Diffuser of 09U008 - Out

Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors: 3
Input Echo: 4
XY Coordinate Calculations: 8
Internal Pressure Calculations: 9
External Pressure Calculations: 13
Element and Detail Weights: 16
Conical Section: Reducer 18
Center of Gravity Calculation: 20
MDMT Summary: 21
Vessel Design Summary: 22
Cover Page
DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version : 2015
Analysis Performed by : SPLM Licensed User
Job File : D:\1GHASEMI\SALMAN\PV ELITE\PIDEC SEMI FINAL\DIF
Date of Analysis : Jan 7,2020 12:44pm
PV Elite 2017, January 2017

Title Page
Note:
PV Elite performs all calculations internally in Imperial Units
to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the user's set of selected units.
PV Elite 2017 Licensee: SPLM Licensed User
FileName : Diffuser of 09U008 Page 3 of 23
Warnings and Errors: Step: 0 12:44pm Jan 7,2020
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data

==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

Input Echo: Step: 1 12:44pm Jan 7,2020
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 0.45 N/mm²

Design Internal Temperature 440 °C
Type of Hydrotest not Specified
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -5 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT 1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0 N/mm²
User defined MAWP 0 N/mm²
User defined MAPnc 0 N/mm²
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 98/02/05/IBC-03/STS-1

Wind Load Reduction Scale Factor 1.000
Basic Wind Speed [V] 48.611 m/sec
Surface Roughness Category C: Open Terrain
Importance Factor 1.15
Type of Surface Moderately Smooth
Base Elevation 0 m
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 m
Distance Upwind of Crest Lh 0 m
Distance from Crest to the Vessel x 0 m
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000

Damping Factor (Beta) for Wind (Filled) 0.0000
Seismic Design Code IBC-2012

Seismic Load Reduction Scale Factor 0.700
Importance Factor 1.500
Table Value Fa 1.400
Table Value Fv 2.180
Short Period Acceleration value Ss 0.529
Long Period Acceleration Value Sl 0.114
Moment Reduction Factor Tau 1.000
Force Modification Factor R 3.000
Site Class D
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.494
Design Pressure + Static Head Y

Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
Using Metric Material Databases, ASME II D No
Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Cylinder
Description Nipple of Diffuser
Distance "FROM" to "TO" 0.4 m
Element Outside Diameter 273 mm
Element Thickness 9.27 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 0 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 0.45 N/mm²
Design Temperature Internal Pressure 440 °C
Design External Pressure 0.3 N/mm²
Design Temperature External Pressure 240 °C
Effective Diameter Multiplier 1.2
Material Name SA-106 B
Allowable Stress, Ambient 117898 kPa
Allowable Stress, Operating 67531 kPa
Allowable Stress, Hydrotest 153267 kPa
Material Density 7750.4 kg/m³

P Number Thickness 31.75 mm
Yield Stress, Operating 159713 kPa
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K03006
Product Form Smls. pipe
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0

Element To Node 30
Element Type Conical
Description Reducer
Element Thickness 10 mm
Material Name SA-240 304
Allowable Stress, Ambient 137892 kPa
Allowable Stress, Operating 76559 kPa
Allowable Stress, Hydrotest 179260 kPa
Material Density 8027.2 kg/m³
P Number Thickness 0 mm
Yield Stress, Operating 115199 kPa
External Pressure Chart Name HA-1
UNS Number S30400
Product Form Plate
Cone Diameter at "To" End 508 mm
Design Length of Cone 105 mm
Large knuckle radius 80 mm
Large knuckle thickness 10 mm
Small knuckle radius 5 mm
Small knuckle thickness 10 mm
Half Apex Angle of Cone 74.306717 degrees
Toriconical (Y/N) Y

Element To Node 40
Element Type Cylinder
Description Diffuser


Element To Node 50
Element Type Elliptical
Description Cap of Diffuser
Elliptical Head Factor 2.0

XY Coordinate Calculations: Step: 2 12:44pm Jan 7,2020
XY Coordinate Calculations:
From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

m m m m
Nipple of Diffu ... 0.4 ... 0.4

Reducer ... 0.505 ... 0.105
Diffuser ... 1.555 ... 1.05
Cap of Diffuser ... 1.575 ... 0.02

Internal Pressure Calculations: Step: 3 12:44pm Jan 7,2020
Element Thickness, Pressure, Diameter and Allowable Stress :
Int. Press Nominal Total Corr Element Allowable

From To + Liq. Hd Thickness Allowance Diameter Stress(SE)
N/mm² mm mm mm kPa
Nipple of Diffus 0.45 ... 3 273 67531

Reducer 0.45 ... 3 376.69 76559
Diffuser 0.45 ... 3 508 76559
Cap of Diffuser 0.45 ... 3 508 76559
Element Required Thickness and MAWP :
Design M.A.W.P. M.A.P. Minimum Required

From To Pressure Corroded New & Cold Thickness Thickness
N/mm² N/mm² N/mm² mm mm
Nipple of Diffus 0.45002 3.16023 8.23074 9.27001 4.49999

Reducer 0.45002 0.7728 1.99188 10 7.08307
Diffuser 0.45002 2.13355 5.516 10 4.49999
Cap of Diffuser 0.45002 2.13355 5.62857 10 4.49999
Minimum 0.773 1.992
MAWP: 0.773 N/mm², limited by: Reducer.
Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 2015
Cylindrical Shell From 10 To 20 SA-106 B , UCS-66 Crv. B at 440 °C
Nipple of Diffuser
Material UNS Number: K03006
Required Thickness due to Internal Pressure [tr]:

= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (0.45*136.5)/(67531*1+0.4*0.45)
= 0.9071 + 3.0000 = 3.9071 mm
Note: The thickness required was less than the Code Minimum, therefore
the Code Minimum value of 1.5000 mm per UG-16 will be used.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(Ro-0.4*t) per Appendix 1-1 (a)(1)
= (67531*1*6.27)/(136.5-0.4*6.27)
= 3.160 N/mm²
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (117898*1*9.27)/(136.5-0.4*9.27)
= 8.231 N/mm²
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Ro-0.4*t))/(E*t)
= (0.45*((136.5-0.4*6.27))/(1*6.27)
= 9616.403 kPa
Minimum Design Metal Temperature Results:
Govrn. thk, tg = 9.27, tr = 1.5, c = 3 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.239, Temp. Reduction = 78 °C
Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Conical Section From 20 To 30 SA-240 304 at 440 °C
Reducer
Material UNS Number: S30400

= (P*Do)/(2*cos(a)*(S*E+0.4*P)) per Appendix 1-4 (e)
= (0.45*376.7)/(2*0.27*(76559*1+0.4*0.45))
= 4.0831 + 3.0000 = 7.0831 mm

= (2*S*E*t*cos(a))/(D-0.8*t*cos(a)) per Appendix 1-4 (e)(5)
= (2*76559*1*(7)*0.27)/(376.7-0.8*(7)*0.27)
= 0.773 N/mm²

= (2*S*E*t*cos(a))/(D-0.8*t*cos(a)) per Appendix 1-4(e)
= (2*137892*1*10*0.27)/(376.7-0.8*10*0.27)
= 1.992 N/mm²

= (P*(D-0.8*t*cos(a)))/(2*E*t*cos(a))
= (0.45*(376.7-0.8*(7)*0.27))/(2*1*(7)*0.27)
= 44581.836 kPa
% Elongation per Table UG-79-1 (50*tnom/Rf)*(1-Rf/Ro) 4.237 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.
Note: The Pressure at the Large Diameter is used in the TR calculation.
SA-240 304, Min Metal Temp without impact per UHA-51: -196 °C
Cylindrical Shell From 30 To 40 SA-240 304 at 440 °C
Diffuser

= (P*Ro) / (S*E+0.4*P) per Appendix 1-1 (a)(1)
= (0.45*254)/(76559*1+0.4*0.45)
= 1.4894 + 3.0000 = 4.4894 mm

= (76559*1*7)/(254-0.4*7)
= 2.134 N/mm²

= (137892*1*10)/(254-0.4*10)
= 5.516 N/mm²

= (P*(Ro-0.4*t))/(E*t)
= (0.45*((254-0.4*7))/(1*7)
= 16148.170 kPa

Elliptical Head From 40 To 50 SA-240 304 at 440 °C
Cap of Diffuser

= (P*Do*Kcor)/(2*S*E+2*P*(Kcor-0.1)) per Appendix 1-4 (c)
= (0.45*508*0.984)/(2*76559*1+2*0.45*(0.984-0.1))
= 1.4616 + 3.0000 = 4.4616 mm

= (2*S*E*t)/(Kcor*Do-2*t*(Kcor-0.1)) per Appendix 1-4 (c)
= (2*76559*1*7)/(0.984*508-2*7*(0.984-0.1))
= 2.199 N/mm²

= (2*S*E*t)/(K*Do-2*t*(K-0.1)) per Appendix 1-4 (c)
= (2*137892*1*10)/(1*508-2*10*(1-0.1))
= 5.629 N/mm²

= (P*(Kcor*Do-2*t*(Kcor-0.1)))/(2*E*t)
= (0.45*(0.984*508-2*7*(0.984-0.1)))/(2*1*7)
= 15670.649 kPa
Straight Flange Required Thickness:

= (P*Ro)/(S*E+0.4*P) + ca per Appendix 1-1 (a)(1)
= (0.45*254)/(76559*1+0.4*0.45)+3
= 4.489 mm
Straight Flange Maximum Allowable Working Pressure:

= (76559 * 1 * 7 )/(254 - 0.4 * 7 )
= 2.134 N/mm²
Factor K, corroded condition [Kcor]:

= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))^(2))/6
= ( 2 + ( 494/( 2 * 125 ))^(2))/6
= 0.984096

Elements Suitable for Internal Pressure.

External Pressure Calculations: Step: 4 12:44pm Jan 7,2020
External Pressure Calculation Results :
External Pressure Calculations:
Section Outside Corroded Factor Factor

From To Length Diameter Thickness A B
m mm mm kPa
10 20 1.61567 273 6.27002 0.00071172 65453.6

20 30 1.61567 376.688 7 0.00070343 42573.8
30 40 1.61567 508 7 0.00063839 41167
40 50 No Calc 508 7 0.0019138 55464.6
External External External External

From To Actual T. Required T. Design Pressure M.A.W.P.
mm mm N/mm² N/mm²
10 20 9.27001 5.93536 0.3 2.00449

20 30 10 6.61301 0.3 1.05493
30 40 10 7.27369 0.3 0.75639
40 50 10 6.04996 0.3 0.84925
Minimum 0.756
Actual Length Allowable Length Ring Inertia Ring Inertia

From To Bet. Stiffeners Bet. Stiffeners Required Available
m m mm**4 mm**4
10 20 1.61567 56.8653 No Calc No Calc

20 30 1.61567 39.2198 No Calc No Calc
30 40 1.61567 33.58 No Calc No Calc
40 50 No Calc No Calc No Calc No Calc
Elements Suitable for External Pressure.
Cylindrical Shell From 10 to 20 Ext. Chart: CS-2 at 240 °C
Nipple of Diffuser
Elastic Modulus from Chart: CS-2 at 240 °C : 0.189E+06 N/mm²
Results for Maximum Allowable External Pressure (MAEP):

Tca OD SLEN D/t L/D Factor A B
6.270 273.00 1615.67 43.54 5.9182 0.0007117 65453.60
EMAP = (4*B)/(3*(D/t)) = (4*65454 )/(3*43.54 ) = 2.004 N/mm²
Results for Required Thickness (Tca):

2.935 273.00 1615.67 93.00 5.9182 0.0002219 20925.46
EMAP = (4*B)/(3*(D/t)) = (4*20925 )/(3*93 ) = 0.3 N/mm²
Results for Maximum Stiffened Length (Slen):

6.270 273.00 56865.27 43.54 50.0000 0.0005903 55681.05
EMAP = (4*B)/(3*(D/t)) = (4*55681 )/(3*43.54 ) = 1.705 N/mm²
Cylindrical Shell From 20 to 30 Ext. Chart: HA-1 at 240 °C
Reducer
Elastic Modulus from Chart: HA-1 at 240 °C : 0.175E+06 N/mm²

7.000 376.69 1615.67 53.81 4.2891 0.0007034 42573.80
EMAP = (4*B)/(3*(D/t)) = (4*42574 )/(3*53.81 ) = 1.055 N/mm²

3.613 376.69 1615.67 104.26 4.2891 0.0002674 23457.71
EMAP = (4*B)/(3*(D/t)) = (4*23458 )/(3*104.3 ) = 0.3 N/mm²

7.000 376.69 39219.82 53.81 50.0000 0.0003845 33362.11
EMAP = (4*B)/(3*(D/t)) = (4*33362 )/(3*53.81 ) = 0.827 N/mm²
Cylindrical Shell From 30 to 40 Ext. Chart: HA-1 at 240 °C
Diffuser

7.000 508.00 1615.67 72.57 3.1804 0.0006384 41166.97
EMAP = (4*B)/(3*(D/t)) = (4*41167 )/(3*72.57 ) = 0.756 N/mm²

4.274 508.00 1615.67 118.87 3.1804 0.0003048 26744.16
EMAP = (4*B)/(3*(D/t)) = (4*26744 )/(3*118.9 ) = 0.3 N/mm²

7.000 508.00 33580.02 72.57 50.0000 0.0002154 18901.25
EMAP = (4*B)/(3*(D/t)) = (4*18901 )/(3*72.57 ) = 0.347 N/mm²
Elliptical Head From 40 to 50 Ext. Chart: HA-1 at 240 °C
Cap of Diffuser

Tca OD D/t Factor A B
7.000 508.00 72.57 0.0019138 55464.59
EMAP = B/(K0*D/t) = 55465/(0.9 *72.57 ) = 0.849 N/mm²

Tca OD D/t Factor A B
3.050 508.00 166.56 0.0008339 44973.58

EMAP = B/(K0*D/t) = 44974/(0.9 *166.6 ) = 0.3 N/mm²
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (0.501*494*0.984)/(2*76559*1-0.2*0.501)
= 1.5916 + 3.0000 = 4.5916 mm

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*76559*1*7)/(0.984*494+0.2*7))/1.67
= 1.317 N/mm²
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 0.849, 1.317 )
= 0.849 N/mm²
Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

Element and Detail Weights: Step: 5 12:44pm Jan 7,2020
Element and Detail Weights:
Element Element Corroded Corroded Extra due

From To Metal Wgt. ID Volume Metal Wgt. ID Volume Misc %
kgm m³ kgm m³ kgm
10 20 23.8111 0.020345 16.2885 0.021316 ...

20 30 19.1034 0.014795 16.9851 0.015058 ...
30 40 131.867 0.19642 92.8635 0.20128 ...
40 50 26.3388 0.018957 18.4372 0.019617 ...
Total 201 0.25 144 0.26 0
Weight Summation: kgm
Fabricated Shop Test Shipping Erected Empty Operating
201.1 201.1 201.1 201.1 201.1 201.1

... 250.4 ... ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
... ... ... ... ... ...
201.1 451.5 201.1 201.1 201.1 201.1
Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 201.1 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 451.5 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 201.1 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 201.1 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 201.1 kgm
Operating Wt. - Empty Wt + Operating Liq. Uncorroded 201.1 kgm
Field Test Wt. - Empty Weight + Water (Full) 451.5 kgm
Mass of the Upper 1/3 of the Vertical Vessel 63.1 kgm
Outside Surface Areas of Elements:
Surface
From To Area
m²
10 20 0.34298
20 30 0.073608
30 40 1.67531
40 50 0.31158
Total 2.403 m²
Element and Detail Weights:
To Total Ele. Total. Ele. Total. Ele. Total Dtl. Oper. Wgt.
From To Empty Wgt. Oper. Wgt. Hydro. Wgt. Offset Mom. No Liquid
kgm kgm kgm N-m kgm
Element and Detail Weights: Step: 5 12:44pm Jan 7,2020
10 20 23.8111 23.8111 23.8111 ... 23.8111

20 30 19.1034 19.1034 19.1034 ... 19.1034
30 40 131.867 131.867 131.867 ... 131.867
40 50 26.3388 26.3388 26.3388 ... 26.3388
Cumulative Vessel Weight
Cumulative Ope Cumulative Cumulative

From To Wgt. No Liquid Oper. Wgt. Hydro. Wgt.
kgm kgm kgm
10 20 201.121 201.121 201.121

20 30 177.31 177.31 177.31
30 40 158.206 158.206 158.206
40 50 26.3388 26.3388 26.3388
Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
Cumulative Cumulative Cumulative

From To Empty Mom. Oper. Mom. Hydro. Mom.
N-m N-m N-m
10 20 ... ... ...

20 30 ... ... ...
30 40 ... ... ...
40 50 ... ... ...

Conical Section: Reducer Cone: 2 12:44pm Jan 7,2020
Conical Reinforcement Calculations, ASME VIII Div. 1, App. 1
Conical Section From 20 To 30 SA-240 304
Reducer
Elastic Modulus Data from ASME Section II Part D at 240 °C
Elastic Modulus of Cone Material 0.180E+06 N/mm² at 240 °C

Elastic Modulus of Small Cylinder Material 0.190E+06 N/mm² at 240 °C
Elastic Modulus of Large Cylinder Material 0.180E+06 N/mm² at 240 °C
Elastic Modulus Data from ASME Section II Part D at 440 °C
Elastic Modulus of Cone Material 0.165E+06 N/mm² at 440 °C

Elastic Modulus of Small Cylinder Material 0.164E+06 N/mm² at 440 °C
Elastic Modulus of Large Cylinder Material 0.165E+06 N/mm² at 440 °C
Axial Force on Small End of Cone 0.00 N

Axial Force on Large End of Cone 0.00 N
Moment on Small End of Cone 0.00 N-m
Moment on Large End of Cone 0.00 N-m
Note: Since there are no supports, the forces and moments could
not be resolved to the large and small ends of the cone.
Note: Neither end of Cone is a Line of Support
Maximum Centroid Reinforcement Distance Large End 10.5416 mm

Maximum Centroid Reinforcement Distance Small End 7.3138 mm
Note: No ring was found close enough to the large end to be considered.
Note: No ring was found close enough to the small end to be considered.
Thickness and Maximum Pressure for Large Knuckle:
Large End Knuckle Thickness 10.000 mm

Large End Knuckle Radius 80.000 mm
Corrosion Allowance 3.000 mm
Minimum knuckle radius check per Figure UG-36 [rL]:

= max( 3 * t, 0.12( RL + t ) )
= max( 3 * 1.457, 0.12( 247 + 1.457 ) )
= 29.815 mm
% Elongation per Table UG-79-1 (75*tnom/Rf)*(1-Rf/Ro): 8.824 %
Thickness Due to Internal Pressure [Tr]:

= (P*(L+ca)*M)/(2*S*E-0.2*P) + ca per App. 1-4(d)
= (0.45(689.3)*1.47)/(2*76559*1-0.2*0.45)
= max( 5.9806, 7.2737 ) per UG-33(f)
= 7.2737 mm
Equivalent Crown Radius [L]:

= Di/(2(cos(alpha)) + ca per UG-32(h)
= 371.3/(2(cos(74.31 )) + 3
= 689.3126 mm
Stress Concentration Factor [M]:

Conical Section: Reducer Cone: 2 12:44pm Jan 7,2020
= ( 3 + sqrt( L/( r + ca ) )/4

= ( 3 + sqrt( 689.3/( 80 + 3 ) )/4
= 1.4705
Maximum Allowable Working Pressure at Given Thickness:

= ( 2 * S * E( t - ca ))/(M( L + ca ) + 0.2( t - ca )) per Appendix 1-4 (d)
= ( 2 * 76559 * 1 ( 10 - 3 ))/( 1.47 ( 689.3 + 3 ) + 0.2( 10 - 3 ))
= 1.0560 N/mm²
Required Thickness for Small Knuckle:
Small End Knuckle Thickness 10.000 mm

Small End Knuckle Radius 5.000 mm
Corrosion Allowance 3.000 mm
Minimum Required Small End Thickness 4.587 mm
% Elongation per Table UG-79-1 (75*tnom/Rf)*(1-Rf/Ro): 75.000 %
Force per Length, Cone Small End [QS]:

= Pext( Rs/2 ) + Faxial/(pi(Ds - Ts)) + Moment/(pi(Rs - Ts/2)(Rs - Ts/2))
= 0.3 ( 137.2/2 ) + 0/(pi(274.5 - 9.27 )) +
0/(pi(137.2 - 9.27/2)(137.2 - 9.27/2))
= 20.583 N/mm

Center of Gravity Calculation: Step: 7 12:44pm Jan 7,2020
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Bare Shell New and Cold 0.956 m

Center of Gravity of Bare Shell Corroded 0.946 m
Vessel CG in the Operating Condition 0.946 m

Vessel CG in the Fabricated (Shop/Empty) Condition 0.956 m

MDMT Summary: Step: 8 12:44pm Jan 7,2020
Minimum Design Metal Temperature Results Summary :
Curve Basic Reduced UG-20(f) Thickness Gov E*

Description MDMT MDMT MDMT ratio Thk
Notes °C °C °C mm
Nipple of Diff[8] B -29 -104 0.239 9.270 1.000

Reducer [16] -196
Diffuser [16] -196
Cap of Diffus[16] -196
Warmest MDMT: -29 -104
Required Minimum Design Metal Temperature -5 °C

Warmest Computed Minimum Design Metal Temperature -104 °C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Vessel Design Summary: Step: 9 12:44pm Jan 7,2020
Diameter Spec : 273.000 x 508.000 mm OD

Vessel Design Length, Tangent to Tangent 1.58 m
Distance of Bottom Tangent above Grade 0.40 m

Distance of Base above Grade 0.00 m
Specified Datum Line Distance 0.00 m
Shell Material SA-106 B

Shell Material SA-240 304
Internal Design Temperature 440 °C

Internal Design Pressure 0.450 N/mm²
External Design Temperature 240 °C
Maximum Allowable Working Pressure 0.773 N/mm²

External Max. Allowable Working Pressure 0.756 N/mm²
Hydrostatic Test Pressure 0.000 N/mm²
Required Minimum Design Metal Temperature -5 °C

Warmest Computed Minimum Design Metal Temperature -104 °C
Wind Design Code ASCE-98\02\05\IBC-03\06\STS-1

Earthquake Design Code IBC 2012
Element Pressures and MAWP (N/mm²):
Element Description Design Pres. External M.A.W.P Corrosion

+ Stat. head Pressure Allowance
Nipple of Diffuser 0.450 0.300 3.160 3.0000

Reducer 0.450 0.300 0.773 3.0000
Diffuser 0.450 0.300 2.134 3.0000
Cap of Diffuser 0.450 0.300 2.134 3.0000
Element Types and Properties:
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type m m mm Int. Ext. Long Circ
Cylinder 0.4 0.4 9.3 4.5 5.9 1.00 1.00

Conical 0.5 0.1 10.0 7.1 6.6 1.00 1.00
Cylinder 1.6 1.1 10.0 4.5 7.3 1.00 1.00
Ellipse 1.6 0.0 10.0 4.5 6.0 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Weights:
Fabricated - Bare W/O Removable Internals 201.1 kgm
Shop Test - Fabricated + Water ( Full ) 451.5 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 201.1 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 201.1 kgm
Empty - Fab. + Intls. + Details + Wghts. 201.1 kgm
Operating - Empty + Operating Liquid (No CA) 201.1 kgm
Field Test - Empty Weight + Water (Full) 451.5 kgm

Vessel Design Summary: Step: 9 12:44pm Jan 7,2020

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Table of Contents

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2015

Analysis Performed by : SPLM Licensed User

Job File : D:\1GHASEMI\SALMAN\PV ELITE\PIDEC SEMI FINAL\DIF

Date of Analysis : Jan 7,2020 12:44pm

PV Elite 2017, January 2017

Class From To : Basic Element Checks.

Class From To: Check of Additional Element Data

There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 0.45 N/mm²

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 98/02/05/IBC-03/STS-1

Damping Factor (Beta) for Wind (Empty) 0.0000

Seismic Design Code IBC-2012

Design Pressure + Static Head Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Material Density 7750.4 kg/m³

Element From Node 20

Element From Node 30

Design Internal Pressure 0.45 N/mm²

Element From Node 40

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

From To X (Horiz.) Y (Vert.) DX (Horiz.) DY (Vert.)

Nipple of Diffu ... 0.4 ... 0.4

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2017

Element Thickness, Pressure, Diameter and Allowable Stress :

Int. Press Nominal Total Corr Element Allowable

Nipple of Diffus 0.45 ... 3 273 67531

Element Required Thickness and MAWP :

Design M.A.W.P. M.A.P. Minimum Required

Nipple of Diffus 0.45002 3.16023 8.23074 9.27001 4.49999

Minimum 0.773 1.992

MAWP: 0.773 N/mm², limited by: Reducer.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Cylindrical Shell From 10 To 20 SA-106 B , UCS-66 Crv. B at 440 °C

Material UNS Number: K03006

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 9.27, tr = 1.5, c = 3 mm, E* = 1

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C

Conical Section From 20 To 30 SA-240 304 at 440 °C

Material UNS Number: S30400

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

% Elongation per Table UG-79-1 (50*tnom/Rf)*(1-Rf/Ro) 4.237 %

Note: The Pressure at the Large Diameter is used in the TR calculation.

Cylindrical Shell From 30 To 40 SA-240 304 at 440 °C

Material UNS Number: S30400

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

% Elongation per Table UG-79-1 (50tnom/Rf)(1-Rf/Ro) 4.237 %

% Elongation per Table UG-79-1 (50tnom/Rf)(1-Rf/Ro) 2.008 %

% Elongation per Table UG-79-1 (75tnom/Rf)(1-Rf/Ro) 8.527 %