Académique Documents
Professionnel Documents
Culture Documents
®
celduc
r e l a i s
Solid State Relays
For Motor Control
1W240060
Page 1/16
MAIN CHARACTERISTICS
Max. Motor Power @40°C IAC53a @40°C Phase
Operating
to Mains Status In/Out/Case
Input Tempera-
Star (Y) Delta (D) Phase Frequency Outputs Isolation
Max. EN60947-4-2 ture
400VAC 230VAC 400VAC 230VAC Voltage
200 to 10 to 24V / 1A -40 to
11kW 6.4kW 19kW 11kW 22A 15.5A 40 to 65Hz 4kV
480VAC 24VDC AC/DC +100°C
Î
- Maintenance costs
High inrush current:
- Motor and mains
protections oversized
- Risk of flicker
Î Softstarting:
- Noise reduction
- Maintenance cost
Î
reduction
No more high inrush
current:
- Motor and mains
protections optimization
- No more harmonic or
flicker problems
®
Proud to serve you
Characteristics may change without notice
celduc
r e l a i s
S/MOT/SMCW6110/B/22/07/99
1W240060
Page 2/16
Solid State Relays
For Motor Control
celduc®
r e l a i s
Supply
Option
switches
LEDs Start / Line (Behind the label)
0V
6 Urg.
celduc ®
Motor
Soft-
Stop
Byp.
NPN
Start
Kick
Stop
Controls 5
Softstarter
1L1 3L2 5L3
+ Ctrl
4
Status 3
Byp. 2T1 4T2 6T3
NPN
Soft-
Start
Stop
Byp.
Kick
outputs 2
Diag. Made in
France
1
Initial
Time(s) Torque
0,5 1 0.3 0.4 2T1 4T2 6T3
0.25 2 0.2 0.5
0 40 0.6
64 8 1 0.7
32 16 0.9 0.8
: 0xts
: PNP
: 0.5xts
Proceeding
: NPN
: ts
: Mains
: 2xts
Page 3/16
Stopped Mains voltage too low Check the phases 3L2 and 5L3
Phase(s) missing,
Stopped Mains frequency out of range, Check the phases
Too much interference
Running Phase(s) missing Check the phases
Load missing, Check the motor connections and the
Stopped
Short-circuited thyristor solid state switches
Bypass missing (its checking is
required by the corresponding option)
Check the bypass connections or if not
Stopped
used, cancel the checking option
LEGEND
Flashing Flashing
Off Green Red
off/green Off/red
Page 4/16
Solid State Relays
For Motor Control
celduc®
r e l a i s
CONTROL
CONTROL INPUTS AND STATUS OUTPUTS
STATUS OUTPUT
Fig. 4 HIGH SIDE CONTROL (PNP) Fig. 5 LOW SIDE CONTROL (NPN) Fig. 6
UTILIZATION
Page 5/16
CONTROL
CHARACTERISTIC CURVES OF THE CONTROLLING INPUTS AND STATUS OUTPUTS
Control Input Current/Voltage Characteristic Curve Giving Max. Output Status Current
Fig. 7 Fig. 8
In PNP Mode (High Side Control) Versus Ambient Temperature
Page 6/16
Solid State Relays
For Motor Control
celduc®
r e l a i s
POWER
INTERNAL SUPPLY ELECTRICAL CHARACTERISTICS
VALUES
CHARACTERISTICS LABELS REMARKS
(Given at 20°C ambient unless otherwise specified)
Concerned Terminals 3L2 & 5L3
Voltage Range Ue 200->480VAC See internal
Consumption Is 1mA typical diagram fig. 1
Frequency Range f 40-65Hz page 2
Turn-on Time tm 100ms
Page 7/16
POWER
CHARACTERISTIC CURVES OF THE POWER ELEMENTS
Overload Current Characteristic
Fig. 13 Electrical Label Description Fig. 14
Regarding Overload Duration
ITSM 1600
(A)
(Peak 1400 Repetitive Values
Values) 1200
Non-Repetitive Values
1000
800
600
400
200
0
0.01 0.10 1.00 10.00
Time (s)
A C 53a 45 131
D is s ip a t e d P o w e r
P e rm a n en t C u rre n t
40 L im it to h a v e th e h e a tsin k te m pe ra tu re 114 (W )
Ie b e lo w 1 0 0 °C
(A R M S ) 35 9 7 .9
L im it to h a v e th e h e a tsin k te m pe ra tu re
b e lo w 8 0 °C in co m plia n ce w ith th e sta n da rd
30 E N 60947-4-2
8 2 .4
25 6 7 .3
20 5 2 .8
15 3 8 .8
10 2 5 .4
5 1 2 .4
0 0
0 10 20 30 40 50 60 70 80 90 100 110
O p e r a t in g A m b ie n t T e m p e r a t u r e (°C )
Page 8/16
Solid State Relays
For Motor Control
celduc®
r e l a i s
GENERAL
INPUT/OUTPUT ISOLATION CHARACTERISTIC
VALUES
CHARACTERISTICS LABELS REMARKS
(Given at 20°C ambient unless otherwise specified)
Power Output/Input Isolation Uimp 4kV
Status Outputs / Input Isolation Uied 2.5kV
Plate/Input Isolation Uimp 4kV
Status Output/Plate Isolation Uimp 4kV
Isolation Resistance Rio 1GΩ
Isolation Capacitance Cio <8pF
MISCELLANEOUS CHARACTERISTICS
VALUES
CHARACTERISTICS LABELS REMARKS
(Given at 20°C ambient unless otherwise specified)
Housing UL94V0
Mounting Omega DIN rail (DIN50022) or screwed
Low audible vibration during the softstarting and softstopping
Noise Level
periods
Weight 2000g
S/MOT/SMCW6110/B/22/07/99
®
celduc
r e l a i s
Solid State Relays
For Motor Control
1W240060
Page 9/16
GENERAL
Fig. 18 DIMENSIONS
AC-53a Ie
IEC947-4-2 EN 60947-4-2
Ue
celduc France
200-480 V 40/65HZ
22
A
U imp 4000V
SMCW6110
155
SHEET
SEE INSTRUC.
FOR RATINGS
Supply
Start / Line
®
celduc
0V
6 Urg. Motor
Stop Softstarter
5
1L1 3L2 5L3
110
+ Ctrl
4
90
76
3 Byp.
Soft-
Start
NPN
Stop
Byp.
2 Made in
Diag.
France
1
Initial
Time(s) Torque
0,5 1 0.3 0.4 2T1 4T2 6T3
0.25 2 0.2 0.5
0 40 0.6
64 8 1 0.7
32 16 0.9 0.8
83
110
Page 10/16
Solid State Relays
For Motor Control
celduc®
r e l a i s
STANDARDS
IMMUNITY LEVEL WITHIN ELECTROMAGNETIC COMPATIBILITY (E.M.C.)
VALUES
CHARACTERISTICS LABELS REMARKS
(Given at 20°C ambient unless otherwise specified)
No state
EN 8kV in the air
Electrostatic discharges changing or
61000-4-2 4kV contact
destruction
No state
EN
Radiated Electromagnetic Fields 10V/m changing or
61000-4-3
destruction
No state
EN 2kV direct coupling on the power side
Fast Transient Bursts changing or
61000-4-4 2kV clamped coupling on the input side
destruction
No state
EN 1kV direct coupling differential mode (Input and output sides)
Electric chocks changing or
61000-4-5 2kV direct coupling common mode (Input and output sides)
destruction
EN
Voltage Drop
61000-4-11
APPROVALS
VALUES
CHARACTERISTICS LABELS REMARKS
(Given at 20°C ambient unless otherwise specified)
EN
CE Marking Yes
60947-4-2
c UL US UL508 Pending
Office
VDE 0805 EN60950 Pending
environment
S/MOT/SMCW6110/B/22/07/99
®
celduc
r e l a i s
Solid State Relays
For Motor Control
1W240060
Page 11/16
INSTALLATION
IMPORTANT
The installation of this product must be done by qualified people,
informed about electric hazards (electrocution risks linked to the
voltage levels in the circuit).
Any intervention on the installation must be operated the circuit
disconnected from the electric grid by an electromechanical mean
insuring a sufficient galvanic isolation.
The device concerned by this document is composed of silicon
based solid state switches. They never ensure a safe function when they
are not controlled (Important leakage current and untimely closing).
Therefore, we advise you to use an electromechanical device in series
with the softstarter, which can ensure a safe operation in the
DANGER! disconnected circuit.
The emergency stop must not be done by the softstarter. It must
be done by an electromechanical with sufficient current breaking
possibility.
In order to operate in the circuit in safe condition, the control
part of the softstarter will have to be disconnected from the control or
auxiliary supplies as well.
ATTENTION
1- The SMCV does not correctly operate on three phase mains with the motor neutral
connected to the neutral of the mains. If any, please contact us.
2- The overload relay must be adapted to the motor.
3- Please take care not to make short-circuits while installing the by-pass contactor or the backward wires for delta
wiring.
4- In case of devices planned to be used connected to a by-pass contactor (SMCW…1 reference), the control voltage will
have to be held sufficiently to allow the by-pass to close. Take care not to remove the by-pass checking option "byp.".
5- In case of fast softstarting and softstopping controls without waiting for the end of the ramps, the motor may heat up.
Please contact your motor supplier to choose an adapted model.
Page 12/16
Solid State Relays
For Motor Control
celduc®
r e l a i s
INSTALLATION
WIRING POSSIBILITIES
Fig. 19 High Side Control (PNP)
Page 13/16
INSTALLATION
WIRING POSSIBILITIES
Fig. 21 Upon The Mains Control
Page 14/16
Solid State Relays
For Motor Control
celduc®
r e l a i s
INSTALLATION
MOUNTING
Mounting Precautions :
Fig. 22 The heatsink fins must be mounted vertically to ensure a good thermal convection.
A minimum space must be left free around the assembly.
20mm
mini.
20mm
mini.
CAUTION !
High temperature
Page 15/16
INSTALLATION
ADVISES FOR THE SETTINGS
ATTENTION
Obtaining a particular starting time value is only a consequence of the motor torque reduction and can not be
guaranteed or easily repeatable. The rotary switch « Time (s) » setting values only give the duration of the voltage ramp
applied to the motor but not necessarily its starting time. The main SMCV function is to obtain a motor torque reduction to
take care of the motor load and the electric grid. The motor starting time is only a consequence and completely depends on
the motor itself, its load and the settings done by the user.
The SMCV can not break a motor driving a load that has much inertia. The user can only obtain a stop time equal
or longer than a simple disconnection from the electric grid. Using the softstop feature can only be justified when the motor
load tends to break the motor (pumps, …) or when the products treated by the machine need to be stop slowly
(conveyors,…). In the case of load with high inertia, the softstop feature can help to reduce slowly the magnetic field inside
the motor to avoid long time overvoltage in the circuit.
Setting Examples
Long Starting Time For lamps,
Advise Settings
Direct On Line Starting (DOL) Transformers, …
For Testing The Motor Starting
(On a motor, it may hum)
or et et
Loads With Increasing Torque Like N2 Loads With Decreasing Torque Like 1/N
And Increasing Power Like N And Constant Power
Load Examples Advised Time Setting Load Examples Advised Time Setting
Softstop Softstop
Softstop Softstop
Page 16/16
Solid State Relays
For Motor Control
celduc®
r e l a i s
celduc®
r e l a i s
www.celduc.com