Translated Version of Ral

Translated version of ral-gz638-2009.
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Page 1
Gratings
Quality Assurance
RAL-GZ 638
September 2008 issue
GERMAN INSTITUTE FOR QUALITY ASSURANCE AND CERTIFICATION
B55E
Standards-Download-Beuth-Meiser Vogtland-OHG-KdNr.7431708
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Publisher
RAL German Institute for
Quality Assurance and Certification eV
Victory Str 39
53757 Sankt Augustin
Tel: (02241) 16 05-0
Fax: (02241) 16 05 -11
E-mail: RAL-Institut@RAL.de
Internet: www.RAL.de
Reproduction in whole or in part not permitted
All rights - including those of translation into foreign languages -
RAL remain reserved.
© 2008 RAL, Sankt Augustin
Price Group 8
Available from:
Beuth Verlag GmbH Burggrafenstraße · 6 · 10787 Berlin
Tel: (030) 26 01-0 · Fax: (030) 26 01-1260 · E-mail: info@beuth.de · Internet:
www.mybeuth.de
B55E
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Gratings
Quality Assurance
RAL-GZ 638
Quality Association
Gratings eV
High Street 113-115
58095 Hagen
Tel: (0 23 31) 20 08-0
Fax: (0 23 31) 20 08 40
E-mail: info@gitterroste-online.de
Internet: www.gitterroste-online.de
This quality assurance is of RAL German Institute for Quality Assurance and
labeling
drawing eV within the principles for a quality mark in recognition method
in cooperation with the relevant professional and trade circles and the competent
authorities
the jointly developed. In June 2008, in collaboration with the Quality Association
Community gratings eV is a revision of the basic goodness.
Sankt Augustin, September 2008
RAL GERMAN INSTITUTE
FOR QUALITY ASSURANCE
AND CERTIFICATION
B55E
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Table of Contents
Page
1
Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2
Terms and definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2
Quality regulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1
Materials and dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2
Versions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.1
Welded gratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.2
Gratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.3
Slot grids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.3.1
Einsteckroste. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.3.2
Through Hole grids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.3.3
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2.4
Grating stair treads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3
Design and Auwahlkriterien. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3.1
Dimension of the mesh. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3.2
Edging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4
Tolerances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5
Corrosion protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3
Detection methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1
Load types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2
Proof by the method of partial factors. . . . . . . . . . . . . . . 6
3.3
Design values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3.1
Design values for exposure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3.2
Design values for resistors / material properties. . . . . . . . . . . . . . . 6
3.4
The ultimate limit state. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5
Limit state of serviceability. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4
Berechungsgrundlagen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5
Calculation examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.1
Legend. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.2
Compilation formula for calculation bases. . . . . . . . . . . . . . . . . . . 8
5.3
Examples of calculations for gratings made of steel. . . . . . . . . . . . . . . . . . . . . . . . 8
5.3.1
Calculation example 1 - welded gratings. . . . . . . . . . . . . . . . . . . . . . . . . 8
5.3.1.1
Lastanordung 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.3.1.2
Lastanordung 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3.2
Calculation Example 2 - gratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3.2.1
Lastanordung 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.3.2.2
Lastanordung 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.3.3
Calculation example 3 - gratings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.3.4
Calculation Example 4 - welded gratings. . . . . . . . . . . . . . . . . . . . . . . . 11
5.3.5
Calculation Example 5 - Plug grids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6
Test Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.1
Initial test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.2
Self-monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.3
External monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8
Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Attachment 1
Production and supply specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
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Table of Contents
Page
Rules for granting and
the quality mark gratings
1
Quality basis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2
Ceremony. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3
Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4
Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5
Penalties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6
Complaint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7
Regranting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
8
Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pattern 1
Commitment form. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pattern 2
Award certificate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
The institution
RAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U3
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1 Scope
1.1 General
This quality and test apply to static loading
statement and production of gratings made of steel, stainless steel,
Aluminum and brass.
Gratings, with the quality mark of quality community
Gratings eV in the requirements must
ments of quality and testing, and - depending on their
Range - the relevant DIN standards, requirements
of Workplace Regulation and the Workplace Guidelines
as well as the accident prevention regulations of the employers' liability insurance
society - in the current version - match.
1.2 Terms and definitions
Gratings are cantilevered, different duty
(Eg walk or drive) plate-shaped body with
many through-holes in a regular arrangement.
Gratings are used as covers for platforms, walkways,
Stairs, landings, steps and other openings used. They
usually consist of load bearing, cross bars and the edge-Clamping
solutions.
They are distinguished by welding pressing, pressing, through-
pluggable and Einsteckrosten.
2 Quality Regulations
2.1 Materials and dimensions
There are to use standardized materials. You are taking into
account the anticipated loads and the
for application processing method coming from the goodness-
sign user select.
For these materials, the values and tolerances binding
Lich that laid down in the relevant DIN standards
are.
Only the gratings deposited under section 4 criteria he-
Fill meet these quality and testing.
2.2 Versions
2.2.1 welded gratings
Welded gratings consist of non-perforated and un-
slit, vertically standing flat profiles as supporting rods in
preferably twisted square or round bars as a cross-
bars pressed into the weld molding process, while
be welded. Through the weld at each node
datapoint arise homogeneous, stable and torsion-
Gratings, which subsequently also well suited for cuts.
The size map of the supporting rods to the transverse rods
described in Table 2.
2.2.2 gratings
Gratings are gratings in which the unattenuated cross-
rods pressed under high pressure into the slots of the support rods
are. In special cases, the corresponding higher
Crossbars be pre-slit.
Caused by the compression of stable and torsion-
Gratings, which subsequently also well suited for cuts.
2.2.3 plug-in shelves
2.2.3.1 Einsteckroste
In Einsteckrosten are either the supporting rods or suspension and
Slotted crossbars. A fixed connection may be through a
Form-fit to compressions, friction, by jamming
and are created by welding.
2.2.3.2-through grids
For through rusting cross bars are capped by
holed bars and pushed through by turning directly
bar positioned / secured.
2.2.3.3 Dimensions
2.2.4 Grating stair treads
Steps are the same design as described in An-
Section 2.2.1 to 2.2.3 describe manufactured.
Steps are with a non-slip nosing
and perforated mounting plates made. Scope
subjected to other types of nosing entered
be used.
The following steps need to nosing their loads on-
take (deviating from DIN 1055-3):
- For every barrel width w <1200 mm, 1.5 kN, distributed on
an area of 100 x 100 mm on edge in her inaugural
the center of the stage.
- If a running width w> 1200 mm more individual loads
with 1.5 kN and contact areas of 100 x 100 mm,
simultaneously acting along the step edge in the same
At intervals of 600 mm. The number of simultaneously
acting individual loads resulting from the effective width w
as a rounded integer value of the quotient
W/600 mm.
The deflection of the support structure and the steps may be used according
Load no more than 1/300 of span, max. 6.0 mm,
respectively.
2.3 Design and selection criteria
In addition to the aforementioned embodiments are following off-
selection criteria to consider:
5
Quality and Inspection
for gratings
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2.3.1 Dimensioning of the mesh
- Mesh size (the clear distance between bars),
- Mesh spacing (distance between centers of the bars).
2.3.2 edging
Gratings are embedded in non-load bearing and cross bar direction with
edged of a frame, this also applies to sections. The
Edge rods are welded together at the corners.
2.4 Tolerances
In the preparation of the gratings, only the corresponding
Annex 1 listed manufacturing and supply tolerances to-
permeable.
2.5 Corrosion Protection
Gratings made of steel condition, unless otherwise agreed,
corrosion protection by galvanizing according to DIN EN
ISO 1461.
3 detection methods
The following are the basis for calculating lattice are
gratings described.
However, the detection method can also alternate with
Calculation methods (eg FEM) and / or tests carried
be performed.
However, the following principles of calculation
calculations shall be taken into account.
3.1 Load types
The following types of load (traffic loads) may occur:
- Uniformly distributed load in kN / m
2
,
- Walk-gratings (deviating from DIN 1055-3):
1.5 kN point load at the most unfavorable point on a load terminals
engagement surface of 200 mm x 200 mm.
- Passable covers and load application areas for
DIN 1055-3 and DIN 1072: Single loads (wheel load)
- Special charges and attack surfaces of the condi-
units.
3.2 Proof by the method of
Partial safety factors
When verification is distinguished:
- The ultimate limit state,
- Limit state of serviceability.
The assessment must be conducted in the following steps are
to:
- Preparation of structural and load models for the in
the relevant limit states design situations
tions,
- Proof that the Grenzustände not exceeded
be if the design values of actions,
the material properties and the geometric Who-
te be used in the models.
3.3 design values
3.3.1 Design values of actions
The design value F
d
an exposure is calculated as follows
net:
F
d
=Γ
F
·F
k
Where:
γ
F
The partial safety factor of the observed effect,
F
k
the characteristic value of the action.
For the ultimate limit state is in the
Rule γ
F
=Γ
Q
= 1.5 is set when it is the action of
is a traffic load.
For limit state of serviceability
γ is typically
F
= 1.0 is set, ie, the characteristic
Γ value of the action
F
is then directly as rated
sungswert used.
3.3.2 Design values for resistors /
Material properties
The design value X
d
the material property is generally
calculated as follows:
It is
X
k
the characteristic value of the material property,
γ
M
The partial safety factor for the characteristic construction
material property.
For the limit state of bearing capacity and
limit state of serviceability is for steel
γ
M
= 1.0 applied.
3.4 the ultimate limit state
In the ultimate limit state is the failure of Git
terrosts check. It must be demonstrated,
that
E
d
≤R
d
It is
E
d
the design value of the load, here the
maximum voltage,
R
d
the design value of the load resistor, here the
allowable voltage.
3.5 Limit state of serviceability
Serviceability limit states correspond to condi-
conditions, in excess of the specified usage
requirements are no longer met. In this case, the maxi-
male deformation considered. It must be demonstrated
be that
6
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E
d
≤C
d
It is
E
d
the design value of the load, here the
maximum deformation,
C
d
The design value of Gebrauchstauglichkeitskrite-
Ministry, here are the allowable deformation.
4 Basis of calculation
The following procedure shall be demonstrated for grid computing
grates in section 2.2.1 to 2.2.4
- The characteristic value for the allowable voltage
f is
y, k
= 23.5 kN / cm
2
and 235 N / mm
2
in comparison
use of material S235JR according to DIN EN 10025,
- The allowable deflection, f 'working load be-
contributes L/200 of the span, maximum 4 mm.
When using other materials, such as DC01 C590, S355
J2G3 (see section 1.1), the corresponding allowable
Use stress and modulus.
On the basis of test series carried out with a load-
cube of 200mm x 200mm, at the most unfavorable point is the
Number n 'of the loaded support bars, taking into account the
shear lag supporting rods, m 'is calculated by the following formula:
n=
+M
Explanation: m '= number of through the load distribution
Crossbars co-supporting bearing bars according to Table 1
Here are the values determined on two digits after the
Decimal rounding up or down.
For rectangular load area is the most unfavorable load position
demonstrated (see, for example, [Figure 1]).
As with all grills can span the clear-span of a
be set.
a) welded gratings
In determining the carrying rod modulus, W '
or supporting rod moment of inertia, l 'are the Tragstabab-
measurements without zinc coating and no weakening
use by the transverse bars.
b) gratings
In determining the carrying rod modulus
, W 'are the bar dimensions without zinc coatings-
enforce. Is a weakening of the support rod from-
reduction factor, v '= 0.9 to be considered.
This derating factor applies to galvanized gratings.
The supporting rod moment of inertia, l 'can be the same
Reduction factor can be calculated.
c) Plug-in shelves
In determining the carrying rod modulus, W '
the bar dimensions without zinc coating einzu-
place. Is a weakening of the supporting rod Abmin-
ation factor, v '= 0.85 to be considered. This
Reduction factor applies to plug-galvanized grates. The
Bearing bar moment of inertia, l 'can with the same ex-
reduction factor can be calculated.
Table 1 - Number of co-supporting bearing bars
Table 2 - Dimensions supporting and cross bars in the by-
experiments carried out
* Bearing bar heights acc. Table 1
The cross bar of the dimensions may Mindestabmessun-
tions only depart when the calculated values of
Modulus and the moments where the Mindestabmes-
solutions correspond.
Other mesh sizes are possible. In these cases,
However, the m-value adjusted accordingly.
5 Calculation Examples
5.1 Explanation of symbols:
A
= Area [m
2
]
b
T
= Load bearing bar width in the direction [cm]
b
Q
= Load width in the transverse bar direction [cm]
b
= Rod diameter [cm]
Bearing bar thickness [mm]
Cross bar thickness [mm]
Gratings
2
at least 1.5
3
at least 1.9
4 and 5
at least 2.75
Bearing bar height * [mm]
Crossbar height [mm]
Gratings
20-60
at least 9
61 to 80
at least 14
81-100
at least 19
Bearing bar thickness
Querstabmaß
[Mm]
measured diagonally
[Mm]
Welded gratings
2 and 3
at least 4.9
4
at least 5.7
5
at least 5.7
Bearing bar height
Number "m" of the load distribution
(Mm)
the crossbars co-supporting bearing bars
Welded gratings
Gratings
Slot grids
Mesh spacing
Mesh spacing
Mesh spacing
(34 x 38)
(About 33 x 33)
(About 33 x 33)
20
2.25
3.33
3.50
25
2.19
3.25
3.38
30
2.13
3.17
3.25
35
2.06
3.08
3.13
40
2.00
3.00
3.00
45
1.94
2.92
2.88
50
1.88
2.83
2.75
55
1.81
2.75
2.63
60
1.75
2.67
2.50
65
1.69
2.58
2.38
70
1.63
2.50
2.25
75
1.56
2.42
2.13
80
1.50
2.33
2.00
85
-
2.25
1.88
90
-
2.17
1.75
95
-
2.08
1.63
100
-
2.00
1.50
7
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C
d
= Design value of the serviceability criterion
(Here: Permissible deformation)
E
= Modulus of elasticity [kN / cm
2
]
E
d
= Design value of the stress
F
v
= Uniformly distributed load [kN / m
2
]
F
p
= Load on a single offensive attack surface load [kN]
f
= Deflection under load [cm]
f
y, k
= Characteristic value of voltage [kN / cm
2
]
f
y, d
= Design value of the voltage
γ
Q
= Partial safety factor
h
= Bar height [cm]
I
vorh
= Existing inertia [cm
4
]
I
= Moment of inertia (a supporting rod) [cm
4
]
L
= Clear span length [cm]
M
k
= Characteristic value for the maximum bending mo-
ment [kNcm]
M
d
= Design value of the maximum bending moment
[KNcm]
m
= Number of the load distribution of the cross-bars with
bearing support rods according to Table 1
n
= Number of loaded and shear lag supporting rods
R
d
= Design value of the load resistance (in this case permissible
ge voltage)
σ
= Maximum voltage [kN / cm
2
]
t
= Bearing bar spacing [cm]
v
= Reduction factor for press frames and grates plug
W
vorh
= Existing modulus [cm
3
]
W
= Section modulus (a supporting rod) [cm
3
]
= Bearing bar direction
5.2 Compilation formula for calculation
bases
with distributed load
for single load
with distributed load
for single load
5.3 Calculation examples for gratings
steel
5.3.1 Calculation example 1
Welded gratings
Concentrated load of 50 kN wheel load
Load application area according to DIN 1072
= 20 cm x 40 cm
Span in lights
= 68 cm
Bearing bar pitch
= 3.43 cm
Cross bar pitch
= 3.81 cm
5.3.1.1 Load configuration 1
Image 1 - welded gratings (load order 1)
The ultimate limit state
selected: bearing bar size = 80 x 5 mm
Bars
8
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E
d
= 23.02 kN / cm
2
<R
d
K = 23.5 N / cm
2
Limit state Gebrauchstauglichkeit/Durchbiegungsbe-
limit
5.3.1.2 Load assembly 2
Image 2 welded gratings (load assembly 2)
selected: bearing bar cross section: 80 x 5 mm
Bars
E
d
= 15.49 kN / cm
2
<R
d
= 23.5 kN / cm
2
limit
5.3.2 Calculation Example 2
Gratings
Concentrated load of 50 kN wheel load
Load application area according to DIN 1072
= 20 x 40 cm
Span in lights
= 68 cm
Bearing bar pitch
= 3.33 cm
Cross bar pitch
= 3.33 cm
5.3.2.1 Load configuration 1
Figure 3 - gratings (Lastanrodung 1)
Bars
9
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E
d
= 22.48 kN / cm
2
<R
d
= 23.5 kN / cm
2
limit
5.3.2.2 Load assembly 2
L = clear span
Figure 4 - gratings (load assembly 2)
Bars
E
d
= 15.8 kN / cm
2
<R
d
= 23.5 kN / cm
2
limit
Gratings
evenly distributed load capacity
= 5 kN / m
2
Span
= 105 cm
Bearing bar pitch
= 3.33 cm
Cross bar pitch
= 3.33 cm
selected: supporting rod cross section: 30 x 2 mmm
Staff
E
d
= 12.75 kN / cm
2
<R
d
= 23.5 kN / cm
2
limit
10
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Welded gratings
distributed load capacity
= 5 kN / m
2
Span
= 105 cm
Bearing bar pitch
= 3.43 cm
Cross bar pitch
= 3.81 cm
Staff
selected: supporting rod cross section: 30 x 2 mm
E
d
= 11.82 kN / cm
2
<R
d
= 23.5 kN / cm
2
limit
Slot grids
The calculation of the plug with the calculation grids have
be made for gratings, however, is as described in Section 4 c)
explained to consider a reduction factor v = 0.85.
The number of co-supporting bearing bars is Table 1 corresponds to
take.
6 Test Specifications
6.1 Initial type testing
Of the Quality Association is for the initial assessment and debt
monitoring the State Material Testing Office NRW or
another professionally oriented institute a monitoring position
le commissioned.
The representative of the applicant body shall, by the ge-
made gratings according to the quality and testing.
The applicant shall provide proof of the initial inspection to
provide evidence that he is already an ongoing self-monitoring
performs.
He names the name of the Quality Association for the quality
ity responsible personnel.
6.2 Surveillance
Each user has the quality mark for compliance with the Quality
self-monitoring and testing necessary to
perform the statistical principles about careful
term and to create records for at least five years
re kept.
The self-monitoring to demonstrate compliance includes
the quality and testing in accordance with Section 2
6.3 External monitoring
External monitoring includes the review of records
tions of self-monitoring and checking the A-
compliance with the quality and testing in accordance with Section 2
The Quality Association commissioned to carry out the
The external monitoring listed in section 3.1 over-
Surveillance Office. External monitoring is carried out without prior
ge registration during regular working hours in the factory
the quality mark user. It at least once a year
performed.
The Prüfbeauftragte created for each external monitoring a
Test report. Receive one copy of the Gütezeichenbe-
user and the office of the Quality Association.
7 Marking
Gratings that this quality and test corre-
surfaces are marked with the following label-
records when the manufacturer the right to use the certification-
character has been given:
11
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Page 14
As far as labeling is not a product of circumstances
is possible, then the following simplified labeling
lation.
All quality assured gratings can "RAL638" and the
MPN is in neutral, such as
"RAL638/27".
The labeling can be done by:
- Embossing,
- Welding of embossed flakes,
- Adhesive labels,
- Color temple.
The font size should be 6 to 10 mm.
Formalities for the request for award of the Gütezei-
Chen and the leadership of the character are governed by the
the quality mark of quality community gratings eV.
8 changes
Changes to this quality and testing, and editorial
tional nature, require the prior written approval
tion of RAL. You will after a reasonable period and
Notification to the quality mark by the Board
the quality of community enacted.
12
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Appendix 1
Production and supply specifications
Current production and delivery tolerances are maintained for the production of all
grids according to the following Maßfestlegung:
- For carrying rods ≤ 100 mm x 5 mm,
- Mesh spacing maximum of 68 mm and a minimum of 11 mm,
- Rust size maximum of 2.0 m
2
, A lateral dimension, must not be greater than 2000 mm.
Difference between the measured diagonal: D
1
-D
2
= Max. 0.01 · s
(Largest side length)
c, e, f = max.
+0
-4
mm, g = max. ± 1.5 mm d = max. ± 4 mm (measured over 10 divisions) h, i =
+8
-0
mm
a = max. 0.0025 · s
13
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to Appendix 1
Permitted tolerances for gratings
The tolerances occurring under load (deformation) are not included.
Gratings
Deviation for convex max xt. =
1
200
with dimensions of length> 600 mm: max. 8 mm smaller dimensions than 600 mm:
max. 3 mm
Deviation for concave ot max. =
1
200
max. 3 mm
Deviation for convex xq max. =
1
200
the width at dimensions> 600 mm: max. 8 mm smaller dimensions than 600 mm:
max. 3 mm
Deviation for concave oq max. =
1
200
the width at dimensions> 600 mm: max. 8 mm smaller dimensions than 600 mm:
max. 3 mm
Permitted tolerances for gratings
The tolerances occurring under load (deformation) are not included
Inclination of the support and edge rods p max. = 0.1 x H,
but max. 3 mm
Higher standing cross bar
q max. = 1.5 mm
14
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to Appendix 1
Top protruding edge
s max. = 1.0 mm
Below protruding edge
r max. = 1.0 mm
Angular section of the supporting and cross bar
t max. = ± 0.1 · H, but max. 3 mm
Permitted tolerances for welded gratings
The tolerances occurring under load (deformation) is not included.
Deviation for convex max xt. =
1
150
with dimensions of length> 450 mm: max. 8 mm dimensions smaller than 450 mm:
max. 3 mm
Deviation for concave ot max. =
1
200
max. 3 mm
Deviation for convex xq max. =
1
150
with dimensions of length> 450 mm: max. 8 mm dimensions smaller than 450 mm:
max. 3 mm
15
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to Appendix 1
Deviation for concave oq max. =
1
200
max. 3 mm
The tolerances occurring under load (deformation) is not included.
Standing over or cross-border rod
(For gratings) k max. = 0.5 mm
Inclination of the support and edge rods p max. = 0.1 x H,
but max. 3 mm
Higher standing cross bar
q max. = 1.5 mm
Top protruding edge
s max. = 1.0 mm
Below protruding edge
r max. = 1.0 mm
Angular section of the supporting and cross bar
t max. = ± 0.1 · H, but max. 3 mm
Permissible deviations of planarity (torsion) for welded gratings and gratings:
Maximum deviation of 5 mm is permitted;
300 mm x 300 mm maximum of about 2 mm is permitted in grids
16
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17
Implementing rules
1 quality basic
The quality basis for the quality mark consists of the goodness-
and testing of gratings.
It will be completed in adaptation to technical progress
and further developed.
2 Awards
2.1 The Quality Assurance Association gratings Foundation awards to
manufacturers
turer at the request of the right to the label gratings to
lead.
2.2 The application of the quality mark is awarded to the
Office of the
Quality community gratings eV,
High Street 113, 58095 Hagen,
to be addressed. The application is a legally binding under Draw-
ter commitment form (sample 1) to be attached.
2.3 The application shall be examined by the Quality Committee. The goodness-
Committee may invite experts or a state-certified
recognized testing with these tasks entrusted. With the
examining officer has before his Prüfaufga-
tion to legitimize. The external monitoring body checks inappropriately
reported the products of the applicant in accordance with the quality
and testing. It may operate by the applicant
inspect and take samples of products, the
mentioned in the quality and test documentation to-
call and see. About the test result, it provides a lighter-
nis from which she the applicant and the quality of community
delivered. The test costs borne by the applicant.
2.4 If the test is positive, gives the goodness Community
community to the applicant upon proposal of the quality committee
the quality mark. The award will be certified (sample 2).
If the test is negative the Quality Committee of the
Complaint. He must justify the deferral in writing.
3 use
3.1 Users may sign the label for products
Nisse use, which corresponds to the quality and testing
speak.
3.2 The Quality Assurance Association is entitled labeling
medium of the quality mark (metal stamping, embossing, etc.)
to be produced and the quality mark exclude
give or to provide more detail and the type of use
determined.
3.3 The quality of the community can use the quality-
character in the advertising and promotion in the Community
adopt specific provisions to the fairness of the betting
tition to preserve and prevent quality mark abuse.
The individual advertising must not hinder. For
they apply the same maxim of fair competition.
3.4 If the quality mark right to use legally deprived
been awarding certificate and all labeling are
tion medium of the quality label to return, a claim
to reimbursement does not exist. The same applies if the
Right to use the label, otherwise extinguished
human being.
4 Monitoring
4.1 The Quality Assurance Association is entitled and obliged to
Use of the quality mark and compliance with the Quality and
To monitor test specifications. The continuity of the over-
monitoring is the RAL by a monitoring contract with
and independent testing institute demonstrated.
4.2 every quality mark itself make provision for
that he adheres to the quality and testing. He has the
carefully perform operational self-tests and at-
zuzeichnen. The quality committee or its agents may
tion at any time inspect the records. The quality mark
user submits its quality assured products to
Surveillance audits by the Quality Committee or-
sen Officer in accordance with the scope and frequency
relevant requirements of the quality and testing. He
bears the costs of testing.
4.3 Auditor may at any time during the operation of Gütezeichenbe-
Request or remove user's samples. You can sample
see also commercially or at the customer. Requested
RentabilitatChanged samples are to leave immediately. Reviewers can
operation at any time during the operating hours Surveyor
Gen.
4.4 If a check is negative or products
objected to the quality committee can retake the exam.
The quality mark can also be a repeat
require testing.
About 4.5 each test result is a testimony of the commissioned-
issue th institute. The quality of the community and
Quality mark each receive a copy.
4.6 Where products objected unjustified, carries the
Objectionable, the testing costs, and they are rightly objections
det, she wears the affected quality mark.
5 Penalties
5.1 If by the Quality Committee deficiencies in the quality assurance
tion found suggests that quality community-Ahndungsmaß
participated before. These are depending on the severity of the offense:
5.1.1 A warning by the Board to be
sttigen or express themselves and / or
5.1.2 the payment of a fine of at least
€ 2.500, - to a maximum of € 12.500, - for the benefit of Kindness
community to impose and / or
5.1.3 the right to use the certification mark to develop
draw and / or
5.1.4 exclude the member from the quality community.
the quality mark gratings
B55E
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18
Implementing rules
5.2 The right to use the certification mark will be
ekes or permanently for serious or repeated
Violations withdrawn.
5.3 The quality of a community can Ahndungsmaßnahme
decide if the character user tests delayed
or prevented.
5.4 Before any measures concerned must be heard.
5.5 The quality mark against which in a sense-
these statutes final Ahndungsmaßnahme ausgespro-
chen is, has all led by its violation to-
to wear attributable costs, especially as cash outlays
Evaluators, testing and travel expenses. The cost is 2
Weeks due to requirements - without prejudice by Einle-
tion of a complaint and the like.
5.6 In urgent cases, the Chairman of the Gütege-
Community the quality mark provisionally with immediate effect
escape. This is within 14 days by the Board of
To confirm quality community.
6 Complaint
6.1 Quality mark against Ahndungsbeschei can-
en within 4 weeks after they are delivered, the quality-
Insert Committee Complaining.
The appeal has no suspensive effect. The develop-
sion of the quality committee is final.
7 regranting
A quality mark, the right to use of the
Quality label has been removed temporarily, may, after
the deadline to apply for a re awarding the quality label.
If continual withdrawal of the application not earlier than after 6 months
data is provided. Both applications will be in accordance with the
Provisions for the initial award of the Quality Mark
treated. The board may specify additional conditions and / the
Express conditions for the re-presentation.
8 changes
These rules, together with patterns (commit-
tion bill, award certificate) are recognized by RAL.
Changes, including editorial, require for their active
ness the prior written consent of RAL. They
occur within a reasonable time after the Board
the Quality Association have been made aware in force.
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Page 21
Certificate of Obligation
1 We hereby apply for the Quality Association gratings eV
O membership *
)
O granting them the right to guide *
)
the quality mark
Gratings
2 We acknowledge the work of the statutes quality community gratings eV namely
- The Statute of the goodness Community gratings eV,
- The quality mark Statute for the quality mark gratings,
- The quality and testing of gratings,
- The detailed rules with patterns 1 and 2
taken to have read and hereby unconditionally recognized as binding.
Place and date
Company stamp and signature
exact address
their authorized representatives
* Please tick as appropriate
19
Pattern 1 to the implementing rules
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Page 22
PATTERN
Bestowal certificate
The quality of community gratings eV
hereby grants
because of their quality committee present test report
(The company)
of the RAL German Institute for Quality Assurance and Labelling eV, Sankt
Augustin,
recognized and registered with the German Patent and Trademark Office as a
collective mark
protected
"Quality mark gratings"
Hagen,
Quality community gratings eV
The Managing Director
20
Pattern 2 to the implementing rules
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Page 23
HISTORY
The German private sector and the then German government established in 1925
as a joint initiative of the Reich Committee on Delivery (RAL).
The common goal was the unification and clarification of technical
Delivery. Connections necessary to defined quality requirements and their
Control - the system of quality assurance was created. For its implementation was
the
Creation of a neutral institution as a self-governing body of all the market
participants
necessary. Thus was the birth of RAL. Since then, the competence is
the creation of RAL quality mark for.
RAL TODAY
RAL interacts with its activities as an independent service. RAL is as
recognized non-profit organization and has the legal form of a registered
association.
Its organs are the Bureau, the Board of Trustees, the General Assembly and
the management.
As an expression of its independence and neutrality of interest policies are
determines the RAL activities by the Board, the representatives of the
Spitzenorgani-
organizations of business, consumer, agriculture, ministries of
and other federal organizations is formed. You and durable seat
Voice in this body, the remains of four quality associations representing
RAL members are co-opted by the General Assembly.
RAL FIELDS OF EXPERTISE
• creates RAL quality mark
• RAL creates registrations, agreements and RAL attestations
RAL GERMAN INSTITUTE FOR QUALITY ASSURANCE AND
CERTIFICATION
Victory Straße 39, 53757 Sankt Augustin Tel: +49 (0) 41-16 22 05-0 Fax: +49 (0)
41-16 22 05-11
E-mail: RAL-Institut@RAL.de · Internet: www.RAL.de
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