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Quotation

Customer Details Despatch Details


A.M.E Teras Marine Services Sdn Bhd A.M.E Teras Marine Services Sdn Bhd
No. 67, Jalan Balau 3, No. 67, Jalan Balau 3,
Taman Rinting Taman Rinting
Masai Masai
Johor Johor
81750 81750
Tel - +607 387 3500; +6012 771 7423
Fax - +607 388 3500
Email - ame_teras@yahoo.com.my

For the attention of : Mr. Raja Ameran Bin Raja Deris- Managing Director
Quote Ref. : CCY0000003 Customer Ref. : Verbal enquiry 14.01.2020
Quote Date : 14 Jan 2020 Account No. : AMET01

Dear Sir,

Subject: ECITB Mechanical Joint Integrity Training Courses

Further to your recent enquiry regarding ECITB (Engineering Construction Industry Training Board) training certification,
we are pleased to present our offer as follows.

In this offer we will detail the following:

A. Introduction to Hi-Force ECITB Training Program.

B. Technical Content of the Training Program.

C. The Schedule of the two and half day (2.1/2) Training Program.

D. Commercial Details of the Training Program.

A. Introduction to Hi-Force ECITB Training Program

Hi-Force is approved by the ECITB (Engineering Construction Industry Training Board) for the provision of Mechanical
Joint Integrity Training Courses in line with the industry standards and practices.

Hi-Force in-house, ECITB approved trainers have the technical and practical knowledge and understanding to deliver
these training courses, following many years of “hands on” experience in the Oil & Gas (Onshore & Offshore) Industry
and a wide variety of construction industry applications, requiring bolted joint technology.

This training course can be specifically designed to suit your requirements, however the emphasis of the training will
always follow the ECITB recognized standards

B. Technical Content of the Training Program

Stage 1 – Training – “Theoretical and Practical” (Conducted by Hi Force as ECITB approved provider)
 MJI10 – Hand Torque Bolted Connection Techniques.
 MJI18 – Hydraulically Tensioned Bolted Connection Techniques.
 MJI19 – Hydraulically Torqued Bolted Connection Techniques.

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Stage 2- On Site Task Based Assessments: (Completed by Client)

The training and technical tests are provided as two separate elements of the overall course and following successful
completion of Stage 1 Training, the delegates will receive on site task based assessment booklets, which they are
required to complete within a 3-12 month period following Stage 1 training. The On-Site task based assessments should
include, at a minimum, 3 official On-Site bolting jobs, including:

1. 3 On-Site Bolting Jobs using Manual Torque Wrenches.


2. 3 On-Site Bolting Jobs using Hydraulic Torque Wrenches.
3. 3 On-Site Bolting Jobs using Hydraulic Bolt Tensioners.

Once this is completed and original certificates have been received for job completion, the delegates can attend the
Stage 3 (Part 2) of the ECITB Training Program to complete the technical tests and upon successful completion of the
same, delegates are awarded with the ECITB Training Certificate which would be valid for a period of 3 years.

Stage 3 – Technical Tests – “Theoretical and Practical” (Conducted by Hi Force as ECITB approved provider)

 TMJI10 – Dismantle, Assemble and Hand Torque Flanged Joints.


 TMJI11 - Dismantle, Assemble and Hand Torque Clamp Connectors.
 TMJI18 – Dismantle, Assemble and Tension Bolted Connections (Hydraulic Tensioning)
 TMJI19 – Dismantle, Assemble and Hydraulically Torque Flanged Joints.
 TMJI20 - Dismantle, Assemble and Hydraulically Torque Clamp Connector Joints.

Stage 4: Re-Assessment (Conducted by Hi Force as ECITB approved provider)

To revalidate the ECITB training certificate after three years a reassessment program can be organized at our Assessment
Centre.

C. Schedule of the Training Program

MODULE 1: MJI10 – Hand Torque Bolted Connection Techniques

Duration: 1/2 DAY

Bolted Joint Integrity and Hand Torque Tightening (Topside)

Course Summary:

The ECITB offers a method of training and validating skills in the specialist critical bolting area. Training courses cover
isolations, dismantling techniques, inspection of components, alignment techniques and clamp connectors as well as
assembly and tightening techniques in specialist critical bolting. These short courses teach discrete, critical skills through
approved training providers based on the ECITB Technical Training Standards.

Course Content:

 This unit specifies the skilled performance expected of persons trained to dismantle, inspect, prepare,
assemble and tighten flanged and clamp connector pipe joints using hand torque equipment.
 Health and Safety
 Instruction and practice in observing health and safety requirements and approved working practices.
 Prepare work areas for the preparation and tightening of flanged and clamp Connector pipe joints.
 Prepare equipment for the preparation and tightening of flanged and clamp connector pipe joints.
 Prepare materials for the preparation and tightening of flanged and clamp connector pipe joints.
 Dismantle, inspect, prepare, assemble and tighten flanged and clamp connector pipe Joints.
 Reinstate the work area after the preparation and tightening of flanged and clamp connector pipe joints.

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MODULE 2: MJI18 – Hydraulically Tensioned Bolted Connection Techniques

Duration: 1 DAY

Bolted Joint Integrity and Hydraulic Tensioning (Topside)

Course Summary:

The ECITB offers a method of training and validating skills in the specialist critical bolting area. Training courses cover
isolations, dismantling techniques, inspection of components, alignment techniques and clamp connectors as well as
assembly and tightening techniques in specialist critical bolting. These short courses teach discrete, critical skills through
approved training providers based on the ECITB Technical Training Standards.

Course Content:

 This unit specifies the skilled performance expected of persons trained to dismantle, inspect, prepare,
assemble and tighten bolted connections using hydraulic tensioning equipment.
 Health and Safety
 Instruction and practice in observing health and safety requirements and approved working practices.
 Prepare work areas for the assembly and tightening of bolted connections using hydraulic tensioning
equipment.
 Prepare equipment for the assembly and tightening of bolted connections using hydraulic tensioning
equipment.
 Prepare materials for the assembly and tightening of bolted connections using hydraulic tensioning equipment.
 Assemble bolted connections
 Tighten bolts using hydraulic tensioning equipment.
 Check integrity of assembled bolted connections.
 Reinstate the work area after the preparation and tightening of bolted connections using bolt tensioning.

MODULE 3: MJI19 – Hydraulically Torqued Bolted Connection Techniques

Duration: 1 DAY

Bolted Joint Integrity and Hydraulic Torque Tightening (Topside)

Course Summary:

The ECITB offers a method of training and validating skills in the specialist critical bolting area. Training courses cover
isolations, dismantling techniques, inspection of components, alignment techniques and clamp connectors as well as
assembly and tightening techniques in specialist critical bolting. These short courses teach discrete, critical skills through
approved training providers based on the ECITB Technical Training Standards.

Course Content:

 This unit specifies the skilled performance expected of persons trained to dismantle, inspect, prepare,
assemble and tighten bolted connections using hydraulic torqueing equipment.
 Health and Safety
 Instruction and practice in observing health and safety requirements and approved working practices.
 Prepare work areas for the assembly and tightening of bolted connections using hydraulic torqueing equipment.
 Prepare equipment for the assembly and tightening of bolted connections using hydraulic torqueing equipment.
 Prepare materials for the assembly and tightening of bolted connections using hydraulic torqueing equipment.
 Assemble bolted connections
 Tighten bolts using hydraulic torqueing equipment.
 Check integrity of assembled bolted connections
 Reinstate the work area after the preparation and tightening of bolted connections using bolt torqueing.

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Pre- requisites:

 Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic,
millwright, boilermaker and engineering craftsman trades

PPE Requirements:

 Safety footwear
 Eye protection
 Coveralls
 Ear protection
 Gloves
 Safety Helmet

Please note that the following points would also be covered during the 2.1/2 day training program;

 Fundamentals of Bolting
 The behavior of Flanges, Nuts, Bolts & Gaskets when tightened
 Lubrication and its effects on Bolting
 Bolt Load & Importance of Residual Bolt Load
 Methods of Bolt Tightening, procedures and reporting.

D. Commercial Details of Training Program- To take place at Hi-Force Hydraulics Asia Sdn. Bhd Shah
Alam, Selangor, Malaysia- Tentative dates February 10-22, 2020.

S. Course Course Description No. of Unit Price Total Price


No. Delegates MYR MYR
1 ECITB - REGN ECITB Registration Fee 4 180.00 720.00
2 ECITB - MJI10, Hand Torque, Hydraulically Torque & Hydraulically 4 3,300.00 13,200.00
MJI18 & MJI19 Tension Bolted Connection Techniques (2.5 day course)
Total Value MYR 13,920.00

Terms and Conditions

 On issue of Purchase order, Hi-Force will issue an official invitation letter and data subject consent form to be
completed on part of the client. The invitation letter includes important information relating to registration,
course content, technical testing and the work based assignments required to ensure successful completion of
ECITB courses.
 The necessity for the attendee to have conversational use and understanding of the English language should be
clearly stated. Attendees who cannot meet this requirement should be advised that they will not be allowed to
attend the course/test unless the course in question has been approved by the ECITB to be delivered in another
language and/or an ECITB approved translator is present
 Candidates must have a basic mechanical background preferably in pipe-fitting, mechanical fitting, mechanic,
millwright, boilermaker and engineering craftsman trades
 Hi-Force will arrange and pay for lunch for the duration of the training courses
 Transport to and from the hotel will be supplied by Hi-Force, subject to location and suitability
 All flight, visa, hotel charges and evening meals to be settled by the client
 Payment should be 100% in advance.
 Validity of quotation is 30 days
 CANCELLATION POLICY: Any training courses cancelled within 7 days of the start date will incur a cancellation
fee of 50% of value of training course per delegate.
 Each training course requires a minimum of 2 delegates and can have a maximum of 4 delegates
 Delegates can only apply for stage 3 Technical Tests (TMJ), on successful completion of Stage 2 On Site
Workplace based Assignments
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 Official ECITB certificate can only be supplied if Delegates pass the TMJ Technical Tests

Trusting the above supplied information is sufficient and we wait for your further instructions.

Best Regards,

Cham Choon Yen


Senior Sales Engineer
Phone No. +6012 6775080

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