Little Master Auto Components (I)

Pvt. Ltd.
MAINTENANCE HISTORY CARD CUM BREAK DOWN REPORT

Machine / Machine / Nature of BD BD Hrs

Sr. Non Conformity
Date Equipment Equipment Description of work done Spares used
No. observed
Name No. Mech Ele. From To Total
Checked by : Approved by :
Format No. F/MAIN/02
Rev. No. 00
Date 06.01.2011
Name & Sign
Remarks
Attended
Operator
by
Approved by :
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 25.09.18 F&C FC-01 Milling cutter vibration Y

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
Check Bearing.loosed,tighten ok 25.09.18 25.09.18 1 hrs -- Satish
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREAK DOWN REPORT

Machine / Machine / Nature of BD BD Hrs

Sr.
Date Equipment Equipment Non Conformity observed Description of work done
No.
Name No. Mech Ele. From To Total

1 08.04.18 DX 250 CNC CNC 01 Lub oil Leackage Y lub pipe fitting 08.04.18 08.04.18 1/2 hrs

2 02.06.18 APC Alarm Y Replace new apc battery ok 02.06.18 02.06.18 10 minut

3 03.12.18 center vibration problem Y Center bearing change 03.12.18 03.12.18 2hrs

4 21.12.18 exhaust fan not working Y Spindle motors exhaust fan fited ok 21.12.18 21.12.18 30 min

5 24.12.18 Coolant flow from turret not Y Remove turret disc assembly cleaning 24.12.18 24.12.18 5hrs
properly and fitted ok,set x & z centerheighy.ok

6 01.02.19 Tailstock center vibration problem Y Remove center assembly,all Bearing 01.02.19 01.02.19 2hrs
replace & assemble ok,take a trial ok
Checked by : Approved by :
 Format No. F/MAIN/02
WN REPORT Rev. No. 00
Date 06.01.2011
Name & Sign
Spares used Remarks
Attended
Operator
by
--
satish

Used 6v panasonic battery Satish

Satish

motor repair & use Satish

Satish & Aba

Yadav

NSK7007 - 03 nos Satish &

Mujawar
NSK6205 - 01 nos
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 04.05.18 Super jobber500 CNC 01 Y

Cabinet panel fan alarm &
CNC m/c's inside light not
working

2 30.11.18 APC Alarm Y

3 28.01.19 Y

4 03.02.19 Spindle encoder timing Y

belt broken
Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by

Cabinet fan cleaning,& Inside bulb 04.05.18 04.05.18 1 hrs Used spare 12 watt bulb
Satish
replace ok

Replace new 6v Battery 30.11.18 30.11.18 5min Panasonic 6v battery satish

Repaired exhaust fan(spindle motors) 28.01.19 28.01.19 1/2 hrs Satish

fitted ok

Replace new belt, Set the tention 03.02.19 03.02.19 5hrs Purchase new timing belt 300L Satish
ok,take trial ok
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd.
MAINTENANCE HISTORY CARD CUM BREAK DOWN REPORT

Machine / Machine / Nature of BD BD Hrs

Sr. Non Conformity
Date Equipment Equipment Description of work done
No. observed
Name No. Mech Ele. From To Total

1 18.04.18 VMC-YCM 1 VMC-02 Spindle orientantion problem Y Remove orientation cylinder & Fitted 18.04.18 18.04.18 1 hrs
Bearing ok,Set L/S ok

2 12.05.18 Tool holder falling Y Loose the discspring and set the 12.05.18 12.05.18 0.5 hrs
cylinder stroke ok

3 21.05.18 Counterweight chain broken Y Repaire and fitted chain ok 21.05.18 21.05.18 2hrs

4 26.05.18 Main input power cable Y Repaire and fitted ok 26.05.18 26.05.18 0.5 hrs
broken

5 18.06.18 Tool change problem Y 8mm air pipe and PU connector ok 18.06.18 18.06.18 1hrs

6 13.07.18 Magzine indexing problem Y mag. Indexing motor repairing and 13.07.18 14.07.18 26hrs
fited.take a trial ok

7 20.07.18 Counterweight chain broken Y Repaire and fitted Both chain ok 20.07.18 20.07.18 2hrs

8 23.07.18 tool change problem Y Orientation cylinder bearing replace new 23.07.18 23.07.18 1.5 hrs
and the L/S ok

9 24.07.18 Tool change problem Y Tool clamp /declamp L/S replace new 24.07.18 25.07.18 24 hrs.
take trial ok

10 04.08.18 Magzine cylinder working Y Cylinder stroke setting 04.08.18 04.08.18 2hrs
problem
 Magzine cylinder working
problem

11 03.09.18 X & Y Axis posiion Error Y X axis Timer Belt Change and Y axis 03.09.18 04.09.18 20hrs
Timer Belt and Bearing Change Set
backlash

12 29.10.18 Counterweight chain broken Y Repaire and fitted chain ok 29.10.18 29.10.18 2hrs

13 24.11.18 Spindle Belt Broken Y Replace new timer belt,set tention take 24.11.18 24.11.18 6hrs
a trial ok

14 15.12.18 Axis timer belt broken Y Replace new timer belt,set tention take 15.12.18 15.12.18 2hrs
a trial ok

15 19.02.19 Y axis pulse coder alarm Y Check and tighten servo motors & 19.02.19 19.02.19 3hrs
encoders connections ok

16 25.02.19 Y axis movement problem Y Axis drive belt broken -replace new and 25.02.19 25.02.19 4hrs
assemble all spares ok set backlash
ok.take a trial ok

17 05.03.19 Y axis pulse coder alarm Y Check and tighten servo motors & 05.03.19 05.03.19 3hrs
encoders connections ok

Checked by : Approved by :
 Format No. F/MAIN/02
STORY CARD CUM BREAK DOWN REPORT Rev. No. 00
Date 06.01.2011
Name & Sign
Spares used Remarks
Attended
Operator
by

No Spare Used Satish

Satish

6x25 mm dowellpin 01 nos Satish

Satish

Used 8mm old pipe and pu Satish

connector

Satish

6x25 mm dowell pin 03 nos Satish

used new bearing Satish

Purchase new LimitSwitch Satish

Satish
 Purchase new Timer Belt And Satish
Bearing

6x25 mm dowell pin 01 nos Satish

Purchase new belt(880 8M) Satish

timer belt-550-5M x 30mm Satish

Satish &
operator

New timer belt 5M 500 Satish &

Operator

Satish &
operator

Approved by :
 Format No. F/MAIN/02
Little Master Auto Components (I)
Pvt. Ltd.
MAINTENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No. 00
Date 06.01.2011
Machine / Machine / Nature of BD BD Hrs Name & Sign
Sr.
Date Equipment Equipment Non Conformity observed Description of work done Spares used Remarks
No. Attended
Name No. Mech Ele. From To Total Operator
by
1 25.04.18 VMC-YCM-2 VMC-02 ATC position 1 error alarm Y Replace L/S of Z axis potion ok 25.04.18 15.05.18 10days Used old another spare L/S Vivek Naik
(service
person)
/Satish

2 23.06.18 Tool clamping problem Y 23.06.18 23.06.18 2.5 hrs. Satish / Aba
remove discspring cleaning and tighten yadav
and assemble and set the stroke ok

3 06.07.18 X,Y,Z axis detect error Y Servo drive repair from outsource ok 06.07.18 11.07.18 06 Days Satish Repair from expert automation
and fitted to machine ok

4 26.09.18 Y Remove cover,repair,cleaning and 26.09.18 26.09.18 2hrs Satish, &

Y axis telescopic cover escape
refitted ok Operator

5 14.10.18 Y Remove cover,repair,cleaning and 2hrs Satish,&

Y axis telescopic cover escape
refitted ok Operator

6 12.11.18 Y axis home position prob. Y Limitswitch not working,remove repaire 12.11.18 12.11.18 4hrs Satish
and refitted,set home position ok,take
trial ok

7 20.11.18 Y Axis bearing problem Y Replace new bearing and timer belt 20.11.18 20.11.18 6hrs 30 TAC62CBearing belt 550 Satish
5M

8 23.11.18 Y axis Telescopic Cover problem Y Repair and refitted cover ok 23.11.18 23.11.18 1.5 hrs Satish,aaba
yadav,

9 26.12.18 Machine not on Y I/O card repair and fitted ok 21.12.18 26.12.18 5days Satish Repair from expert automation

10 25.01.19 Spindle alarm error Y Cleaning drive fan and all connection 25.01.19 25.01.19 1 hrs Satish
tighten ok take a trial ok

11 27.01.19 Counter weight chain broken Y Remove chain and repair and refitted ok 27.01.19 27.01.19 2hrs Satish & aba
yadav

Checked by : Approved by :
 Format No. F/MAIN/02
Little Master Auto Components (I)
Pvt. Ltd.
MAINTENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No. 00
Date 06.01.2011
Machine / Machine / Nature of BD BD Hrs Name & Sign
Sr. Non Conformity
Date Equipment Equipment Description of work done Spares used Remarks
No. observed Attended
Name No. Mech Ele. From To Total Operator
by
1 25.06.18 AMS VMC VMC-03 Inside tublite not working Y Replace new Tubelight ok 25.06.18 25.06.18 1hrs Used 36W philips PL-L4P Satish

MCV-450

2 05.08.18 Pallet change problem Y 05.08.18 05.08.18 6hrs Satish Shaft welding from outdoor
APC arm shaft broken,repaire and source
refitted,set the stroke okytake trial ok

3 16.09.18 Tool Change Problem Y ATC arm not working properly.ATC 16.09.18 16.09.18 1 hrs Satish
Motor brake remove clean and fitted ok
take trial

4 15.10.18 Table clamp/Declamp prob. Y Table clamp/declamp sensor not 15.10.18 15.10.18 3hrs Satish
working-wire broken,Cut the wire &
rejoint at temporary,take atrial ok

5 10.11.18 Table clamp/Declamp prob. Y 24 v Fuse replace new,& table Proxy 10.11.18 10.11.18 3hrs Fuse 500Mah Satish
broken cable jointed properly ok

6 28.12.18 APC alarm Y Replace new 6v battery 28.12.18 28.12.18 5min New panasonic 6v battery Satish

Checked by : Approved by :
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREAK DOWN REPORT

Machine / Machine / Nature of BD BD Hrs

Sr. Non Conformity
Date Equipment Equipment Description of work done
No. observed
Name No. Mech Ele. From To Total

1 28.08.18 AMS VMC VMC-04 pocket up/dn cylinder Y Remove cylinder,.cleaning and oiling 28.08.18 28.08.18 2.30hrs
problrm & Apc cylinder air inside,refiited and take trial ok..and apc
MCV-450 pipe broken Cylinder air pipe replace ok

2 02.10.18 Pallet change problem Y Repace plunger spring ok 02.10.18 02.10.18 1hrs

3 07.10.18 Air pressure problem Y Air dryer remove,cleanig and refitted 07.10.18 07.10.18 0.5hrs
,taken trial

4 27.10.18 Machine inside Light prob. Y New tublight & Choke fitted ok 27.10.18 27.10.18 0.5hrs

5 05.03.19 Lubrication oil leakage Y Leakage pipe repaire and fitted ok 05.03.19 05.03.19 3hrs
Checked by : Approved by :
 Format No. F/MAIN/02
OWN REPORT Rev. No. 00
Date 06.01.2011
Name & Sign
Spares used Remarks
Attended
Operator
by

Satish
use old 8mm PU pipe

new spared spring used Satish

Satish

36W/865 ,PL-L 4P Tube& Satish

Choke

Satish &
Operator
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREAK DOWN REPORT

Machine / Machine / Nature of BD BD Hrs

Sr. Non Conformity
Date Equipment Equipment Description of work done
No. observed
Name No. Mech Ele. From To Total

1 22.07.18 Milling Machine HM-1 Worm Gear Damage Y Worm Gear Repaire cleaning and 22.07.18 22.07.18 3hrs.
polishing assemble gear take trial ok

2 18.11.18 Abnormal Noise Y Bevel gear damage-replace new both 18.11.18 18.11.18 12days
gear and bearing .assemble ok take trial
ok
Checked by : Approved by :
 Format No. F/MAIN/02
OWN REPORT Rev. No. 00
Date 06.01.2011
Name & Sign
Spares used Remarks
Attended
Operator
by

aba yadav &

satish

Satish &
Mujawar
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 11.04.18 piller Drill Spindle head up/down Y

Machine movement problem

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
11.04.18 11.04.18 3hrs Create new pin satish
gear pin broken-remove pinion assemby
and replace new pin and assemble ashok
assembly ok

Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd.
MAINTENANCE HISTORY CARD CUM BREAK DOWN REPORT

Machine / Machine / Nature of BD BD Hrs

Sr. Non Conformity
Date Equipment Equipment Description of work done
No. observed
Name No. Mech Ele. From To Total

1 30.04.18 Cyl. Grinding CG-01 Workhead rpm varriable Y 30.04.18 30.04.18 3hrs
Rmove cover of workhead and replace
Schaudt new belt & set the belt tention ok

2 13.08.18 Machine trip problem Y 13.08.18 13.08.18 2hrs

One phase problem,replace new fuse ok

3 15.09.18 Hyhdraulic motor tripping Y Hydraulic Motor Terminal Burn ,Replace 15.09.18 15.09.18 5hrs
New and Fitted ok.

4 06.10.18 oil leakage from workhead Y Remove workhead pulley assembly,new 06.10.18 06.10.18 3hrs
oilseal fitted.assemble all part ok

5 07.10.18 Workhead revolation Y Workhead belt corrode,replace new belt 07.10.18 07.10.18 2 hrs.
problem

6 17.10.18 Feed not working Feed moving lever damage ,repair and 17.10.18 17.10.18 1.5 hrs
refiited,take trial ok

7 01.01.19 Spindle belt broken Y Replace new belt & set tention ok 01.01.19 01.01.19 5Hrs
Checked by : Approved by :
 Format No. F/MAIN/02
ISTORY CARD CUM BREAK DOWN REPORT Rev. No. 00
Date 06.01.2011
Name & Sign
Spares used Remarks
Attended
Operator
by
Purchase new belt Satish

used spare 32 Amp fuse Satish

Purchase Nerw Satish

Oilseal-80-100-12 & 140-160-13 Satish,

Mujawar

purchase new belt Satish &

Mujawar

Satish &
Mujawar

Purchase new A1530 A59 v belt Satish

Approved by :
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BRE

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 16.05.18 VTL VTL-01 Hoist not working Y

2 22.06.18 Hoist not working Y

3 02.07.18 Front doar sliding problem Y

4 24.08.18 Main power supply problem Y

5 14.09.18 Hoist not working Y

6 15.09.18 Z axis telescopic cover Y

escape

7 21.12.18 Hoist(crane)not working Y

8 25.12.18 Hoist(crane)not working

Checked by :
 Format No.
ENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
Hoist hub replace & set ok 16.05.18 16.05.18 1hrs Used new spare hoist Hub Satish

Motor belt broken ,replace new ok 22.06.18 22.06.18 3hrs. purchase new belt ok Satish

Replace new bearing of slinding doar 02.07.18 02.07.18 1.5hrsw purchase new bearing ok Satish
and fitted doar ok

24.08.18 24.08.18 6hrs Purchase new 12V tranformer Satish

Stabilizer not working,check and replace
stabilizer's 12V transformer,take a trial
ok.

Hoist chain locked,Remove 14.09.18 14.09.18 1Hrs --------------- Satish

Assembly,repair and Refitted ok

Remove and repair ok refitted ok 15.09.18 15.09.18 3Hrs --------------- Satish

Remove hoist assembly ,repair wear 21.12.18 21.12.18 3hrs Satish

shaft and assemble ok.take trial ok

gear locking shaft repair and fiied ok 25.12.18 25.12.18 4hrs Satish
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 15.06.18 Weida VMC VMC-05 Z axis rapid feed abnormal Y

sound

2 21.12.18 drive not ready alarm Y

3 07.01.19 Yaxis telescopic cover Y

damage

4 27.02.19 spindle jet air pipe broken Y

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
15.06.18 --

loose connection tighten ok 21.12.18 21.12.18 4hrs Satish

Remove telescopic cover repair and 07.01.19 07.01.19 6hrs --- Satish
refiited ok take a trial ok

Replace new pu pipe ok 27.02.19 27.02.19 1 1/2 hrs 6mm x 6mtr.PU pipe Satish
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 26.09.18 DX 250 CNC CNC 03 Chuck clamp/declamp Y

problem

2 20.02.19 APC alarm Y

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
remove chuck cleaning,polishing 26.09.18 26.09.18 6 hrs --
,greasing and oiling.assemble all spare Satish,sanju,
ok.chuck fitted take a trial

APC 6Volts battery replaced ok 20.02.19 20.02.19 10 min 6v panasonic battery Satish,sanju,
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 12.05.18 LT20C classic CNC 04 Spindle blower fan alarm Y

CNC
Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
Cleaning fan ok 12.05.18 12.05.18 0.5 hrs --
Satish
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 17.04.18 Hyundai VMC VMC-06 x axis hard limit alarm Y

2 16.07.18 Tool clamping problem Y

3 22.07.18 X axis Hard limit alarm Y

4 07.10.18 Table abnormal noise Y

5 09.02.19 X axis Hard limit alarm Y

6 04.03.19 X axis Hard limit alarm Y

7 08.03.19 X axis Hard limit alarm Y

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by

Remove X axis telescopic cover & 17.04.18 17.04.18 2 hrs --

Satish
Cleaning x axis L/S

16.07.18 17.07.18 30hrs Purchase new Bearing Satish

Clamping bearing broken-replace new
bearing.and repaire follower plate and
mounting properly take trial ok

Telescopic cover remove and Cleaning 22.07.18 22.07.18 2hrs Satish

the axis L/S take trial ok

table cover abrasion,remove cover 07.10.18 07.10.18 1hrs Satish,

reopair,cleaning and fitted ok Operator

Telescopic cover remove and Cleaning 09.02.19 09.02.19 3hrs Satish

the axis L/S take trial ok

I/O card conector proper fitted ok 04.03.19 04.03.19 1hrs Satish

I/O card conector proper fitted ok 08.03.19 08.03.19 1/2hrs Satish

Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 10.07.18 AMS 450 VMC VMC-07 Tool change problem Y

2 13.07.18 Tool change problem Y

3 25.07.18 Hydraulic pump abnormal Y

noise

4 06.10.18 Lub.hose pipe broken Y

5 28.01.19 APC doar not working Y

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
10.07.18 10.07.18 1.5hrs Used new spare spring
ATC arm's plunger and pull stud spring Satish
replace new set and take atrial ok.

13.07.18 13.07.18 1hrs Used new spare spring Satish

ATC arm's plunger and pull stud spring
replace new set and take atrial ok.

Hydraulic pump coupling replace new 25.07.18 25.07.18 1Hrs Used new spare coupling Satish
take a trial ok

Replace new hose pipe fitting ok 06.10.18 06.10.18 3hrs Purchase new hose pipe Satish

Remove Apc doar cylinder 28.01.19 28.01.19 2hrs

dismental,cleaning oiling and refitted ok
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BRE

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 30.05.18 AMS450 VMC VMC08 Y

APC doar cylinder And
bracket bend and damage
after pallet dash to doar

2 13.06.18 No tool in spindle alarm Y

3 12.12.18 APC Alarm Y

4 16.01.19 Pallet-2 arm not working Y

properly
Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
30.05.18 30.05.18 4 hrs --
Remove pnuemetic cylinder and bracket Satish
&ATC doar ,Straitning the bracket and
shaft ,removing dent mark and damages
ok,fittedassemly of doar ok

Set the tool position proximity ok 13.06.18 13.06.18 1hrs Satish

Replace new 6v battery 12.12.18 12.12.18 5min New 6v panasonic battery Satish
Remove arms assembly,bearing 16.01.19 16.01.19 5hrs Purchase new bearing(6005 2z) Satish
indifferent,replace new bearing and
assemble arm ok ,take a trial ok done.
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BRE

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 23.04.18 Jyoti1050 VMC VMC 09 Y

Tool pocket up/dwn problem

2 26.06.18 X axis traversing movement Y

problem

3 21.10.18 X axis Error Y Y

4 13.11.18 X axis servo motor problem Y

5 25.11.18 Jyoti1050 VMC VMC 09 Y

Tool pocket up/dwn problem

6 08.12.18 water from air Y

7 01.01.19 Tool Clamping problem Y

8 12.01.19 Y axis overtravel alarm Y

9 26.02.19 X axis L/S faulty Y

Checked by :
 Format No.
ENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by

Pocket up/dwn cylinder remove,cleaning 23.04.18 23.04.18 1.5 hrs --

Satish
and oiling and refitted ok

26.06.18 30.06.18 5days Satish

X axis bearing replace new andaxis
servo motor repairing and fitted set the
axis alayment ok

Clean servo motor,axis ballscrew & 21.10.18 21.10.18 4hrs Satish

bearing.Set allyment of working
movement of axis

Repair motor and set allayment of axis 13.11.18 16.11.18 4days Satish
movement,set home positon ok

Pocket up/dwn cylinder remove,cleaning 25.11.18 25.11.18 1.5 hrs --

Satish
and oiling and refitted ok

New air filter fitted ok 08.12.18 08.12.18 1hrs New purchase Satish
Remove and cleaning,oiling 01.01.19 01.01.19 4hrs Satish
,greasingcylinder assembly.and
refitted,set proxy ok
Remove L/S Cleaning oiling,when 12.01.19 12.01.19 4hrs Satish
plunger working properly refiited L/S
ok,take a trial ok

Replace new L/S ok Set home positon 26.02.19 26.02.19 3hrs Plunger type new L/S Satish &
ok Mujawar
Approved by :
 F/MAIN/02
00
06.01.2011

Remarks

Repair by smita automation

Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 LML CNC CNC 05

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 22.04.18 D/S Bhavya cnc CNC 06 Software ethernate alarm Y

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by

Remove Drive & send for checking and 22.04.18 --

Satish
repairing to expert automation
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 04.04.18 Super jobber CNC 07 Turret Station alarm Y

Elite-1

2 04.06.18 Z Axis centerheight Y

problem

3 09.03.19 APC alarm Y

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
Set Zturret encoder right position ok 04.04.18 04.04.18 1hrs no spare used satish

Set the centerheight with dialstand in 27.04.18 27.04.18 3 hrs Satish

0.010mm ok

APC battery replacve ok 09.03.19 09.03.19 10 min 6 V panasonic battery Satish

Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BRE

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 27.04.18 Superjobber CNC 08 Axis centerheight problem Y

elite 2 CNC

2 22.07.18 Chuck/declamping problem Y

3 16.03.19 APC alarm Y

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by

Set the centerheight with dialstand in 27.04.18 27.04.18 3 hrs Satish

0.010mm ok

Chuck remove and dismental 22.07.18 22.07.18 2hrs Satish

assembly,cleaning/polishing and
greasing,assemble and fitted chuck on
machine ok

AP{C battery replace ok 16.03.19 16.03.19 10 min 6V panasonic battery Satish

Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 07.09.18 DX 250 CNC CNC 10 Main input supply problem Y

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
Stabilizer switch repaire 07.09.18 07.09.18 0.5 hrs -- Satish
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BRE

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 D/S Bhavya CNC CNC -10

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd.
MAINTENANCE HISTORY CARD CUM BREAK DOWN REPORT

Machine / Machine / Nature of BD BD Hrs

Sr. Non Conformity
Date Equipment Equipment Description of work done Spares used
No. observed
Name No. Mech Ele. From To Total

1 26.04.18 Air compressor AC 01 Compressor tripped/over Y 26.04.18 26.04.18 4 hrs --

heating alarm Air&oil cooler remove and cleaning with
GA 30 castic acid and washing and refitted ok

2 29.04.18 Air compressor AC 01 Compressor tripped/over Y Replace new Thermostac valveok 29.04.18 29.04.18 1.5 hrs Used New Termostac Valve
heating alarm
GA 30

3 18.08.18 Oil leakage Y Fitted new hose pipe with taplon tape , 18.08.18 18.08.18 4hrs Purchase new hose pipe
take trial ok

4 19.08.18 Air pipe broken Y Replace broken pipe from dryer ok 19.08.18 19.08.18 15 minute
Used old 8mm PU pipe & ferule

5 04.10.18 Y Servicing & Cleaning 04.10.18 04.10.18 6 hrs Oil filter ,oil seperator , air filte
r& 46 no.oil,Hose pipe

6 11.12.18 Water from air Y Y New Auto water drain valve and circuit 11.12.18 11.12.18 1hrs old spare used
fitted ok
Checked by : Approved by :
Format No. F/MAIN/02
Rev. No. 00
Date 06.01.2011
Name & Sign
Remarks
Attended
Operator
by
Smart
Service &
Satish

Smart
Service &
Satish

Satish

Satish

Satish,
Mujawar

Satish,
Mujawar
Approved by :
Little Master Auto Components (I)
Pvt. Ltd.
MAINTENANCE HISTORY CARD CUM BREAK DOWN REPORT

Machine / Machine / Nature of BD BD Hrs

Sr. Non Conformity
Date Equipment Equipment Description of work done Spares used
No. observed
Name No. Mech Ele. From To Total
Checked by : Approved by :
Format No. F/MAIN/02
Rev. No. 00
Date 06.01.2011
Name & Sign
Remarks
Attended by Operator
Approved by :
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BRE

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 10.11.18 Lathe Lathe- 01 Back gear broken Y

2 14.11.18 Lathe Lathe- 01 Back gear broken Y

3 09.01.19 Main power supply probem Y

4 22.02.19 Back gear broken Y

5 25.02.19 motor belt broken Y

Checked by :
 Format No.
ENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by

Replace new backgear assemble all 10.11.18 11.11.18 24 hrs -- Satish &
parts ok ashok
kadam

Replace new backgear assemble all 14.11.18 14.11.18 05 hrs -- Satish &
parts ok ashok
kadam

Main supply wire broken,cut and 09.01.19 09.01.19 1hrs Satish

reconnect ok,check and take a trial ok

Satish &
New main gear and back gear replaced 20.02.19 20.02.19 6hrs purchase new both gear
ashok
ok assemble all spare and take a trial ok
kadam

Replace new v belt ok 25.02.19 25.02.19 1/2 hrs V belt- B1920 B74 Satish
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 18.11.18 Lathe Machine Lathe-02 Main Belt Broken Y

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by
Replace new belt ok 18.11.18 18.11.18 4 hrs -- Satish,ashok
& paswan
Approved by :
F/MAIN/02
00
06.01.2011

Remarks
Little Master Auto Components (I)
Pvt. Ltd. MAINTENANCE HISTORY CARD CUM BREA

Machine / Machine / Nature of BD

Sr. Non Conformity
Date Equipment Equipment
No. observed
Name No. Mech Ele.

1 19.08.18 Lathe(Small) Lathe-03 Main power supply Y

2 25.08.18 power supply variable Y

Checked by :
 Format No.
TENANCE HISTORY CARD CUM BREAK DOWN REPORT Rev. No.
Date
BD Hrs Name & Sign
Description of work done Spares used
Attended
From To Total Operator
by

Reverse/Forword switcfh fitted,Giving 19.08.18 19.08.18 1hrs Used old R/F switch from
Satish
new connection for lathe ,take trial ok drilling m/c's

Replace new R/F Switch ok 25.08.18 25.08.18 45minute Purchase new R/F switch Satish
Approved by :
F/MAIN/02
00
06.01.2011

Remarks