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Manual
1/14/2005
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Contents I
Table of Contents
Foreword 0
Part I Introduction 4
Part II Menu 5
1 Menu Overview
................................................................................................................................... 5
2 File Menu ................................................................................................................................... 5
Open File and ..........................................................................................................................................................
Plot 5
Open Vibration..........................................................................................................................................................
File 5
Open Transient..........................................................................................................................................................
File 6
Close File .......................................................................................................................................................... 6
Open/Edit Route..........................................................................................................................................................
File 6
List Current Route
.......................................................................................................................................................... 6
Vibration Report
.......................................................................................................................................................... 6
Band Alarm Report
.......................................................................................................................................................... 6
Export to File .......................................................................................................................................................... 6
Page Setup .......................................................................................................................................................... 6
Print .......................................................................................................................................................... 6
Return to Recip..........................................................................................................................................................
Analysis 7
3 View Menu ................................................................................................................................... 7
Plotting Functions
.......................................................................................................................................................... 7
Tile .......................................................................................................................................................... 7
Cascade .......................................................................................................................................................... 7
Clear Plots .......................................................................................................................................................... 7
Copy to Clipboard
.......................................................................................................................................................... 7
4 Cursor Menu ................................................................................................................................... 7
Normal .......................................................................................................................................................... 7
Harmonic .......................................................................................................................................................... 7
Orders .......................................................................................................................................................... 8
No Cursor .......................................................................................................................................................... 8
5 Setup Menu ................................................................................................................................... 8
Acquisition Information
.......................................................................................................................................................... 8
Set Frequency..........................................................................................................................................................
Units 8
Change RPM in..........................................................................................................................................................
plot 8
Use Route Setup..........................................................................................................................................................
for Alarm Limits 8
Display All Bands
..........................................................................................................................................................
in Band Report 8
I
II VA Options Manual
8 Toolbar / Band
...................................................................................................................................
Editor Button 12
Part IV Plotting 13
1 Plotting Overview
................................................................................................................................... 13
2 Point Selection
................................................................................................................................... 13
3 FFT ................................................................................................................................... 13
4 Time Waveform
................................................................................................................................... 13
5 Waterfall FFT................................................................................................................................... 14
6 Magnitude/Phase
................................................................................................................................... 14
7 Shaft Centerline
................................................................................................................................... 14
8 Orbit ................................................................................................................................... 14
Part V Reports 16
1 Route Point List
...................................................................................................................................
Report Details 16
2 Vibration Report
...................................................................................................................................
Details 16
3 Band Alarm Report
...................................................................................................................................
Details 17
Index 32
III
4 VA Options Manual
1 Introduction
WinTrans is a tool to analyze route based vibration and transient data collected with
Windrock's portable analyzer. It will usually be started from the Windrock portable
analyzer code by clicking on the Waveform/FFT icon. Optionally, it can be started in
a stand-alone mode if desired.
For vibration data, the software allows plotting of the FFT for each route point and, if
the waveform was saved, the waveform used to compute the FFT.
The program also provides a report of the overall vibration levels at each route point
measured on the selected day along with a comparison to the previous overall
measurement and the overall limit set in the route point definition.
A route editor is provided to create and edit the route files for vibration and transient
point definitions.
· Magnitude/Phase
· Shaft CenterLine
· Orbit
· Waveform
· FFT
2 Menu
2.1 Menu Overview
File Menu
Use this menu to open/close data files, generate vibration reports, and open/edit/list
the current route. The File Menu also gives access to the Printer Setup and Print
commands, as well as the command to exit WinTrans.
View Menu
Use this menu to select the plot type and channel to view. After loading a data file,
select the plot type to use to display the data. If a file was loaded using either the
Read Vibration File or the Read Transient File commands, plots will not be displayed
automatically. After selecting the plot type, a submenu will appear to select the
channel to be plotted. Available plot types are FFT and Waveform for vibration data
with Magnitude/Phase, Shaft CenterLine and Orbit added for transient data.
The View Menu also duplicates the Tile, Cascade and Clear Plots commands from
the Windows menu.
Cursor Menu
The cursor type can be chosen on the Cursor menu. The normal cursor is a vertical
line on waveform, FFT and Magnitude/Phase plots. Orbit and Shaft Centerline plots
have a cross hair cursor. The cursor position is indicated in the status bar of the plot.
FFT plots have two additional cursor options, a harmonic cursor which draws vertical
lines at the first 10 harmonics of the selected cursor position, and an order cursor
that draws vertical lines at the first 10 harmonics of the shaft rotation speed.
Setup Menu
Use this menu to display the analyzer setup used to take the data for the current plot
and to change the frequency units for the display.
2.2.11 Print
Print the current active window. If the active window is a report, the standard printer
setup dialog will be displayed. If the user clicks OK, the report will be sent to the
printer. If the current active window is a plot, the graphics setup box is displayed to
allow selection of options for printing. The default printing behavior is to maintain the
current aspect ratio of the plot when printing. For best results, maximize the plot
before printing. Note that all plots are printed in landscape mode.
2.2.12 Return to Recip Analysis
Close the WinTrans application.
· FFT
· Time Waveform
· Waterfall FFT
· Magnitude/Phase
· Shaft Centerline
· Orbit
2.3.2 Tile
The displayed plots are arranged to fill the available screen area.
2.3.3 Cascade
Arrange plots one on top of the next so that only the plot titles are showing for all
plots but the currently active one.
2.3.4 Clear Plots
Close all plots. Plots cannot be restored without replotting.
2.3.5 Copy to Clipboard
Copy the data in the active window to the windows clipboard. If the active window is
a report, the report data is copied as text into the clipboard. If the active window is a
plot, the plot image is copied into the windows clipboard.
2.4 Cursor Menu
2.4.1 Normal
For Waveform, FFT and Magnitude/Phase plots, the normal cursor display is a single
vertical line at the selected point in the plot. For Shaft Centerline and Orbit plots, the
cursor is a cross hair centered on the data point. The data value at the cursor
position is given in the status bar.
2.4.2 Harmonic
Selecting Harmonic from the cursor menu will place a vertical line on the plot at the
location selected and at harmonics (2x, 3x, 4x …10x) of the frequency at the
2.4.3 Orders
Selecting Orders from the cursor menu will place vertical lines at multiples of running
speed in the FFT plot. The running speed used to determine where the order
markers are placed is the value entered when setting up the route unless this value
has been over-ridden. The analyzer will prompt the user for to enter an RPM before
a measurement made with free running sync. For TDC sync, the RPM is measured
from the sync signal and automatically entered.
2.4.4 No Cursor
Selecting None turns off all cursors in the plots.
If this option is unchecked, the Vibration Report uses the overall limit stored with the
data during data collection.
This option is unchecked by default and reverts to the default state when exiting
WinTrans.
If this option is unchecked, only bands that have band peaks above the warning or
alarm levels will be displayed in the Band Alarm Report.
This option is unchecked by default and reverts to the default state when exiting
WinTrans.
3 Toolbar
3.1 Toolbar Overview
Print Button
Zoom Button
Cursor Button
Orders Button
RPM Button
Print the current active window. If the active window is a report, the standard printer
setup dialog will be displayed. If the user clicks OK, the report will be sent to the
printer. If the current active window is a plot, the graphics setup box is displayed to
allow selection of options for printing. The default printing behavior is to maintain the
current aspect ratio of the plot when printing. For best results, maximize the plot
before printing. Note that all plots are printed in landscape mode.
To zoom in on an area of a plot, first press the zoom button on the toolbar to enable
zooming. Then press and hold down the left mouse button while dragging the cursor
over the area to zoom in on. A rectangle will appear to show the selected area.
When the mouse button is released, the selected area will be replotted to fill the plot
area. Multiple zooms are allowed, however, only one level of un-zoom is permitted.
To return to the previous plot, toggle zoom off by pressing the zoom icon again.
This button toggles through the three cursor options: Normal, Harmonic, and None.
This button will place vertical lines at multiples of running speed in the FFT plot. The
running speed used to determine where the order markers are placed is the value
entered when setting up the route unless this value has been over-ridden. The
analyzer will prompt the user for to enter an RPM before a measurement made with
free running sync. For TDC sync, the RPM is measured from the sync signal and
automatically entered.
This button will open a dialog box to set the running speed of the machine, which is
used to display orders at the appropriate frequencies.
3.7 Toolbar / Copy to Clipboard Button
This button copies the data in the active window to the windows clipboard. If the
active window is a report, the report data is copied as text into the clipboard. If the
active window is a plot, the plot image is copied into the windows clipboard.
This button opens the Band Editor which is used to setup individual bands for a
single FFT.
4 Plotting
4.1 Plotting Overview
There are several types of plots available in WinTrans. For more information on a
specific type, click on the link below:
· FFT
· Time Waveform
· Waterfall FFT
· Magnitude/Phase
· Shaft Centerline
· Orbit
Located to the right of the toolbar, this list box displays the vibration point data
available in the currently loaded file. If the file was loaded using Open File and Plot,
clicking in this listbox will plot the FFT of the selected point. Otherwise, click on the
desired point description to select the record and use the view menu to select the
desired plot. Note that the data in the above example may be different on your
system.
4.3 FFT
This plot shows the fast fourier transform(FFT) of the time waveform data. The
default frequency unit is CPM. To display frequency in Hz, select Hertz from the
available frequency units in the Settings menu before plotting the FFT. Once set to
Hertz, this choice will be retained until the program is closed or CPM is selected as
the frequency unit.
If the cursor is enabled, clicking on a point on the graph line will place the cursor at
that point and display the time and amplitude at that point in the status bar below the
plot.
The 1X Filter check box in the status bar applies a digital filter to the data to remove
noise and higher order signals from the waveform.
Every 10th Magnitude/Phase point, the analyzer saves a waveform and FFT for
further analysis. Magnitude/Phase points which have additional data associated with
them are indicated by black rectangles on the magnitude plot. To look at the
Waveform, FFT, or Orbit plot associated with a specific point, right click on the box
and select the desired plot from the selection list provided. Waveform, FFT, or Orbit
plots are available from this list.
4.8 Orbit
In an orbit plot, the channel 2 data is plotted against the channel 1 data (or, if
channels 3 and 4 were enabled, the channel 4 data is plotted against the channel 3
data) for the first shaft revolution after the start of data collection. The starting point
of the orbit is indicated by a small, filled circle on the graph. The arrow in the lower
right quadrant indicates the direction of rotation for the orbit. By convention, the
vertical axis for the plot is the channel with the lower number, that is, channel 1 or
channel 3 is plotted on the vertical axis and channel 2 or 4 is plotted on the
horizontal. Since the data may have a significant DC offset, the deviations from the
average value are plotted. The check box on the left end of the status bar enables
and disables a 1X filter on the plotted data. Note that at higher RPM, there may not
be enough waveform points in a single revolution to filter the data.
5 Reports
5.1 Route Point List Report Details
This menu item opens a report showing all of the points in the current route.
The report may be printed by clicking the Print button located in the WinTrans
toolbar or clicking Print from the File Menu.
The report may be printed by clicking the Print button located in the WinTrans
toolbar or clicking Print from the File Menu.
The report may be copied to the clipboard by clicking the Copy to Clipboard button
from the WinTrans toolbar.
The report may be exported to a .csv file, which can be opened with most popular
spreadsheet programs, by clicking Export to File... from the File Menu.
Clicking the right mouse button in the report will display a context menu with the
Copy to Clipboard and Export to File... commands.
Alternatively, from the main menu, select Setup and then select (check) Display All
Bands in Band Report to display the information for all selected bands, even if the
band peaks do not exceed the warning or alarm levels. To display only bands that
have band peaks above the warning or alarm levels, select (uncheck) Display All
Bands in Band Report. The previous example is shown below with this option
selected.
The report may be printed by clicking the Print button located in the WinTrans
toolbar or clicking Print from the File Menu.
The report may be copied to the clipboard by clicking the Copy to Clipboard button
from the WinTrans toolbar.
The report may be exported to a .csv file, which can be opened with most popular
spreadsheet programs, by clicking Export to File... from the File Menu.
Clicking the right mouse button in the report will display a context menu with the
Copy to Clipboard and Export to File... commands.
6 Route Editor
6.1 Route Editor Overview
A route is a list of points and meter settings for data collection on a specific machine.
Taking vibration data using this list regularly assists in the early detection of faults in
rotating equipment.
All route points that have been defined are listed in the Collection Point box in the
bottom right of the screen. If there is no route defined for this machine, the editor
opens with no points listed and default values are selected for all collection
parameters. To edit a specific point, click on that point name in the
Collection Point list and make any changes that are needed.
6.5 RPM
Enter the expected RPM for the point. If the analyzer does not measure the RPM at
this route point, the user will be asked to enter the machine speed when the route
point is taken. If the user chooses not to enter a measured RPM in the analyzer,
this expecter RPM value will be used in any calculation that requires a machine
6.6 Scale
Set the maximum y axis range on the meter display.
Check the Autoscale box to have the analyzer automatically scale the plot.
6.10 Averages
Select the number of averages from the drop down list or enter a number in the box.
Typically, 4 averages would be used for a standard vibration point. For transient
data, set the number of averages to 1.
6.11 Lines
Select the number of lines of resolution desired in the FFT from the drop down box.
Increasing the number of lines increases the resolution in the spectrum but also
increases the time required to take the data for that point.
6.12 FMax
Select the maximum frequency for the FFT. All frequencies are expressed in CPM.
FFT Subtraction stores the difference between two successive FFT measurements.
In either of these modes, the available options are Sync, Overall Limit, and
Save Options.
6.14.3 Sync
Select either free run or TDC for synchronization of the data collection with the
machine. If free run is selected, there is no relationship between the machine
rotation and the start of data collection. If TDC is selected, acquisition begins when
the analyzer receives the once per turn signal from an encoder or other trigger
source. When averaging, TDC sync will start each acquisition at the same point in
the shaft rotation. Free run takes successive samples without waiting.
6.14.6 Transient
Transient mode collects data at specific RPM or time intervals to allow an analyst to
identify critical speeds for rotating shafts or diagnose other speed dependent
problems. Typically, these measurements are done either at startup or shutdown of
the machine. To set up a transient measurement, set the Mode to transient, and
enter values for Delta RPM and Delta Time. The analyzer will take a waveform
measurement at the speed interval specified by Delta RPM. If the measurement is
to be made during coast down, Delta RPM must be negative. If the speed has not
changed by Delta RPM in the time Delta Time, the analyzer will take and analyze the
During startup, acquisition will stop when the machine exceeds the RPM given in the
RPM value for this point.
In transient mode, the available options are RPM Increment, Time Increment, and
Trans File Name.
Transient mode is available on the 6310 VA and as an option on the 6310 PA.
To rearrange the points in the route, click on a point to select it, and drag it to its new
position by holding down the left mouse button. Release the mouse button when the
cursor is over the new position for the point.
Click the OK button when finished editing. Click the cancel button to close the editor
Click Cancel to close the route editor without saving any changes to the route.
7 Band Editor
7.1 Band Editor Overview
The band editor is used to define individual ranges of frequencies, or bands. These
bands are then used by the Vibration Report and the Band Alarm Report to indicate
frequency peaks within these bands. To use the bands, define the set using the
band editor. Then, use the Route Editor to define which points are to use band sets.
Note: To use Orders, the RPM value must be configured for the point using the
Route Editor.
Once the units have been selected, enter values for the remaining fields and click
OK.
Method 1
The first method is to move the mouse over the band and left click and drag the lines
that define the band. In other words, move to one of the lines that define the band
(frequency or alarm level), click and hold the left mouse button, move the mouse to
the new location, then release the left mouse button. Note that after the left click and
hold, the corresponding value is displayed in the status bar at the bottom of the band
editor window, and as the line is "dragged", the new value is displayed in there as
well.
Method 2
The second method is to move the mouse over the band, right click and select Edit
Band... from the context menu which opens the Band Definition dialog.
Method 3
The third method is to click Edit Bands... in the main band editor form. See
Displaying Bands for more information on using this feature.
The bands in a band set may be overlapping and can have different units.
· Bring to Front
· Send to Back
· Delete Band
· Edit Band...
All of these commands apply to the selected band, which is the band the mouse was
over when clicking the right mouse button.
7.5 Displaying Bands
To display the values of all the bands in a band set, click Edit Bands... to display the
Alarm Band Definitions dialog shown below:
The frequency and alarm levels may be edited using this form. Click in a cell and
type the new value. Repeat this process for any cells that need to be modified. Click
OK to save the changes.
Note: The units may not be changed in this form. The units must be changed using
Edit Band... from the context menu. See Editing Bands for more information.
The Visible checkbox determines whether or not the band is displayed in the
band editor form.
If a band set contains overlapping bands, one band may be hiding part or all of
another band. When this occurs, perform the following to display different bands. If
one band is covering another band, move the mouse over the band that is visible,
right click and select Send to Back from the context menu. If a band is partially
visible, move the mouse over that band, right click and select Bring to Front from
the context menu. These commands have no affect on the band except for the way
it is displayed in the band editor.
Alternatively, bands may be deleted using the context menu and selecting Delete
Band. See Editing Band Definitions for more information on the context menu.
To delete all the bands from a band set, click Clear Bands.
If the band set has never been saved, the Save As dialog will be opened regardless.
toolbar button 11
Index -D-
-A- delete band set 30
deleting bands 29
add band 26 delta 23, 24
alarm 8, 12, 16, 17, 23, 26 rpm 24
analyzer 23 time 24
arrange plots 7 transient 23
autoscale 22 display range 22
averages 23 displaying bands 28
-B- -E-
band 6, 8, 12, 17, 26 edit 6
band editor 26, 27, 28, 29, 30, 31 editing bands 27
add band 26 erase 7
context menu 28 exit 7, 25
delete band set 30 export 6
deleting bands 29
displaying bands 28
editing bands 27 -F-
overview 26 fft 13, 23
save band set 31 file 5, 6, 7
select band set 30 band alarm report 6
button 10, 11, 12 close file 6
export to file 6
-H- -P-
hanning 23 peak 22
harmonic cursor 7, 11 peak to peak 22
hertz 8 phase 14, 24
plots 5, 6, 7, 13, 14
fft 13
-I- magnitude/phase 14
orbit 14
interval 23, 24
overview 13
shaft centerline 14
-L- time waveform 13
waterfall 14
landscape 6 point 24
level 8, 12, 17 point selectection 13
limit 6, 8, 12, 16, 17, 23 portrait 6
linear 23 print 6, 10
linear mode 23 print setup 6
lines 8
list 6, 16
-R-
-M- report 6, 8
reports 6, 16, 17
magnitude 14, 24 band alarm 17
menu 5 route point list 16
mils 22 vibration 16
mode 23 resolution 22
route 6, 16, 20, 25
-T-
tile 7
time 13, 23, 24
delta 24
interval 8
waveform 13, 23
toolbar 10, 11, 12
band editor 12
copy to clipboard 11
cursor 11
orders 11
overview 10
print 10
rpm 11
zoom 10
transient 6, 23, 24
triggering 23