Form No.

INSPECTION AND TEST PLAN 017-F023-2667

Procurement and Construction of New LNG Jetty (Berth 4)

Project Name:
Owner / Owner’s Rep.:
Contractor:
Construction Process:
at Bintulu Port, Sarawak Project No.: 2667
Petronas LNG 9 Sdn Bhd / Konsultant SHC Sdn Bhd MLNG Doc. No.: N/A
SYS – MCD Joint Venture PLNG9 Doc. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0003
Precast and Prestressed Concrete Works Date: 20 June 2015 SMJV ITP No: 017 - W009 - 2667

LEGEND REFERENCE DOCUMENTS

1. Project Specifications Section 4 “Concrete Works”
Verification Activity
2. CEP 017-V009-2667 Fabrication of Precast & Prestressed
H – Hold Point - work shall not proceed past the Hold Point until Elements
released by the organisation imposing the Hold Point.
3. 017-M003-2667 Quality Management Plan
W – Witness Point - an inspection point that may be witnessed by the
organisation imposing the Witness Point.

X – Inspection - formal inspection activity to be undertaken and

recorded.

S – Surveillance - an activity that is subject to ongoing monitoring.

APPROVAL / REVISION
R – Review - review of text reports/records or other evidence of
compliance. Prepared Approved
Rev Date Details
By By
Responsible Inspectorate (RI) (may be modified to meet site specific requirements) 15/06/20 Issued for Approval
C0 ROC BMC
MCD – McConnell Dowell
PM – Project Manager
CM – Construction Manager
DEM – Design / Engineering Manager
PE – Project Engineer
SE – Site Engineer
SUR - Surveyor
SQN – Subcontractor Quality Nominee
PQMR – Project Quality Management Representative
CLIENT– Owner / Owner’s Representative

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0003

Precast and Prestressed Concrete Works
Process: ITP No.: 017 – W009 - 2667 Rev C0
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

1.0 Material Receiving Inspection

Correct type, length and

diameter; No visible damage;
No thick rust, grease, tar
paint, oil, mud mill scale
mortar or any other coating.
QAQC Not brought to a smooth Section 4 – Every 30 017-Y012-2667 Materials
1.1 Reinforcement Engr./ polished condition. Concrete Works Test Tonnes X Inspection receiving report,
Inspector S4.6.1b BS 4449 Delivery Mill Certificate, Test Report
Correct Grade as per BS
4449

Three Specimen for every

size

Correct Type 7 Wire strand Appendix A Test

12.7mm Diameter. As per the Method A.1
QAQC 017-Y012-2667 Materials
drawing. Dimension, Measure / Each
1.2 Strand Engr./ X Inspection receiving report,
Section 18.2, Inspect Delivery
Inspector Mill Certificate
Mill Certificate Comply the 18.3 & Section
standard 24.2 BS 5896

QAQC Section 4 –
Each 017-Y012-2667 Materials
1.3 Mould Engr./ As per Approved Drawing Concrete Works Measure X
Mould Inspection receiving report
Inspector S4.6.1b BS 4449

017-Y012-2667 Materials
QAQC Section 4 –
As per approved Material and Each Inspection receiving report,
1.4 Cast in Item / Other Materials Engr./ Concrete Works Measure X
drawing, Delivery Mill Certificate, Material
Inspector S4.9 BS 8110
Data Sheet

2.0 Mould Preparation

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0003

Precast and Prestressed Concrete Works
Process: ITP No.: 017 – W009 - 2667 Rev C0
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

Shall produce a true, sound,

smooth, and finished face on
QAQC Section 4 – Before
the concrete. 017-Y012-2667 Materials
2.1 Surface Requirement Engr./ Concrete Works Visual work X
Inspection receiving report,
Inspector S4.9 commence
Free from board marks and
other disfigurement.

Wrought formworks shall be

QAQC aligned to tolerance of plus Section 4 – Before
017-Y012-2667 Materials
2.2 Dimensional Requirement Engr./ and minus 3mm. but will not Concrete Works Measure work X
Inspection receiving report,
Inspector be permitted in close S4.9 commence
proximity

Dimension as per approved

drawing,
QAQC Section 4 – Before
017-F002-2667 Request for
2.4 Verify Setting of Base Mould Engr./ Concrete Works Inspect work X
Lined and levelled Inspection Notice
Inspector S4.9 commence

Oiled and Cleaned

Before Concrete Pouring,

the mould shall be cleaned
and prepared with mould 017-F002-2667 Request for
QAQC release agent Section 4 –
Prior to Inspection Notice, 017-
2.5 Verify Mould Installation Engr./ Concrete Works Inspect X
Dimensions should be as pouring F014-2667 Pre Pour
Inspector S4.9
per approved drawing Checklist
Adequately supported and
securely braced

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0003

Precast and Prestressed Concrete Works
Process: ITP No.: 017 – W009 - 2667 Rev C0
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

017-F002-2667 Request for

QAQC Achieved the required Section 4 –
strength for stripping After Inspection Notice, 017-
2.6 Stripping of Mould Engr./ Concrete Works Inspect X
concreting F015-2667 Post Pour
Inspector As per BS 8110 6.9.3 Part 1 S4.9.1
Checklist

3.0 Reinforcement / Cast in Item Caging and Placing

Reinforcement shall be
carefully formed to the
QAQC dimension and shapes as Section 4 – Before or
3.1 Bending and Cutting (Yard) Engr./ per approved drawing. Concrete Works Measure during X Bar Bending Schedule
Inspector Reinforcement shall not be S4.6.2 Const.
damaged during bending.
Heating is not accepted

017-F002-2667 Request for

QAQC Section 4 –
Prior to Inspection Notice, 017-
3.2 Installation of Rebar Cage Engr./ As per Approved Drawing Concrete Works Inspect X
pouring F014-2667 Pre Pour
Inspector S4.6.2
Checklist

Position should be as per

approved Drawing.
017-F002-2667 Request for
QAQC Material Should be Section 4 –
Prior to Inspection Notice, 017-
3.3 Cast In Item Engr./ Approved Concrete Works Inspect X
pouring F014-2667 Pre Pour
Inspector Should be Properly fixed S4.9
Checklist
and will not be disturbed
during concrete placement

4.0 Strand Stressing Operation

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0003

Precast and Prestressed Concrete Works
Process: ITP No.: 017 – W009 - 2667 Rev C0
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

Any Kinked or damaged

QAQC shall be rejected Stressing Record, 017-
Prior to
4.1 Installation of Steel Strand Engr./ Inspect X F014-2667 Pre Pour
pouring
Inspector Checklist
As per Approved Drawing
Jacking Force shall not
exceed the specified
breaking load 209KN
QAQC Stressing Record, 017-
Table 6 Page 12 Prior to
4.2 Stressing of Strand Engr./ Actual elongation at Max Inspect X F014-2667 Pre Pour
BS 5896 pouring
Inspector Load 3.5% Checklist

Gauge Length Not less than

500m
Min Compressive Strength
Achieved as per designer
recommendation
QAQC Stressing Record, 017-
Transfer of prestress load to After
4.3 Engr./ Sudden Cutting of Strand is As per Designer Inspect X F015-2667 Post Pour
poured Unit Concreting
Inspector not allowed. Checklist
All cut end shall be epoxy
Coated

5.0 Concrete

Minimum 4 samples per 15

QAQC cu.m. 1 for 3 days, 1 for 7 Section 4 –
days, 1 for 28days, one for Start of 017-F017-2667 Concrete
5.1 Sampling Engr./ Concrete Works Test X W
spare Production Pour Record
Inspector S4.4.1

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0003

Precast and Prestressed Concrete Works
Process: ITP No.: 017 – W009 - 2667 Rev C0
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

Between 20mm to 40mm

QAQC prior to addition of plasticizer Section 4 –
Prior to 017-F017-2667 Concrete
5.2 Workability Slump Test Engr./ at the site. Concrete Works Test X W
pouring Pour Record
Inspector S4.3.1, S4.5.5
≥100mm

QAQC ≤ 32° Celsius Section 4 –

Prior to 017-F017-2667 Concrete
5.3 Fresh Concrete Temperature Engr./ Concrete Works Test X W
pouring Pour Record
Inspector S4.13.4

Thermocouple for large pour

QAQC concrete temperature diff. ≤ Section 4 –
Large Pour
5.4 Thermocouple Engr./ 20° Celsius Concrete Works Test X W Test Report
Only
Inspector S4.13.5

Seven and
QAQC Section 4 –
Cube Strength Compressive Compressive strength at 28 28 Days
5.5 Engr./ Concrete Works Test X W Test Report
Strength days ≥ 45Mpa After
Inspector S4.5.5
Concreting

6.0 Concrete Placement

Works Inspection Request

and Pre Pour checklist is
Approved
017-F002-2667 Request for
QAQC Ready Mixed Concrete Section 4 –
Prior to Inspection Notice, 017-
6.1 Approval of concreting Engr./ Supplier is Approved Concrete Works Inspect X
concreting F014-2667 Pre Pour
Inspector S4.11
Checklist
Concrete Mixed design is
approved

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0003

Precast and Prestressed Concrete Works
Process: ITP No.: 017 – W009 - 2667 Rev C0
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

Mixing Speed 12-20rpm

Agitating Speed 2-3rpm

Drop Height ≤ 1.5m 017-F002-2667 Request for

Method of Placing and compacting QAQC Section 4 –
Inspection Notice, 017-
6.2 concrete (Equipment, Pouring Engr./ Concrete Works Inspect Each Pour X
F014-2667 Pre Pour
Speed) Inspector Concrete Vibrator minimum S4.13
Checklist
frequency 7000 impulses
per minute

Concrete shall be place

30minutes after mixing
Curing will be applied after
all surface defects had been
repaired.

Water Curing May be

Permitted

Curing compound may be

use complying with ASTM 017-F002-2667 Request for
QAQC Section 4 –
C309 applied uniformly to Inspection Notice, 017-
6.3 Method of Curing Engr./ Concrete Works Inspect Each Pour X
exposed surface F015-2667 Post Pour
Inspector S4.14
Checklist
Concrete Shall Maintain a
moist condition for at least 7
days

Concrete shall be protected

from sunshine, moisture and
drying wind as soon as
possible

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0003

Precast and Prestressed Concrete Works
Process: ITP No.: 017 – W009 - 2667 Rev C0
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con

70 Numbering, Lifting and Storage

Type, Date, Position of block

QAQC Section 4 –
location painted on top Each 017-F017-2667 Concrete
7.1 Numbering Unit Engr./ Concrete Works Visual X
surface. Element Pour Record
Inspector S4.17.4

017-F002-2667 Request for

QAQC Section 4 –
At least 2.5 times the stress Each Inspection Notice, 017-
7.2 Lifting Engr./ Concrete Works Inspect X
induced by lifting Element F015-2667 Post Pour
Inspector S4.17.5
Checklist

QAQC Section 4 –
No bridging occurs, Units
7.3 Storage Engr./ Concrete Works Visual Random X NA
may be used in order of age
Inspector S4.11

8.0 Repair / Final Inspection

All pocket or honeycombed

shall be repaired to sound 017-F002-2667 Request for
After
QAQC concrete Section 4 – Inspection Notice, 017-
Concreting
8.1 Concrete Defect Identification Engr./ Concrete Works Visual X F015-2667 Post Pour
/ Each
Inspector All air hole to be examined S4.16.1 Checklist, 017-F016-2667
Pour
and exposed to view will be Concrete Repair Checklist
repaired
017-F002-2667 Request for
QAQC Section 4 – Before
Blowhole/Damaged/Spalled According to repair Inspection Notice, 017-
8.2 Engr./ Concrete Works Inspect Transport X
Corner procedure F016-2667 Concrete Repair
Inspector S4.16.1 to Trailer
Checklist

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 Form No.
INSPECTION AND TEST PLAN 017-F023-2667

Construction Proj. No.: TRAIN9-P18B-SYMCD-QAC-ITP-0003

Precast and Prestressed Concrete Works
Process: ITP No.: 017 – W009 - 2667 Rev C0
Inspection / Test Verification By
Respon- Applicable
Item Basic Job Step Acceptance Criteria Standard Sub- Verifying Records
sibility Method Frequency SMJV Client
Con
No Visual Defect, flatness
within tolerance.

Repaired satisfactory
performed (if there any)

Curing compound fully

applied 017-F002-2667 Request for
QAQC Section 4 – Before
Final Inspection at storage area Inspection Notice, 017-
8.3 Engr./ Concrete Works Inspect Transport X
prior to transport to trailer Type, Date, Position of block F003-2667 Inspection
Inspector S4.16.1, S4.17.5 to Trailer
location painted on top Release Form
surface.

Compressive strength is
95% of the required 28 days
strength

Compressive strength is
95% of the required 28 days
QAQC strength Section 4 – Before
017-F003-2667 Inspection
8.4 Transport of Precast Element Engr./ Concrete Works Inspect Transport X
Release Form
Inspector S4.16.1, S4.17.5 to Trailer
Correct Identification of
Block

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