Two-component epoxy based trickle impregnation resin January 2018
ELANTAS Beck India Ltd.
Marketing Head Office, 147, Mumbai Pune road, Pimpri, Pune 411018 India Tel +91 20 30610 800 Fax +91 20 30610 792 www.elantas.com/beck-india Description shrinkage this combination also cures Dobeckot 605 designates a solvent-free, without cracks in thick layers and can thus low viscous, epoxy based trickle resin. also be used to protect the windings, e.g. Furthermore, this combination is noted for from carbon brush abrasion or abrasive its very good penetration, especially for dusts . windings with thin wires. Application Method Hardener 758 is a polyamine with a slightly Dobeckot 605 in combination with yellow and transparent appearance and a hardener 758 can be processed in all low physiological effectiveness. conventional trickling plants. For a better penetration it is of advantage to reduce the Curing of the resin compound is a viscosity of the resin by slightly raising the polyaddition reaction, which occurs under heating temperature. In accordance with the effect of heat until a duroplastic cured the trickle impregnation principle, a thin material is produced. stream of the activated resin is applied to Polymerisation is initiated by mixing the the rotating and heated winding. The resin two components and under the effect of immediately adopts the temperature of the heat proceeds as a rapid chain-reaction windings, becomes considerably more until a three-dimensionally cross-linked, thin-fluid and distributes itself uniformly duroplastic cured material is produced The throughout the winding as a result of material does not contain by recipe rotation and capillary forces. The pre- substances listed in Restriction of heating temperature of the objects should Hazardous Substances (RoHS) Directive range between 80°C and 120°C. Gelling (2002/95/EC) and curing usually occurs in a circulating air Areas of Application oven or by current heating under rotation. Preferred applications for Dobeckot 605 The typical trickle process parameters are trickle resin combined with hardener 758: as follows : Repair shops Windings of machines with high Pre-heating to 100-110°C for 2-15 chemical requirements min., Armatures of hand tools, household rotation 20-30 rpm, inclination angle machines, universal motors, etc. 8-10° Properties of cured material Trickling and gelling at 90-100°C After curing there is a hard cured material, Curing at 120-130°C for 5-30 min which is noted for its exceptional adhesion to various materials. The cured material . Cleaning also displays very good resistance to Uncured resin can be easily cleaned by tropical influences, solvents, weak washing with hot detergent solution, lyesalkalies as well as oil and allows acetone or Thinner 221. It is difficult to impregnated objects to be used even remove cured resin and for this reason under extreme conditions. tools and containers contaminated with The high bonding strength of this resin + hardener mixture should be combination imparts good mechanical cleaned immediately after use. stability to the impregnated windings The combination Dobeckot 605 plus Hardener 758 can be used for machines in thermal class B (1300C). Owing to low volume Dobeckot 605 + Hardener 758 Page 2 of 4 Rev 8, Jan 2018 Properties of Dobeckot 605 as supplied Colour & appearance [*] DBI 1001[**] Colourless to brownish yellow clear Viscosity at 25oC[*] DBI 3005 [**] Brookfield mPa.s 1200-1400 Density at 23oC ISO 1675 g/ml 1.160- 1.163 Epoxy Equivalent[*] DBI 1041[**] 180-220 Flash point DBI 1005 [**] (closed cup) oC > 100 Storage stability [*] When stored in original sealed months 12 container at R.T [*] These properties form our sales specification. [**] DBI are internal test methods and are available on request Properties of Hardener 758 as supplied Chemical base Polyamine Colour & Appearance [*] DBI 1001[**] Pale yellow, pale brown clear liquid Viscosity at 250C[*] DBI 3005[**] mPa.s 15-35 Density at 250C DBI 1002[**] 0.972-0.982 Flash point DBI 1005[**] (open cup) 0C > 100 Amine Value[*] DBI 1012 [**] 1290-1410 Storage Stability [*] When stored in sealed in months 12 original container at R.T. Mixing Proportions & Pot life Mixing proportion Dobeckot 605 + Hardener 758 pbw 100 : 10 Gelling & recommended Curing Cycle : Gelling time at 80oC ISO 2535 min 2 (typical) 2 to 5 minutes at 80 -100°C (for trickle impregnation). For windings with higher mechanical stresses such as angle grinder armatures; post curing of 1 at 120°C is suggested in addition to 5 minutes curing at 120°C on trickle machines. Cured Film Properties : at RT 350N Bond Strength IEC 61033 at 130° 55N Hardness Shore D 75
Temperature Index Temperature index IEC 60216 30% wt. loss criteria °C 130
Dobeckot 605 + Hardener 758 Page 3 of 4 Rev 8, Jan 2018
o Dielectric Properties Specimen Curing – 16 h at R.T + 4h at 80 C Dielectric strength as per 20 at RT kV/mm IEC 60455-2 15 Volume resistivity at 500 V at RT 10 ohm.cm 14 DC as per IEC 60455-2 after 168 h water immersion at R.T. 10 Dielectric constant at 30 V/1 at RT 0 - NT kHz as per IEC 60455-2 at 155 C Tracking Index IEC 60112 At 200V,no. of > 300 drops Adhesive strength at R.T. N/mm2 15 4 sq.cm M.S to M.S Joint at 1300C 1.3 Resistance against solvents & chemicals Solvent resistance as per IEC 10% H2SO4 No Change in colour - 60455-2 2% NaOH - No Change in colour Packaging Dobeckot 605 : 1,5, 30& 210 kg containers Hardener 758 : 0.05,0.25,1,5 & 30 kg in polyethyle containers. Hardener 758 on long storage has tendency to crystallize. Whitish particles formed due to this can be mixed by slight warming Hardener 758 in the original bottle in warm water. Such crystallization does not affect the curing performance. . Safe Handling Dobeckot 605 + Hardener 758 is a flammable liquid. Use foam, CO2 or dry chemical powder for fire fighting. Inhalation and direct contact with the skin should be avoided. In case of contact, the affected area should be washed with soap and plenty of water. For further details refer respective material safety data sheet. Desclaimer This information is intended only for general guidance in the application of our product. It has been obtained by careful investigation and represents the present state of our knowledge and experience. Because of the large number of possible methods of application and processing we are not able to assume responsibility in any one particular case for either the technical results or the patent rights situation applicable to the country under consideration Technical Services Department Regional Offices: 147, Mumbai-Pune Road, • Bengaluru: Tel: (080) 6792 0871, 6792 0872 Pimpri, • New Delhi: Tel: (011) 2341 1664, 2341 2940 Pune 411018 Fax: 2341 3408 India • Pune: Tel: (020) 30610673 Tel +91 20 30610 721/722 Fax: 30610792 Fax +91 20 30610 880 • Kolkata: : Ph:033-44000500
Dobeckot 605 + Hardener 758 Page 4 of 4 Rev 8, Jan 2018