Atlas Copco Railway Compressors

GAR5 H6.2CC CMT

ASL Book

Atlas Copco offer :-

Customer contract No : -
Contract edition :-
Compressor integrator: -

End customer :-

Type of vehicle :-

Product number : 8152 0086 55

Designation : GAR5 H 6.2CC CMT

• Copyright 2014, Atlas Copco Airpower n.v., Antwerp, Belgium

Any unauthorised use or copying of the contents or any part
thereof is prohibited. This applies in particular to trademarks,
model denominations, part numbers and drawings.

• Use only authorized parts. Any damage or malfunction caused

by the use of unauthorized parts is not covered by Warranty or
Product Liability.

Printed Matter No.

9819 0067 10 ed.03

www.atlascopco.com

2014 - 04

Atlas Copco - Railway Competence Centre

GAR5 H6.2CC CMT

EDITION DATE DESCRIPTION

00 02/11/2012 New ASL

01 05/02/2013 Update from prototye to serial unit

02 04/06/2013 Update of the arrangement of piping for pressure gauge.

03 25/04/2014 Update Inlet partlist.

w1

CONTENTS

SECTION NAME PAGE SECTION NAME PAGE

- 1 GAR5 H 6.2CC CMT 5

3
4
 01

GAR5 H6.2CC CMT

5
6
 OVERVIEW
GAR5 H 6.2CC CMT

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 2235 7706 11 INLET LOAD/UNLOAD GAR5-14 HYD 8

10 2235 7706 12 ELEMENT ASSEMBLY GAR5-14 HYD 9
15 2235 7706 13 COUPLING HOUSING ASSY 5-14HYD 10
20 2235 7706 14 COUPLING ASSEMBLY GAR5-14 HYD 11
25 2235 7706 15 MOTOR ASSEMBLY GAR5-14 HYD 12
30 2235 7706 16 VESSEL-OSE ASSY GAR5-14 HYD 13
35 2235 7706 17 THRMO. VALVE ASSY GAR5-14 HYD 14
40 2235 7706 18 PIPING SET GAR5-14 HYD 16
45 2235 7706 19 COOLER ASSEMBLY GAR5-14 HYD 18
50 2235 7706 21 AIR INLET ASSEMBLY GAR5-14 HYD 19
55 2235 7706 22 ELECT. PARTS ASSY GAR5-14 HYD 20
75 2235 7706 20 DATAPLATE ASSEMBLY 21

8152 0086 55/00 7

 INLET LOAD/UNLOAD
GAR5-14 HYD

2235 7706 11_00

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 1622 3539 84 ASSEMBLY 1

10 0663 2113 84 O-RING 84.5 X 3 3
12 1622 2006 00 FLANGE 1
15 2235 7894 00 FLANGE (INLET) GAR5-14 BP 1
20 0147 1335 03 HEXAGON BOLT M8X75 2
25 0147 1335 03 HEXAGON BOLT M8X75 2
30 0333 3100 06 SC LOCK WASHER 8.2-18-2.3 FZB 4
35 0582 8400 28 COUPLING ADAPTOR AM 8 G1/8 1
40 0582 8400 34 ELBOW D.8 1
45 0661 1000 38 SEAL WASHER G1/4 VI TON 1
50 0582 8400 24 PIPE COUPLING G1/4 D8 1
55 0686 3718 15 PLUG G1/4 FKM SEALING 2

8 2235 7706 11/00

 ELEMENT ASSEMBLY
GAR5-14 HYD

2235 7706 12_00

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 1616 7535 80 ELEMENT OIS F-09 (C55*) 1

10 0102 0473 00 PIN 2
15 0147 1326 03 HEXAGON BOLT M8X30 4
20 0333 3100 06 SC LOCK WASHER 8.2-18-2.3 FZB 4
30 0580 0015 05 COUPLING 1
35 0581 1200 32 ELBOW PIPE COUPLING 1
45 1613 9029 00 NIPPLE M-F G1/2-G1/2 1
50 0661 1000 39 SEAL WASHER G1/2 VI TON 3
55 0570 5090 99 FITTING PIPE 1

2235 7706 12/00 9

 COUPLING HOUSING ASSEMBLY
GAR5-14 HYD

2235 7706 13_00

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 2235 7906 00 HOUSING COUPL. 1

10 0686 3718 03 PLUG 1
15 2235 7906 01 FLANGE MOTOR PARKER 1
20 0147 1365 03 HEXAGON BOLT M10X40 2
25 0333 3100 07 SC LOCK WASHER 10.2-22-2.7 FZB 4
30 0147 1367 12 HEXAGON BOLT M10X50 2
35 2235 7906 22 EYE LIFTING 1
40 0333 3100 07 SC LOCK WASHER 10.2-22-2.7 FZB 1
45 0147 1362 03 SCREW H, M10-25, 8,8 FZB 1

10 2235 7706 13/00

 COUPLING ASSEMBLY
GAR5-14 HYD

2235 7706 14_00

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 2235 7906 18 COUPLING ELEM. GAR5-14 HYD 1

10 2235 7906 06 SPACER PARKER MOTOR 1
15 3315 0195 06 DOUBLE LOCK WASHER D.10 1

2235 7706 14/00 11

 MOTOR ASSEMBLY
GAR5-14 HYD

2235 7706 15_00

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 3177 3078 00 HYDR. MOTOR 6,2CC 1

10 0147 1401 03 HEXAGON BOLT M12X30 2
15 0333 3100 08 SC LOCK WASHER 12.4-27-3.1 FZB 2
20 2235 7906 07 NOZZLE 1.6MM (G3/8 M16X1.5) 1
25 0580 0016 18 FITTING 1
30 2235 4105 18 REDUCTION G3/4 -G1/2 1
35 0686 3718 02 PLUG 1
40 0661 1000 40 SEAL WASHER G3/8 VI TON 1

12 2235 7706 15/00

 VESSEL-OSE ASSEMBLY
GAR5-14 HYD

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 0686 3718 02 PLUG G1/2A WITH SEAL 1 120 0663 2116 33 O-RING 1
10 2235 5501 90 VESSEL ASSY GAR5/14BP CE- ASME 1 125 1513 0064 00 SPRING 1
15 0147 1403 03 HEXAGON BOLT M12X40 4 130 1513 0401 01 VALVE DISC 1
20 0333 3100 08 SC LOCK WASHER 12.4-27-3.1 FZB 4 135 0661 1000 60 SEAL WASHER G1 VI TON 1
25 0663 2116 38 O-RING 1 140 0580 0015 13 COUPLING 1
30 1092 2203 01 SIGHT GLASS 1 145 2235 5501 38 PIPE 1
35 1622 2045 00 DECAL 1 150 0661 1000 38 SEAL WASHER G1/4 VI TON 1
40 1079 9925 87 LABEL ROTO-XTEND DUTY FLUID 1 155 1503 2566 12 TEE M2/8 F3/8 1
45 2235 4372 00 STICKER CPR OIL FILLING 1 160 0686 3101 00 PLUG ISO7-R 1/8 1
50 1079 9914 88 STICKER CPR OIL DRAIN 1 165 0582 8400 24 PIPE COUPLING G1/4 D8 1
55 2235 5536 37 PLUG 1 170 2235 7906 11 SUPPORT 1
60 0663 2113 79 O-RING 32.15 X 3.53 1 175 2235 7906 20 PROTECTION 1
70 0686 3718 14 PLUG G1/8 FKM SEALING 1 180 0147 1325 03 SCREW H, M8-25, 8,8 FZB 2
75 0832 1000 79 SAFETY VALVE 14,5BAR ISO7-R1/2 1 185 0333 3100 06 SC LOCK WASHER 8.2-18-2.3 FZB 2
80 1613 9014 01 OIL SEP.ELEMENT 1 190 0580 0015 03 COUPLING 1
85 0663 2113 70 O-RING 92.3 X 5.7 2 195 0852 0010 09 BALL VALVE 1
96 0147 1108 30 SCREW 3 200 0686 3716 30 HEXAGON PLUG 1
97 2235 7906 23 SPACER 3 210 0661 1000 40 SEAL WASHER A 3/8 VI TON 2
105 2235 7952 03 HOUSING (MPV) 1 220 0686 3718 13 PLUG 1
110 1513 0063 00 SPRING 1
115 2235 7953 01 PISTON 1

2235 7706 16/00 13

 THERMOSTATIC VALVE ASSEMBLY
GAR5-14 HYD

2235 7706 17_00

14 2235 7706 17/00

 THERMOSTATIC VALVE ASSEMBLY
GAR5-14 HYD

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 1613 6883 03 VALVE HOUSING 1

10 0580 0015 06 COUPLING 3
15 2235 4105 11 REDUCTION M3/4-F3/8 1
20 0580 2501 52 FITTING 1
25 2254 7257 00 NIPPLE 1
30 1622 7064 03 THERMOSTATIC VALVE 75°C 1
35 0663 2116 26 O-RING 1
40 1614 6118 00 THERMOSTATIC VALVE COVER 1
45 0147 1246 02 HEXAGON BOLT M6X16 2
50 0333 3100 14 CS WASHER D6 TYPE Z 2
55 9820 4030 10 ASSEMBLY DRAWING
60 0147 1364 03 HEXAGON BOLT M10X35 2
65 0333 3100 07 SC LOCK WASHER 10.2-22-2.7 FZB 2
70 1202 8040 02 OILFILTER 1

2235 7706 17/00 15

 PIPING SET
GAR5-14 HYD

2235 7706 18_00

16 2235 7706 18/00

 PIPING SET
GAR5-14 HYD

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 2235 7906 12 HOSE E-OS 1

10 0663 2115 05 O-RING 1
15 0147 1364 03 HEXAGON BOLT M10X35 2
20 0333 3100 07 SC LOCK WASHER 10.2-22-2.7 FZB 2
25 2235 7906 15 HOSE CV-OC 2
30 2235 7906 14 HOSE OS-CV 1
35 2235 7906 13 HOSE CV-E 1
40 2235 7906 10 PIPE SCAVENGE LINE 1
45 2235 7906 08 PIPE OS-UNLOADER 1
50 2235 7906 17 HOSE MOTOR-OC (1/2") 1
55 2235 7906 09 HOSE MOTOR-OC (1/4") 1

2235 7706 18/00 17

 COOLER ASSEMBLY
GAR5-14 HYD

2235 7706 19_00

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 1625 7015 00 HEAT EXCHANGER OIL/WATER 1

10 9106 0774 25 COOLER SUPPORT 2
15 2235 7906 03 SUPPORT COOLER+OIL FILTER 1
20 0147 1360 03 SCREW H, M10-20, 8.8 FZB 2
25 0147 1363 03 SCREW H, M10-30, 8,8 FZB 2
30 0333 3100 07 SC LOCK WASHER 10.2-22-2.7 FZB 4
35 2235 4105 10 REDUCTION M1-F1/2 3
40 0580 2501 53 FITTING 2
45 0580 5100 65 FITTING 1
50 0580 9400 77 FITTING 1
55 0686 3718 02 PLUG 1

18 2235 7706 19/00

 AIR INLET ASSEMBLY
GAR5-14 HYD

2235 7706 21_00

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 2235 7906 21 SUPPORT AIR FILTER 1

10 0347 6130 00 HOSE CLAMP 1
15 5112 3083 84 REDUCER 1
25 1619 5814 00 FILTRE A AIR PICLON 1
30 1613 9297 00 BRACKET (FOR AIR FILTER) 2
35 0333 3100 06 SC LOCK WASHER 8.2-18-2.3 FZB 4
40 0147 1323 03 HEX. HEAD SCREW M8X20 4
45 0333 3100 05 SC LOCK WASHER 6.1-14-2.1 FZB 2
50 0147 1247 03 SCREW H, M6-20, 8,8 FZB 2
55 0261 2108 00 NUT 2
60 1619 3790 01 INDICATOR 50MBAR 1
65 0291 1185 30 TWOLOK CS NUT, M8, 8 FZB 4

2235 7706 21/00 19

 ELECTRICAL PARTS ASSEMBLY
GAR5-14 HYD

2235 7706 22_00

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 2235 7855 60 COVER PROTECT. 1

10 2235 7906 19 SQUARE TUBE 1
15 0147 1373 03 HEXAGON BOLT M10X80 2
20 1089 0376 11 TEMP.SWITCH 1
25 1089 0621 17 SOLENOID VALVE 24V DC 1
30 0333 3100 07 SC LOCK WASHER 10.2-22-2.7 FZB 2
35 0580 2501 56 FITTING PIPE 1
40 0580 5100 66 FITTING PIPE 1
45 0580 9400 77 FITTING 1
50 2235 7906 16 HOSE PRESSURE GAUGE 1
55 0580 0017 84 CONNECTOR 1
60 3177 5021 00 GAUGE PRESS 1

20 2235 7706 22/00

 DATAPLATE ASSEMBLY
GAR5-14 HYD

REF PART NUMBER DESIGNATION TAG QTY REF PART NUMBER DESIGNATION TAG QTY

5 2235 5909 00 DATA PLATE 1

10 0129 3158 00 RIVET BLIND 1

2235 7706 20/00 21

Atlas Copco Railway Compressors

GAR5 H6.2CC CMT