Raw material Inspection Reports

Battery Type: 26 KW (P)

Supply Order No. AS/9711/IHQ/MOD(Navy) Dated :28 Mar 2017
Qty/30
Sl. Qty/Bty
Raw material Component Name & Drg No. Sample Size (mm) Batteries Collection Qty (Kgs.) Remarks
No. (kgs.)
(Kgs.)

1 ETP copper IS:191 Terminal post (775 2102 4A)

IRC Assly-II (55 1004 3A)
End Connector Assly-I (55 1005 3A)
0.5 Thick 4.6 138
End Connector Assly-II (55 1500 3A)
End Connector Assly-III (55 1100 3A)
ICC-III Assly (55 1300 4A)
End Connector Assly-II (55 1500 3A)
End Connector Assly-III (55 1100 3A) 1.8 Thick 1.05 31.5

Bty. Connector Assly (55 1200 3A)

0.1 Thick 1.1 33
Inter cell Connector-I (55 2016 4A)
1.0 Thick 5.5 165
Inter cell Connector-II (55 2017 4A)
Copper Shim (Positive Plate) ( 55 2203 4A)
1.63 Thick 12 360
Copper Shim (Negative Plate) ( 55 2203 4A)
Cell Terminal Post (+ve) (55 2207 4A)
Cell Terminal Post (-ve) (55 2208 4A)
Dia 16.0 40 1200
Cell Terminal Post (+ve) (55 2207 4A)
Cell Terminal Post (-ve) (55 2208 4A)
2 ETP copper IS:191 Rivet (55 2202 4A) Dia 3.2 Wire 5 150
3 Brass IS:319 Terminal Nut (collar) (55 1012 4A) Dia 25.6 28 840
Terminal Nut (Plain) ( 55 2132 4A) A/F 24.0 28 840
1.6 Thick 0.1 3
4 Brass IS:410 Cable (-27 V & -80 Assly (55 9000 1A)
1.0 Thick 0.007 0.210
5 Mg. Alloy 107B AZ 31B Cell Container Sub Assly – I & II (55 2121 4A & 55 2701 4A)
98 x72x 1.42 Thick
a) Cell Container Body 165 Nos. 4950Nos.
Rectangular Tube
b) Cell Lid(55 2134 3A)
c) Container Mouth Plate-I & II (55 2123 4A & 70.5 x 12.0 Thick 46 1380
55 2702)

d) Ampoule Nut (55 2414 4A) Dia 75.0 165 Nos. 4950 Nos.

6 Nylon – 11 Cell Container 555 2112 3A

Container Mouth Plate555 2113 3A Granules 50.2 1506
Terminal Cup Washer (553 2136 4A)

Nitrile Butadiene Rubber

7 Vent Sleeve (55 2513 4A) Mix and Cure 0.05 1.5
ASTM D2000 MBK 610

Contd...2
 -2-

Qty/30
Sl. Qty/Bty
Raw material Component Name & Drg No. Sample Size (mm) Batteries Collection Qty (Kgs.) Remarks
No. (kgs.)
(Kgs.)

8 EPDM Rubber ASTM Rubber Cap (55 1204 4A)

D2000 M3 BA 610 A14 B13 Rubber Sleeve-I (55 1505 4A)
Rubber Sleeve-II (55 1205 4A)
Rubber Insulator-I (55 2022 3A)
Rubber Insulator-II (55 3006 3A)
Vent Washer (55 2104 4A)
4.9 147
Rubber Button(55 2106 4A)
Rubber Gasket-I (55 2102 4A) Mix and Cure
Rubber Gasket-II (55 2103 4A)
Terminal Washer-I (55 2135 4A)
Terminal Washer-II (55 2143 4A)
Terminal Washer-III ( 55 2144 4A)
Silicone Rubber ASTM Terminal Washer-I (55 2135 4A)
D2000 M GE 605 Sq Gasket (555 2115 4A) 1.6 48

9 Stainless Steel (AISI-316) Ampoule Assembly -I, II, III & IV (55 2501 2A, 55 261 2A, 55 2721 2A & 55 281 2A)
I) Insert (55 2502 4A) Dia 15.0 Rod 2.5 75

ii) Adapter (55 2503 4A) ID52.0/ID 34.0 Tube 8 240.0

Iii) Mouth Plate (55 2504 4A) 0.56 Thick 3.3 99
iv) Side Plate -I (55 2505 4A)
v) Body Plate -I (55 2506 4A)
vi) Body Plate-II (55 2612 4A)
0.38 Thick 22 660
Vii) Side Plate -II (55 2722 4A)
Viii) Body Plate -III (55 2812 4A)
ix) Body Plate-iv
Oxygen Value Assly (55 2521 4A)
0.5 Thick (Washer) 0.13 3.9
S.S Washer
10 Filter Disc (55 2112 4A)
Nylon Pin (55 2113 4A)
Zytel-
Diaphragm (55 2412 3A) Granules 7.5 225
151L(Nylon 612)
Lock Bush (55 2413 3A)
Vent Screw Cap (55 2514 4A)
11 Stainless Steel (AISI-304) Link (55 2829 4A) (Tray -I & II Assly) 50.0 x 6.3 Thick Flat 1.3 39

Terminal Washer (S.S) (55 2133 4A) 0.8 Thick 2.3 69

Cable Clamp (55 1415 4A)
Clamp – II (55 3009 4A)
1.0 Thick 0.15 4.5
Clamp – III (55 3012 4A)
Shim ( 55 2018 4A)
Clamp – I (55 3007 4A)
S.S Shim +ve plate ( 55 2205 4A) 1.63 Thick 2.5 75
S.S Shim -ve plate (55 2206 4A)
 Contd...3
..3..
Qty/30
Sl. Qty/Bty
Raw material Component Name & Drg No. Sample Size (mm) Batteries Collection Qty (Kgs.) Remarks
No. (kgs.)
(Kgs.)
Vent Screw (55 2512 4A)
12 Stainless Steel (AISI-304) Dia 14.0 Rod 4.3 129.0
Mounting Stud (55 1008 4A)
Dia 8.0 Rod 0.05 1.5
Hinge Pin-I&II(FBC) 55 1407 4A & 55 1408 4A)
Conical Washer (55 1007 4A) Dia 18.0 Rod 0.17 5.1
Thumb Nut (FBC)(55 1405 4A) Dia 20.0 Rod 0.18 5.4
Ring Bolt (55 1404 4A) Dia12.0 Rod 0.4 12.0
Link (55 2829 4A) (Tray -I & II Assly) Dia12.0 Rod 0.35 10.5
Oxygen Valve Assly(55 2521 4A) Value Body A/F 14.0 4 120.0
13 Aluminum Alloy IS:733 Al. Bush (55 1009 4A)
24345 Condition WP (HE- CSK Washer (55 3124 4A) Dia 20.0 Rod 0.3 9.0
15) Round Block (55 3109 3A)
Frame-I (55 2828 2A)
Frame-II (55 3107 2A)
Resistor Board Mtg Strip (55 2832 4A)
12.7 Sq Rod 20 400.0
Bottom RibType-i to iv (55 2833 3A, 55 2834 3A,
55 3113 3A & 55 3114 3A)
Clamp-II Mtg Strip (55 3115 4A)
I) Bottom Channel Type -I(55 2835 3A)
16.0 Sq Rod 2.5 50.0
Resistor Board Mtg Strip (55 2832 4A)
14 Aluminum Alloy IS:733 Spacer-I (55 2825 3A)
24345 Condition WP (HE- Spacer-II (55 3105 4A) 32.0 x 13 Thick 6 180
15)
Spacer (55 3008 4A)
Starting Switch Mtg Strip (55 3108 4A)
Firing Battery MTG Block (LHS) & (RHS) (55
3119 4A & 55 3125 4A)
50.0 x 20.0 Thick 1.5 45
Fring Bty Casing Body Aslsly (55 1400 2A),
Casing Body Sub Assly (55 1411 2A) Mounting
Lug (FBC) (55 1411 2A)
Rhs Block ( 55 3116 4A) 80.0 x 20.0 Thick 1.6 48
15 Aluminum Alloy IS:737 Firing Bty Casing Body Aslsly (55 1400 2A), F. B
53000 ‘0’ Condition Casing Body Sub Assly (55 1411 2A) F. B Clamp-
I, F. B Clamp-II & Casing Body
Main Frame -I (55 2822 1A)
27 V Cable Clamp ( 55 2838 4A) 2.0 thick 19 570
Cable C3 Clamp (55 2836 4A)
Btm Channel Type -II (55 2837 3A)
Bottom Channel Type -III (55 3112 3A)
Main Frame-II (55 3102 1A)
RHS Inside Plate (55 3117 3A)
Firing Bty Casing Body Assly(55 1400 2A), Casing
Body Sub Assly (55 1411 2A) Supporting Plate 3.0 Thick 4 120
Side Channel Type -I & II 55 2824 3A, 55 3104
3A)
b) Side Partition plate – I & II (55 2823 3A, 55
1.0 Thick 8.5 255
3103 3A)
Contd...4
 ..4..

Qty/30
Sl. Qty/Bty
Raw material Component Name & Drg No. Sample Size (mm) Batteries Collection Qty (Kgs.) Remarks
No. (kgs.)
(Kgs.)
16 SP-16 Terminal Bush( 55 2141 4A)
PFD with glass filler Sleeve (55 2423 4A)
Cable Holder LHS (55 2013 3A)
Canle Holder RH (55 2012 3A) Glass Fibrex 5 150
Hylam Bush (55 2014 4A)
Hylam Shim (55 2015 4A)
Terminal Cup Washer (55 2142 4A)
Hylam Strip (55 1002 4A)
Inter Compartment Link (55 1006 4A) 12.7 Thick Sheet
Phenolic Laminate GR:F2 As As
17 Hylam stopper (55 3118 4A)
IS:2036 Requied Requied
Cell Locking Strip-I(55 2009 3A)
22.0 Thick Sheet
Cell Locking Strip-II(55 3004 3A)
Resistor Board Cover – I & II (55 2008 3A & 55
18 HIPS (GCQ) As Requied
3003 3A)

Spongy Rubber (GCQ) Rubber Spacer (55 2023 3A) As Requied

19
20 PTFE(GCQ) Teflon Cover I to III (55 2002 3A, 55 2003 3A & 55
As Requied
2004 3A)
Teflon Insulator Sheet – I & II (55 2019 3A & 55
As Requied As As
3005 3A)
Requied Requied
Teflon Sliding Piece-I to III 55 2826 4A, 55 2827
As Requied
4A & 55 3106 4A)
Bty Terminal Block (+ve & -ve) ( 55 3123 3A) As Requied
21 Nylon (GCQ) Nylon Spacer Type – I to IV (55 2005 4A, 55 3002
As Requied
4A, 55 2006 4A & 55 2007 4A)
Filter Disc Nylon Cloth 55 2112 4A)
As Requied
Gasket (55 1606 4A)
22 Neoprene Rubber (GCQ) Rubber liners -I,II& III (Fb) (55 1455 3A) As Requied
Rubber Strip-I & II (55 2024 4A & 55 3014 4A) As Requied
Gasket-III (55 1602 4A) As Requied
23 Glass Epoxy (GCQ) Bty Top Cover I & II (55 2841 2B & 55 3201 2B) As Requied
Resistor Board Assembly- I &II(55 2901 2A & 55 3301
As Requied
2A )
24 Mild Steel (GCQ) Storage Container Assly (55 1600 1A)
As Requied As
As Requied
Cell Loking Strip – I & II (55 2009 3A, 55 3004 3A) Requied

25 Aluminum (GCQ) CSK Rivet – I & II

Pan Head Rivet – I & II, Rivet As Requied
Mounting Lugs (RHS & LHS) (55 2843 4A & 55 2844
4A)
26 Stainless Steel (GCQ) S. S Washer As Requied
27 Porous/ Nickel (GCQ) Porous Disc (55 2523 4A) As Requied
28 Rubber (GCQ) Rubber Gasket (55 2524 4A) As Requied

Contd...5
 ..5..

Qty/30
Sl. Qty/Bty
Raw material Component Name & Drg No. Sample Size (mm) Batteries Collection Qty (Kgs.) Remarks
No. (kgs.)
(Kgs.)
29 Enamelled Copper Wire Primer (55 2421 3A)
IS:4800 1968 Dia 0.5 mm Copper Wire 0.064 gms 1.92 gms

30 Karma wire BS:1117, Pt-II- Primer (55 2421 3A) Dia 15.0 Microns Nichrome 0.00032
0.096 gms
1964 Wire gms
31 Solder(60/40) Primer (55 2421 3A) As requied 0.05 gms 1.5 gms
32 Boughtout Items As per MQAP (Boughtout Item List) As Requied

33 SS, AISI 304 Eye Bolt For Storage Container Assembly As Requied As
As Requied
Sleeve-I, Sleeve-II(Red), Sleeve- Requied
34 PVC (GCQ) III(Yellow/White),Slweeve-IV (Black/White) & Sleeve- As Requied
V)
 Raw material Inspection Reports

Battery Type: 26 KW (P)

Supply Order No. AS/9711/IHQ/MOD(Navy) Dated :28 Mar 2017
Qty/30
Sl. Qty/Bty
Raw material Component Name & Drg No. Sample Size (mm) Batteries Collection Qty (Kgs.) Remarks
No. (kgs.)
(Kgs.)
1 ETP copper IS:191 +VE Terminal (775 2102 4A) Dia 8.0 x 250 Rod 01 No.
- VE Terminal (771 2113 4A) Dia 8.0 x 110 Rod 01 No.
- VE Tapping Terminal (775 2103 4A) Dia 8.0 x 180 Rod 01 No.
Terminal Plate + VE & - VE (771 2112 4A) 300x300x0.7mmThick 03 No.
Copper foil (771 2223 3A) 600x300x0.16mmThick 01 No.
 Tapping Terminal ???
2 S.S AISI-304 (GCQ) S.S Sleeve (771 1002 4A) OD10.0/ID8.0x230 04 Nos.
Tie Rod (771 1003 4A) Dia 8.0 x 260 04 Nos.
Terminal Protection cover (779 3005 4A 150x150x1.2 Thick sheet 02 Nos.
3 Brass IS:319 Terminal Nut – I (771 2115 4A) A/F 13.0x7.0 mm 03 Nos.
Terminal Nut – II (771 2116 4A) A/F 13.0x5.0 mm 03 Nos.
4 CRCA (GCQ) End cover – I (779 1004 2A) 350x350x3 Thick 01 No.
End cover – II (771 1005 2A) 350x350x3 Thick 01 No.
5 PVC Nitrial Rubber Rubber bag cover – I (775 2002 2A) Raw material 500 gms 01 No.
ASTM D 2000 MDH710 Rubber bag cover – II (775 2003 2A) Raw material 500 gms 01 No.
6 Neoprene Rubber (GCQ) Rubber button (771 2303 4A) - 01 No.
7 Polypropylene (GCQ) Spacer (775 2104 4A) 01 No.
8 Glass Epoxy (GCQ) Strip (771 2106 4A) 02 Nos.
Spacer – I (-Ve) (771 2102 4A) 01 No.
Intermediate plate (771 2222 4A) 01 No.
Spacer – III (+Ve) (771 2103 4A) 01 No.
Inlet pipe (775 2302 4A) 01 No.
9 ABS(GCQ)/HPVC(GCQ) Spacer – V (779 2106 4A) 01 No.
01 No.
10 Glass Beade (GCQ) Positive Separator (771 2143 4A) Dia 0.8 Spherical
11 Mg.Alloy (AP-65) Anode plate (-Ve) (771 2132 4A) 765x254x254x0.28 Thick
12 Hylam sheet (GCQ) Spacer – I (771 2134 4A) 7X3X0.7 Thick 22Nos.
for plate
2
`
 Firing Battery (Lead) for Battery Type : IN 65 /71-152(P) (Battery Sl.No. 177 to 206 )
Supply Order No. AS/9711/IHQ/MOD(Navy) Dated :28 Mar 2017
Sample Size Qty/Bty 20 Cell Total Collected Test Report
Sl. No. Raw material Component Name & Drg No. Tested at Page Nos
(mm) (kgs.) Module(Kgs.) Qty. No. & Date
F.B Main Body (551 4002 1A)
Bottom Cover (F.B) (55 4003 2A)
Top Lid (F.B) (55 4004 2A)
SP-16
1 Hylam Washer (55 4014 4A) Glass Fibrex 3.6 108
PFD with glass filler
Side Cover (55 4005 4A)
Cell Lid (551 4102 4A)
Rupture Pin Holder (55 4205 4A)
Inter Cell Connector -I(551 4006 4A)
1.0 Thick
Inter Cell Connector-II (551 4025 4A) 0.1 3.0
Sheet
Inter Cell Connector -III(551 4026 4A)
Inter Cell Connector -IV (551 4027 4A)
ETP Copper 0.5 Thick
2 Inter Cell Connector -V (551 4028 4A) 0.08 2.4
(IS:191) Sheet
+Ve & -Ve Shim - II
Terminal Post (+ve) (551 4119 4A)
Dia 10.0 Rod 1.05 31.5
Terminal Post (-ve) (551 4122 4A)
Rivet (+ve) (551 4113 4A)
Dia 6.0 Rod 3.75 112.5
Rivert (-ve)(551 4114 4A)
Terminal Nut (+ve ) (55 4007 4A)
3 Brass (IS:319) A/F 8.0 Rod 0.12 3.6
Terminal Nut (-ve) (55 4008 4A)
Gas Inlet Nozzle (55 4012 4A) A/F 28.0 Rod
2.4 72
Rupture Pin (55 4204 4A) Dia 22.0 Rod
Top Lid Mounting Pillar (55 4015 4A) Dia 10.0 Rod 0.03 0.9
Stainless Steel Locking Bush (55 4016 4A) Dia 14 Rod 0.045 1.35
4
(AISI-304) Cup Washer (55 4013 4A) 1.0 Thick Sheet 0.008 0.24
Terminal Cup Washer (+ve & -ve) (55 4107
4A & 55 4108 4A) 0.5 Thick Sheet 0.62 18.6
+Ve & -Ve Shim-I
Contd,,,2

Qty/30
Sample Size Qty/Bty Collected Qty. Test Report
Sl.No. Rawmaterial Component Name & Drg No. Batteries Tested at Page No.
(mm) (kgs.) (Kgs.) No. & Date
(Kgs.)
Rubber Washer -I (551 4017 4A)
Silicone Rubber Rubber Washer-II (551 4018 4A)
5 ASTM D2000 M GE Mix Cure 0.1 3
605
 Silicone Rubber
5 ASTM D2000 M GE Terminal Rubber Washer -I & II (551 4109 Mix Cure 0.1 3
605 4A & 551 4112 4A)
Gasket (55 4208 4A)
6 Asbestos (GCQ) Gasket -I & II (55 4009 2A, 55 4023 4A)
Thermo Plastic
7 Ampoule (55 4202 4A)
Elastomer (TPE)
EVA + LDPE +
8 Diaphragm (55 4203 4A)
LLDPE / TPE(GCQ)
9 Nylon 66(GCQ) Nylon Disc (55 4206 4A) As required
Annelid Copper
10 Criping Sleeve (55 4207 4A)
(GCQ)
11 Boughtout Items As per Mqap (Boughtout List)
12 HPVC(GCQ) 10 pin connector cap (55 4022 4A)
Polycarbonate
13 Gas inlet nozzle cap (55 4024 4A)
(GCQ)
 26 KW
Raw material Inspection Reports

Battery Type: 26 KW (P)

Supply Order No. AS/9711/IHQ/MOD(Navy) Dated :28 Mar 2017
Sl. Qty/30 Batteries
Raw material Component Name & Drg No. Sample Size (mm) Qty/Bty (kgs.) Collection Qty (Kgs.) Remarks
No. (Kgs.)
+VE Terminal (775 2102 4A) Dia 8.0 x 250 Rod 01 No.
- VE Terminal (771 2113 4A) Dia 8.0 x 110 Rod 01 No.
- VE Tapping Terminal (775 2103 4A) Dia 8.0 x 180 Rod 01 No.
1 ETP copper IS:191
Terminal Plate + VE & - VE (771 2112 4A) 300x300x0.7mmThick 03 No.
Copper foil (771 2223 3A) 600x300x0.16mmThick 01 No.
Tapping Terminal ???
S.S Sleeve (771 1002 4A) OD10.0/ID8.0x230 04 Nos.
2 S.S AISI-304 (GCQ) Tie Rod (771 1003 4A) Dia 8.0 x 260 04 Nos.
Terminal Protection cover (779 3005 4A 150x150x1.2 Thick sheet 02 Nos.
Terminal Nut – I (771 2115 4A) A/F 13.0x7.0 mm 03 Nos.
3 Brass IS:319 Terminal Nut – II (771 2116 4A) A/F 13.0x5.0 mm 03 Nos.
End cover – I (779 1004 2A) 350x350x3 Thick 01 No.
4 End cover – II (771 1005 2A) 350x350x3 Thick 01 No.
CRCA (GCQ) Rubber bag cover – I (775 2002 2A) Raw material 500 gms 01 No.
5 PVC Nitrial Rubber Rubber bag cover – II (775 2003 2A) Raw material 500 gms 01 No.
6 Neoprene Rubber (GCQ) Rubber button (771 2303 4A) - 01 No.
7 Polypropylene (GCQ) Spacer (775 2104 4A) - 01 No.
Strip (771 2106 4A) - 02 Nos.
Spacer – I (-Ve) (771 2102 4A) - 01 No.
8 Glass Epoxy (GCQ) Intermediate plate (771 2222 4A) - 01 No.
Spacer – III (+Ve) (771 2103 4A) - 01 No.
Inlet pipe (775 2302 4A) - 01 No.
9 ABS(GCQ)/HPVC(GCQ) Spacer – V (779 2106 4A) - 01 No.
10 Glass Beade (GCQ) Positive Separator (771 2143 4A) Dia 0.8 Spherical
11 Mg.Alloy (AP-65) Anode plate (-Ve) (771 2132 4A) 765x254x254x0.28 Thick
22Nos.
12 Hylam sheet (GCQ) Spacer – I (771 2134 4A) 7X3X0.7 Thick
for plate
13 Silver foil I.C.C (771 2133 4A) 254X254X.018 Thick 125 Nos.

Page 13
 26 KW
14 Silver chloride Cathode Plate (+Ve) (771 2142) 250x246x0.51 Thick 124 Nos.

Page 14