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Article history: Pigments produced by Monascus spp. can be used as food grade biocolorant and are preferred over the
Received 1 August 2013 synthetic variants which elicit various adverse effects. Monascus purpureus MTCC 410 has been
Received in revised form investigated in the present study for red pigment production employing submerged fermentation. The
25 August 2013
medium components influencing the pigment production were identified using Plackett–Burman design.
Accepted 26 August 2013
Available online 7 September 2013
Among various variables screened, glucose, tryptone and pH were found to be highly significant. The
optimum concentrations of these significant parameters were determined employing the response
Keywords: surface central composite design. Glucose (28 g/L), tryptone (1 g/L) and pH 8.0 showed highest pigment
Red pigment production.
Plackett–Burman design
& 2013 Elsevier Ltd. All rights reserved.
Central composite design
Monascus purpureus
Medium optimization
1878-8181/$ - see front matter & 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.bcab.2013.08.008
V.S. Prajapati et al. / Biocatalysis and Agricultural Biotechnology 3 (2014) 140–145 141
the total number of experiments tremendously resulting in saving YM broth. The flasks were incubated at 30 1C and 120 rpm on a
time, glassware, chemicals and manpower (Srinivas et al., 1994). rotary shaker for red pigment production.
Initial screening of the ingredients is done using Plackett–Burman
design to understand the significance of their effect on the product 2.3. Pigment estimation
formation and then a few better ingredients are selected for further
level optimization employing response surface methodology. After incubation, the mycelia were separated from broth by
In the present study statistical approach has been employed in filtration using Whatman #1 filter paper. Filtrate was subjected for
which a Plackett–Burman design is used for identifying significant centrifugation at 8000g for 20 min. The supernatant was collected
variables influencing red pigment production by M. purpureus MTCC and the pigment production was analyzed by measuring the
410 under submerged fermentation. The levels of the significant absorbance of the supernatant using UV–visible spectrophot-
variables such as glucose, tryptone and initial pH of the medium, ometer (Shimadzu) having un-inoculated medium as blank and
have been further optimized using response surface central composite considering the dilution factor of the sample (Chiu and Poon, 1993;
design to determine the optimum conditions for red pigment Carvalho et al., 2003). Pigment yield was expressed as specific
production. absorbance (Amax) at 500 nm ml 1 of filtrate (OD U/ml).
Table 2
Plackett–Burman design generated by fractional rotation of full factorial design where X1–X9 are independent variables and D1–D2 are dummy variables.
1 1 1 1 1 1 1 1 1 1 1 1 10.99 7 0.403
2 1 1 1 1 1 1 1 1 1 1 1 08.42 7 0.480
3 1 1 1 1 1 1 1 1 1 1 1 06.477 0.445
4 1 1 1 1 1 1 1 1 1 1 1 12.317 0.770
5 1 1 1 1 1 1 1 1 1 1 1 06.967 0.381
6 1 1 1 1 1 1 1 1 1 1 1 05.88 7 0.296
7 1 1 1 1 1 1 1 1 1 1 1 06.597 0.360
8 1 1 1 1 1 1 1 1 1 1 1 05.26 7 0.664
9 1 1 1 1 1 1 1 1 1 1 1 04.517 0.417
10 1 1 1 1 1 1 1 1 1 1 1 05.107 0.565
11 1 1 1 1 1 1 1 1 1 1 1 10.52 7 1.753
12 1 1 1 1 1 1 1 1 1 1 1 01.43 7 0.169
142 V.S. Prajapati et al. / Biocatalysis and Agricultural Biotechnology 3 (2014) 140–145
where Veff is the variance of the effect of level, Ed is the effect of in Table 4. Red pigment production (OD U/ml) was measured in
level for the dummy variables and n is the number of dummy triplicate in 20 different experimental runs. The red pigment
variables used in the experiment. The standard error (SE, Es) of production was analyzed using a second-order polynomial equa-
concentration effect was the square root of variance of an effect, tion and the data were fitted into the equation by multiple
and the significance level (P-value) of each concentration effect regression procedure. The model equation for analysis is given as
was determined using the student's t-test:
Y ¼ β0 þ ∑βiXi þ ∑βiiXi2 þ ∑βijXiXj ð4Þ
tðXiÞ ¼ EðXiÞ=Es ð3Þ
where βo, βi, βii and βij represent the constant, linear, quadratic
where E (Xi) is the effect of variable Xi. effect of Xi and interaction effect between Xi and Xj, respectively
for the production of red pigment. Later, validation experiment
2.4.2. Response surface methodology (RSM) was performed and maximum production of red pigment was
The levels of the significant parameters as revealed from confirmed using the optimum values for variables predicted by
Plackett–Burman experiment and their interaction effects which response optimization.
may influence the red pigment production significantly were
analyzed and optimized by response surface central composite 2.5. Software and data analysis
design (CCD). RSM is useful for small number of variables (up to
five) but is impractical for large number of variables, due to high The results of the experimental design were analyzed and
number of experimental runs required. The level of the three interpreted using Design Expert Version 8.0 (Stat-Ease Inc., Min-
major components glucose, tryptone and pH were optimized, neapolis, Minnesota, USA) statistical software.
keeping temperature and inoculum size constant.
According to the design, the total number of treatment combi-
nations is 2k þ2k þno, where k is the number of independent 3. Results and discussion
variables and no is the number of repetition of experiments at the
central point. Each factor in the design was studied at five different 3.1. Screening of significant parameters for red pigment production
levels ( α, 1, 0, þ1, þα) as shown in Table 3. This experimental using Plackett–Burman design
design comprises a two level fractional factorial points ( 1 and
þ1), central point (0) and axial or star points encoded as –α The variables selected in the present investigation are on the
and þ α. All variables were set at a central coded value of zero. basis of our previous study in which different carbon and different
The minimum and maximum ranges of variables were determined organic-inorganic nitrogen sources were evaluated for their effects
on the basis of our previous experiments. The full experimental on the red pigment production using one factor-at-a-time approach
plan with respect to their values in actual and coded form is listed and shortlisted for the further (Plackett–Burman) experiment. We
observed that inorganic nitrogen sources have no effect on the red
Table 3 pigment production while organic nitrogen sources showed promi-
Experimental range and levels of the independent variables of selected compo- nent effect. Many investigators have reported addition of mono-
nents used for response surface central composite design. sodium glutamate giving maximum red pigment production
(Pastrana et al., 1994; Babitha et al., 2006) but in our study we
Levels of variable studied
Variable Components Range observed that presence of tryptone as compared to monosodium
α 1 0 þ1 þα glutamate showed more red pigment production. Hence, tryptone
was selected as organic nitrogen source for further optimization
X1 Glucose 0.1–3.0 (g%) 0.89 0.1 1.55 3 3.99 studies.
X2 Tryptone 0.1–1.5 (g%) 0.88 0.1 0.88 1.5 1.98
X3 pH 3.0–10 0.61 3 6.5 10 12.39
The pigments produced by Monascus sp. are soluble only in the
organic solvent but the addition of the monosodium glutamate,
Table 4
Full experimental central composite design with actual and coded level of variables and the response function.
soyabean meal, and peptone or chitin powder in the fermentation As reported, media pH plays an important role in activating key
medium lead to the production of water soluble pigment. enzymes involved in pigment production and excretion by M.
The addition of amino acid in the fermentation medium lead to pupureus CCT3802 (Orozco and Kilikian, 2008). Besides pigment
the production of more red pigment than the yellow pigment excretion by the cultures, alkaline pH promotes a higher stability
(Yongsmith et al., 1993; Juzlova et al., 1996). A comparison of the of this colorant relative to acidic values (Fabre et al., 1993;
relative amounts and color quality of the pigments produced using Carvalho et al., 2005). From the present study using Plackett–
several amino acid show that yellow and orange pigment are Burman design, glucose, tryptone and pH were shortlisted and
unaffected by the nitrogen source, whereas red pigment differ in studied further for optimization of their concentration require-
tone and solubility (Jung et al., 2003). In addition to that supple- ment and to check their interaction effect. Methodology of Plack-
mentation of organic nitrogen results in higher growth and hence ett–Burman was thus found to be very useful for determination of
gives more red pigment production compared to the inorganic relevant variables for further optimization. Ahmad et al. (2009)
nitrogen source. used the Plackett–Burman design for screening the nutrient
A statistical approach has been used to screen the most parameter for red pigment production under submerged fermen-
effective medium components and select their concentration to tation and also reported that the dextrose is one of the best carbon
achieve highest possible red pigment production by M. purpureus source for the maximum pigment production. Plackett–Burman
MTCC 410 under submerged fermentation. Usually, for the fer- experiment used only to screen the significant components but
mentation processes, initial screening of the ingredients is carried did not give the optimum level of the significant components. In
out to understand the significance of their effect on the product the present study, significant components were screened using
formation. Subsequently better ingredients are selected for further Plackett–Burman design followed by their level optimization
optimization. Plackett–Burman design was used to screen eight employing response surface central composite design.
different medium components including carbon and nitrogen
sources along with standard salt solution and a physical process
3.2. Response surface methodology (RSM)
parameter (pH) in a 12 run experiment with 2 level concentration
of each variable. Studies were carried out under submerged
The central composite design was employed to evaluate the
fermentation at 120 rpm, 30 1C for 8 days. The independent
interaction among the significant factors and also to determine
variables and their respective high and low concentrations used
their optimal levels. In the present work, experiments were
in optimization study are represented in Table 1, whereas the
planned to obtain a quadratic model consisting of 23 trials. The
Plackett–Burman experimental design for 12 trials with two level
plan included twenty experiments and two levels of concentration
concentrations of each variable followed for the screening of
for each factor. In order to study the combined effect of these
medium components for red pigment production is given in
variables, experiments were performed at different combinations.
Table 2. The variable X1–X9 represents the medium constituents
The central composite experimental plan along with the predicted
and D1–D2 represents the dummy/unassigned variables. Results of
and observed response for each individual experiment is summar-
the Plackett–Burman experiment with respect to red pigment
ized in Table 4. It also shows the production of red pigment (OD U/
production, the effect, standard error, t(xi), p and confidence level
ml) corresponding to combined effect of all three components in
of each component are represented in Tables 2 and 5. The
the specified ranges.
components were screened at the confidence level of 95% on the
The optimum levels of selected variables were obtained by
basis of their effects. When components show significance at or
solving the regression equation and by analyzing the response
above 95% confidence level and its effect is negative, it is
surface contour and surface plots. The larger the magnitude of the
considered effective for production but the amount required may
t-value and smaller the p-value, more significant is the corre-
be lower than the indicated (as low, 1) concentration in Plack-
sponding coefficient (Myers and Montgomery, 2002). The regres-
ett–Burman experiment. If the effect is found positive, the amount
sion equation obtained after the analysis of variance (ANOVA)
required may be higher than indicated (as high, þ1) concentra-
provides an estimate of the level of red pigment production as a
tion. In our experiment, glucose and tryptone gave confidence
function of pH, glucose and tryptone concentration.
level4 95% and could be considered significant. Remaining com-
The production of red pigment may be best predicted by the
ponents, i.e., malt extract, yeast extract, peptone, sucrose, lactose
following model:
and salt solution showed confidence level o95% and were
considered insignificant in the study. pH also showed o95% Y ¼ 0:96 þ ð0:093nAÞ–ð0:11nBÞ þ ð0:20nCÞ
significance but our initial studies on effect of pH on the red –ð0:30nAnBÞ þ ð0:20nAnCÞð0:20nBnCÞ
pigment production, and many research reports have demon-
ð0:25nA2 Þð0:24nB2 Þð0:19nC 2 Þ; ð5Þ
strated its importance in red pigment production and hence we
have selected this component for further level optimization. where Y¼ red pigment production (OD U/ml), A¼glucose (g%),
B ¼Tryptone (g%) and C ¼pH.
The statistical significance of the second-order model equation
Table 5 was evaluated by F-test analysis of variance as shown in Table 6
Statistical analysis of components for red pigment production by M. purpureus
which revealed that this regression is statistically highly signifi-
MTCC 410.
cant for red pigment production. The model F-value 6.18 implies
Components Effect Standard error t-Value P Confidence (%) that the model is significant. There is only a 0.44% chance that a
large model F-value could occur due to noise. P-value less than
Malt extract 0.07 0.052 1.413 0.293 70.68 0.050 indicate that the model terms are significant. Thus, in this
Sucrose 0.145 0.052 2.913 0.100 89.96
study C, AB, A2, B2 and C2 are significant model terms (Table 6). The
Lactose 0.008 0.052 0.16 0.887 11.24
Glucose 0.301 0.052 6.033 0.026 97.36 Lack of fit F-value of 4.82 implies the lack of fit is not significant
Tryptone 0.452 0.052 9.046 0.012 98.80 relative to the pure error. Non-significant lack of fit is good for the
Yeast extract 0.058 0.052 1.173 0.361 63.85 model to fit. The R2 value (multiple correlation coefficient) closer
Peptone 0.065 0.052 1.306 0.321 67.86 to 1 denotes better correlation between observed and predicted
Salt solution 0.015 0.052 0.313 0.783 21.63
pH 0.107 0.052 2.146 0.164 83.50
values. The coefficient of variation (CV) indicates the degree of
precision with which the experiment is compared. The lower
144 V.S. Prajapati et al. / Biocatalysis and Agricultural Biotechnology 3 (2014) 140–145
Table 6
Analysis of variance (ANOVA) for the fitted quadratic polynomical model for level optimization of red pigment production using M. purpureus MTCC 410.
Fig. 1. Response surface graph showing the interaction effect of glucose and tryptone on red pigment production.
Fig. 2. Response surface graph showing the interaction effect of glucose and pH on red pigment production.
reliability of the experiment is usually indicated by high value of revealed that both the components at their lower level have no
CV. In the present case low CV (53.43) denotes that the experiment significant effect on the red pigment production but increase in
performed is reliable. Adequate precision measures the signal to glucose concentration leads to gradual increase in the pigment
noise ratio. A ratio greater than 4 is desirable. In present study, the production while increase in tryptone concentration leads to
ratio is 8.417 which indicate an adequate signal. decrease in the pigment production. Glucose and tryptone con-
The effect of interaction of variables on red pigment yield was centration at higher level showed negative effect on pigment
studied by changing levels of any two independent variables while production but glucose at higher level and tryptone at lower level
keeping the third independent variable at its constant level. The showed positive effect on the red pigment production. As shown
response surface plots or contour plots can be used to predict the in Fig. 2 higher glucose concentration and alkaline pH (above 7)
optimal values for different test variables. Therefore, three lead to maximum pigment production while higher glucose
response surface plots were obtained by considering all the concentration and acidic pH showed negative effect on red pig-
possible combinations. Fig. 1 shows the effect of interaction ment production. Thus, both the parameters at their maximum
between glucose and tryptone on red pigment production, which level were found to be significant for red pigment production. The
V.S. Prajapati et al. / Biocatalysis and Agricultural Biotechnology 3 (2014) 140–145 145
Fig. 3. Response surface graph showing the interaction effect of tryptone and pH on red pigment production.
Carvalho, C., Oishi, B.O., Pandey, A., Soccol, C.R., 2005. Biopigments from Monascus:
interaction between tryptone and pH also play an important role strain selection, citrinin production and color stability. Brazilian Archives of
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the response surface point prediction analysis, glucose concentra- Bacillus licheniformis strain P40 in cheese whey using response surface
methodology. Biochemical Engineering Journal 21, 53–58.
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Juzlova, P., Martinkova, L., Kren, V., 1996. Secondary metabolites of the fungus
mean value of the pigment yield was found to be 14.50 OD U/ml, Monascus: a review. Journal of Industrial Microbiology 16, 163–170.
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Miyake, T., Isato, K., Nobuyuki, N., Sammoto, H., 2008. Analysis of pigment
To the best of our knowledge, majority of the experiment on the composition in various Monascus cultures. Food Science and Technology
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one factor at a time methodology under solid state fermentation. Only Mukherjee, G., Singh, S.K., 2011. Purification and characterization of a new red
pigment from Monascus purpureus in submerged fermentation. Process Bio-
few reports are available on the statistical optimization of red pigment
chemistry 46, 188–192.
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has allowed rapid screening of a number of nutrients influencing red Product Optimization Using Design Experiments. Wiley, New York.
pigment production. Interestingly tryptone as nitrogen source has Orozco, S.F.B., Kilikian, B.V., 2008. Effect of pH on citrinin and red pigment
production by Monascus purpureus CCT3802. World Journal of Microbiology
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the investigators have reported monosodium glutamate as effective Pastrana, L., Blanc, P.J., Santterre, A.L., Lorret, M.O., Goma, G., 1994. Production of red
for the same. The pigment yield and the production were found to be pigments by Monascus rubber in synthetic media with strictly controlled
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