6/11/2019

—
ABB PowerTEC

Shaping the future power landscape

Training programme
—
11 JUNE 2019

Technical Presentation
Disconnector

— Agenda

§ Disconnectors in a substations.
§Disconnectors

in a substation § User’s expectations

§User’s

Expectation
§ Reality & Consequences
§Reality &
Consequences
§A probable
§ A Probable SOLUTION
SOLUTION
§ABB’s offering § ABB’s offering against Disconnecting Switch
§Few

installations and § Few installations and accolades received

accolades

© ABB Group
June 11, 2019 | Slide 2

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— Disconnectors in a Substation

§Disconnectors

in a substation
§ Theoritical Definition: Isolating Switches are switches
§User’s which, when opening, provide an isolating distance
Expectation
§Reality &
and switch more or less at no load. [1]
Consequences
§A probable § Major Difference with Circuit Breaker:
SOLUTION
§ABB’s offering § Operates at no-load
§Few installations
and accolades § Visible isolation of circuit

[1] A Text Book on Power System Engineering – Chakraborty, Soni, Gupta, Bhatnagar

© ABB Group
June 11, 2019 | Slide 3

—
User’s Expectation
§Disconnectors in

a substation Operates correctly when command is given

§User’s Consistent Main Circuit Resistance (mV drop)
Expectation over life
§Reality &
Consequences
Short time current withstand capacity
§A probable Lifetime Lubrication,
SOLUTION
Permanent adjustments
§ABB’s offering

§Few installations Capable of withstanding the Seismic

and accolades situations
Provides adequate isolation during
maintenance

© ABB Group
June 11, 2019 | Slide 4

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— Reality &
Consequances
§Disconnectors in Unable to carry rated current due
a substation to deterioration of current
§User’s
carrying path
Expectation Unable to close or open (correctly) § Grid collapse
§Reality & due to deterioration of
Consequences linkages etc. § Unableto (close)
§A probable Failure of interlocks due to energize circuit. § Threat of
SOLUTION auxiliary switch malfunction
§ABB’s offering
Failure of electrical circuits due to § Moredowntime for safety
§Few installations
poor enclosure. maintenance
and accolades
Failure to withstand seismic § Lossof
§ Spare inventory
forces. revenue
§ Unsafe operation
§ Unable to isolate
(open) the circuit.

© ABB Group
June 11, 2019 | Slide 5

— A probable SOLUTION
Contact Alignment – Flexibility at any time

§Disconnectors in

a substation Absolute Rotational Alignment

§User’s

Expectation
§Reality &
Consequences
OR
§A probable
SOLUTION
§ABB’s offering

§Few installations
and accolades

Cylindrical form can only

achieve absolute rotational alignment
© ABB Group
June 11, 2019 | Slide 6

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— A probable SOLUTION
Spring less Contact – Add contact relaibility

§Disconnectors in

a substation
§User’s
OR
Expectation
§Reality &
Consequences
§A probable
SOLUTION
§ABB’s offering

§Few installations
and accolades

© ABB Group
June 11, 2019 | Slide 7

— A probable SOLUTION
Terminal Head – Weather proof & Reliable

§Disconnectors in

a substation Tulip Contacts

§User’s

Expectation
§Reality &
Consequences
§A probable
SOLUTION
§ABB’s offering

§Few installations
and accolades

Graphite filled to minimize friction for

maintenance free approach

© ABB Group
June 11, 2019 | Slide 8

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— A probable SOLUTION
Rotary Pedestal – Maintenance free design

§Disconnectors in

a substation
§User’s

Expectation
§Reality &
Consequences
§A probable
SOLUTION
§ABB’s offering

§Few installations
and accolades

§ Bearings protected from environment effects

§ Two ball bearings. Reliable rotary performance
without increase in friction and torque
§ High temperature stable grease. No need for re-
lubrication

© ABB Group
June 11, 2019 | Slide 9

— A probable SOLUTION
Links – Frictionless joints
Special maintenance-free
§Disconnectors in rod-end spherical bearing
a substation
§User’s

Expectation
§Reality &
Consequences
§A probable
SOLUTION
§ABB’s offering

§Few installations
and accolades

Conventional bush-bearing

© ABB Group
June 11, 2019 | Slide 10

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— A probable SOLUTION
Drive

§ All mounting nuts & bolts hare of

§Disconnectors in

a substation
non corrosive material
§User’s
§ Aux. Switch is suitable for
Expectation
§Reality & SCADA application and can be
Consequences
§A probable
changed from NO to NC and vice-
SOLUTION
versa even at site.
§ABB’s offering

§Few installations §Aluminium body with powder

and accolades
coating highly corrosion
resistance.
§Stainless steel door hinges does
not allow door jamming even after
many years.

© ABB Group
June 11, 2019 | Slide 11

— A probable SOLUTION
Dead Center Locking

§Disconnectors in

a substation
Disconnector -- Close Disconnector -- Open
§User’s Dead center position -- 1 Dead center position -- 2
Expectation
§Reality &
Consequences
§A probable
SOLUTION
§ABB’s offering

§Few installations
and accolades

© ABB Group
June 11, 2019 | Slide 12

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— A probable SOLUTION
Over Travel Prevented – A full proof design

§Disconnectors in

a substation
§User’s

Expectation
§Reality &
Consequences
§A probable Motor
SOLUTION
§ABB’s offering driven shaft
§Few installations
and accolades

Shaft of Disconnector
is connected here

© ABB Group
June 11, 2019 | Slide 13

— A probable SOLUTION
Safety & Protection

Do you know !!!

§Disconnectors in

a substation
§User’s

Expectation As per International Standard IEC 129,--

§Reality &
Consequences
Aux. Switch Contact should change over only
§A probable
SOLUTION
-- when minimum 80% of open gap is
§ABB’s offering reached during opening
§Few installations
and accolades &
--when contact can carry full STC and
continuous current during closing .

This is as per Safety & Protection requirement !!

© ABB Group
June 11, 2019 | Slide 14

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— A probable SOLUTION
PMDC Motor – EMI issue overcome
Root cause of NO ‘L’
OVERVOLTAGE in MOTOR is ‘L’
§Disconnectors in

a substation
in PMDC motor
§User’s

Expectation
Field
§Reality &
Vm winding N
Consequences
Vs C
§A probable Rotor
SOLUTION Permanent
§ABB’s offering Magnets
§Few installations
i
and accolades

Frequency of oscillation
1
i
2 LC Vs S

Vm
2 Applied Voltage ‘Vs’
2 C L
Vm v 2 + 2
i2

© ABB Group
June 11, 2019 | Slide 15

— ABB’s offering against Disconnecting Switch

A RELIABLE Disconnector
Operates correctly when command is given
Gives consistent & very less Main Circuit
§Disconnectors in
Resistance (mV drop) over lifetime
a substation
§User’s A RELIABLE Having short time current withstand capacity
Expectation
Needs no Lubrication,
§Reality & Disconnector Having permanent adjustments
Consequences
§A probable Capable of withstanding the Seismic
SOLUTION
§ABB’s offering
@ situations

§Few installations
Provides adequate isolation during
and accolades Economical maintenance

Rate

© ABB Group
June 11, 2019 | Slide 16

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—
ABB’s offering
Impact on Profitability
§Energy Loss in the Current
§Disconnectors in Carrying Path
a substation
§User’s
The Contact resistance of 145kV, 1600 A
Expectation Centre break disconnector is 75μΩ for well
§Reality & designed contact system
Consequences
While in Conventional designs it is up to
§A probable
300μΩ in New Contacts and it increases
SOLUTION
upto 800 to 1000 μΩ
§ABB’s offering
§Few installations
and accolades

© ABB Group
June 11, 2019 | Slide 17

— Few Installations & Accolades

Telco Construction
Dharward,
Karnataka
§Disconnectors in

a substation
§User’s

Expectation
§Reality &
Consequences
§A probable
SOLUTION
§ABB’s offering

§Few HINDALCO,
installations and Renukot
accolades

© ABB Group
June 11, 2019 | Slide 18

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— Few Installations & Accolades

Hindustan Zinc
Chittorgarh
§Disconnectors in

a substation
§User’s

Expectation
§Reality &
Consequences
§A probable
SOLUTION
§ABB’s offering

§Few NLC,
installations and Tamilnadu
accolades

© ABB Group
June 11, 2019 | Slide 19

— Few Installations & Accolades

Before

§Disconnectors in

a substation
§User’s

Expectation
§Reality &
Consequences
§A probable
SOLUTION
§ABB’s offering

§Few After
installations and
accolades

Retrofitting Job
Sarojininagar,
UPSEB

© ABB Group
June 11, 2019 | Slide 20

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— Few Installations & Accolades

Presence in India Obra 245kV

NDPL 72.5kV

§Disconnectors in
Bihar Caustic 145kV
a substation
SPS 145kV
§User’s
HZN Ltd. Hindalco DPL 145kV
Expectation
145kV 145kV CESC 145kV
§Reality &
Consequences
IPCL 245kV
§A probable
SOLUTION
AECO WBPDL
72.5/145/245 kV 145/245kV
§ABB’s offering

§Few GEB 245kV

installations and WBSEB
accolades GNFC 145kV 145/245kV
Jindal Power
Essar Steel 420kV
245kV
NTPC 145kV
TATA 145kV
Jindal Power MPSEB
BMC 145kV 245kV 245kV

NLC 245kV
KSEB 72.5kV
© ABB Group
June 11, 2019 | Slide 21

—Few Installations & Accolades

Global Presence
KYRGYZSTAN ICELAND BELARUS RUSSIA
123kV 245/123kV BANGLADESH
245/123kV 145kV
145kV

§Disconnectors in
VIETNAM
a substation 245/123/36kV
§User’s
IRAN
72.5/145/245/300kV
Expectation TAWAIN
§Reality & 72.5kV
BHUTAN
Consequences 245/72.5kV
§A probable SURINAME PHILIPPINES
170kV 72.5/90kV
SOLUTION EGYPT
§ABB’s offering 245/145/123kV MALAYSIA
§Few INDIA 170/72.5/36kV
NIGERIA 245/145/123/72.5kV/36
installations and
362/145kV AUSTRALIA
accolades COLOMBIA Drive only
36/123/145kV
MALAWI
145/ 72.5kV
PERU
245/123/72.5/36kV
INDONESIA
KENYA 170kV
BOLIVIA 36/72.5kV
145/245kV
SRILANKA
ZIMBABWE 36kV
72.5/36kV

10/04
© ABB Group
June 11, 2019 | Slide 22

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— Few Installations & Accolades

AECO

§Disconnectors in

a substation
§User’s

Expectation
§Reality &
Consequences “So far has been
§A probable
SOLUTION
satisfactory and the
§ABB’s offering disconnectors have not
§Few
required any attention”
installations and
accolades

© ABB Group
June 11, 2019 | Slide 23

— Few Installations & Accolades

AECO

§Disconnectors in

a substation
§User’s

Expectation
§Reality &
Consequences “So far has been
§A probable
SOLUTION
satisfactory and the
§ABB’s offering disconnectors have
§Few
not required any
installations and
accolades
attention”

© ABB Group
June 11, 2019 | Slide 24

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— Few Installations & Accolades

GNFC

§Disconnectors in

a substation
§User’s

Expectation
§Reality &
Consequences “So far has been
§A probable
SOLUTION
satisfactory and the
§ABB’s offering disconnectors have not
§Few
required any attention
installations and
accolades
i.e. Maintenance Free”

© ABB Group
June 11, 2019 | Slide 25

—
ABB PowerTEC™ scheduled courses Y2019
Sr. Course
Course Name Days Jan Feb March April May June July August Sep Oct Nov Dec
No. No.

HV & MV Switchgear (CB,CT/CVT,DC and For details Write to

1 INTCV181 6 18-23 8-13 4-9
SA) and Power Transformers IN-ABBPowerTEC@abb.com
2 HV Gas Insulated Switchgear (GIS) * INTCV185 3 6-8 14-16
HV, Hybrid Switchgear System, Plug &
3 INTCV312 2 9-10 17-18
switch System (PASS)
Operation & Maintenance and condition
4 INTCV477 6 8-13 5-10
Monitoring of Switchyard Equipments

5 Power Transformers - Level 2 INTCV561 5 11-15 16-20

6 Power system protection * INTCV601 3 4-6 4-6
Relion® 615 / 620 series - Operation and
7 INTCV602 2 7-8 7-8
engineering
8 Relay handling tool PCM600 INTCV603 1 9 9
Relion® 615 series - Testing and
9 INTCV620 2 11-12 11-12
commissioning * H R Gujjar
10 IEC 61850 for protection application * INTCV621 2 13-14 13-14 hr.gujjar@in.abb.com
Power system studies and relay
11 INTCV476 4 6-9 10-13
coordination
12 Electrical Safety INTCV572 2 26-27 20-21 9-10
13 Substation engineering INTCV213 1 25 22 11

14 Power system earthing INTCV565 2 23-24 12-13

Bundled course - S/s engineering, power

15 system earthing, power system studies INTCV1211 6 4-9
and relay coordination

INTCV566
16 HVDC and FACTS 2 19-20
& 567 Manisha Shukla
17 Microgrids, renewables & BESS * INTCV570 3 21-23 manisha.d.shukla@in.abb.com
18 Asset Performance management * INTCV569 2 17-18

19 Digitalization of power system * INTCV571 1 19

ABB reserves all rights for the content provided in this presentation. Reproduction, use by or
disclosures to third parties without ABB’s written permission is strictly forbidden

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