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INDEX / CATALOGUE 2019

04 / 05 Timeline History 38/ 39 Brakes Scooters & Maxiscooters


06 / 07 Product CBS and ABS Systems 40 / 41 Brakes 3 wheelers
08 / 09 Product New technologies in Lines & Pipes 42 / 43 Brakes Racing
10 / 11 J.Juan Brake the motorcycle world 44 / 45 Brakes Enduro
12 / 13 Electronic The future today 46 / 47 Brakes Trial
14 / 15 J.Juan Around the world 48 / 49 Brakes ATV
16 / 17 J.Juan Factory Europe 50 / 51 Brakes SSV
18 / 19 J.Juan Factory Zhejiang 52 / 53 Brakes Parking Brake
20 / 21 J.Juan Factory Jalgaon 52 / 53 Control Cables Components
22 / 23 J.Juan Product Design & Engineering 54 / 55 Hydraulic Hoses Suspension System
24 / 25 J.Juan Certifications & Customers 56 / 57 Hydraulic Hoses Quick-connect fitting
26 / 31 J.Juan Vehicle Testing 56 / 57 Hydraulic Hoses Fittings & More slutions
32 / 33 Brakes High end Touring Road Bike 58 / 59 Hydraulic Hoses Fittins blended Tube
34 / 35 Brakes High end Sport Road Bike 60 / 61 Hydraulic Hoses Rigid pipe and flexible hose
36 / 37 Brakes Medium & Low end Road Bike 62 / 63 J.Juan At your service
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PRODUCT / CBS and ABS Systems

CBS SYSTEM
HAND MASTER
CYLINDER

FRONT CALIPER

FOOT MASTER CYLINDER

REAR CALIPER

CLUTCH LEVER
ABS COMPATIBLE MC

Product Components / Assemblies & Systems


ABS ASSEMBLY AND FILL

STABLE, LONG-LIFE
CALIPERS
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NEW TECHNOLOGIES / In Lines & Pipes

SUSPENSION
HYDRAULIC PIPE

STEERING
HYDRAULIC PIPE

CO-DESING IN JJUAN

Using the latest cad tools such as


CATIA, AUTOCAD, PROE, etc.
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QUICK
CONNECTOR

OIL COOLANT
ENGINE PIPE

APPLICATIONS
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J.JUAN / Brake the motorcycle world


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J.JUAN/ Brake the motorcycle world


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ELECTRONIC / The future today


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ELECTRONIC / The future today


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J.JUAN / Around the world


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3 Factories in Europe SANT CUGAT MANUFACTURING


PLANTS BRAKE & ELECTRONICS
CORPORATE OFFICES MYASL - CONTROL CABLES Avenida Cerdanyola, 97 Sant Cugat del Valles 08173
MANUFACTURING PLANT GAVÀ BRAIDED BRAKE HOSES TUBE (Barcelona) Spain.
Avda. Cerdanyola, 98 -Edificio Collserola,
Pol. Industrial Camí Ral C/ Miquel Servet 21-23 Progrés 16-18 Pol. Ind. La Post 08850 Gavà
08173 Sant Cugat del Vallès, Barcelona.
08850 Gavà, Barcelona, Spain Barcelona, Spain P: +34 653 30 54
Avda Corts Catalanes, 8, 08173
P +34 93 633 59 59 Fax +34 93 633 59 79
Sant Cugat del Vallès, Barcelona

United
United States
States China India
SALES & TECHNICAL OFFICES & CBI
SALES && TECHNICAL
SALES TECHNICAL OFFICES
OFFICES MANUFACTURING PLANT
MANUFACTURING PLANT
135 NWest
1123 WaterWells, Suite
ST, Suite 400 640, 53203 Milwaukee N1 Industrial Building, Xinggang Industrial Center. N125 Regus Business Centre, 6th floor, Pentagon P2 Ma-
Winsconsin
Milwaukee, P: +1 414
Wisconsin, 53202688 2415 Yifang Road, Xiuzhou District, Jiaxing, Zheijang garpatta, City Hadapsar Pune- 411 028 CBI: Cybercity,
E: Jaume.calvete@jjuan.com P: +86 573 82235995 E: Jackie.lu@jjuanchina.com Tower-15, 7th floor, Magarpatta city, Hadapsar,
Pune 411 013. E: krushnarao.maind@jjuan.com
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BARCELONA PLANTS

In keeping with our policy of globaliza-


tion, J.JUAN also offers its customers
the possibility of manufacturing their
products.
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J.JUAN / Factory Barcelona

Cables assembly
Manufacturing
Plants in Spain
J.Juan’s production Barcelo-
na plant (SPAIN) measures
over 30,000m2. There, we
manufacture the different pro-
ducts that we design, such as

Hose assembly
control cables, hydraulic ho-
ses and brake systems for the
motorcycle industry.

PLANTS
Gavà 1
Miquel Servet 21
Gavà 2
Progres 16
HEADQUARTER Sant Cugat 1
Av Cerdanyola 97
Brake components assembly

Pol. Industrial Camí Ral Sant Cugat 2


C/ Miquel Servet 21-23 Av Cerdanyola 98
08850 Gavà, Barcelona (Spain) Sant Cugat 3
P: +34 93 633 59 59 Av Corts Catalanes 8
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J.JUAN / Factory Zhejiang

China
Production

J.JUAN CHINA is located in Jiaxing, Province


os Zhejiang, in a 7,500m2 building, equipped
with the most modern facilities. The production
of Hydraulic Brake Hoses for the OEM
motorcycle industry and the assembly and
bleeding of complete Brake Systems, including
ABS & CBS, is the core business of J.JUAN
CHINA.

Its laboratory is equipped with the most inno-


vative technology. Production Control, Process
Engineering, Logistics, Purchase and Quality
Departments are led by highly qualified engi-
neers trained in J.JUAN Europe.
The products made by J.JUAN CHINA strict-
ly follow the rigorous quality procedures that
have always characterized J.JUAN.
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J.JUAN / Factory Zhejiang

Factory in Zhejiang Management Brake hose production

Brake systems components assembly line Test Lab Leakage test machine
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J.JUAN / Factory Jalgaon

India
Production

J.Juan is present in India. With a technological


agreement with the automotive multinational
Chassis Brakes International, our brand is the
new player in a 20 million motorbike market.

The Jalgaon plant produces brake systems


with J.Juan technology for our brand and for
KLX (always with our technology and our
“know how”)
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J.JUAN / Factory Jalgaon

Inaugural event of new production lines in Jalgaon (CBI) arrival Assembly to foundry way Assembly line final control

CBI product range+ Automatic assembly line Quality check


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J.JUAN / Product Design


& Engineering Customers

Product
Development
Our design teams are specialists in every product with extensive expe-
rience in new product development and customer platform applications.

The most advanced simulation technologies are developed at product


design and industrialization phases for the most robust development
and quality output.
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Lab&
Testing
Environmental / Characterization and strength

Our test lab is equipped with


state-of-the-art benches to si-
mulate the full range of condi-
tions our brake systems may
encounter, with measurement
of the highest accuracy. We
are able to reproduce all test
conditions following our strict
internal procedures or any
other customer specification.
fmvss16 brake hose homologation
control cables durability
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J.JUAN / Certifications & Customers

ISO 9001 ISO TS16949

ISO 14001

PRODUCT
CERTIFICATIONS

AMECA / CCC / ARAI


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J.JUAN / Certifications & Customers


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J.JUAN / Vehicle Testing

Braktec J.Juan Racing J.Juan


Off road Competition Brake Systems

Braktec brand is specializing in the It’s our racing speed’s brand. The most It’s our specialized brand to OEM
design and manufacturing of brake and young and innovative. (Original Equipment Manufacturer).
clutch systems for off-road sector. Supplies components of brake systems We supply components manufacturer of
Since the beginning Braktec showed itself for racing teams, from the start, his ri- brake systems (calipers, inextensible tubes,
as an expert brand in the industry, strug- ght products to world champions such as pumps, handles, ...). It’s the “core business”
gling to manufacture the most reliable and Kawasaki Racing Team (World Superbikes of our company. We equipping 90% of the
competitive products in the market. Championship). vehicles of the motorcycle Western market.
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J.JUAN / Vehicle Testing

J.Juan Riders
accumulate a significant
amount of championship
titles.

The evalutate and evolve our products to achieve the best


performance and customers satisfaction.
Our technical center is situated in a world class region for
motorcycle development sorrounded by the riders, circuits
and support facilities.
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J.JUAN / Vehicle Testing


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We develop
Onroad & Offroad
On different proving grounds,
circuits and motorways.
During our tests, expert technicians evaluate the performance of
the products with advances telemetry systems.
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PRODUCT / Components / Assemblies & Systems


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HIGH END TOURING ROAD BIKE

Rear Floating 1 piston Caliper (right hand) Front Floating 2 piston Caliper (R+L) Front Floating 3 piston Caliper CBS (R+L) Axial Fixed 2p Caliper (R+L)

Axial Hand Master Cylinder die cast reservoir Axial Hand Master Cylinder Translucent reservoir Rear Master Cylinder remote reservoir Radial Fixed Caliper Interaxis 100mm (Euro)

Clutch Lever Front 2 piston Caliper Big Size (R+L) Rear Floating 2p Caliper (Righ hand) Monoblock
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HIGH END SPORT ROAD BIKE

Radial Fixed Caliper Interaxis 100mm (Euro) Radial Fixed Caliper Interaxis 108mm (Japan) Radial Hand Master Cylinder Hand Master Cylinder die cast reservoir

Regulable Clutch lever Foot Master Cylinder remote reservoir Foot Master Cylinder integrated reservoir Rear floating 1p caliper medium size

Rear Fix 1 piston Caliper Clutch lever Radial hand master cylinder with integrated reservoir Monoblock
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MEDIUM AND LOW END ROAD BIKE

Rear Floating 1 piston Caliper Front Floating 3p Caliper CBS Front Floating 2 piston Caliper (R+L) Front and Rear 1 piston fixed Caliper

Radial Fixed 2 piston Caliper (R+L) Right Hand Master Cylinder Right Hand Master Cylinder Foot Integral Master Cylinder

Right Hand Master Cylinder


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SCOOTERS & Maxiscooters

Front and Rear Axial 1p Fixed Caliper (R+L) Front and Rear Floating 1p Caliper (R+L) Front and Rear Floating 2p Caliper (R+L) Front Floating 3 Piston Caliper CBS

Hand Master Cylinder (R+L) Hand Master Cylinder (R+L) Combination Valve Parking Brake Caliper

Hand Master Cylinder (R+L)


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3 WHEELERS

Axial 1 Piston Fix Caliper F&R Low profite Floating 1p Caliper (R+L) Floating 1 Piston Caliper F&R Low profite Floating 1p Caliper (R+L)

F&R Low profite Floating 2p Caliper (R+L) Floating 2 Piston Caliper Hand Master Cylinder (R+L) Hand Master Cylinder (R+L)

Foot Master Cylinder Combination Valve Parking Brake Caliper Hand Master Cylinder (R+L)
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RACING

Front MC Pro F&R Low profite Floating 1p Caliper (R+L) Rear Caliper GP Rear MC GP

Rear MC Pro Rear MC Thumbrake Thumbrake Pro Rear MC Thumbrake Pro

Thumbrake GP
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ENDURO

Foot Master Cylinder Rear Caliper Foot Master Cylinder Top Front Caliper

Front Master Cylinder Rear Caliper


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TRIAL

Monoblock 2 piston Front Caliper Rear Caliper Clutch Master Cylinder Foot Master Cylinder

Right Hand Master Cylinder Front Caliper Monoblock Evo Rear Master Cylinder integrated reservoir
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ATV

Front and Rear Floating 1 piston Caliper (R+L) Front and Rear Floating 1 piston Caliper (R+L) Front and Rear Floating 2 piston Caliper (R+L) Foot Master Cylinder

Right Hand Master Cylinder Combination Valve Parking Brake Caliper Left Hand Master Cylinder
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SSV RACING

F&R Low Profite Floating 1p C Big Size (R+L) F&R Low Profite Floating 2p C Big Size (R+L)

Tandem Master Cylinder Tandem Master Cylinder

F&R Low Profite Floating 1pC Small Size(R+L) F&R Low Profite Floating 2pC Small Size(R+L)
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PARKING BRAKE
SYSTEM
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CABLES / COMPONENTS
Manufactured under TÜV and JIS specifications, offering
total quality, design and product warranty. OUR TECHNOLOGY //

THROTTLE CABLES

HYDRAULIC BRAKE HOSES & CLUTCH HOSES


Our hoses are certified by TÜV, AMECA USA, Canada and Australia.
Different volumetric expansions guaranteed for any type of vehicle

THROTTLE & CLUTCH CABLES

BRAKE CABLES
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STAINLESS STEEL BRAIDED,


MIXED AND RUBBER HYDRAULIC HOSES
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Hydraulic Hoses // Suspension system


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HYDRAULIC HOSES / Quick-connect fittings

Quick connect Quick connect Quick connect Quick connect


with clip with bolt between flexible hoses between rigid pipes
HYDRAULIC HOSES / Fittings & More solutions

DISTRIBUITORS
HYDRAULIC HOSES / Fittings & More solutions

SUPPLIERS Fittings: Quality Forming

Inner tube PTFE Braided hoses with Inox wire AISI 304

1/2” 13/32” 3/8” 5/16” 1/4” 3/16” 1/8”PA 1/8” PA

SUPPLIERS PTFE inner tube: 3P/Saint Gobain Rigid tubes: Bantboru


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HYDRAULIC HOSES / Fittings bended tube


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HYDRAULIC HOSES / Rigid pipe and flexible hoses


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Pol. industrial Camí Ral C/ Miquel Servet 21-23 08850 Gavà, Barcelona (Spain) P: +34 93 633 59 59 www.jjuan.com