HDB 050016-YN-A 80113 47. Maintenance Caution : Wo recommend thatthe inspection intervals given in Table & for normal and extreme ambient conditions be complied with. They are essential to the trouble-free operation ofthe equipment. Warning : In te case of work on high-voltage equipment, there is danger to life ifthe applicable safoty rules are not observed and complied with Inspection intervals Table:8 Inspection intervals for normal and extreme ambient conditions ‘Ambient condition | Inspection intervals Year of commissioning Normal After every 5 operating years or After every 1 000 switching cycles Extreme After every 2.5 operating years or After every 500 switching cycles Extreme ambient conditions ‘The examples given below for extreme ambient conditions are based on our experience + Climate (tropical, arctic) + Heavy contamination (dust, salt, rust, sulphur) Special tools and materials ‘The repair operations require the use of the following special tools and material in addition to the standard tools + Brass-wire brush fortreatment of coppersurfaces: + Steel-wire brush for reatmentof aluminium surfaces + Stee-wire brush for reatmentof zine surfaces + Contact grease Termalene Grease 64.444 + Cold cleaning agent forsilver-faced surfaces + Lintfree cloths Admissible torques for bolts Unless these service instructions specify special values for torques, the standard values given in Table shall apply Table 9: Permissible torques forbolts (standard values) Torques in Nm Thread Steel, galvanized | Steel, rustproof | Thread in aluminium Strength 88 ‘A270, A4-70 M6 : 7 55 MB - 16 “ M10 42 33 28 m2 R 56 45 M16 114 122. 100HDB 050016-YN-A aint 174 ‘Treatment of Contact Surfaces and Intersection Sufaces Caution : Bolted or sliding contact surfaces that conduct current have an effect on the electrical resistance of the current path. Dirty or oxidized contact surfaces increase the electrical resistance, This may resultin reparable damage to equipment. ns mustbe observed ‘The following regulat Bolted contact surfaces Aluminium (botted) 1, Greaselighily 2. Remove oxide film using stee!-wire brush until surface is mat grey in appearance (do not use ‘emery paper) 3. Wipe off contaminated grease immediately using lint-ree cloth. 4, Greaseimmediately (approx 1 mm) 5, Bolttogether treated surfaces and grease joints, Silver-faced contact surfaces (bolted) 1. Clearwith cold cleaning agent (do not destroy silver surface) 2. Grease (approx. 1mm) 3, Bolttogether treated surfaces and grease joints, Galvanized contact surfaces (bolted) 1. Cleanusing steet-wire brush 2. Grease immediately (approx. 1 mm) 3, Bolttogether treated surfaces and grease joints, Copper (bolted) 4. Cleanusing brass-wire brush 2. Grease immediately (approx. 1 mm) 3. Bolttogether treated surfaces and grease joints (lf copper is bolted to aluminium, place copper-plated aluminium sheet between the surfaces, ‘ensuring that the sheets the following way round : Cu-Cu, AFA) Sliding contact surfaces Silver faced contact surfaces (sliding) 1. Cleanwith cleaning agent (do natdestroy silver surface) 2. Grease (approx. 1mm) Copper (sliding) 4. Cleanusing brass-wire brush 2, Grease immediately (approx. 1mm) Intersection surfaces Steel parts, 4. Coatwith with coldzine (lf surface previously painted, allow cold zincto dry and re-coat with appropriate paint, observing the following mixing ratio: Paint: Hardener = 12 : 1; cold zine, paint, hardener and brush are included in he scope of supply)HDB 050016-YN-A 8213 172 Disconnector Warning : In the case of work on high-voltage equipment, there is danger to life ifthe applicable safety rules are not observed and complied with The safety rules also include the five safety rules according to DINIVDE 0105 Part 1 The five safety rules according to DINVDE Disconnection ‘Safeguard against reconnection Establish potential isolation Earth and short-circuit Cover or partition offadjacentlive parts Note: The following operations must be carried outat each inspection interval. Operating steps : 1, Observe safety rules for work on high-voltage equipment and take suitable measurement (including the five safety rules according to DINIVDE) ‘Switch off electrical power supplies and control voltages and safeguard against reconnection Clean contact fingers (66) and contact pieces (67) = Figure 66; check for irreparable damage to silver layer and, ifnecessary, replace. 4, Grease contact fingers (68) and contact pieces (67) Clean supportinsulators; check for damage and, ifnecessary, replace Check maintenance-free rod ends and supporting points ofall operating linkages and coupling rods 7. Checkall bolt connections for security Carry out some test operations manually (ourrecommendation : Three test operations) Reconnect electrical power supplies and control voltages 410. Garry out some test operations using the motor-operated mechanism (our recommendation three test operations) 11. The maintenance of the operating mechanism for the disconnector should be carried out according tothe maintenance instructions separately supplied for the operating mechanism 12. Incase ofearthing switch :Next step Chapter 17.3 Maintenance of Earthing Switch,HDB 050016-YN-A 8313 66 Gann 6 (68 £0.3) mm net Contact pressure: 170 ..220 N —| —O- o> Go (276 =1.5) mm Figure 66 : Maintenance of dlsconnoctor : Roplacoment of contact fingers (66) and contact pieces (67)HDB 050016-YN-A a4iita 173 Earthing Switch Warning : In the case of work on high-voltage equipment, there is danger to life ifthe applicable safely rules are not observed and complied with ‘The safety rules also include the five safety rules according to DIN/VDE 0105 Part 1 The five safety rules according to DINIVDE Disconnection Safeguard against reconnection Establish potentialisolation Earthand short-circuit Cover orparttion off adjacent live parts Note: The following operations must be carried out at each inspection interval. Operating steps : 1. Observe safely rules for work on high-voltage equipment and take suitable measurement (including the five safety rules according to DINIVDE) 2, Switch offelectrical power supplies and control voages and safeguard against reconnection 3, Clean earthing contacts (18) = Figure 67; Figure 68 and contact fingers (20) = Figure 69, Figure 70; check for erosion in area of silver layer > 0.5mm and, ifnecessary, replace 4, Grease earthing contact 18) and contact fingers (20) 5. Check for damage to earthing connections between earthing switch and disconnectorbase and, if necessary, replace 6. Check maintenance-free rod ends and supporting points of all operating linkages and coupling rods 7. Checkall boltconnections forsecurity 8, Carryoutsome test operations manually (ourrecommendation : Three test operations) 9. Reconnectelectrical power supplies and control voltages 10. Carry out some test operations using he motor operated mechanism (our recommendation 98 test operations} 11. The maintenance of the operating mechanism for the earthing switch should be carried out according tothe maintenance instructions separately supplied for the operating mechanismHDB 050016-YN-A 85/113 5.6 872 (93 Nm ‘Figure 67 = Maintenance of earthing switch: Replacement of earthing contact (18) for rated voltages: ‘36... 170 KV and rated peak-urthstand currents © 100 KA.HDB 050016-YN-A 86113, 973 (83 Nm) — 1 6 375 374 (33Nm) Figure 68 : Maintenance of earthing switch : Replacement of earthing contact (18) for rated voltage 245 .. 362 KV or rated peak-withstand currents > 100 KAHDB 050016-YN-A 8713 i‘ f2 = (215 +1.5) mm (191 +5) mm_ | 42 = (66 +0.3) mm Figure 69 : Maintenance of earthing switch : Contact finger dimensions for rated voltages 123... 170 kV ‘and rated peak-withstnad currents © 100 kA (33.Nm) f | t= 260 21.5) mm |) [2 e3 = @50 +5) mm I~ — — > — ~ Contact pressure: 95 ... 105 N 20 3 = (53,5 £0.3) mm Figure 70: Maintenance of earthing switch : Contact finger dimensions for raled vollages 246 .. 962 kV ‘oF rated poak withstand currents > 100 kAHDB 050016-YN-A aai13 Instructions for Assembling Adapter Plate (Reference : Service Instruction Manual GPDT 069622a E, Fig:14, Page: 18) 1) Remove adapter, which is assembled with ratating lange (70) on the frame assembly(221) 2) Remove fasteners from the adapter plate supplied 3) _ Insert M16 screw (discard M16 nuts supplied) along with washers into adopter plate hole and engage in the hole of bottom flange of insulator as shown in Fig: 1 4) Tightenall screws with torque of 174Nm, 5) Mountinsulatoron rotary pedestal as shown in Service Instruction Manual Bottom flange of Insulator jot 4A i (Article No. : 1HYN 450114 P1) or 1HYD 300022 P1 + Mh ! | Plain washer Fig. : 74: Instruction for Assembly of Adapter PlateHDB 050016-YN-A 89113 Fig. 72 : Rotational Alignment of contact fingers (66) for Perfect Contact on Contact Piece (67) In case Fingers are found to be not getting properly alignment with the conhtact Piece (67), Then following steps are to be followed. + Loosenthe Fasteners ‘+ Allow the Complete finger assembly to rotate the extent required to take its self aligned position with respectto Contact Piece (67) + Contactare should be cleaned & groased with DC 55 Grease. + Tighten the Fasteners,HDB 050016-YN-A 901113 | Fasteners fo 2 the column Figure 73 :Titing of Column for aignment When itis required to tit the complete pole columns any direction for proper clearances, alignment tc. follow the following steps. ‘+ dustLoosen the check nuts, ‘+ Tittthe Pole in the direction needed by rotating these nuts either in clockwise or anticlockwise direction, ‘+ AfterAlignmenttighten these nuts. + During this alignment ensure that excessive stress is not imposed on the castings,HDB 050016-YN-A siti 18 18.4 Spare Parts Orderinformation We advise you constant to keep a stock ofthe following spare parts for your version of disconnector. ‘This will enable you, should the need arise, to re-commission your discannector quickly. You can order or re-roder the spare parts at any time. Please send your order to the address given on the eft Orderinform: ‘Toensure the speedy processing of your order, we require the following information from you. + Type and order number of the disconnector and of the operating mechanism as shown on the raling plate. + Designation of spare part, item number and order number from Table 10 andlor Table 11 Type and order number ‘The type and order number of your disconnector canbe found on the rating plate on the disconnector. For your information, the following example explains the type designation and the order numbers, Example of atype designation ‘An example ofthe type designation on the rating plate of a type SGF two-column rotary disconnectoris ‘SGF 245 100+ 1E. The individual parts ofthis designation have the following significance, + Sor Disconnectortype $245 srnnnnmnn Rated voltage in kV +P Rated current (n: 1 600A, p:2500A) F100 nnn Rated peak-withstand currentinkA + HE Number of earthing switches per pole Example of an order number ‘An example of the order number onthe rating plate ofa type SGF two-column rotary disconnectoris GP 251 2130.04 c. The individual parts ofthis designation have the following significance. + GP2512130......Intemalorder number +08 {Group serial number (01 ...99) + Cnmsnsnnnnmnnes Pole designation (for3-pole groups a, b,c)HDB 050016-YN-A 92113 182 Disconnector Note : The quantities given in the following tables apply to each pole. For two or more poles, increase the quantity accordingly. Table 10: List of spare parts for ype SGF two-column rotary disconnector. Designation of spare part ty, [itemNo. | Order number Contact piece = for36&72.5kV at | 67 | 4HYN950053-P1,P2 = for 123,145, 170,245,300kV| 2 | 67 | 1HYN950053-P1 = for362kV 2 | 67 | 1HyN350053-3 Contact Finger = upto:300 kV Disconnector * | 66 | 4HYNa50039-P1 = for362 kV Disconnactor + | 66 | sHyD300023-P1 (‘Quantity -4 Nos. for 1600, 6 Nds. for 25P0A& 10Nos. for 31504, Disconnector Pole) Lubricants 1 = | 1HyN360209-R20 Contat Grease Molycote DCS 580 | SWT431339P1 Bearing Grease Longterm 2+ - | GONS98000P521 Cleaning Agent Rivolta MTX 60 ‘liter Can = | GONs98021P313 183 EarthingSwiteh Note : The quantities given in the following tables apply to each pole. For two or more problems, increase the quantity accordingly. Table 11 : Listof spare parts for earthing switch Designation ofspare part | Gly. [ItemNo. | Ordernumber Earthing Contact = for36KV &72.5kV 1 18 | tHyN3500¢4.P2 = for 123KV...170KV 1 18 | tHYN350044.P1 = for 245kV...362KV Contact Finger 18 | 1HYNa50160-F1 = for 36KV...170KV 4 | 20 | 1HyNaso039-P10 = for245kV...362KV 4 | 20 | 1HyN3s0039-P21 Earthing Connection 2 | 79,343 | 1HvN350168-P1 Lubricants 1 = | 4HYN350209-R20 Contact Grease Molycote DCSS 880 | sWT431339P1 Bearing Grease Longterm 2+ - | GONS98000P521 Cleaning Agent RivoltaMMTX 60 ‘ter can - - | GON598021P313