12
3. 12 VOL
VOLT DIST
DISTRIRIBUT
BUTIO
ION,
N, GRO
GROUN UNDS DS,, AND DAT DATA A LINKS (CH (CHAPT APTER ER 3)... 3)... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..13 ..13
3.1.
3.1. BATTE
BATTER RY FEED
FEEDS, S, POW
POWER ER DIS DISTR TRIBU IBUTI TIONON BOX, BOX, P. P. 1... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .13 13
3.2.
3.2. BATTE
BATTER RY FEED
FEEDS, S, POW
POWER ER DIS DISTR TRIBU IBUTI TIONON BOX, BOX, P. P. 2... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .14 14
3.3.
3.3. BATTE
BATTER RY FEED
FEEDS, S, POW
POWER ER DIS DISTR TRIBU IBUTI TIONON BOX, BOX, P. P. 3... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .15 15
3.4. K EY
EY SW
SWITCH, P. P. 4.
4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
1. 6
3.5.
.5. IGN
IGNITIO
ITION
N FE
FEEDS (R (RUN), P. P. 5...
5... .... ... .... ... ... ... .... ... .... ... .... ... ... ... .... ... .... ... .... ... ... ..17 17
3.6.
.6. IGNITIO
ITION
N FE
FEEDS (ST (START ART), P. P. 6...
6... .... ... ... .... .... ... ... ... ... .... ... ... .... ... ... .... .... ... ... .... ..18 18
3.7.
.7. IGNITIO
ITION
N FEE
FEEDS (RU (RUN-STAR START T), P. P. 7... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...19 19
3.8.
3.8. IGN
IGNIT
ITIO
ION
N FEE
FEEDSDS (RUN
(RUN-AC -ACCE CESS SSOR ORY) Y),, P. P. 8..8.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..20 20
3.9.
.9. GROU
GROUN NDS (M
(MAIN
AIN CHCHASS ASSIS), S), P. P. 9...
9... ... ... ... ... ... ... ... ... ... .... .... ... .... ... .... .... ... ... ... ... ..21 21
3.10
.10. GROUNDUNDS (MAI
(MAIN N CHAS
CHASS SIS), P. P. 10...
10... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 22 2.2
3.11
.11. GROUNDUNDS (RE
(REAR CH CHASS ASSIS) IS), P. P. 11 11... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...23 23
3.12
.12. GROUNDUNDS (IP)
IP), P. 12... .... .... ... .... .... ... .... .... ... .... .... ... ... .... ... .... .... ... .... .... ... .... 24 .
3.13
.13. GROUNDUNDS (IP)
IP), P. 13... .... .... ... .... .... ... .... .... ... .... .... ... ... .... ... .... .... ... .... .... ... .... 25 .
3.14
3.14.. CAB
CAB GRO
GROUN
UNDSDS (ROO
(ROOF F, FLOO
FLOOR) R),, P. 14.. 14.. .. ... .. ... .. .. ... .. .. .. .. ... .. .. .. .. ... .. .. ... ... .. .. .. ... ..26 26
3.15
.15. J170
J17088 DATA LIN
LINK, P. 15... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..27 27
3.16
.16. J193
J19399 DATA LIN
LINK, P. 16... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..28 28
3.17
.17. J228
J22844 DATA LIN
LINK, P. 17... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..29 29
3.18
.18. DIAGN
AGNOSTIC CO CONNE
NNECTORS, P. P. 18...
18... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...30 30
4. CA B A CC
CCESSORIES (CHA PT PTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 3
.1
4.1. CIGA R L IG
IGHTER, P. P. 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 .
4.2. POWER WINDOWS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 .
4.3. POWER D OO OORS, P. P. 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 .
4.4.
4.4. HOR
HORNN AND COMBI
COMBINA NATI TIONON SWIT SWITCH CH B, P. 4.... .. ... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. .. ... .. .. .. .. ..34 34
4.5. RA
RA DI
DIO, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
.35
4.6.
4.6. WIND
WINDSHSHIE
IELD
LD WIP WIPER ER AND AND WASH WASHER ER PUMP PUMP, P. P. 6..6.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..36 36
4.7.
4.7. DOO
DOORR AJAR
AJAR SWI SWITC TCH H AND AND DOME DOME LIGHT LIGHT,, P. P. 7...
7... .. .. ... .. .. .. .. ... .. .. ... .. .. .. ... .. .. ... .. .. .. .. ...37 ...37
S08332
ii CF 500, CF 600 Models Starti ng September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
6. ENGINE ACCESSORIES (CHAPTER 6)...... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...39
6.1. HFCM MODULE — INTERNATIONAL V6 ENGINE, P. 1... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..39
6.2. FUEL TANKS — DUAL TANK, P. 2...... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...40
6.3. FUEL TANKS — LEFT AND AUXILIARY TANK, P. 3.. .. ... .. .. .. .. ... .. .. ... .. .. .. .. ... .. .. .. ... .. ..41
10. CHASSIS ACCESSORIES (CHAPTER 10)... .... ... .... ... ... .... ... .... ... .... ... .... ... .... ... ... .... ... .... ..62
10.1. ANTILOCK BRAKE SYSTEM (ABS), P. 1..... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .62
10.2. B ODY BUILDER CUSTOMER ACCESS CIRCUITS (BOC), P. 2... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .63
10.3. BODY BUILDER LIGHTING CIRCUITS (BOC), P. 3... ... .. .. ... .. .. .. ... .. .. ... .. .. ... .. .. .. ... .. ..64
10.4. BODY BUILDER (EOF), P. 4... .... ... .... ... ... ... .... ... .... ... .... ... .... ... ... .... ... ... .... ... .... 6
.5
10.5. BRAKE SYSTEMS: FLUID, PRESSURE AND PEDAL SWITCH, P. 5.. .. .. .. .. .. .. .. .. .. .. .. .. ..66
10.6. BRAKE SYSTEMS: ELECTRIC TRAILER BRAKES, P. 6... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .67
13. CONNECTOR COMPOSITES (CHAPTER 13)... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 7 .4
13.1. CONNECTOR COMPOSITES (1), (2), (3), P. 1.. .. .. ... .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..74
13.2. CONNECTOR COMPOSITES (71), (72), (101), (102), P. 2.........................................75
13.3. CONNECTOR COMPOSITES (103), (104), (105), (106), P. 3.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..76
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT iii
DIAGRAMS
S08332
iv CF 500, CF 600 Models Starti ng September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 1
DIAGRAMS
Figure 1 Abbreviations
S08332
2 CF 500, CF 600 Models Starti ng September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
2.2. ACRONYMS, P. 2
Figure 2 Acronyms
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 3
DIAGRAMS
A B
LOCATION / CIRCUIT NUMBER
WIRE GAUGE / WIRE COLOR F1
20A
+
LOCATION IN FUSE RATING
VOLTMETER A B
PRINTED FUSE / CIRCUIT
CIRCUIT IN BREAKER F2
INSTRUMENT - CONNECTION 20A
CLUSTER
SPLICE
EXTERNAL WIRE
A12 A12A
CONNECTIONS
WIRE CONNECTION PIGTAIL
A B D C A B
A128
S IGN ACC F18
20A
OFF BUSSED CONTACT 16RD
A B
F19
20A 16WH
BATT
F - CIRCUIT "11" DENOTES ANY COMMON GROUND (MORE THAN ONE CIRCUIT).ANY INDIVIDUAL
GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER.(E.G. CIRCUIT
32 CRUISE CONTROL IS IDENTIFIED AS PER EXAMPLE)
11-G R32-G
11-GA R32-GA
11-GB R32-GB
S08332
4 CF 500, CF 600 Models Starti ng September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
CIRCUIT
COLOR DESCRIPTION
NUMBER
1 L TB L A LT ER NA TO R - F IE LD
2 RD ALTERNATOR - CHARGE
DKBL SERIAL / DATA COMMUNICATION J1587 / J1708 (+)
3
GY SERIAL / DATA COMMUNICATION J1587 / J1708 (-)
DKBL SERIAL / DATA COMMUNICATION J1922 (+)
4
GY SERIAL / DATA COMMUNICATION J1922 (-)
5 YL SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (+)
GN SERIAL / DATA COMMUNICATION J1939 /11 / J1939/15 (-)
6 GY LOW VOLTAGE ELECTRONIC FEED (LESS THAN 9 VOLTS)
7 RD ALTERNATOR - RESISTANCE
8
9 GY LOW VOLTAGE ELECTRONIC GROUND
10 WH CHASSIS / ENGINE GROUND
11 WH CAB / SLEEPER GROUND
12 L TB L A CC ES SO RY F EE D
PK IGNITION FEED
13
BK IGNITION FEED (BODY BUILDER CONNECTOR)
14 RD BATTERY FEED
15 RD KEY SWITCH FEED
16
17 PK S TA RT ER CO NT ROL
18 PK G LO W P LU G / PR EH EA TE R
19 GY EN GI NE SHU TD OW N
20 LTGN REMOTE POWER MODULE
21 TN COLD START CONTROLS (ETHER)
22 TN TIRE PRESSURE MONITORING / CONTROL
23 TN ENGINE FAN / SHUTTERS
24 GY E NGI NE E XH AU ST B RA KE
25 TN PYROMETER
26 TN AMMETER
27 TN VOLTMETER
28 TN INSTRUMENTS AND GAUGES
29 TN ENGINE WATER TEMPERATURE
30 TN ENGINE OIL TEMPERATURE
31 TN TRANSMISSION OIL TEMPERATURE
32 TN AXLE OIL TEMPERATURE
33 TN ENGINE OIL LEVEL
34 TN COOLANT LEVEL
35 TN ENGINE OIL PRESSURE
36 TN FUEL LEVEL
37 TN FUEL PUMP
38 GY LIFT AXLE
39 GY A IR D RY ER H EA TE R
40 GY L OW A IR P RE SS UR E WA RN IN G
41 TN AIR TEMPERATURE
42 GY F RO NT A XL E E NG AG ED
43 GY POWER DIVIDER LOCK (PDL) WARNING
44 GY PARK BRAKE WARNING
45 LTGN ANTITHEFT WARNING
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 5
DIAGRAMS
CIRCUIT
COLOR DESCRIPTION
NUMBER
46 GY POWER TAKE- OFF W ARNIN G
47 GY SPEEDOMETER
48 GY TACHOMETER
49 GY D IFF ER EN TI AL L OC K W AR NI NG
50 YL LIGHT SWITCH FEED
51 YL DIMMER SWITCH FEED
52 YL HEADLIGHT HI - BEAM
53 YL HEADLIGHT LO - BEAM
54 BN PARKING / MARKER LIGHTS
55 OR TURN SIGNAL - FEED
OR TUR N SI GNAL LIGHTS - LEFT
56
YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR TURN SIGNAL LIGHTS - RIGHT
57
LTGN TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
58 BN CLEARANCE / IDENTIFICATION LIGHTS
59 GY SOLENOID
60 OR HAZARD LIGHTS
61 GY AIR SUSPENSION
62 DK BL PA NE L L IGHTS
63 DKBL COURTESY / DOME LIGHTS
64 YL FOG / DRIVING LIGHTS
65 OR CAB REAR FLOOD LI GHTS
66 YL DAYTIME RUNNING LIGHT
67 GY O BS TA CL E A VO ID AN CE / RE MO TE SE NS OR
68 BN TAIL LIGHTS
69 BN LICENSE PLATE LIGHT
OR STOP LIGHTS
70
RD STOP LIGHTS (BODY BUILDER CONNECTION)
OR BACK-UP - LIGHTS
71
LTBL BACK-UP - LIGHTS (BODY BUILDER CONNECTION)
72 OR TRAILER AUXILIARY FEED - BATTERY
73 LTGN PWM
74 LTGN HEATER RECIRCULATION MOTOR
75 LTGN HEATER BLOWER MOTOR
76 LTGN AUXILIARY FAN
77 LTGN AIR CONDITIONER
78 LTGN MIRRORS - HEATED, MOTORIZED
79 GY SEAT BELTS
80 BK SLEEPER BOX R ELAY - FEED
81 LTGN POWER DOOR LOCKS
82 GY WINDSHIELD WIPER
83 LTGN POWER WINDOWS
84 LTGN CIGAR LIGHTER
85 GY HORN
S08332
6 CF 500, CF 600 Models Starti ng September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
CIRCUIT
COLOR DESCRIPTION
NUMBER
86 LTGN RADIO - ENTERTAINMENT / CLOCK
87 GY WINDSHIELD WASHER
88 LTGN CLOCK / HOURMETER
89 VT AIR BAG
90 GY HYDRAULIC BRAKE PUMP
91 VT INTERCOMMUNICATION
92 TN TRANSMISSION CONTROLS - ELECTRONICS
93 TN AXLE SHIFT CONTROL
94 GY ANTILOCK BRAKE SYSTEM
95 TN EXHAUST EMISSION
96 YL SNOWPLOW LIGHTS / CRUISE CONTROLS
97 VT ENGINE CONTROLS - ELECTRONIC
98 BK DATALINK AND DIAGNOSTICS
99 VT ACCELERATOR POSITI ON SENSOR (AP S)
100 GY A IR H OR N ( ELE CT RI C S OL EN OI D A CTU ATE D)
101 TN BRAKE APPLICATION AIR
102 YL FLASH TO PASS
103 LTGN BODY BUILDER AUXILIARY FEED
104 DKBL REMOTE START / STOP
105 LTGN HEATED SEATS
106 OR HI GH VOLTAGE ALTERNATOR AC CHARGE
107 GY I NS TR UM EN T C LU STE R E LE CT RON IC FE ED (5V )
108 GY BRAKE PAD WEAR SENSOR
109 GY BRAKE STROKE / SLACK ADJUSTER
110 GY I NS TR UM EN T C LU ST ER E LE CTR ON IC GR OU ND
111 TN FUEL FILTER RESTRICTION TRANSDUCER
112 GY LIFT GATE
PREFIX LOCATION
A CAB - INSTRUMENT PANEL MODULE
B CAB - DRIVER CONTROL MODULE
C CAB - HEADER / CLEARANCE LIGHTS
D CAB - ROOF / REAR PANEL
E CAB - LEFT DOOR / DOORS
F CAB - RIGHT DOOR / DOORS
H CAB - SLEEPER
J CAB - DASH (OUTSIDE)
K ENGINE / RADIATOR
L TRANSMISSION
M CHASSIS / FRONT END (CAB DASH PANEL FORWARD)
N CHASSIS / CENTER SECTION (CAB DASH PANEL TO CAB REAR CROSS MEMBER)
P CHASSIS / WHEEL BASE SECTION
R C HA SS IS / SU SP EN SI ON / R EA R A XL E / AX LE S
S CHASSIS / AF SECTION / STOP / TAIL / TURN LIGHTS
T TRAVEL DOORS
U HOOD MTD HEADLIGHTS / MARKER LIGHTS
V S LE EP ER R OOF / B AC K P AN EL W IR IN G
W WARDR OBE C ABI NET WIR ING
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 7
DIAGRAMS
S08332
8 CF 500, CF 600 Models Starti ng September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
85
COMMON CONTACT
ENERGIZING COIL
30 86 86
30
87
85 87A 87 87A
85
30 86
85 87A 87
30 86
85 87
86
30
30 86 85
85 87
NOTES :
1. RELAY CONTAINS A 680 OHM SUPPRESSI ON RESISTOR
2. RELAY CONTAINS A 1000 OHM SUPPRESSION RESISTOR
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 9
DIAGRAMS
F D E C A B
AMMETER
ACCEL PEDAL + -
POSN SENSOR
IDLE THROTTLE
BATTERY
+ -
F E D C A B
ACCEL PEDAL
BLUNT CUT CIRCUIT
POSN SENSOR
A B C BUSBAR
A B
AIR DRYER
CIGAR LIGHTER
ALARM TYPE 2 OR 3
TYPE 1
A A
CIRCUIT BREAKER
B
B
G ALTERNATOR
B
DIODE
S08332
10 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
DIODE, LIGHT
EMITTING HORN
FAN SOLENOID
BATT
KEY SWITCH
OFF
S IGN ACC
FEMALE TERMINAL A B D C
FUSE
S S S S
I A I A I A I A KEY SWITCH,
COMPLEX
OFF OFF OFF OFF
FUSIBLE LINK
F B A C E
FUSES W/ BUSBAR
LIGHT W/ SWITCH
GROUND N/ STUD
LIGHT, DOUBLE
FILAMENT
HEATER
HOLDER, FUSE
LIGHT, SINGLE
W/ BUSBAR
FILAMENT
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 11
DIAGRAMS
A B
MOTOR
SENDER - FUEL,
OIL, TEMP, WATER
PASS THRU
CONNECTION
SENSOR, PRESSURE.
ABS 6
PRESSURE SWITCH
SENSOR, MAGNETIC
86
30
RELAY, FIVE
TERMINAL
87
87A
85
86
30
RELAY, FOUR
SENSOR, YAW
TERMINAL
87
85
SOLENOID
B1
RELAY, LATCHING
B2
SOLENOID W/ DIODE
S08332
12 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
SWITCH, PUSH
SPEAKER
BUTTON
A
S
0 M
2 H
1 O
SPLICE TERMINATING RESISTOR
C
A
STUD
THERMISTOR
B M
G
S THERMOSTAT
START MOTOR
W/ TOCP
S
A B
B S
VALVE, ETHER
BOTTLE
SWITCH, MECHANICAL
(NORMALLY OPEN)
A
VALVE, MODULATOR
SWITCH, MECHANICAL C
(NORMALLY CLOSED)
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 13
DIAGRAMS
1 2
F1 OPEN
1 2
N329 STARTER RELAY
F2
12PK (720A-57) CH5_01
30A
1 2
N1854A IDM RELAY
F4 (720A-55)
10WH
40A CH6_01,CH7_01
1 2
N1709 HEADLAMP RELAY
F5
12BN (236A-R2) CH9_05
30A
1 2
N364 BLOWER MOTOR RELAY
F6
12BK (236A-R2) CH12_01
40A
1 2
N1672 WIPER RELAY
F7
14DKBL (720A-56) CH4_06
BATTERY
25A
MEGA FUSE 2
1 TRAILER BRAKE BLUNT
F8 N1051
- + 2RD 2RD CUT CIRCUITS
12PK
200A CH10_06
30A
1 2
N1679
F9 DOOR LOCK TIMER
16WH
(212) CH4_03
20A
K
B
0
/ 1 2
2 N10 BRAKE PEDAL SWITCH
F10 16LTGN (227) CH9-03, CH10_05
20A
1 2
N1059 FUEL PUMP RELAY
F11 16DKBL
2/0BK (720-48) CH6_01
20A
1 2
N460 HORN RELAY
F14 14YL (236A-R2) CH4_04
15A
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14 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
1 2
N3049 CLUSTER CONN A
F15 18BK (217A) CH8_02
10A
1 2
N175 BACK-UP RELAY
F16 18BK (720-49) CH11_01A
15A
1 2
N475 FOG LAMP RELAY
F17 18WH (720A-54) CH9_04
15A
1 2
N1861A TCM / TRANSMISSION RELAY
F18 18RD (306 / 720-52) CH11_01A
15A
1 2
N1662 FUEL HEATER RELAY
F19 16YL (720A-51) CH6_01
20A
1 2
N601 ABS MODULE
F20
10LTBL (315) CH10_01
BATTERY
60A
MEGA FUSE 1 2
F21 N905 TRAILER BOX
- + 2RD 2RD 16LTGN (500) CH10_04
200A 20A
1 2
F22 OPEN
K
B 1 2 BODY BUILDER CUSTOMER
0
/ N49
2 F23 12OR
ACCESS BLUNT CUT CIRCUITS
CH10_02
40A
1 2
N40 CIGAR LIGHTER
F24 18LTBL (206) CH4_01
2/0BK 20A
FRAME 1 2 FLASHER
ENGINE BLOCK N383
GROUND (236B) CH9_01
GROUND F25 16RD HAZZARD SWITCH
20A (208) CH9_01
1 2
N2002 REMOTE KEYLESS
F26 18OR ENTRY RECEIVER
(211) CH4_03
15A
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 15
DIAGRAMS
1 2
N1772 BASE AND PREMIUM RADIO
F27 18VT / CASSETTE RADIO
10A (202A / 202C) CH4_05
1 2
N54 DOME LIGHT RELAY
F28 18LTGN (236A-R1) CH4_07
10A
1 2
N534 ABS MODULE
F29 10YL (315) CH10_01
60A
1 2
N1153A PUSHER FAN RELAY
F30 14RD (236A-R1) CH12_03
60A
1 2 DIGNOSTIC CONNECTOR A /
N391
F31 DIGNOSTIC CONNECTOR B
18RD
BATTERY (237 / 238) CH3_18
20A
MEGA FUSE 1 2
F32 N170 POWER WINDOW RELAY
- + 2RD 2RD 12RD (236A-R2) CH4_02
200A 40A
1 2
N212 BODY BUILDER RELAY
F33
14DKBL (720-47) CH10_02
25A
K
B 1 2
0
/ N883 AC CLUTCH
2 F34
18PK (720A-53) CH12_02
20A
1 2
N3049A IGNITION RELAY
F35 18BK (236A-R1) CH3_07
2/0BK 20A
FRAME 1 2
ENGINE BLOCK
GROUND GROUND F36 OPEN
S08332
16 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
BATTERY FEED
CH3_01
D
R
2
1
1
2 2
0 N 2 N
5 G 2 G
0 T 5 T
1 L 1 L
N 6
1 N 6
1
MAIN CHASSIS / IP
17 18
(702A)
0 N 2 N
5 G 2 G
0 T 5 T
1 L 1 L
A 2
1 A 2
1
KEY SWITCH
(213)
3 6
2 1 5 4
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 17
DIAGRAMS
BATTERY FEED
CH3_04
KEY SWITCH
(213)
START ACC
RUN LOCK
5 OFF
8 L
9 P
2 2
A 1
IP / MAIN CHASSIS
(702A-16)
E Y
8 G
9 2
2 1
N
1 1
2 2
8 R 5 N
6 T
N O
8 1 8
1 N 1
C R 5 N
6 T
8 O 1 8
A 6
1 A 1
Y
A
Y A L
A 1 H 1 E 6
L 0 C 0_ R 0
_
E _ T 9
I R 4
R 9 H E H
L H W C P
I C
A C S )
I A W )
N )
1 B 5 6
G
I R M 0 5
-
-
S A O 2
( A
C 0
N 6 2
R 3
2 7
(
U (
T
S08332
18 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
BATTERY FEED
CH03_04
KEY SWITCH
(213)
START ACC
RUN LOCK
4
OFF
2 D
3 R
A 2
1
IP / MAIN CHASSIS
(702A-14)
2 D
3 R
N 2
1
Y
A
L
E 1
R 0
_
R 5
E H
T C
R )
A 7
T 5
-
S A
0
2
7
(
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 19
DIAGRAMS
BATTERY FEED
CH3_04
86
30
IGNITION RELAY
(236A-R1)
87
85
B4 B3
A489RR REGEN INHIBIT
18BK (252) CH8_05
D K E K
E B 9 P
7 6 8 A489PP PARKED REGEN
5 1 4 6
A 1
18PK
A (253) CH8_05
A2350A HEST LIGHT
18BK (254) CH8_05
A489B
Z K 18PK AC DEMAND RELAY
S B
7 (236A-R1) CH12_01
5 4
A489C
A 1 18PK
S08332
20 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
BATTERY FEED
CH3_04
KEY SWITCH
(213) START ACC
RUN LOCK
OFF
A H
6 W
9 2
2 1
A
6 H
9 W
2 2
A 1
IP / MAIN CHASSIS
(702B-8)
D H
6 W
9 2
2 1
N
A H
6 W
9 2
2 1
N
1
C H
6 W F42 10A
9 8
2 1 2
N
7 L
3 Y
1 8
N 1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 21
DIAGRAMS
N57AF
12BK
RADIATOR GROUND
(MOUNTED ON THE STAY ROD)
CAB GROUND
(LOCATED ABOVE & TO THE
LEFT OF THE IP HARNESS
ENTRY INTO THE CAB) N57F HORN HIGH / LOW
16BK (308) CH4_04
S K
7 B
5 8
N
N57J
BODY BUILDER CUSTOMER
10BK ACCESS BLUNT CUT CIRCUITS
CH10_02
N530
18LTGN
ABS MODULE
(315) CH10_01
N57M N57K
8BK 10BK
GROUND
(LOCATED ON RIGHT FRAME N57WF WATER SENSOR
RAIL AT REAR OF CAB) 18BK (301D) CH6_01
S08332
22 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
N57E
18BK
N57D
16BK
N57W
18BK
N57N TCM
N57X
10BK (306) CH11_01
18BK
N57Y
18BK
N57Z
18BK
N57V
18BK
MAIN CHASSIS /
N57G
REAR CHASSIS
12BK
(705) CH3_11
GROUND
(LOCATED ON N574A
2
RIGHT FRAME 16BK
RAIL AT REAR
OF CAB) N574C
4 ECM
16BK
(304)
N574B N574D
6
10BK 16BK
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 23
DIAGRAMS
@R57A
16BK
TAIL LAMP LEFT
(503) CH9_03A
*R57C
18BK
NOTE:
* - W/ END OF FRAME BODY BUILDER
@ - W/ BACK OF CAB BODY BUILDER
S08332
24 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
A57HC
18BK
DIAGNOSTIC CONN B
A57F A57JC (238) CH3_18
12BK 18BK
GROUND
A57NC MSM J1
(LOCATED AT LEFT SIDE
18BK (250) CH8_05
BETWEEN HEADLIGHTS &
E K
BEHIND RADIATOR GRILLE) 7 B A57KC
5 0
A 1 18BK CLUSTER CONN B
A57LC (217B) CH8_03
18BK
A57RC
A57RH HEADLAMP RIGHT
14BK
16BK (223) CH9_05
A57DD CIGAR LIGHTER
18BK (206) CH4_01
C K
7 B
5 0
A 1
O
I E
O D B R R L
I 5 M A 5 N T 5 N 3 E 3 E 3 U 5 GROUND
D 0 E I 0
A _ I R 0
U G 5 B 0
I N 0
_ M
I _ V
I 0
D 0
_ (LOCATED AT RIGHT SIDE
_ _ O 8 T 4 _ O 9
R 4 M 4 E 0 H 8 C H
E 4 M H BETWEEN HEADLIGHTS &
E H E H _
R 8 I H
N K H C H
L C
T C R C D H C R C C C
)
E C BEHIND RADIATOR GRILLE)
T ) P ) E C N ) E ) O 2 R ) R )
T 1
E C D A K ) E 2 B
T 7 L 1 E 1
S 2 G 5 S 1 D 0
S 0 N 2 R 3 2 R 2
( K 1 2
(
2
A ( A 0 2 A 5 E ( U 2
L ( O R 2
( D K
C E ( P 2
( R
C O 7 B
S D 5 0
A A 1 A57UD IP / ROOF
B 16BK (700) CH3_14
T )
1
4
H 2 T 6 H
G T 6 W 2 C
I ( 1 H 0 H 0 S 0 H 2 I 1
T
L 0 _ G _
I G _
I E 7_ C 0_ 0
_
C 2 L 9 L 9
H L H T 7
I W
S 9
A 1 H Y C B C H H
V H Y C A ) W C D C
A ) A ) S )
H C , R 4 R 5 N 3
T 4 R )
6 T 1 T 1 E 0
E 0 A 8
0 2 2 E 2
( Z 0
_ H ( H ( S S 2
( A 2
(
9 S S I E H
H A A U S
C R I
C U
R
C
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 25
DIAGRAMS
B
B M T
M T T 4 T 4 O F 2
O H 2 H 0 H 0 C E 0
_
C G 0 G 9
I G _ T L _ A57RR RIGHT REAR RELAY
T I _ L H I 9 N T 9
N R 9 L H 18BK
O H H
(236A-R2) CH9_03
G C
O T H O ) G C C
G )
R I
R H C
) F 3
3 O )
4 F L 8
F G
I 9 2
T ( F 3 2
L 2 F T 2
( 2
(
2
( E H A57LR
L G
I
LEFT REAR RELAY
18BK
R (236A-R2) CH9_03
S08332
26 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
ROOF / FLOOR
(701-A)
A57C A57B PARK BRAKE SWITCH
18BK 20BK (2) CH8_02
G K
7 B
5 8
D 1
D57H DOME LIGHT
18BK (106) CH4_07
IP / ROOF
(700-1)
A57D A57UD D57F D57D MARKER LIGHT 4
10BK 16BK 18BK 18BK (104) CH9_02
GROUND
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
D57C MARKER LIGHT 3
18BK (103) CH9_02
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 27
DIAGRAMS
ECM
(304)
DIAGNOSTIC CONN A IP / MAIN CHASSIS
(237) (702D)
12
A914 N914
F 25
18TN 18TN
13
A915 N915
G 10
18PK 18PK
S08332
28 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
MSM J1
(250)
A1852D
6
18PK
A1851D
5
18WH
DIAGNOSTIC
CONN A CLUSTER CONN B
(237) (217B)
C K C H
2 1 W
5 P 5 8
8 8 8
1 1 1 1
A A
IP / MAIN CHASSIS
(702D) 14 10
N1851B N1851A
9 61
18WH 18WH
N1852B N1852A
8 62
18PK 18PK
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 29
DIAGRAMS
CLUSTER CONN B
DIAGNOSTIC (217B)
CONN B
(238)
B K B H
5 P 4 W
1 8 1 8
8 1 8 1
1 1
A A
IP / MAIN CHASSIS
12 7
(702B)
B K B H
5 4
1 P 1 W
8 8 8 8
1 1 1 1
N N ABS MODULE
(315)
N1814A
3
18WH
N1815A
18
18PK
J2284 TERMINATING
RESISTOR
(301)
A
N1814C
18WH
S
0 M
2 H
1 O
C
N1815C
18PK
S08332
30 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
DIAGNOSTIC
CONNECTOR A
(237)
J1708 DATA LINK
A915 G
18PK
ECM
(304) CH3_15
A914
F
18TN
A1852B
D
18PK
ECM / TCM /
CLUSTER CONN B / MSM J1
(304 / 306 / 217B / 250)
CH3_16
A1851B
C
18WH
A57GC A
18BK
A391A B
18RD
DIAGNOSTIC
CONNECTOR B
(238)
A57F A57JC
5
12BK 18BK
GROUND
(LOCATED AT LEFT SIDE
BETWEEN HEADLIGHTS & A57HC
4
BEHIND RADIATOR GRILLE) 18BK
CHASSIS / IP
(702D-2)
PDB-F31 N391 A391C A391B
16
(720) CH3_03 18RD 18RD 18RD
A1815D 14
18PK
ABS MODULE / CLUSTER CONN B
/ TERMINATING RESISTOR
(315 / 217B / 301) CH3_17
A1814D 6
18WH
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 31
DIAGRAMS
BATTERY FEED
CH3_02
D
R
2
F24 20A
L
0 B
4 T
N L
8
1
MAIN CHASSIS / IP
(702A-5) CIGAR
LIGHTER
(206)
A
A40
18LTBL
C
A57DD
18BK
C K
7 B
5 0
A 1
GROUND
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
S08332
32 CF 500,
500, CF 600 Models Start
Start ing September
September 1,
1, 2007
2007 — ELECTRICAL
ELECTRICAL CIRCUIT
CIRCUIT
DIAGRAMS
KEY SWITCH
(RUN-ACCESSORY)
BATTERY FEED
(213) CH3_08
CH3_03
A H
D 6 W
R 9 2
2 MAIN CHASSIS / IP 2
(702B-17) A 1
F32
1 2 N170 A170 A296B
12RD 12RD 12WH
G4 G3
40A
86
30
POWER WINDOW
RELAY
(236A-R2)
87
87A
85
J3 J4
A57HZ A57SZ A57JZ A57D
12BK 14BK 14BK 10BK
GROUND
A D (LOCATED AT RIGHT SIDE
0 R BETWEEN HEADLIGHTS &
7 2
1
A 1
BEHIND RADIATOR GRILLE)
DRIVER POWER
RIGHT DOOR IP / LEFT SWITCH
/ IP DOOR (403)
PASSENGER (704) (703)
POWER SWITCH 5
5 5
(412) F170 A170C A170B E170
14RD 14RD 14RD 14RD
2 1 3
A57AE E57A
14BK 14BK
1 4
E227A
B K
7 B 14YL
5
6 A 8
GROUND
5 (LOCATED AT
1
RIGHT E226A
3 SIDE BETWEEN 14WH
HEADLIGHTS &
BEHIND RADIATOR
AUTO
GRILLE)
9 9 2
F227 A227 E227
14YL 14YL 14YL
A H A L
6 W 7 Y 4 4 6
2 4 2 4 F226 E226
2 2 A226
F 1 F 1 14WH 14WH 14WH
2 1 2 1
Figure
Figure 32 Powe
Powerr Windows
Windows
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 33
DIAGRAMS
IP / MAIN CHASSIS
(702D-5) F26
A2002B A2002C N2002 2 1 BATTERY FEED
9 2RD
18OR 18OR 18OR CH3_02
REMOTE 15A
KEYLESS
ENTRY A2002A
H DTRL MODULE
RECEIVER 18OR
(201)
(211)
A129 IP / MAIN
8 CHASSIS
18LTGN
(702A-19) F9
A1679 2 1 BATTERY FEED
1 N1679 2RD
16WH 16WH CH3_01
20A
IP / LEFT
DRIVER DOOR
DOOR
SWITCH
(703)
(404)
A120 7 5
E120
11 18PK 18PK
8 6 LOCK
A119C A119B E119
4 18PK
18PK 18PK
13 1 UNLOCK
A57JD A57ZD E57B
12BK 18BK 18BK
DOOR LOCK
B K
TIMER 7 B GROUND
5
(212) A 8 (LOCATED AT RIGHT
SIDE BETWEEN
HEADLIGHTS
& BEHIND RADIATOR
GRILLE) 2 4
A117A A117B E117
7
18PK 18PK 18PK
3 3
A118B A118A E118
2
18PK 18PK 18PK
5
C K C K
7 P 8 P
1 8 1 8
1 1
A 1 A 1
12
IP / RIGHT PASSENGER
D C
F K E K DOOR SWITCH
7 B 7 B
DOOR
5 8 5 8 (704) (413)
A 1 A 1
3 3
F118
18PK
D K E K
7 B 7 B 8 4
5 0 5 O F117
A 1 A 1 18PK
GROUND GROUND
(LOCATED AT RIGHT SIDE (LOCATED AT LEFT SIDE
BETWEEN HEADLIGHTS & BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE) BEHIND RADIATOR GRILLE)
Figure
Figure 33 Powe
Powerr Doors
Doors
S08332
34 CF 500,
500, CF 600 Models Start
Start ing September
September 1,
1, 2007
2007 — ELECTRICAL
ELECTRICAL CIRCUIT
CIRCUIT
DIAGRAMS
BATTERY FEED
CH3_01
D
R
2
F14 15A
IP / MAIN CHASSIS
(702B-18)
A460A N460
14YL 14YL
B L C L
0 Y 0 Y
6 4 6 4
4
A 1 4
A 1
C1 C2
86
30
HORN
RELAY
(236A-R1) HORN
87
HIGH / LOW
85 IP / MAIN CHASSIS (308)
D2 D1 (702B-14)
A1 A
N1
16LTBL 16LTBL
B
N57F
16BK
C L C K
COMBINATION
6 Y 7 B
5 2
SWITCH B A 6
1 N 1
(205B)
CAB GROUND
A6B REMOTE KEYLESS (LOCATED ABOVE & TO THE
A6A
13 18YL ENTRY RECEIVER LEFT OF THE IP HARNESS
18YL
(211) CH4_03 ENTRY INTO THE CAB)
1
A941 WASHER PUMP
18BK (226) CH4_06
A63
2
16RD
A1674 WIPER MOTOR
4
18DKBL (225) CH4_06
6 A1675
16BK
A1671C BATTERY FEED THROUGH
3 WIPER RELAY
16RD
(720A-56) CH4_06
A57AD
5
18BK
C K
7 B
5 0
A 1
GROUND
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 35
DIAGRAMS
4.5. RADIO, P. 5
KEY SWITCH
BATTERY FEED (RUN-ACCESSORY)
CH3_03 (213) CH3_08
D A H
R 6 W
2 9 2
2 1
A
1
F27 10A
6 H
2 MAIN CHASSIS 9 W
2 2
/ IP A 1
2 T (702B-8)
7 F42
7 V 2
1 8 N137 1 N296A N296D
N 1 18YL 12WH 12WH
10A
IP / MAIN
CHASSIS 10 11
(702A)
A137A A137D
4 20YL 6
18YL
11 2
A804C E804
18OR 18OR
6 1
A287AC E287
18BK 18BK
A804A A804D
13 1
18OR 20OR
A287AA A287AD
14 2
18BK 20BK
A805A A805D
11 7
18WH 20BK
A287BA A287BD
12 8
18BK 20WH
IP / RIGHT DOOR RIGHT SPEAKER
(704) (410)
11 2
A805C F805
18WH 18WH
6 1
A287BC F287
18BK 18BK
A57CC A57MC
8 20BK 5
18BK
C K
R B
7 4
5 1
A
E K
7 B
5 0
A 1 GROUND
(LOCATED AT LEFT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
Figure 35 Radio
S08332
36 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
KEY SWITCH
(RUN) BATTERY FEED
(213) CH3_05 CH3_01
D
R K R
7 B 2
5 0
N 1
1
8 L H K
9
2 P
2 7 B
5 8 F7 25A
A 1 N 1
WIPER MOTOR
GROUND 2 (225)
(LOCATED ON RIGHT
FRAME RAIL AT REAR
OF CAB)
2 L
7 B
E K 6 K A63
A B 1 D C
7 8 N 4
1
16RD
5 1
N A1674
B
COMBI SWITCH B 18DKBL
(205B) CH4_04 A1675
86 A
30 16BK
IP / MAIN
CHASSIS
WIPER RELAY
(702A-16)
87 (720A-56)
87A
85
C D
1 R
7 6
6 1
N298E N298F 1
12GY
A
12GY
MAIN CHASSIS / IP
(702B-9)
N1671 A1671B A1671A
14RD 14RD D
14RD
2
A941 COMBI SWITCH B
WASHER 18BK (205B) CH4_04
PUMP
(226) 1
A57LD
18BK
D K
7 B
5 0
A 1
GROUND
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 37
DIAGRAMS
BATTERY FEED
CH3_03
D
R
2
IP / MAIN
F28 10A
CHASSIS
(702B-13)
2
A54A N54
18LTGN 18LTGN
N
C G B N
4 T 4 G
5 L 5 T
A 8 A L
8
1 1
G4 G3
86
30
DOME LIGHT
RELAY
(236A-R1)
87
85
H3 H4
C D
9 R
5 6 CLUSTER CONN A
1 1
A (217A)
D N E N
4 G 4 G
A159B 8
5 T 5 T 18RD
A L
8 A L
6
1 1
A D
9 R
5 8
1 1
A
IP / ROOF
(700) 12 10 11
ROOF / FLOOR
(701-B)
*D159 A159C
B
9 D 18RD 18RD
5 R
1 8
D 1
B N A N
4 G 4 G @
5 T
L 5 T *D57H *D57F
D
* 8 D L
1 * 8 18BK 18BK @D159C
1 18RD
ROOF / IP
A B D A D
4 N 9 9 R 9 R
(700-1) 5 G 5 D 5 8 5 8
DOME D T 1 R 1 1 1 1
L D 8 A A
LIGHT C A B @ 8 1
D K 1 @
(106) U B
7 6
5 1
A
*
DOME
1 2 LIGHT
(106)
ON/OFF
PASSENGER DRIVER DOOR
PUSH D K
7 B DOOR SWITCH SWITCH
SWITCH 5 0
* 1
A
NOTE : GROUND
* - W/ MARKET CAN, USA (LOCATED AT RIGHT SIDE
@ - W/ MARKET, EXP, MEX BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08332
38 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
ECM
ALTERNATOR
(304) BATTERY FEED
ALTERNATOR CH3_01
R ENGINE
SENSE
CRANK
INHIBIT
G B
ALT ALT 7
WARM SENSE D
R
2
1 3
1
KEY SWITCH
6 D (RUN) F2 30A
3 R (213) CH3_06
K 6
C D 8 K
6 R 1 B 3 N 2
3 6 8 H 9 T
K 1 1 W 0 8
K 6 1 1 9 K
1 N 2 P
ENGINE / MAIN CHASSIS 3 2
N 1
(706-3)
2 D
3 R
A 2
1
4 N
0 G
9 T
N L
8 IP / MAIN
86
30
1 CHASSIS STARTER
)
E S (702A-14) RELAY
L K
MAIN CHASSIS / IP B
I N (720A-57)
S I
87
(702D-1) L 2 D
U 3 R 87A
F
( N 2 85
1
4 N
0 G
CLUSTER CONN A 9 T
(217A) A L
8
1 K36A
6RD
3 L
1 Y
1 6
CHARGING 2RD 2RD N 1
WARN LIGHT 6
GLOW PLUG MANIFOLD INTAKE
RELAY AIR HEATER RELAY MAIN CHASSIS /
ENGINE
MEGA FUSE (706-10)
200A
PDB STUD 2RD
CH3_01,02,03 5 D
0
6 R
6
MEGA FUSE D K 1
200A R
2
D
R
2
BATTERIES
B B
+ 1/ORD
+ 2/ORD
S S
S
CRANK MOTOR
M SOLENOID
1/OBK
- -
G CRANKING
MOTOR
K
B
0
/
2
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 39
DIAGRAMS
D D
7 K R R
9 B 2 2
2 2
A 1 1 1 1
86 86 86
30 30 30
IDM
RELAY
(720A-55)
87 87 87 ECM
87A 87A 87A (304)
85 85 85
2 5 1 5 FUEL
N1842 PUMP
A K N1683A N1683J 55
A B 18DKGN 18OR CONTROL
7 8 10LTGN
5 1
N N1769
70 IDM
18BN
N787B FUEL
28 PUMP
E K 18PK
7 P MONITOR
H K 8 6
7 7 1
5 B
8 N
N 1 MAIN CHASSIS / ENGINE
ECM (76 WAY)
(706-7) WATER
K1280 7 IN FUEL
16GY-RD SENSOR
R K
7 B
5 O
N 1 M K
7 B
5 8 N787D FUEL TRANSFER
N 16PK PUMP RIGHT
L F (509) CH6_02
3 B B K 7 K W K A K A K
5 K 7 B 2 B 7 B 7 B 7 P
6 D 5 6 3 8 5 8 5 6 8 6 W/ DUAL TANKS
GROUND N 6 N 1 N 1 N 1 GROUND N 1 7 1
N
(LOCATED ON 1 (LOCATED ON
RIGHT FRAME RIGHT FRAME
RAIL AT REAR RAIL AT REAR
OF CAB) OF CAB)
WATER
FUEL 2 1 2 1 FUEL PUMP
1 SENSOR
HEATER 2 (301A)
(301D)
(301B)
S08332
40 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
IGNITION RELAY
(236A-R1) CH3_07
E
9 K
8 P
4 6
A 1
11
R787 N787D FUEL PUMP RELAY
C
16PK 16PK CH6_01 (720-48)
GROUND
23
N57AD (LOCATED ON
D R57G N57M
16BK RIGHT FRAME
16BK 8BK
RAIL AT REAR
MAIN CHASSIS / IP OF CAB)
(702B-16)
10
R29A N29 A29 CLUSTER CONN A
10
18YL 18YL 18YL (217A)
FUEL SENDER
LEFT
(507)
A
A R29C R29D
18YL 18YL
B
R57F
18BK
B
R57E
18BK
A
B R29
18YL
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 41
DIAGRAMS
LEFT TANK
B
R57E
18BK
AUXILIARY
CLUSTER CONN A MAIN CHASSIS / REAR CHASSIS FUEL TANK
(217A) (705-10) (506)
IP / MAIN CHASSIS
(702B-16)
2
A29 N29 R29
10
18YL 18YL 18YL
4
R57E
18BK
S08332
42 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
N1854A SIGNAL
K359B
10WH A RETURN
18GY-RD
1.1
C D B H SIGNAL
4 R 4 K359
5 8 5 W 28 RETURN
8 1 8 2 18GY-RD
1 1 1 TURBO
N N 22 CONTROL
TURBO CONTROL BOOST
86 BOOST CONTROL CONTROL
30
TURBO
K1275 CONTROL
2
18WH-RD BOOST
87
87A CONTROL
85
K1832B BTRY
IDM RELAY 1
9 N (720A-55)
18BK +1.2
6 B
7 8
1 1 A N
N 3 G EGR VALVE
8 T
6 L
1 0
N 1 PWR
N1683B 5
GND 1.3
18LTGN
ECM
K1832A BTRY 1.1
N1683C 6
(304) 18BK
18LTGN
CH7_05 16
4 CAN HI
N1683D N1683G K1832
18LTGN 14LTGN 16BK
ENGINE FAN 3 CAN LO
N1683H A
(303)
18DKGN
CH7_05
TERMINATING K70B
10 CAN LO
FUEL PUMP
RESISTOR S 18LTBL-WH
RELAY 0 M
N1683J
(LOCATED IN 2 H
(720-48) 18DKGN 1 O K69B
11 CAN HI
ENGINE HARNESS 18RD-LTGN
CH6_01
ASSEMBLY NEAR C
EGR VALVE)
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 43
DIAGRAMS
CRUISE ENABLE
SWITCH
(203) ECM
(304)
IP / MAIN CHASSIS
2
A57AZ A57JZ (702A)
4
18BK 14BK
3 23
A248B N248 CRUISE
A248A 15
18TN 18TN ON/OFF
18TN
7 6 24
A19A N133B N133A RESUME
49 ACCEL
18LTBL 18BK 18BK
SWITCH
D K
7 B
5 0
A 1
A248C
D K
V B 18TN
7 8
5 1 A57BZ
A 18BK
GROUND
CRUISE SET
(LOCATED AT RIGHT SIDE
SWITCH
BETWEEN HEADLIGHTS &
(204)
BEHIND RADIATOR GRILLE)
D K
J B
7 2
5 1 DIMMER SWITCH
A G A
A19B (207) CH9_06
18LTBL
IP / MAIN CHASSIS
B K
7 B (702B)
5 8 SET
A
B 1 SET/
A2345 N2345B N2345A
68 COAST
18WH 18WH 18WH
D H SWITCH
A133
4 N
18BK
5 K
RESUME 2 G 2 P
9 8
9 K 1 1
1 D N
GROUND N 8
1
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
23
A298A A298E N298G
18PL 18PL 18VT
BODY BUILDER
CUSTOMER ACCESS
CIRCUITS
F46
N297J N1856C
12GY 18GY
1 2
5A
MAIN CHASSIS / IP
(702A-15)
KEY SWITCH
N297E A297B A297 (RUN-START)
12BK 12BK 12BK (213) CH3_07
S08332
44 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
B K
7 B
IDLE 4 D 9 2
N1285 A1285 2 1
VALIDATION 47
18RD 18RD A
SWITCH
F MAIN
A298E A1857
CHASSIS / IP
IP / 18PL 18YL
(702A-15)
MAIN CHASSIS
(702B-23) F46
2 1 N297E
N298G N1856C N297J
18VT 18GY 12GY 12BK
5A
WARNING N658
22
LIGHT 18PK
REMOTE N2231
16
PRESET 18LTBL
BODY BUILDER
REMOTE N2232
60 CUSTOMER ACCESS
VARIABLE 18RD
BLUNT CUT CIRCUITS
VSS CAL N679
72
SPEEDO 18GY
TACH OUT N76
71
SIGNAL 18LTGN
OIL WATER N640
21
LAMP 18RD
MANIFOLD INTAKE
MANIFOLD INTAKE K1119
AIR HEATER POWER
AIR HEATER 6RD
ECM (76 WAY) CONNECTOR
2
INTAKE AIR K462 K367 INTAKE AIR ECM
59 49
HEATER COIL 18PL 18BN HEATER DRIVE (76 WAY)
85
87A
87 MANIFOLD INTAKE AIR HEATER RELAY
(LOCATED ON PDC BRACKET ON RIGHT
FRAME RAIL BEHIND CAB)
ENGINE / 30
86
MAIN 1
CHASSIS K57D MEGA FUSE
(706) 18BK 200A
CH7_01 STARTER SOLENOID
2RD 2RD
THROT POSN K1857A CH5_01
76
+ 1.2 18YL-WH
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 45
DIAGRAMS
ENGINE OIL
K354 TEMPERATURE
ENGINE OIL 66 2
18LTGN-RD
TEMPERATURE
K359D SIGNAL RETURN
1
18GY-RD 1.7
ENGINE COOLANT
TEMPERATURE
MANIFOLD ABSOLUTE
TEMPERATURE
EXHAUST BRAKE
PRESSURE
K351E
2 VREF 1.2
18BN-WH
MANIFOLD ABSOLUTE
PRESSURE
CAM INTERCONNECT
S08332
46 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
GROUND
ECM (304)
2
K57M K57WF
27 N351
8BK 18BK
18BN
58 N1920
1
18DKBL
N386
26 4
18LTBL
N351D N351C 5
18BN 18BN
N359F N359G 3
37
18GY 18GY
N1683B
IDM 1
18LTGN
3
N1683C N1683H
IDM 2 IDM
18LTGN 18DKGN
GROUND 2 N574A
16BK GROUND
(LOCATED ON
4 N574C N574B N57R
GROUND RIGHT FRAME
16BK 10BK 10BK
RAIL AT REAR
OF CAB)
GROUND 6 N574D
16BK
ENGINE STARTER RELAY
7 N1093
CRANK (720A-57) CH5_01
18TN
INHIBIT
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 47
DIAGRAMS
MAIN CHASSIS / IP
ECM (304) (702D)
12
N914 A914
J1708 + 25
18TN 18TN
J1708 DATA LINK
13
N915 A915 CH3_15
J1708 - 10 18PK 18PK
19 N2344 2
18PL CATALYZED PARTICULATE
DIESEL FILTER / DELTA
51 N351D N351B
3 PRESSURE SENSOR
18BN 18BN
(323)
N359F N359E
37 1
18GY 18GY
DIESEL PARTICULATE
N359D
2 FILTER TEMP 2
18GY
SENSOR
67 N2343 1 (322)
18YL
MAIN CHASSIS / IP
(702A)
6
BRAKE PRESSURE N535 A535 BRAKE PRESSURE SWITCH
30
SWITCH 18LTBL 18LTBL (248) CH10_05
7
N2233 A2233 BRAKE PEDAL SWITCH
BRAKE ON / OFF 69 18OR 18OR (227) CH10_05, CH9_03
SWITCH
J1939- 61 N1851A
18WH J1939 DATA LINK
CH3_16
J1939+ N1852A
62
18PK
MAIN CHASSIS / IP
(702B-22)
N348 A348 HIGH PRESSURE SWITCH
AC DEMAND 64 18PL 18PL (244) CH12_01
DRIVELINE DRIVELINE
N199 TCM
DISENGAGE 65 12 DISENGAGE
18LTBL (306)
SIGNAL SIGNAL
S08332
48 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
INJECTION CONTROL
ECM (36 WAY) PRESSURE
INJECTOR1
K1
CLOSE_COIL_PWR INJ1 8 3 CLOSE COIL PWR
16DKBL
K2
CLOSE_COIL_GND INJ1 7 4 CLOSE COIL GND
16WH-LTBL
OPEN_COIL_PWR INJ1 K4
2 1 OPEN COIL PWR
16WH-BK
OPEN_COIL_GND INJ1 K3
1 2 OPEN COIL GND
16LTGN-WH
INJECTOR5
K9
CLOSE_COIL_PWR INJ5 10 3 CLOSE COIL PWR
16LTGN-OR
K10
CLOSE_COIL_GND INJ5 9 4 CLOSE COIL GND
16LTGN-RD
K12
OPEN_COIL_PWR INJ5 4 1 OPEN COIL PWR
16LTGN-BK
INJECTOR3
K5
CLOSE_COIL_PWR INJ3 12 3 CLOSE COIL PWR
16OR-LTBL
K6
CLOSE_COIL_GND INJ3 11 4 CLOSE COIL GND
16YL-LTGN
K8
OPEN_COIL_PWR INJ3 6 1 OPEN COIL PWR
16OR-YL
K7
OPEN_COIL_GND INJ3 5 2 OPEN COIL GND
16LTGN-YL
SHIELDED CABLE
K48 K48L
16BK 18BK
INJECTOR SHIELD
GROUND
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 49
DIAGRAMS
K21
CLOSE_COIL_PWR INJ4 36 3 CLOSE COIL PWR
16DKGN-LTGN
K22
CLOSE_COIL_GND INJ4 35 4 CLOSE COIL GND
16LTBL-BK
K24
OPEN_COIL_PWR INJ4 30 1 OPEN COIL PWR
16DKBL-OR
INJECTOR2
K18
CLOSE_COIL_GND INJ2 31 4 CLOSE COIL GND
16OR-YL
K20
OPEN_COIL_PWR INJ2 26 1 OPEN COIL PWR
16WH-LTBL
INJECTOR6
K25
CLOSE_COIL_PWR INJ6 34 3 CLOSE COIL PWR
16DKGN-PL
K26
CLOSE_COIL_GND INJ6 35 4 CLOSE COIL GND
16WH-PL
SHIELDED CABLE
K48 K48M
16BK 18BK
INJECTOR SHIELD
GROUND
S08332
50 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
CLUSTER CONN A
(217A)
ALTERNATOR
SENSE
IP / MAIN CHASSIS MAIN CHASSIS / ENGINE
(702D-1) (706-3)
CHARGING A904 N904 K36C ALT
6 1
WARN LIGHT 18LTGN 18LTGN 16RD WARM
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 51
DIAGRAMS
BATTERY FEED
CH3_02
CLUSTER CONN A
(217A)
KEYLESS
SWITCH
(235) D
R
2
9
A1414
18LTGN 2 1
1
B K
9 B
4
0 8 F15 10A
3 1
A
IP / MAIN CHASSIS 2
(702A-8)
A162A E
18LTGN
PARK BRAKE
IP / ROOF ROOF / FLOOR SWITCH
(700-8) (2)
(701-J)
PARK BRAKE A162B A162C D162 A162 A57B
12
INDICATOR 18LTGN 18LTGN 18LTGN 20LTGN B 20BK
A
SEAT BELT
SWITCH
IP / ROOF R00F / FLOOR (3)
(700-2) (701-C)
SEAT BELT A85 D85 A85 A57D C K
5 7 B
INDICATOR 18BN 18BN 18BN 2
18BK 5 8
3 A 1
FLOOR / R00F
(701-A)
IP / R00F
(700-1)
A57D A57UD D57F
10BK 16BK 18BK
GROUND
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
S08332
52 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
CLUSTER CONN B
(217B)
A1815A
ABS WARNING LIGHT 14 18PK J2284
DATA LINK
ABS WARNING LIGHT 15 A1814A CH3_17
18WH
BRAKE FLUID
LEVEL SWITCH
(247)
BRAKE FLUID A B A57JD A57B
12 A128 A57HD
LEVEL INDICATOR 18PL 18BK 12BK 8BK
GROUND
(LOCATED AT RIGHT SIDE
A57LC BETWEEN HEADLIGHTS &
GROUND 3
18BK A57F BEHIND RADIATOR GRILLE)
12BK
GROUND A57KC
2
18BK
A57FC A57E
GROUND 1
18BK 10BK
GROUND
(LOCATED AT LEFT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 53
DIAGRAMS
BATTERY FEED
CH3_01
D
R
2
F3 20A
2
A R
7
5 O
0 6
1 1
N
B R C R
7 7 O
5 O 5 6
0 6 0
1 1
1 1
N N
1 3
86
30
PARK LAMP
RELAY
(720A-59) 87
87A
85
2 5
CLUSTER CONN B
2 H (217B)
3 W
0 8
1 1 MAIN CHASSIS / IP
N (702A-2)
N14C N14A A14F A14J CLUSTER BACKLIGHT
IP / MAIN CHASSIS 16BN 9
16BN 16BN 16BN ILLUMINATION
(702D-4)
14
COMBINATION SWITCH A
(205A)
S08332
54 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
MSM J1
(250)
5
A1851D
18WH J1939 DATA LINK
CH3_16 REGEN INHIBIT
6 A1852D (252)
18PK
A2346
2 2B
18RD
A2349 7
18YL
A489RR
1
18PK
A19R
3
18BK
3
A19P
8
18LTBL
DIMMER
SWITCH A19F
(207) 10
18BK
CH9_06
A57NC C K
8 R B
18BK 7 4 PARKED REGEN
5 1
A (253)
F K IGNITION
7 B
5 2 RELAY
N L
A 1 9 B
1 T
(236A-R1) A19S
A L
9
18BK
CH3_07 8 E K
1 7 B
5 0
A 1
A19D
GROUND 10
18BK
(LOCATED AT LEFT
SIDE BETWEEN
E
9 K
8 P
HEADLIGHTS & BEHIND
GROUND
4 6
A 1
RADIATOR GRILLE)
MSM J2 (LOCATED AT LEFT
(251) SIDE BETWEEN
HEADLIGHTS &
BEHIND RADIATOR
GRILLE)
A19L 8
18LTBL
A489PP
1
18PK
A2347 2B
18LTGN
4 A2348 7
18DKBL
5 HEST LIGHT
(254)
A2351 A2350A
7 CLUSTER CONN B 9
18BN 18BK
(217B) CH8_04
A2350
6 7
18BK
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 55
DIAGRAMS
S08332
56 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
COMBI
SWITCH A FLASHER
(205A)CH9_01 (236B)CH9_01
CLUSTER
C H D H A14F PARK LAMP RELAY
2 W 5 CONN B
A 8 8 W 16BN (720-59) CH9_01
1 3 6 (217B)
A 1 CH8_04
FRONT COMBINATION
E1 F1 LIGHT RIGHT
86 (229)
30
RIGHT FRONT 4 PARK
J N A14C
RELAY 4 B
1 6 16BN
(236A-R1)
87 A 1
85
F2 E2 1 CLEARANCE
A2F A2D
18WH 18WH
2
A14H A14B
CLUSTER CONN A 16BN 16BN
(217A) F K 3
R B A57ND
7 6
5 1 18BK
A TURN
A57A
RIGHT TURN A1720
4 DIMMER 10BK
INDICATOR 18DKBL SWITCH
(207) CH9_06 GROUND FRONT
(LOCATED AT RIGHT SIDE COMBINATION
E N BETWEEN HEADLIGHTS & LIGHT LEFT
4 B (228)
1 6 BEHIND RADIATOR
LEFT TURN A1719 A 1 GRILLE)
3 TURN
INDICATOR 18GY 3
A57MD
18BK
2
A57SZ A14A
14BK 16BN
1
A3F A3D
Z K 18LTGN
J B F K 18LTGN
7 4 L B
5 1 7 6 CLEARANCE
A 5 1
A
LEFT FRONT
RELAY 4
(236A-R1) F4 E4 A14D
16BN
85 PARK
D K
7 B IP / ROOF
5 O 87
A 1 (700-9) 1
D14A
16BN MARKER
LIGHT 1
30 3
86 D57A (101)
F N
4 B 18BK
E3 F3 1 6
D 1
1
GROUND N D14B
C G B H MARKER
(LOCATED AT RIGHT SIDE
3 T 5 W 16BN
A L 8 6 LIGHT 2
BETWEEN HEADLIGHTS &
8 3 1 3
BEHIND RADIATOR GRILLE) 1 A D57B (102)
18BK
D14C 1
1
D14D
16BN MARKER
3 LIGHT 4
D57D
(104)
18BK
1
D14E
16BN MARKER
GROUND
(LOCATED AT RIGHT LIGHT 5
3
IP / ROOF (105)
SIDE BETWEEN
(700-1)
HEADLIGHTS & D57E
A57D A57UD D57F
BEHIND RADIATOR 18BK
10BK 16BK 18BK
GRILLE)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 57
DIAGRAMS
BATTERY FEED
CH3_01 BRAKE PEDAL
SWITCH
2
(227)
1 5 6
D
R
2
N N C L 3 R
0 G B G 8 P 3 O
1 T 1 T 9 2 8
A L 1 2 8
1
5 L 2
6 6 A 1 A 1
20A 1 A 1 ECM
F10
IP / MAIN CHASSIS (304)
(702A-7)
2 N10
N2233 69 BRAKE ON /
16LTGN
18OR OFF SWITCH
E L
MAIN CHASSIS / IP 8 P
9
2 8
A 1
(702B-15)
IP / MAIN CHASSIS
(702B-23)
N298G N1856C 2
KEY SWITCH
18VT 18GY (RUN-START)
F46 5A (213) CH3_07
FLASHER
1
(236B) CH9_01 FLASHER
(236B) CH9_01
J Y 7 K
7 G 9
9 2 2 B
COMBI SWITCH COMBI SWITCH
2 1 2
(205A) CH9_01 (205A) CH9_01
N A 1
E H A N
E H 5 W 1 G C H D N
2 W 8 6 1 T N
8 3
A 1 A 1 5 L
E G
3 T
5 W 1 G
8 6 1 T
A 6
1 A L 3 1 5 L
8 A A 6
1 1
B K
A1 C1 B1 A3 C3 B3 E K 7 B
7 B 9 2
9 2 2 1
85
87A 85
87A 2 1 A
N
RIGHT REAR 87 LEFT REAR 87
RELAY RELAY
(236A-R2) (236A-R2) MAIN
30 30 CHASSIS / IP
86 86
(702A-15)
C2 A2 C4 A4
IP / MAIN CHASSIS
(702A-3)
Z K N
S B IP / MAIN CHASSIS
B G
7 4 3 T
5 1 (702A-4)
N L
A 8
1
B H
2 W
N 8
1
Z K
J B
7 4 N
5 1 C G
A 9 T
N N L
A G 8
A R 9 T 1
C R 5 O N L
5 O N 8
1 8
1
N 8
1
D K
7
5 B
0
A 1
TAIL LAMP LEFT
TAIL LAMP LEFT (503) CH9_03A
(503) CH9_03A
GROUND
BODY BUILDER LIGHTING
(LOCATED AT RIGHT SIDE
BLUNT CUT CIRCUITS
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08332
58 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
N N
C G D A K C R TRAILER BOX
9 T 4
1 B
6 0
4 B 5 O (500)
R
* L R 1 1 8 R 8
8 * * 1
1 R 1
*
R9A
2 TRLR L TURN
18LTGN
R14A TRLR RUNNING
7
16BN LAMPS
R140B
10 BACK-UP LT
9 N 18BK
R G R5A
@ T 8 TRLR R TURN
L 18OR
8 @R57A
1 16BK
*R57H N57G N57R
12BK 12BK 1OBK
N B N 4 0 5
B G 4 1 N C K
7 B C K 4 K B R R R
9 T 1 B
6 R B
6 5 8 0 B 1 B 5 O O
8
R 1 @ 8 REAR CHASSIS /
R R 1 1 R 1 4 R 8 1
* L
8 * @ * 8
1 1 @ 1 * MAIN CHASSIS
1 R
* (705-9) GROUND
(LOCATED ON RIGHT FRAME
TAIL LAMP RAIL AT REAR OF CAB)
LEFT B D E A C TAIL LAMP LEFT
(503) (601) (602)
A A
S140
18BK
BACK-UP
ALARM
E B
S57
18BK
W/ OMIT TAIL LIGHTS
W/ TAIL LIGHTS
C C
S57B
14LTGN
B B
S68C
14BN
E E
S10-GC S10-GD
14WH 14WH
A S71C S71K A
14LTBL 14LTBL
D L D H
1 B G
- W
7 T 1 4
S L
4 7 1
BACK-UP 1 S
TAIL
STOP / TURN B
(829M) BACK-UP
A
STOP / TURN
TAIL
NOTE:
* - W/ END OF FRAME BODY BUILDER
@ - W/ BACK OF CAB BODY BUILDER
BACK-UP
ALARM
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 59
DIAGRAMS
BATTERY COMBINATION
FEED SWITCH A
CH3_02 (205A) CH9_01
D
R
2 7 L
7 B
4 T
A L
8
1 1
F17 15A
IP / MAIN CHASSIS
2 (702B-21)
5 H 7 L
7 W 7 B
4 8 4 T
N 1 N L
8
1
3 1
86
30
1 L C K
2 B A B
7 T 7 8
1 L 5 1
N 8 N
IP / MAIN CHASSIS 1
(702B-10)
H K
7 B
5 8
N 1
C L
1 B
2 T
7 L
1 8
A 1 R K
7 B
5 O
N 1
GROUND
(LOCATED ON RIGHT FRAME
RAIL AT REAR OF CAB)
A1721A
18LTBL
B L
1 B
2 T
7 L
1 8
A 1
A57TD A57SD
18BK 18BK
2 2
1 A K 1
7 B
5 0
RIGHT FOG
A 1
LEFT FOG
LIGHT LIGHT
(234) (233)
GROUND
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
S08332
60 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
9.6. HEADLIGHTS, P. 5
IP / MAIN CHASSIS
(702B-11) F5
A1709C 2 1 BATTERY FEED
N1709 2RD
16BN 12BN CH3_01
30A
COMBINATION SW A COMBINATION SW A
(205A) CH9_01 (205A)CH9_01
A57E A57AC
D
1OBK 18BK
GROUND
(LOCATED AT LEFT SIDE
HEADLAMP RIGHT BETWEEN HEADLIGHTS &
(223) BEHIND RADIATOR GRILLE)
C
A12E A12A
14LTGN C
12LTGN
A
A13C A13E B
14RD 12RD
B REMOTE KEYLESS
A57RH A57C
ENTRY RECEIVER
16BK 10BK
(211)
GROUND
(LOCATED AT RIGHT A2002B A2002A
9 H
SIDE BETWEEN 18OR 18OR
HEADLAMP LEFT HEADLIGHTS &
(222) BEHIND RADIATOR
C GRILLE) PARK BRAKE
A162C
A12D SWITCH
18LTGN
14LTGN (2) CH8-02
A A162B A162A
A13B E
18LTGN 18LTGN
14RD
B
A57LH A57JD
16BK 12BK
CLUSTER CONN A
B K (217A)
7 B
5 8
A
PARK BRAKE
12
INDICATOR
GROUND
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS & A1718 HIGH BEAM
11
BEHIND RADIATOR GRILLE) 16RD INDICATOR
Figure 60 Headlights
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 61
DIAGRAMS
C N
4 B
1 6
DIMMER SWITCH N 1
(207) MAIN CHASSIS / IP
(702A-2)
A19B
CRUISE SET SWITCH
18LTBL
(204) CH7_02
(214)
A
A19D
18LTBL
ASH TRAY LIGHT
B
A57DZ
18BK
A19G 7
CLUSTER CONN A
18LTBL (217A)
E L
9 B
1 T
L
A 8 HVAC AC
1 A19H 6 SWITCH
18LTBL
(239)
(215)
A
A19F
18LTBL ASH TRAY LIGHT
B
A57EZ
18 BK
(241)
1
A19J
18LTBL
2 HVAC LIGHT
A57D A57JZ A57GZ
10BK 14BK 18BK
GROUND
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
S08332
62 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
ABS MODULE
(315)
F20
N601 2 1
BATTERY FEED
BATTERY POWER 2 2RD
10LTBL CH3_02
60A
F29
N534 2 1
BATTERY POWER 31
BATTERY FEED
2RD
10YL CH3_03
60A
MAIN CHASSIS / IP
(702A-13)
N489C N489B A489M A489Y A489E IGNITION RELAY
IGNITION 32
18PK 18PK 18PK 18PK 16PK (236A-R1) CH3_07
N1814A
J2284 + 3
18WH
J2284 DATA LINK
N1815A CH3_17
J2284 - 18
18PK
(316)
1
FR LEFT WHL N498
12
SPEED SNSR 18PK FRONT LEFT
SPEED SENSOR
2
FR LEFT WHL N495
13
SPEED SNSR 18TN
(317)
1
FR RIGHT WHL N497
26
SPEED SNSR 18WH FRONT RIGHT
SPEED SENSOR
2
FR RIGHT WHL N510
27
SPEED SNSR 18TN
MAIN CHASSIS /
REAR CHASSIS
(705) (510)
REAR SPEED 20 2
N494 R494
SENSOR 41
18TN 18TN REAR SPEED
1
SENSOR
19
REAR SPEED N492 R492
42
SENSOR 18BN 18BN
N57K N57M
GROUND 45 8BK
10BK
GROUND
(LOCATED ON RIGHT FRAME
GROUND 16 N530
RAIL AT REAR OF CAB)
18LTGN
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 63
DIAGRAMS
KEY SWITCH
(RUN-START) CUSTOMER ACCESS CIRCUITS
(213) BLUNT CUT CIRCUITS
TCM
CH3_07 BACK OF CAB OPTION
(306)
PTO N2334
7 K 28
9 B ENABLE 18BN
2 2
A 1 PTO N2335
74
REQUEST 18PK
PTO N2336
77
ENGAGED 18RD
B K F23
7 B
9 2 BATTERY FEED 1 2 N49
2 1 BATTERY 2RD
A CH3_02 12OR
FEED 40A
CH3_03
IP / REAR CHASSIS /
MAIN CHASSIS MAIN CHASSIS
(702A-15) (705-7)
D TRAILER BOX R1043C N1043C
R (500) CH10_04 14LTGN
2 18DKGN
E K
7 B
9 2 N1043A N1043B
2 1
N 1 14LTGN 14LTGN
N1924
H K L IP / MAIN CHASSIS
7 2 B 18DKGN
9 B 1 K (702A-24)
2 4 2 D
N 1
A133 N133B
N 4
1 CRUISE SET SW 18BK 18BK
(204) CH7_02
1 3 A2345 N2345B
18WH 18WH
86
30 IP / MAIN CHASSIS
N1925
BODY BUILDER (702B-1)
18PK
RELAY
SET / COAST N2345A
(720-47) 87 68
SWITCH 18WH
87A
85 TACH OUT N76
71
2 5 SIGNAL 18LTGN
REMOTE N2232
60
VARIABLE 18RD
H K
7 B
5 8 WARNING LIGHT 22
N658
N 1 18PK
21
N640
OIL WATER LAMP
18RD
N2246
50
180R
R K N351
7 B 27
5 0 18BN
N 1
N359
35 18GY
GROUND
(LOCATED ON RIGHT FRAME
RAIL AT REAR OF CAB)
S08332
64 CF 500,
500, CF 600 Models Start
Start ing September
September 1,
1, 2007
2007 — ELECTRICAL
ELECTRICAL CIRCUIT
CIRCUIT
DIAGRAMS
IP / MAIN CHASSIS
(702A-4)
RIGHT REAR RELAY A5 N2B N5A
(236A-R2) CH9_03 18WH 18WH 18OR
IP / MAIN CHASSIS
(702A-3)
LEFT REAR RELAY A9 N3B N9A
(236A-R2) CH9_03 18LTGN 18LTGN 18LTGN
BODY BUILDER
LIGHTING CIRCUITS
BACK OF CAB OPTION
PARK LAMP RELAY N14D
(720A-59) CH9_01 16BN
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 65
DIAGRAMS
TRAILER
RUNNING 7 R14A
LAMPS 16BN
TRAILER R5A
8
RIGHT TURN 18OR
TAIL LAMP LEFT
(503) CH9_03A
TRAILER R9A
2
LEFT TURN 18LTGN
BACK-UP R140B
10
LIGHTS 18BK
REAR CHASSIS /
MAIN CHASSIS
(705-9)
TRAILER R57A R57H N57G N57R
4
GROUND 16BK 12BK 12BK 10BK
GROUND
(LOCATED ON RIGHT FRAME
RAIL AT REAR OF CAB)
S08332
66 CF 500,
500, CF 600 Models Start
Start ing September
September 1,
1, 2007
2007 — ELECTRICAL
ELECTRICAL CIRCUIT
CIRCUIT
DIAGRAMS
D
I
U R
L O
F T
E L A CLUSTER CONN B
K E C
I (217B)
A V D
R E
B L N
I A489Y
IGNITION RLY
A489E (236A-R1)
18PK 16PK CH3_07
12
P K
9 P
8
4 8
A 1
8 L BRAKE
2 P
1 8 1 PRESSURE
A 1 SWITCH
(248)
2
A
BRAKE FLUID
LEVEL SWITCH L
5 B
(247) 3 T
B 5 L
A 8
1
D K
H B IP / MAIN CHASSIS
7 8
5
A 1
(702A-6) ECM
(304)
A57JD A57B
BRAKE
12BK 8BK N535
30 PRESSURE
18LTBL
GROUND SWITCH
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
BRAKE PEDAL
BRAKE PEDAL SWITCH SWITCH KEY SWITCH
(227) (RUN-START)
(213) CH3_07
BATTERY FEED
CH3_01
1 2 5 6 7 K
9 B
2 2
A 1
D
R
2 N N C L 3 R
0 G B G 8 P 3 O
1 1 9 8 2 8
A T 1 T
L 5 L 2 2
1 6 A 6 A 1 A 1 B K
7 B
1 1 9 2
2
F10 20A IP / MAIN
ECM A 1
CHASSIS IP / MAIN
(304)
(702A-7) CHASSIS
2 MAIN CHASSIS / IP
(702B-15) (702A-15)
E L N2233 BRAKE ON
8 P 69 E K
N10
9 8 18OR / OFF SW 7 B
2 9 2
16LTGN 2
A 1 N 1
F46
TRAILER BRAKE N298G N1856C 2 1 N297J
A511E
BLUNT CUT CIRCUITS 16LTGN 18VT 18GY 12GY
CH10_06 5A
IP / MAIN CHASSIS
(702B-23)
LEFT REAR RELAY A511D
(236A-R2) CH9_03 16LTGN
IP / ROOF ROOF / FLOOR
(700-7) (701-D)
RIGHT REAR RELAY A511A A511C D511 A511 TRANSSHIFTER
(236A-R2) CH9_03 16LTGN 16LTGN 16LTGN 16LTGN (1) CH11_01A
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 67
DIAGRAMS
MAIN CHASSIS / IP
F8 (702A-21)
BATTERY FEED 1 2 N1051 A1051
CH3_01 2RD
12PK 14PK
30A
GROUND
(LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
S08332
68 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
TCM
(306)
J1939 - 8 N1852B
18PK J1939 DATA LINK
N1851B CH3_16
J1939 + 9
18WH
GROUND 33 N57E
18BK
GROUND 62 N57V
18BK
N57W N57N
GROUND 65
18BK 10BK
N57X GROUND
GROUND 83
18BK (LOCATED ON RIGHT FRAME
RAIL AT REAR OF CAB)
N57Y
GROUND 84
18BK
N57Z
GROUND 85
18BK
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 69
DIAGRAMS
TCM
(306)
F18
BATTERY N1861A 2 1 BATTERY FEED
11 N1861C 2RD
POWER 18RD 18RD CH3_02
15A
KEY SWITCH
87A 30 3
N1861B (RUN-START)
XMSN
18RD (213) CH3_07
RELAY DIODE
5
IGNITION N462 (720A-60)
1 87 XMSN
POWER 18PL
RELAY
(720A-52) 7 K
2 MAIN CHASSIS / IP 9 B
2 2
2 1 (702A-15) A 1
86 1
B K 85 N297F N297D N297E A297B
A B
7 8 14BK 14BK 12BK 12BK
5 1
N KEY SWITCH
GROUND
(RUN-ACCESSORY)
(LOCATED ON
N57H N57R (213) CH3_08
RIGHT FRAME
18BK 10BK
RAIL AT REAR
OF CAB)
BACK-UP A H
6 W
RELAY MAIN CHASSIS / IP 9 2
2 1
(720-49) (702B-8) A
1 N296C N296D A296
85 18WH 12WH 12WH
2 86
REVERSE N1789
67
LAMP RELAY 18PL
5
87
F16
3 2 1 BATTERY FEED
N175 2RD
18BK CH3_02
87A 15A
30
TOW / HAUL 3 G
N224 A224 D224 A224
CONTROL 78 18TN
18TN 18TN 18TN
SW INPUT
MAIN CHASSIS / IP
(702A-12) D B
E
DIMMER SWITCH A19
IP / ROOF TRANS
(207) CH9_06 18LTBL
(700-1) SHIFTER
A57UD A57C A57A F (1)
D57F D57G
16BK 18BK 18BK 18BK 18BK
ROOF / FLOOR C A
D K
7 B (701-A)
5 0
A 1
L K
9 P
8 8
GROUND 4 1 N
(LOCATED AT RIGHT SIDE A 1 G
1 T
BETWEEN HEADLIGHTS & 5 L
FLOOR / ROOF A 6
BEHIND RADIATOR GRILLE)
(701-F)
1
BRAKE PEDAL
IP / ROOF SWITCH
(700-5) (227) CH10_05
IGNITION RELAY A489E A489Y A489L D489L
(236A-R1) CH3_07 16PK 18PK 18PK 18PK
S08332
70 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
TRANSMISSION
BULKHEAD
(313)
XMSN SOLENOID
N1876F
7 POWER CONTROL
N1876E 18YL
XMSN SOLENOID 6
POWER CONTROL 18YL XMSN SOLENOID
N1876G
20
18YL POWER CONTROL
N199A
RANGE PWM SIGNAL 37 15 RANGE PWM SIGNAL
18LTBL
N923
XMSN FLUID TEMP 38 18 XMSN FLUID TEMP
18OR
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 71
DIAGRAMS
(245)
A
HVAC BLOWER
IGNITION RELAY B
MOTOR
(236A-R1) CH3_07
E K
9 P
8 6 BLOWER MOTOR
4 1
A SWITCH
(240)
J1
12PK
A2 A1 J2 B F E C A
D
86 85
30
87A
87 D K
C L A R Y B
3 Y 5 O 7 2
5 8 1 2 5 1
87 7 1 5 1 A
A A
85 30
86 L
1 B 2 L 5 N
B1 B2 5 K 5 Y 5 B
G1 G2 7 D 7 6 7 6
A 4 A 1 A 1 B K
A H A L
BATTERY 1 7 B
0 W 3 Y 4 K 5 8
6 FEED A
9 6
7 1 5 6
7 1 3 B
2 CH3_01
C R
5 O
A A A 1 1 2
B H K K 5 1
0 W 9 P A
9 6 8 8 IP / MAIN
7 1 4 1 D
A A CHASSIS R
(702B-24) 2 GROUND
(LOCATED AT
4 K 1
6 B RIGHT SIDE
3 2
HVAC N 1 F6
40A BETWEEN
THERMOSTAT HEADLIGHTS &
2 BEHIND
9 RADIATOR
3 N
4 T
6 GRILLE)
A 1 B A D C
1 LOW
B A19H
PRESS 3 L
5 Y 18LTBL
SWITCH 7 8
2 (243) A 1 A57CD
18BK
HVAC
C K
7 B RESISTOR
1 D
4 3 5 6 1 5 0 (241)
1 R A 1 (246)
8
1 8 1
A 1 A19J
18LTBL
2
HVAC
A57JZ A57GZ LIGHT
HVAC GROUND 14BK 18BK
AC SWITCH (LOCATED AT RIGHT
(239) SIDE BETWEEN D K
A 7 B
HIGH HEADLIGHTS & 5 0
PRESSURE A 1
BEHIND RADIATOR
SWITCH GRILLE)
B (244) ECM
IP / MAIN CHASSIS (304)
(702B-22)
A348 AC GROUND
N348 64
18PL 18PL DEMAND (LOCATED AT RIGHT SIDE
BETWEEN HEADLIGHTS &
BEHIND RADIATOR GRILLE)
CHK DATE CHANGE REV REFERENCE DRAWN NAME
S08332
72 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
BATTERY FEED
CH3_03
MAIN CHASSIS / IP
(702A-15) KEY SWITCH
A297B A297
(RUN - START)
12BK 12BK
D (213) CH3_07
R
2
E K
7 B
1 9 2
2 1
N
F34 20A
3 K B K
8 P 7 B
8 8 9
N 1 2 4
N 1
3 1
86
30
0 N 1 Y
2 G
1 G 3 8
8 T N 1
1 L
N57R N57L N 8
1 ECM
10BK 18BK (304)
MAIN CHASSIS /
ENGINE 13 12 AC
76
(706) CONTROL
GROUND
(LOCATED ON RIGHT FRAME
RAIL AT REAR OF CAB) L H
8 Y
- 7 W
2 L 2 -
AC 0 B 0 D
3 K 3 R AC
CLUTCH K D K 6 CLUTCH
DIODE 6 1
1
A
K3028B K3027A
1 AC(+)1.2
16DKBL-YL 16RD-WH
K3028A 2 AC(-)1.2
C 16DKBL-YL
K3027B
16RD-WH
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 73
DIAGRAMS
BATTERY FEED
CH3_03
D
R
2
F30 60A
MAIN CHASSIS / IP
2 (702D-15)
N1153A A57SZ A57JZ
14RD 14BK 14BK
Z K D K
B D R B 7 B
3 R 7 6 5 0
5 4 5 1 A 1
1 1 A
1
A
D3 D4
85
GROUND
PUSHER FAN
87 (LOCATED AT RIGHT SIDE
RELAY
BETWEEN HEADLIGHTS &
(236A-R1)
BEHIND RADIATOR GRILLE)
30
86
C4 C3
A D 0 N
3 5 G
5 R 8 T
1 4 3 L
1 1 A 8
1
A
IP / MAIN CHASSIS
(702D-16) PUSHER FAN
B
PRESSURE
SWITCH
A (249)
B
3 D
5 R
1 4
1 1
A
A489A A489Y A489E IGNITION RELAY
18PK 18PK 16PK (236A-R1) CH3-07
N57DD N57C
16BK 12BK
A B
PUSHER FAN
(318)
CAB GROUND
(LOCATED ABOVE & TO THE
LEFT OF THE IP HARNESS
ENTRY INTO THE CAB)
S08332
74 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
TRANSSHIFTER
(1)
(LOCATED INSIDE SHIFTER HOUSING)
CONNECTOR 2011340C1
BODY LOCK 2011364C1
B
CAV CIRCUIT GAUGE COLOR TERMINAL
A A57B 20 BK 3535805C1
B A162 20 LTGN 3535805C1
A
CONNECTOR 3590393C1
59053V 05FEB04
AE08055421 001
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 75
DIAGRAMS
E
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
A S71C 14 LTBL 2033816C1 0589391C1
D
B S68C 14 BN 2033816C1 0589391C1
A
CONNECTOR 1661375C2
BODY LOCK 1661376C1
E
CAV CIRCUIT GAUGE COLOR TER MI NAL S EAL/ SLEE VE
A S71K 14 LTBL 2033816C1 0589391C1
D
B S68C 14 BN 2033816C1 0589391C1
C S57B 14 LTGN 2033816C1 0589391C1
C
D PLUG - - 0587579C1 -
A
CONNECTOR 1661375C2
BODY LOCK 1661376C1
MARKER LIGHT 1
(101)
(LOCATED IN FRONT ROOF) CAV CIRCUIT GAUGE COLOR TERMINAL
1 D14A 16 BN 2018639C1
3 2 - - - -
3 D57A 18 BK 2018639C1
1
CONNECTOR 3578942C1
MARKER LIGHT 2
(102)
(LOCATED IN FRONT ROOF)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 D14B 16 BN 2018639C1
3
2 - - - -
1 3 D57B 18 BK 2018639C1
CONNECTOR 3578942C1
S08332
76 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
MARKER LIGHT 3
(103)
(LOCATED IN FRONT ROOF)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 D14C 16 BN 2018639C1
3 2 - - - -
3 D57C 18 BK 2018639C1
1
CONNECTOR 3578942C1
MARKER LIGHT 4
(104)
(LOCATED IN FRONT ROOF)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 D14D 16 BN 2018639C1
3 2 - - - -
3 D57D 18 BK 2018639C1
CONNECTOR 3578942C1
MARKER LIGHT 5
(105)
(LOCATED IN FRONT ROOF) CIRCUIT COLOR
CAV GAUGE TERMINAL
1 D14E 16 BN 2018639C1
3 2 - - - -
3 D57E 18 BK 2018639C1
1
CONNECTOR 3578942C1
DOME LIGHT
(106)
(LOCATED NEAR DOME LIGHT)
1 2 1 D159A 18 RD 2018639C1
2 D54 18 LTGN 2018639C1
CONNECTOR 3592572C1
DOME LIGHT
(106)
(LOCATED NEAR DOME LIGHT)
CAV CIRCUIT GAUGE COLOR TERMINAL
B B D57H 18 BK 1661261C1
CONNECTOR 1661889C1
BODY LOCK 1661890C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 77
DIAGRAMS
D E F - - - -
G A489S 18 PK 1661208C1
H A2002A 18 OR 1661208C1
CONNECTOR 2005835C1
BODY LOCK 2006503C1
9 10 1 2 7 A1772A 18 PL 3597102C1
8 A57CC 18 BK 3597102C1
11 12 3 4
9 - - - -
13 14 5 6 10 - - - -
11 A805A 18 WH 3597102C1
15 16 7 8
12 A287BA 18 BK 3597102C1
13 A804A 18 OR 3597102C1
14 A287AA 18 BK 3597102C1
CONNECTOR 3597143C1 15 - - - -
16 - - - -
RADIO CASSETTE
CAV CIRCUIT GAUGE COLOR TERMINAL
(202C)
(LOCATED IN INSTRUMENT PANEL CENTER) 1 A804D 20 OR 3580404C1
2 A287AD 20 BK 3580404C1
3 - - - -
1 7
4 - - - -
2 8 5 A57MC 20 BK 3580404C1
3 9 6 A137D 20 YL 3580404C1
4 10 7 A805D 20 BK 3580404C1
8 A287BD 20 WH 3580404C1
5 11
9 - - - -
6 12 10 - - - -
11 - - - -
S08332
78 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
4 5 - - - -
3 6 A19A 18 LTBL 2018639C1
2 7 A57VD 18 BK 2018639C1
1
8 - - - -
CONNECTOR 3590388C1
B D F H G A57BZ 18 BK 3591592C1
H A133 18 BK 3591592C1
CONNECTOR 3591601C1
9 1 5 A165 18 TN 3591638C1
6 - - - -
7 - - - -
17 8 15 - - - -
16 A57BD 18 BK 3591651C1
CONNECTOR 3591641C1
17 A1708D 16 DKBL 3591651C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 79
DIAGRAMS
8 - - - -
9 - - - -
14 6 10 - - - -
11 - - - -
CONNECTOR 3591496C1 12 - - - -
13 A6A 18 YL 3591558C1
14 - - - -
CIGAR LIGHTER
(206)
(LOCATED IN INSTRUMENT CLUSTER)
DIMMER SWITCH
(207)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE)
A
CONNECTOR 0266516C1
6 - - - -
7 - - - -
S08332
80 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
5 - - - -
6 - - - -
9 1
7 A129 18 LTGN 3591638C1
8 - - - -
9 A2002B 18 OR 3591638C1
10 - - - -
11 - - - -
16 8
12 - - - -
13 - - - -
11 A120 18 PK 3591558C1
CONNECTOR 3591560C1 12 A57FD 18 BK 3591558C1
KEY SWITCH
(213)
(LOCATED ON STEERING COLUMN)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A297 12 BK 3591968C1
2 A296A 12 WH 3591968C1
3 A1050 12 LTGN 3591972C1
1 2 3 4 A32 12 RD 3591968C1
5 A298 12 PL 3591968C1
CONNECTOR 3591967C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 81
DIAGRAMS
CONNECTOR 3592814C1
CONNECTOR 3592814C1
CLUSTER CONNECTOR A
(217A) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED ON INSTRUMENT PANEL CENTER)
1 A489D 18 PK 2018639C1
2 A3049A 18 BK 2018639C1
3 A1719 18 GY 2018639C1
5 12
4 11 4 A1720 18 DKBL 2018639C1
5 A85 18 BN 2018639C1
10
6 A904 18 LTGN 2018639C1
9
7 A19G 18 LTBL 2018639C1
3 8 8 A159B 18 RD 2018639C1
2 7 9 A1414 18 LTGN 2018639C1
1 6
10 A29 18 YL 2018639C1
11 A1718 16 RD 2018639C1
CONNECTOR 2018590C1 12 A162B 18 LTGN 2018639C1
S08332
82 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
CONNECTOR 1687790C1
HEADLAMP LEFT
(222)
(LOCATED BY HEADLAMP - LEFT SIDE)
CONNECTOR 3561125C1
BODY LOCK 3561139C1
HEADLAMP RIGHT
(223)
(LOCATED BY HEADLAMP - RIGHT SIDE)
CONNECTOR 3561125C1
BODY LOCK 3561139C1
WIPER MOTOR
(225)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
B D A A1675 16 BK 3591564C1
B A1674 18 DKBL 3591564C1
C A63 16 RD 3591564C1
A C
D A1671A 14 RD 3591564C1
CONNECTOR 3591561C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 83
DIAGRAMS
WASHER PUMP
(226)
(LOCATED UNDER LOWER RIGHT
SIDE OF INSTRUMENT PANEL)
CONNECTOR 3536864C1
6
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A10 16 LTGN 3605696C1
2 A511B 16 LTGN 3605696C1
3 - - - -
4 - - - -
5 A298C 18 PL 3605696C1
6 A2233 18 OR 3605696C1
CONNECTOR 3608500C1
CONNECTOR 3591758C1
CONNECTOR 3591758C1
S08332
84 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
CONNECTOR 3591991C1
CONNECTOR 3591991C1
KEYLESS SWITCH
(235)
(LOCATED ON STEERING COLUMN)
2 1 1 A3049B 18 BK 3591558C1
2 A1414 18 LTGN 3591558C1
CONNECTOR 3591602C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 85
DIAGRAMS
R1-J2 - - - -
4
D F R1-J3 - - - -
B H
R1-J4 - - - -
A C E G J
R2-A1 A2E 18 WH 3515517C1
1
R2-A2 A5 18 WH 3515517C1
S08332
86 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
FLASHER
(236B)
(LOCATED UNDER COVER FOR RELAYS IN CENTER
BOTTOM OF INSTRUMENT PANEL STRAPPED TO IP HARNESS)
CONNECTOR 0583385C1
BODY LOCK 0583385C1
DIAGNOSTIC CONNECTOR A
(237) CAV CIRCUIT GAUGE COLOR TERMINAL
(LOCATED IN INSTRUMENT PANEL LEFT SIDE) A A57GC 18 BK 1651968C1
B A391A 18 RD 1651968C1
C A1851B 18 WH 1651968C1
D D A1852B 18 PK 1651968C1
E
C E - - - -
F A B F A914 18 TN 1651968C1
J
G G A915 18 PK 1651968C1
H
H - - - -
J - - - -
CONNECTOR 3544066C1
DIAGNOSTIC CONNECTOR B
CAV CIRCUIT GAUGE COLOR TERMINAL
(238)
(LOCATED IN INSTRUMENT PANEL LEFT SIDE) 1 - - - -
2 - - - -
3 - - - -
4 A57HC 18 BK 3577762C1
5 A57JC 18 BK 3577762C1
8 16
6 A1814D 18 WH 3577762C1
7 - - - -
8 - - - -
9 - - - -
1 9 10 - - - -
11 - - - -
12 - - - -
13 - - - -
14 A1815D 18 PK 3577762C1
CONNECTOR 3574267C1
15 - - - -
BODY LOCK 3576926C1
16 A391B 18 RD 3577762C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 87
DIAGRAMS
HVAC AC SWITCH
(239)
(LOCATED IN INSTRUMENT PANEL CENTER)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A57CD 18 BK 2018639C1
2 - - - -
1 2 3 A489K 18 PK 2018639C1
4 A790B 16 WH 2018639C1
3 4 5 6 5 A753B 18 YL 2018639C1
6 A19H 18 LTBL 2018639C1
CONNECTOR 3592559C1
A B
CONNECTOR 3591590C1
HVAC LIGHT
(241)
(LOCATED IN INSTRUMENT PANEL CENTER)
CONNECTOR 3592572C1
CONNECTOR 3590390C1
S08332
88 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
CONNECTOR 3590299C1
BODY LOCK 1661874C1
CONNECTOR 3514683C1
HVAC RESISTOR
(246)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
C
C AV C IR CU IT GAUGE COLOR TERMINAL
D A A751 14 DKBL 0188396R1
B A515C 12 OR 1660577C1
B
C A755 16 BN 0879630R1
D A752 16 YL 0879630R1
A
CONNECTOR 0471182C1
A B A57HD 18 BK 2036586C1
CONNECTOR 2036583C1
CONNECTOR 3574257C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 89
DIAGRAMS
CONNECTOR 1661778C1
BODY LOCK 1661874C1
MSM J1
(250)
(LOCATED UNDER INSTRUMENT PANEL
ABOVE STEERING COLUMN)
C AV C IR CU IT GAUGE COLOR TERMINAL
1 PLUG - - 3527276C1
7 6 2 A2346 18 RD 3518963C1
3 A2347 18 LTGN 3518963C1
4 PLUG - - 3527276C1
5 A1851D 18 WH 3518963C1
6 A1852D 18 PK 3518963C1
7 A489F 18 PK 3518963C1
8 A57NC 18 BK 3518963C1
9 PLUG - - 3527276C1
10 PLUG - - 3527276C1
12 1
11 PLUG - - 3527276C1
MSM J2
(251)
(LOCATED UNDER INSTRUMENT PANEL
ABOVE STEERING COLUMN)
12 1 10 PLUG - - 3527276C1
11 PLUG - - 3527276C1
CONNECTOR 3586750C1 12 PLUG - - 3527276C1
BODY LOCK 3553460C1
S08332
90 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
REGEN INHIBIT
(252)
(LOCATED IN INSTRUMENT PANEL CENTER)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A489RR 18 PK 1661224C1
2A - - - -
10 2B A2346 18 RD 1661224C1
8
3 A19R 18 BK 1661224C1
3 6 4 - - - -
2B 5B 5A - - - -
2A 5A 5B - - - -
1 4 6 - - - -
7 A2349 18 YL 1661224C1
9 7
8 A19P 18 LTBL 1661224C1
9 - - - -
10 A19F 18 BK 1661224C1
CONNECTOR 3577268C1
PARKED REGEN
(253)
(LOCATED IN INSTRUMENT PANEL CENTER)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 A489PP 18 PK 1661224C1
2A - - - -
2B 5B 5A - - - -
2A 5A 5B - - - -
1 6 - - - -
4
7 A2348 18 DKBL 1661224C1
9 7 8 A19L 18 LTBL 1661224C1
9 A19S 18 BK 1661224C1
10 A19D 18 BK 1661224C1
CONNECTOR 3577268C1
HEST LIGHT
(254)
(LOCATED IN INSTRUMENT PANEL CENTER)
CAV CIRCUIT GAUGE COLOR TERMINAL
1 - - - -
2A - - - -
2B - - - -
10 8
3 - - - -
3 6 4 - - - -
2B 5B 5A - - - -
2A 5A 5B - - - -
1 6 - - - -
4
7 A2350 18 BK 1661224C1
9 7 8 - - - -
9 A2350A 18 BK 1661224C1
10 - - - -
CONNECTOR 3577268C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 91
DIAGRAMS
CONNECTOR 1667741C1
BODY LOCK 1667771C1
FUEL PUMP
(301A)
(LOCATED IN HORIZONTAL FUEL CONDITIONG
MODULE INSIDE LEFT FRAME RAIL)
CONNECTOR 3593254C1
FUEL HEATER
(301B)
(LOCATED IN HORIZONTAL FUEL CONDITIONG
MODULE INSIDE LEFT FRAME RAIL)
CONNECTOR 3590386C1
WATER SENSOR
(301D)
(LOCATED IN HORIZONTAL FUEL CONDITIONG
MODULE INSIDE LEFT FRAME RAIL)
CONNECTOR 3593255C1
ENGINE FAN
(303)
(LOCATED ON CHASSIS HARNESS LEFT FRAME RAIL UNDER RADIATOR)
1 6 PLUG - - 12345678
CONNECTOR 3664874C1
S08332
92 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
ECM
(304)
(LOCATED ON LEFT SIDE OF ELECTRONIC MODULE BOX SUPPORT ON RIGHT FRAME RAIL)
59 6
76 5
58 41
4
3
40 24
2
23 7 1
CONNECTOR 3612247C1
BODY LOCK 1 - 3612248C1
BODY LOCK 2 - 3612249C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N1683B 18 LTGN 3612255C1 3532128C1 39 PLUG - - 3612253C1 N/A
2 N574A 16 BK 3613275C1 3509903C1 40 PLUG - - 3612253C1 N/A
3 N1683C 18 LTGN 3612255C1 3532128C1 41 PLUG - - 3612253C1 N/A
4 N574C 16 BK 3613275C1 3509903C1 42 PLUG - - 3612253C1 N/A
5 N1683D 18 LTGN 3612255C1 3532128C1 43 PLUG - - 3612253C1 N/A
6 N574D 16 BK 3613275C1 3509903C1 44 PLUG - - 3612253C1 N/A
7 N1093 18 TN 3612254C1 N/A 45 N297A 18 BK 3612254C1 N/A
8 N2341 18 GY 3612254C1 N/A 46 PLUG - - 3612253C1 N/A
9 PLUG - - 3612253C1 N/A 47 N1285 18 RD 3612254C1 N/A
10 N915 18 PK 3612254C1 N/A 48 PLUG - - 3612253C1 N/A
11 PLUG - - 3612253C1 N/A 49 N133A 18 BK 3612254C1 N/A
12 PLUG - - 3612253C1 N/A 50 N2246 18 OR 3612254C1 N/A
13 PLUG - - 3612253C1 N/A 51 N351D 18 BN 3612254C1 N/A
14 PLUG - - 3612253C1 N/A 52 PLUG - - 3612253C1 N/A
15 N248 18 TN 3612254C1 N/A 53 PLUG - - 3612253C1 N/A
16 N2231 18 LTBL 3612254C1 N/A 54 PLUG - - 3612253C1 N/A
17 N2342 18 PL 3612254C1 N/A 55 N1842 18 OR 3612254C1 N/A
18 PLUG - - 3612253C1 N/A 56 PLUG - - 3612253C1 N/A
19 N2344 18 PL 3612254C1 N/A 57 PLUG - - 3612253C1 N/A
20 PLUG - - 3612253C1 N/A 58 N1920 18 DKBL 3612254C1 N/A
21 N640 18 RD 3612254C1 N/A 59 PLUG - - 3612253C1 N/A
22 N658 18 PK 3612254C1 N/A 60 N2232 18 RD 3612254C1 N/A
23 PLUG - - 3612253C1 N/A 61 N1851A 18 WH 3612254C1 N/A
24 N21 18 LTGN 3612254C1 N/A 62 N1852A 18 PK 3612254C1 N/A
25 N914 18 TN 3612254C1 N/A 63 N351A 18 BN 3612254C1 N/A
26 N386 18 LTBL 3612254C1 N/A 64 N348 18 PL 3612254C1 N/A
27 N351 18 BN 3612254C1 N/A 65 N199 18 LTBL 3612254C1 N/A
28 N787B 18 PK 3612254C1 N/A 66 N367 18 BN 3612254C1 N/A
29 PLUG - - 3612253C1 N/A 67 N2343 18 YL 3612254C1 N/A
30 N535 18 LTBL 3612254C1 N/A 68 N2345A 18 WH 3612254C1 N/A
31 N1856A 18 GY 3612254C1 N/A 69 N2233 18 OR 3612254C1 N/A
32 PLUG - - 3612253C1 N/A 70 N1769 18 BN 3612254C1 N/A
33 N1283 18 TN 3612254C1 N/A 71 N76 18 LTGN 3612254C1 N/A
34 N359A 18 GY 3612254C1 N/A 72 N679 18 GY 3612254C1 N/A
35 N359 18 GY 3612254C1 N/A 73 PLUG - - 3612253C1 N/A
36 PLUG - - 3612253C1 N/A 74 PLUG - - 3612253C1 N/A
37 N359F 18 GY 3612254C1 N/A 75 PLUG - - 3612253C1 N/A
38 PLUG - - 3612253C1 N/A 76 N321 18 GY 3612254C1 N/A
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 93
DIAGRAMS
TCM (306)
(LOCATED ON RIGHT SIDE OF ELECTRONIC MODULE BOX SUPPORT ON RIGHT FRAME RAIL)
94 73
6 5
4 3
2 1
28 7
CONNECTOR 3590394C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N462 18 PL 3590755C1 3590751C1 49 N924 18 BN 3606046C1 N/A
2 PLUG - - 3590742C1 N/A 50 PLUG - - 3590742C1 N/A
3 N57D 16 BK 3590756C1 3590754C1 51 PLUG - - 3590742C1 N/A
4 PLUG - - 3590742C1 N/A 52 PLUG - - 3590742C1 N/A
5 PLUG - - 3590742C1 N/A 53 PLUG - - 3590742C1 N/A
6 N1876E 18 YL 3590755C1 3590751C1 54 PLUG - - 3590742C1 N/A
7 PLUG - - 3590742C1 N/A 55 PLUG - - 3590742C1 N/A
8 N1852B 18 PK 3606046C1 N/A 56 PLUG - - 3590742C1 N/A
9 N1851B 18 WH 3606046C1 N/A 57 PLUG - - 3590742C1 N/A
10 PLUG - - 3590742C1 N/A 58 PLUG - - 3590742C1 N/A
11 N1861C 18 RD 3606046C1 N/A 59 PLUG - - 3590742C1 N/A
12 N199 18 LTBL 3606046C1 N/A 60 PLUG - - 3590742C1 N/A
13 PLUG - - 3590742C1 N/A 61 N134 18 GY 3606046C1 N/A
14 N1875 18 OR 3606046C1 N/A 62 N57V 18 BK 3606046C1 N/A
15 PLUG - - 3590742C1 N/A 63 N970 18 LTGN 3606046C1 N/A
16 PLUG - - 3590742C1 N/A 64 PLUG - - 3590742C1 N/A
17 PLUG - - 3590742C1 N/A 65 N57W 18 BK 3606046C1 N/A
18 PLUG - - 3590742C1 N/A 66 PLUG - - 3590742C1 N/A
19 PLUG - - 3590742C1 N/A 67 N1789 18 PL 3606046C1 N/A
20 PLUG - - 3590742C1 N/A 68 PLUG - - 3590742C1 N/A
21 PLUG - - 3590742C1 N/A 69 PLUG - - 3590742C1 N/A
22 PLUG - - 3590742C1 N/A 70 N315 18 PL 3606046C1 N/A
23 PLUG - - 3590742C1 N/A 71 PLUG - - 3590742C1 N/A
24 PLUG - - 3590742C1 N/A 72 N22 18 LTBL 3606046C1 N/A
25 PLUG - - 3590742C1 N/A 73 N1876H 18 YL 3590745C1 N/A
26 PLUG - - 3590742C1 N/A 74 N2335 18 PK 3606046C1 N/A
27 PLUG - - 3590742C1 N/A 75 PLUG - - 3590742C1 N/A
28 N2334 18 BN 3606046C1 N/A 76 PLUG - - 3590742C1 N/A
29 PLUG - - 3590742C1 N/A 77 N2336 18 RD 3606046C1 N/A
30 N1876A 18 YL 3606046C1 N/A 78 N224 18 TN 3606046C1 N/A
31 PLUG - - 3590742C1 N/A 79 PLUG - - 3590742C1 N/A
32 PLUG - - 3590742C1 N/A 80 PLUG - - 3590742C1 N/A
33 N57E 18 BK 3606046C1 N/A 81 PLUG - - 3590742C1 N/A
34 PLUG - - 3590742C1 N/A 82 PLUG - - 3590742C1 N/A
35 PLUG - - 3590742C1 N/A 83 N57X 18 BK 3606046C1 N/A
36 N570D 18 BK 3606046C1 N/A 84 N57Y 18 BK 3606046C1 N/A
37 N199A 18 LTBL 3606046C1 N/A 85 N57Z 18 BK 3606046C1 N/A
38 N923 18 OR 3606046C1 N/A 86 PLUG - - 3590742C1 N/A
39 PLUG - - 3590742C1 N/A 87 N136 18 LTBL 3606046C1 N/A
40 PLUG - - 3590742C1 N/A 88 PLUG - - 3590742C1 N/A
41 PLUG - - 3590742C1 N/A 89 N480 18 PL 3606046C1 N/A
42 PLUG - - 3590742C1 N/A 90 N125 18 DKBL 3606046C1 N/A
43 PLUG - - 3590742C1 N/A 91 N971 18 PK 3606046C1 N/A
44 PLUG - - 3590742C1 N/A 92 N237 18 OR 3606046C1 N/A
45 PLUG - - 3590742C1 N/A 93 PLUG - - 3590742C1 N/A
46 PLUG - - 3590742C1 N/A 94 PLUG - - 3590742C1 N/A
47 PLUG - - 3590742C1 N/A 95 PLUG - - 3590742C1 N/A
48 N236 18 BK 3606046C1 N/A 96 PLUG - - 3590742C1 N/A
S08332
94 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
HORN
(308)
(LOCATED BEHIND FRONT CROSSMEMBER)
CONNECTOR 3574259C1
CONNECTOR 3591073C1
CONNECTOR 3591078C1
10 N480 18 PL 3606047C1
17 21 11 - - - -
15 16 12 N237 18 OR 3606047C1
13 - - - -
13 14
14 - - - -
11 12 15 N199A 18 LTBL 3606047C1
16 - - - -
9 10
17 N570A 18 BK 3606047C1
4 8
18 N923 18 OR 3606047C1
19 - - - -
20 N1876G 18 YL 3606047C1
1 2 3
21 N371 18 PK 3606047C1
CONNECTOR 3592014C1 22 N1875 18 OR 3606047C1
23 - - - -
24 N1876H 18 YL 3606047C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 95
DIAGRAMS
6 - - - - -
7 - - - - -
8 - - - - -
9 - - - - -
10 - - - - -
11 - - - - -
46 45 31 30 24 - - - - -
25 - - - - -
26 N497 18 WH 3590850C1 N/A
44 32 27 N510 18 TN 3590850C1 N/A
28 - - - - -
29 - - - - -
CONNECTOR 3590395C1
30 - - - - -
31 N534 10 YL 3592378C1 3592376C1
32 N489C 18 PK 3590850C1 N/A
33 - - - - -
34 - - - - -
35 - - - - -
36 - - - - -
37 - - - - -
38 - - - - -
39 - - - - -
40 - - - - -
41 N494 18 TN 3590850C1 N/A
42 N492 18 BN 3590850C1 N/A
43 - - - - -
44 - - - - -
S08332
96 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
CONNECTOR 3592005C1
BODY LOCK 3578632C1
1 2 2 N510 18 TN 2003343C1
CONNECTOR 3592005C1
BODY LOCK 3578632C1
PUSHER FAN
(318)
(LOCATED ON FAN MOUNTED AT FRONT OF RADIATOR)
A
CONNECTOR 0587568C1
CONNECTOR 3592005C1
BODY LOCK 3578632C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 97
DIAGRAMS
1 2 2 N359C 18 GY 2003343C1
CONNECTOR 3592005C1
BODY LOCK 3578632C1
2 2 N359D 18 GY 2003343C1
1
CONNECTOR 3592005C1
BODY LOCK 3578632C1
1 2 3
CONNECTOR 3626440C1
SPEAKER
(401)
(LOCATED IN DRIVER DOOR)
CONNECTOR 3594063C1
S08332
98 CF 500, CF 600 Models Start ing September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
CONNECTOR 3593360C1
CONNECTOR 3593632C1
3 E118 18 PK 3591651C1
4 E117 18 PK 3591651C1
6 4 2 5 E120 18 PK 3591651C1
6 E119 18 PK 3591651C1
5 3 1
CONNECTOR 3593672C1
SPEAKER
(410)
(LOCATED IN PASSENGER DOOR)
CONNECTOR 3594063C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 99
DIAGRAMS
1 2
CONNECTOR 3593360C1
6
CONNECTOR 3594029C1
6 4 2 4 F117 18 PK 3591651C1
5 - - - -
5 3 1 6 - - - -
CONNECTOR 3593672C1
S08332
100 CF 500, CF 600 Models Startin g September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
TRAILER BOX
(500)
(LOCATED AT THE END OF FRAME)
12 9 7 R14A 16 BN 3574285C1
8 R5A 18 OR 2003343C1
9 R1043 14 LTGN 3574288C1
11 10 10 R140B 18 BK 2003343C1
11 PLUG - - 0453133C1
CONNECTOR 3576268C1 12 R43 14 DKBL 3574288C1
BODY LOCK 3576263C1
E
A
D
B
C
C
B
D
A
E
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 101
DIAGRAMS
1 2 1 PLUG - - 0453133C1
2 R29 18 YL 2003343C1
3 PLUG - - 0453133C1
3 4 4 R57E 18 BK 2003343C1
CONNECTOR 3577177C1
BODY LOCK 2016704C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1
CONNECTOR 3522068C1
BODY LOCK 1661874C1
S08332
102 CF 500, CF 600 Models Startin g September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
CONNECTOR 3522251C1
BODY LOCK 3522253C1
CONNECTOR 3593389C1
BACK-UP ALARM
(602)
(LOCATED AT THE END OF RIGHT FRAME
RAIL BY RIGHT TAIL LIGHT)
CONNECTOR 1671610C1
BODY LOCK 1671608C1 * W/ 137WB 63AF
** REAR JUMPER
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 103
DIAGRAMS
IP / ROOF
(700)
(LOCATED BEHIND LEFT SIDE HEADLAMP)
1 7
6
1
12 7
CONNECTOR 3539212C1 6 12
CONNECTOR 3591607C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 A57UD 16 BK 3571717C1 1 D57F 18 BK 3593251C1
2 A85 18 BN 3571717C1 2 D85 18 BN 3593251C1
3 A224 18 TN 3571717C1 3 D224 18 TN 3593251C1
4 A22 18 LTBL 3571717C1 4 D22 18 LTBL 3593251C1
5 A489L 18 PK 3571717C1 5 D489L 18 PK 3593251C1
6 A19K 18 LTBL 3571717C1 6 D19 18 LTBL 3593251C1
7 A511C 16 LTGN 3571717C1 7 D511 16 LTGN 3593251C1
8 A162C 18 LTGN 3571717C1 8 D162 18 LTGN 3593251C1
9 A14E 16 BN 3571717C1 9 D14F 16 BN 3593251C1
10 A54E 16 LTGN 3571717C1 10* D54A 18 LTGN 3593251C1
11 A159A 18 RD 3571717C1 10* D54 18 LTGN 3593251C1
12 A54D 18 LTGN 3571717C1 11* D159 18 RD 3593251C1
11* D159B 18 RD 3593251C1
12 D54B 18 LTGN 3593251C1
* MUTUALLY EXCLUSIVE
S08332
104 CF 500, CF 600 Models Startin g September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
E F A K
D G B J
C H C H
B J D G
A K E F
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
A D57G 18 BK 1661262C1 A A57C 18 BK 1661261C1
K - - - -
* MUTUALLY EXCLUSIVE
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 105
DIAGRAMS
MAIN CHASSIS / IP
(702A)
(LOCATED ON LEFT SIDE OF FRONT CROSSMEMBER)
13 1 1 13
24 12 24
12
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 PLUG - - 3532129C1 - 1 PLUG - - 3532129C1 -
S08332
106 CF 500, CF 600 Models Startin g September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
IP / MAIN CHASSIS
(702B)
(LOCATED ON LEFT SIDE OF FRONT CROSSMEMBER)
13 1 1 13
24 12 24
12
CONNECTOR 3558022C1
CONNECTOR 3558026C1 BODY LOCK 3558056C1
BODY LOCK 3558056C1
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 A2345 18 WH 3509874C1 3532128C1 1 N2345B 18 WH 3559036C1 3532128C1
2 A359 18 GY 3509874C1 3532128C1 2 N359A 18 GY 3559036C1 3532128C1
3 A351 18 BN 3509874C1 3532128C1 3 N351A 18 BN 3559036C1 3532128C1
4 A1285 18 RD 3509874C1 3532128C1 4 N1285 18 RD 3559036C1 3532128C1
5 A1283 18 TN 3509874C1 3532128C1 5 N1283 18 TN 3559036C1 3532128C1
6 PLUG - - 3532129C1 - 6 PLUG - - 3532129C1 -
7 A1814B 18 WH 3509874C1 3532128C1 7 N1814B 18 WH 3559036C1 3509903C1
8 A296 12 WH 3559035C1 3575783C1 8 N296D 12 WH 3559037C1 3575783C1
9 A1671B 14 RD 3559035C1 3509903C1 9 N1671 14 RD 3559037C1 3509903C1
10 A1721C 18 LTBL 3509874C1 3532128C1 10 N1721 18 LTBL 3559036C1 3509903C1
11 A1709C 16 BN 3559035C1 3509903C1 11 N1709 12 BN 3559037C1 3575783C1
12 A1815B 18 PK 3509874C1 3532128C1 12 N1815B 18 PK 3559036C1 3509903C1
13 A54A 18 LTGN 3509874C1 3532128C1 13 N54 18 LTGN 3559036C1 3509903C1
14 A1 16 LTBL 3559035C1 3509903C1 14 N1 16 LTBL 3559037C1 3509903C1
15 A10 16 LTGN 3559035C1 3509903C1 15 N10 16 LTGN 3559037C1 3509903C1
16 A29 18 YL 3509874C1 3532128C1 16 N29 18 YL 3559036C1 3509903C1
17 A170 12 RD 3559035C1 3575783C1 17 N170 12 RD 3559037C1 3575783C1
18 A460A 14 YL 3559035C1 3509903C1 18 N460 14 YL 3559037C1 3509903C1
19 A8C 16 OR 3559035C1 3509903C1 19 N8 18 OR 3559036C1 3509903C1
20 A383A 16 RD 3559035C1 3509903C1 20 N383 16 RD 3559037C1 3509903C1
21 A477 18 LTBL 3509874C1 3532128C1 21 N477 18 LTBL 3559036C1 3509903C1
22 A348 18 PL 3509874C1 3532128C1 22 N348 18 PL 3559036C1 3532128C1
23 A298E 18 PL 3509874C1 3532128C1 23 N298G 18 VT 3559036C1 3509903C1
24 A364 12 BK 3559035C1 3575783C1 24 N364 12 BK 3559037C1 3575783C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 107
DIAGRAMS
MAIN CHASSIS / IP
(702D)
(LOCATED ON LEFT SIDE OF FRONT CROSSMEMBER)
4 16
1 13
1 13 4 16
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 N904 18 LTGN 3549418C1 1 A904 18 LTGN 2003343C1
2 N391 18 RD 3549418C1 2 A391C 18 RD 2003343C1
3 N165 18 TN 3549418C1 3 A165 18 TN 2003343C1
4 N1032 18 WH 3549418C1 4 A1032 18 WH 2003343C1
5 N2002 18 OR 3549418C1 5 A2002C 18 OR 2003343C1
6 N22 18 LTBL 3549418C1 6 A22 18 LTBL 2003343C1
7 N3049A 18 BK 3549418C1 7 A3049D 18 BK 2003343C1
8 PLUG - - 3576299C1 8 PLUG - - 3576299C1
9 PLUG - - 3576299C1 9 PLUG - - 3576299C1
10 N1851C 18 WH 3549418C1 10 A1851C 18 WH 2003343C1
11 PLUG - - 3576299C1 11 PLUG - - 3576299C1
12 N914 18 TN 3549418C1 12 A914 18 TN 2003343C1
13 N915 18 PK 3549418C1 13 A915 18 PK 2003343C1
14 N1852C 18 PK 3549418C1 14 A1852C 18 PK 2003343C1
15 N1153A 14 RD 3549417C1 15 A1153B 14 RD 3574285C1
16 N1153B 14 RD 3549417C1 16 A1153A 14 RD 3574285C1
S08332
108 CF 500, CF 600 Models Startin g September 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
IP / DOOR
(703)
(LOCATED AT LEFT SIDE OF INSTRUMENT PANEL)
13 8 3
3 8 13
9 4 1 1 4 9
CONNECTOR 3591605C1
CONNECTOR 3593361C1
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1 A57AE 14 BK 3591604C1 1 E57A 14 BK 3594366C1
2 A117B 18 PK 3591603C1 2 E117 18 PK 3591558C1
3 A118A 18 PK 3591603C1 3 E118 18 PK 3591558C1
4 A226 14 WH 3591604C1 4 E226 14 WH 3594366C1
5 A170B 14 RD 3591604C1 5 E170 14 RD 3594366C1
6 A287AC 18 BK 3591603C1 6 E287 18 BK 3591558C1
7 A120 18 PK 3591603C1 7 E120 18 PK 3591558C1
8 A119B 18 PK 3591603C1 8 E119 18 PK 3591558C1
9 A227 14 YL 3591604C1 9 E227 14 YL 3594366C1
10 - - - - 10 - - - -
11 A804C 18 OR 3591603C1 11 E804 18 OR 3591558C1
12 - - - - 12 - - - -
IP / DOOR
(704)
(LOCATED IN INSTRUMENT PANEL RIGHT SIDE)
13 8 3 3 8 13
9 1 4 9
4 1
CONNECTOR 3591605C1 CONNECTOR 3593361C1
13 - - - - 13 - - - -
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 109
DIAGRAMS
13 1
1
13
24 12
12 24
CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE CAV CIRCUIT GAUGE COLOR TERMINAL SEAL/SLEEVE
1 N5C 18 OR 3559036C1 3509903C1 1* R5 18 OR 3509874C1 3509903C1
2 N9C 18 LTGN 3559036C1 3509903C1 1** R5C 18 OR 3509874C1 3509903C1
3 N14B 16 BN 3559037C1 3509903C1 2* R9 18 LTGN 3509874C1 3509903C1
4 PLUG - - 3532129C1 - 2** R9C 18 LTGN 3509874C1 3509903C1
5 PLUG - - 3532129C1 - 3* R14 16 BN 3559035C1 3509903C1
6 N140B 18 BK 3559036C1 3532128C1 3** R14D 16 BN 3559035C1 3509903C1
7 N1043C 18 DKGN 3559036C1 3509903C1 4 PLUG - - 3532129C1 -
8 N489E 18 BK 3559036C1 3509903C1 5 PLUG - - 3532129C1 -
S08332
110 CF 500, CF 600 Models Start ing Septemb er 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
ENGINE INTERCONNECT
(706)
(LOCATED ON PDC BRACKET BETWEEN
SPLASH GAURD AND BRACKET)
16 8
15 7
10 2
9 1
CONNECTOR 3613899C1
5 PLUG - - 1234567C1 -
6 N21 18 LTGN 3592016C1 -
7 N327 18 BK 3592016C1 -
8 PLUG - - 1234567C1 -
9 PLUG - - 1234567C1 -
10 N113 16 YL 3592016C1 -
11 N367 18 BN 3592016C1 -
12 N1810 18 LTGN 3592016C1 -
13 N57L 18 BK 3592016C1 -
14 PLUG - - 1234567C1 -
15 PLUG - - 1234567C1 -
16 N1683G 14 LTGN 3592386C1 3578677C1
S08332
CF 500, CF 600 Models Starting September 1, 2007 — ELECTRICAL CIRCUIT 111
DIAGRAMS
1
-2 -2 -2 -2 -2 3 5 4 8 8 30 1 2
19-1 20-1 21-1 22-1 23-1 1
-1 -1 -1 -1 -1 85 61-
29-1 53-
1 2
2
30-1 31-1 32-1 33-1 34-1 35-1 36-1 -1 -2 42
29-2 3 5 4
30-2 31-2 32-2 33-2 34-2 35-2 36-2 57- 59-
-1 -2 43 1 86
3
47- 48- 49- 37 38 39 40 41
-1 -2 44 54- a
7 7 5
2 2 2 2 8 8 30
-2 -2 -2 -2 -2
2
3 5 4 3 5 4 3 5 4 -1 -2 45 3 5 4
85
1
1 2 1 4 2
1 1 1 -1 -1 -1 -1 -1 1
-1 -2 46
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
1-2 - - - - 37-1 N298A 12 GY 3592487C1
2-2 N329 12 PK 3592489C1 37-2 N8 18 OR 3592485C1
3-2 N1057A 16 OR 3592488C1 38-1 - - - -
36-2 - - - -
CONT ON SHEET 39
S08332
112 CF 500, CF 600 Models Start ing Septemb er 1, 2007 — ELECTRICAL CIRCUIT
DIAGRAMS
CAV CIRCUIT GAUGE COLOR TERMINAL CAV CIRCUIT GAUGE COLOR TERMINAL
50-1 - - - - 62-1 - - - -
50-2 - - - - 62-2 - - - -
50-3 - - - - 62-3 - - - -
50-4 - - - - 62-4 - - - -
50-5 - - - - 62-5 - - - -
51-4 - - - - 62-9 - - - -
52-4 - - - - 62-14 - - - -
53-4 - - - - 62-19 - - - -
58-30 - - - -
58-85 - - - -
58-86 - - - -
58-87 - - - -
S08332