UG-20(f) Impact testing per UG-84 is not mandatory for pressure vessel materials that satisfy all

of the following:
(1) The material shall be limited to P‐No. 1, Gr. No. 1 or 2, and the thickness, as defined in UCS-
66(a) [see also Note (1) in Figure UCS-66.2], shall not exceed that given in (-a) or (-b) below:
(-a) 1/2 in. (13 mm) for materials listed in Curve A of Figure UCS-66;
(-b) 1 in. (25 mm) for materials listed in Curve B, C, or D of Figure UCS-66.
(2) The completed vessel shall be hydrostatically tested per UG-99(b) or UG-99(c) or 27-4.
Alternatively, the completed vessel may be pneumatically tested in accordance with 35-6.
(3) Design temperature is no warmer than 650°F (345°C) nor colder than −20°F (−29°C).
Occasional operating temperatures colder than −20°F (−29°C) are acceptable when due to lower
seasonal atmospheric temperature.
(4) The thermal or mechanical shock loadings are not a controlling design requirement. (See UG-
22.)
(5) Cyclical loading is not a controlling design requirement. (See UG-22.)

UCS-66 (b) When the coincident ratio defined in Figure UCS-66.1 is less than one, Figure UCS-
66.1 provides a basis for the use of components made of Part UCS materials to have a colder
MDMT than that derived from (a) above without impact testing. Use of Figure UCS-66.1 is not
permitted for bolts and nuts.
(1) See below.
(-a) For such components, and for a MDMT of −55°F (−48°C) and warmer, the MDMT without
impact testing determined in (a) above for the given material and thickness may be reduced as
determined from Figure UCS-66.2. If the resulting temperature is colder than the required
MDMT, impact testing of the material is not required.
(-b) Figure UCS-66.1 may also be used for components not stressed in general primary
membrane tensile stress, such as flat heads, covers, tube sheets, and flanges. The MDMT of these
components without impact testing as determined in (a) or (c) may be reduced as determined
from Figure UCS-66.2. The ratio used in Step 3 of Figure UCS-66.2 shall be the ratio of
maximum design pressure at the MDMT to the maximum allowable pressure (MAP) of the
component at the MDMT. If the resulting temperature is colder than the required MDMT, impact
testing of the material is not required, provided the MDMT is not colder than −55°F (−48°C).
(-c) In lieu of using (-b) above, the MDMT determined in (a) may be reduced for a flange
attached by welding, by the same reduction as determined in (-a) above for the neck or shell
which the flange is attached.

UCS-66 (b)(2) For minimum design metal temperatures colder than −55°F (−48°C), impact
testing is required for all materials, except as allowed in (3) below and in UCS-68(c).
(3) When the minimum design metal temperature is colder than −55°F (−48°C) and no colder
than −155°F (−105°C), and the coincident ratio defined in Figure UCS-66.1 is less than or equal
to 0.35, impact testing is not required.
(c) Impact testing is not required for the ferritic steel flanges shown below when they are
produced to fine grain practice and supplied in the heat-treated condition (normalized,
normalized and tempered, or quenched and tempered after forging) when used at design
temperatures no colder than –20°F (–29°C) and no colder than 0°F (–18°C) when supplied in the
as-forged condition.
(1) ASME B16.5 flanges.
(2) ASME B16.47 flanges.
(3) long weld neck flanges, defined as forged nozzles that meet the dimensional requirements of
a flanged fitting given in ASME B16.5 but have a straight hub/neck. The inside diameter of the
neck shall not be less than the nominal size of the flange, and the outside diameter of the neck
and any nozzle reinforcement shall not exceed the diameter of the hub as specified in ASME
B16.5.
UCS-68(c) If post weld heat treating of a pressure-retaining weld is performed when it is not
otherwise a requirement of this Division, a 30°F (17°C) reduction in impact testing exemption
temperature may be given to the minimum permissible temperature from Figure UCS-66 for P‐
No. 1 materials. The resulting exemption temperature may be colder than −55°F (−48°C) when
the PWHT exemption in (b) is applicable.

UCS-66(g) Materials produced and impact tested in accordance with the requirements of the
specifications listed in Figure UG-84.1, General Note (c), are exempt from impact testing by the
rules of this Division at minimum design metal temperatures not more than 5°F (3°C) colder than
the test temperature required by the specification.
UG-37(g) Reinforcing plates and saddles of nozzles attached to the outside of a vessel shall be
provided with at least one vent hole [maximum diameter 7/16 in. (11 mm)] that may be tapped
with straight or tapered threads. These vent holes may be left open or may be plugged when the
vessel is in service. If the holes are plugged, the plugging material used shall not be capable of
sustaining pressure between the reinforcing plate and the vessel wall.

UCS-79(d) Except as addressed in (e) and for materials exempted below, the cold-formed areas
of vessel shell sections, heads, and other pressure parts shall be heat treated if the resulting
extreme fiber elongation determined in accordance with Table UG-79-1 exceeds 5% from the
supplied condition. Heat treatment shall be applied in accordance with UCS-56, except that
alternative heating and cooling rates and hold times may be applied to formed pipe and tube
having a nominal thickness of ¼ in. (6 mm) or less when the heat treatment method is
demonstrated to achieve a thorough heating of the pipe or tube.
(1) Cold-formed and bent P-No. 1 pipe and tube material having a nominal thickness not greater
than 3/4 in. (19 mm) does not require post-forming heat treatment.
(2) For P-No. 1, Group Nos. 1 and 2 materials other than those addressed by (1), post-forming
heat treatment is required when the extreme fiber elongation exceeds 40% or if the extreme fiber
elongation exceeds 5% and any of the following conditions exist:
(-a) The vessel will contain lethal liquid or gaseous substances (see UW-2).
(-b) The material is not exempt from impact testing by the rules of this Division, or impact
testing is required by the material specification.
(-c) The nominal thickness of the part before cold forming exceeds 5/8 in. (16 mm).
(-d) The reduction by cold forming from the nominal thickness is more than 10% at any location
where the extreme fiber elongation exceeds 5%.
(-e) The temperature of the material during forming is in the range of 250°F to 900°F (120°C to
480°C).
(3) Cold-formed or bent P‐Nos. 3 through 5C pipe and tube materials having an outside diameter
not greater than 41/2 in. (114 mm) and a nominal thickness not greater than 1/2 in. (13 mm) do
not require a post-forming heat treatment. The extreme fiber elongation shall be determined by
the equations in Table UG-79-1.

UW-11 RADIOGRAPHIC AND ULTRASONIC

EXAMINATION
(a) Full Radiography. The following welded joints shall be examined radiographically for their
full length in the manner prescribed in UW-51:
(1) all butt welds in the shell and heads of vessels used to contain lethal substances [see UW-
2(a)];
(2) all butt welds in the shell and heads of vessels in which the nominal thickness [see (g) below]
at the welded joint exceeds 11/2 in. (38 mm), or exceeds the lesser thicknesses prescribed in
UCS-57, UNF-57, UHA-33, UCL-35, or UCL-36 for the materials covered therein, or as
otherwise prescribed in UHT-57, ULW-51, ULW-52(d), ULW-54, or ULT-57;
(3) all butt welds in the shell and heads of unfired steam boilers having design pressures
(-a) exceeding 50 psi (350 kPa) [see UW-2(c)];
(-b) not exceeding 50 psi (350 kPa) [see UW-2(c)] but with nominal thickness at the welded joint
exceeding the thickness specified in (2) above;
(4) all butt welds in nozzles, communicating chambers, etc., with the nominal thickness at the
welded joint that exceeds the thickness in (2) above or attached to the shell or heads of vessels
under (1), (2), or (3) above that are required to be fully radiographed; however, except as
required by UHT-57(a), Categories B and C butt welds in nozzles and communicating chambers
that neither exceed NPS 10 (DN 250) nor 11/8 in. (29 mm) wall thickness do not require any
radiographic examination;
(5) all Category A and D butt welds in the shell and heads of vessels where the design of the
joint or part is based on a joint efficiency permitted by UW-12(a), in which case:
(-a) Category A and B welds connecting the shell or heads of vessels shall be of Type No. (1) or
Type No. (2) of Table UW-12;

(-b) Category B or C butt welds [but not including those in nozzles and communicating
chambers except as required in (4) above] which intersect the Category A buttwelds in the shell
or heads of vessels or connect seamless vessel shell or heads shall, as a minimum, meet the
requirements for spot radiography in accordance with UW-52. Spot radiographs required by this
paragraph shall not be used to satisfy the spot radiography rules as applied to any other weld
increment.
(6) all butt welds joined by electrogas welding with any single pass greater than 11/2 in. (38 mm)
and all butt welds joined by electroslag welding;
(7) all Category A welds in a tubesheet shall be of Type (1) of Table UW-12;
(8) exemptions from radiographic examination for certain welds in nozzles and communicating
chambers as described in (2), (4), and (5) above take precedence over the radiographic
requirements of Subsection C of this Division.
(b) Spot Radiography. Except when spot radiography is required for Category B or C butt welds
by (a)(5)(-b) above, butt-welded joints made in accordance with Type No. (1) or (2) of Table
UW-12 which are not required to be fully radiographed by (a) above, may be examined by spot
radiography. Spot radiography shall be in accordance with UW-52. If spot radiography is
specified for the entire vessel, radiographic examination is not required of Category B and C butt
welds in nozzles and communicating chambers that exceed neither NPS 10 (DN 250) nor 11/8 in.
(29 mm) wall thickness.
NOTE: This requirement specifies spot radiography for butt welds of Type No. (1) or No. (2)
that are used in a vessel, but does not preclude the use of fillet and/or corner welds permitted by
other paragraphs, such as for nozzle and manhole attachments, welded stays, flat heads, etc.,
which need not be spot radiographed.
(c) No Radiography. Except as required in (a) above, no radiographic examination of welded
joints is required when the vessel or vessel part is designed for external pressure only, or when
the joint design complies with UW-12(c).
UG-116 REQUIRED MARKING

UG-116(e) When radiographic or ultrasonic examination has been performed on a vessel in

accordance with UW-11, marking shall be applied under the Certification Mark as follows:
(1) “RT 1” when all pressure‐retaining butt welds, other than Category B and C butt welds
associated with nozzles and communicating chambers that neither exceed NPS 10 (DN 250) nor
11/8 in. (29 mm) wall thickness [except as required by UHT-57(a)], satisfy the full radiography
requirements of UW-11(a) for their full length; full radiography of the above exempted Category
B and C butt welds, if performed, may be recorded on the Manufacturer’s Data Report; or
(2) “RT 2” when the complete vessel satisfies the requirements of UW-11(a)(5) and when the
spot radiography requirements of UW-11(a)(5)(-b) have been applied; or
(3) “RT 3” when the complete vessel satisfies the spot radiography requirements of UW-11(b);
or
(4) “RT 4” when only part of the complete vessel has satisfied the radiographic requirements of
UW-11(a) or where none of the markings “RT 1,” “RT 2,” or “RT 3” are applicable.

Endnote
66 Communicating chambers are defined as appurtenances to the vessel which intersect the shell
or heads of a vessel and form an integral part of the pressure-containing enclosure, e.g., sumps.

UG-37(a), definition of "F" factor

F = correction factor that compensates for the variation in internal pressure stresses on different
planes with respect to the axis of a vessel. A value of 1.00 shall be used for all configurations
except that Figure UG-37 may be used for integrally reinforced openings in cylindrical shells and
cones. [See UW-16(c)(1).]

UW-16(c)(1)
Integral reinforcement is that reinforcement provided in the form of extended or thickened necks,
thickened shell plates, forging type inserts, or weld buildup which is an integral part of the shell
or nozzle wall and, where required, is attached by full penetration welds.
See Figure UW-16.1 sketches (a), (b), (c), (d), (e), (f‐1), (f‐2), (f‐3), (f‐4), (g), (x‐1),
(y‐1), and (z‐1) for examples of nozzles with integral reinforcement where the F factor in
Figure UG-37 may be used.