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RENR1434-01

August 2012

Connector Location Off Machine Switch Specification Component Location


Wire Description Schematic Machine Schematic Machine
Schematic Machine Part No. Function Actuate Deactuate Contact Position Component Component
Wire Wire Wire Wire Connector Number Location Location Location Location
Description Description Location Location
Number Color Number Color
CONN 1 D-15 27 45 kPa MAX 5 kPa MIN Alarm - Action B-8 C Resistor - Blower Speed (A/C) B-11 15
Power Circuits Accessory Circuits 2M-9346 Brake Air Pressure (Stop Lamp) Normally Open
(6.5 psi MAX) (0.5 psi MIN) F-15 1 A-11 E
101 RD Bat (+) 500 BR Wiper - Front (Park) CONN 2 E-15 27 Alarm - Backup Resistor - Blower Speed (Heater)
640 kPa MAX 530±40 kPa

(Dimensions: 56 inches x 35 inches)


102 BU HdLmp 501 GN Wiper - Front (Low) CONN 3 E-15 27 3E-2033 Brake/Park Brake Air Pressure Normally Open Alternator (60A STD) D-14 2 Resistor - Panel Lamp Dimmer E-9 B
(92.0 psi MAX) (77.0 ± 6.0 psi)
103 YL AuxCkt 502 OR Wiper - Front (HI) CONN 4 F-14 36 Arc - Suppressor E-14 3 Resistor - Starter/Diag. Conn C-14 42
107.2 ± 2.78°C 93.0°C MIN
105 BR Key SW 503 BR Wiper - Rear (Park) CONN 5 F-14 41 7N-9785 Engine Coolant Temp Normally Closed
(225 ± 5°F) (200°F MIN) Battery C-14 5,6 Sender-Articulation C-12 23
107 WH Eng Shut 504 YL Wiper - Rear (Low) CONN 6 Start and Charge Diag. E-14 42
38 ± 3°C 27°C MIN C-10 7 A-14 24

RENR1434-01
8N-1 693 Coolant Temperature (Start Aid) Normally Closed Beacon Sender - Engine Coolant Temp
108 BU AuxCkt 505 BU Wiper - Rear (HI) CONN 7 A-14 25 (100 ± 37 °F) (81°F MIN)
Beacon A-12 7 Sender- Fuel Level A-13 25
109 OR Alt Output (+) Term. 506 PU Washer - Front CONN 8a A-14 43
101.7°C 93.33°C MIN
112 PU Main Power Rly Output 507 WH Washer - Rear CONN 8b A-14 43 8N-2248 Hyd Oil Temperature Normally Closed Breaker - Alternator (60A) D-13 8 Sender - Transmission Speed D-15 28
(215°F MIN) (200°F MIN)
113 OR Opr Mon Panel B+ Switched 508 PU Radio Speaker - Left CONN 9 B-13 37 1206 kPa MAX 700 ± 103 kPa 1-2 NO Breaker - Convertor (1 5A) F-11 13 Sensor - Engine Speed B-14 26
114 GN 509 WH 8T-8640 Steering Press
Warning Horn (Forward) Radio Speaker - Left (Commom) CONN 10 B-13 37 (175psiMAX) (101.5±15psi) 1-3 NC Breaker - Headlamp (1 5A) D-10 B Solenoid - A/C Clutch A-13 22
115 PK Aux Ckt 511 BR Radio Speaker - Right CONN 11 B-13 37 93.0 ±21 kPa 70 ± 21 kPa
9W-3187 Fuel Pressure (EMS) Normally Closed Breaker - Lightbar (15A) D-10 B Solenoid - Centershift B-3 29
116 BR Aux Ckt 512 GN Radio Speaker - Right (Common) CONN 12 D-13 37 (13.5 ± 3.0 psi) (10.0 ± 3.0 psi)
118 GY Aux Ckt 513 OR A/C Compressor/Refrigerant Pressure SW CONN 13 D-13 37 79 kPa MAX 24 kPa
Control - Engine Shutdown E-13 9 Solenoid - Differential Unlock E-14 4 12H, 140H and 160H
9X-0378 Engine Oil Pressure Normally Open Control - Neutral Start A-8 10 Solenoid - Dual Horsepower A-13 22
119
122
PK
BU
Aux Ckt
Aux Ckt
515
516
GY
GN
Blower Motor (HI)
Blower Motor (Medium)
CONN 14
CONN 15
D-13
E-13
37
37
(11.5 psi MAX)
75.0 kPa MAX
(3.5 psi)
50.0 kPa MIN Control - Secondary Steer E-13 9 Solenoid - Dual HP/Shutdown A-12 22 Motor Graders (NA Version)
111-7088 Inching Pedal Pressure Normally Open
124
126
ON
PK
A/C
Xmsn Ctrl
517
521
BU
YL
Blower Motor (Law)
A/C SW To Refrigerant SW
CONN 16
CONN 17
F-12
F-12
37
39
(10.9 psi MAX)
275 to 1750 kPa ¹
(7.3 psi MIN)
-
Control - Transmission A-7
F-10
C
12
Solenoid - Engine Shutdown D-13
F-3
22
10
Electrical System
114-5334 Refrigerant Pressure (A/C) Normally Open² Converter - Voltage Solenoid - Forward Horn
130 GN Aux Ckt 522 WH A/C Clutch Ta Thermostat SW CONN 18 E-12 39 (40 to 255 psi) -
Converter - Voltage F-12 13 Solenoid - Park Brake B-11 10 12H: 140H: 160H:
134 YL Aux Ckt 537 GN Turn Signal SW To Flasher CONN 19 E-12 10 ¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
136 GN Suppl Ster 556 WH Differential Lock condition can be maintained down to 170 kPa (25 psi). Flasher E-10 B Solenoid - Start Aid A-13 25 4XM1-UP 2ZK1-UP 9EJ1-UP
CONN 20 E-12 10
141 PK Aux Ckt 570 BU Blade Cushion Sal ² Contact position at the contacts of the harness connector. Fuses D-9 B Solenoids - Blade Cushion E-2 30 2WR1-UP 9ZN1-UP 3GM1-UP
CONN 21 E-12 10
144 GN Aux Ckt 575 YL Wiper - Aux (Park) CONN 22 E-12 10 Fuses E-10 B Solenoids - Transmission Valve (8) D-15, E-15 27 8MN1-UP 9TN1-UP
149 PU 576 PK

42 Page,
Aux Ckt Wiper - Aux (Low) CONN 23 D-12 39 Fuses (10A) B-6 C Switch - A/C Refrigeration A-13 22
151 GN Aux Ckt 577 PU Wiper - Aux (HI)
CONN 24 D-12 39 Gauge - Articulation F-5 A Switch - Air Dryer F-14 31
152 BU Aux Ckt 578 BU Washer - Aux
CONN 25 D-12 39 Gauge - Engine Coolant Temperature F-5 A Switch - Beacon B-6 C
158 BR Aux Ckt 584 YL Wiper SW Jumper
CONN 26 B-12 10 E-5 A B-10 C
160 PU Aux Ckt 592 BU DC/DC Converter Power Output
Gauge - Fuel Level Switch - Beacon
CONN 27 F-11 D
165 YL Aux Ckt 593 GN Condensor Fan Relay To Motors Gauge - Speedometer F-5 A Switch - Blower (A/C) B-10 C
CONN 28 D-10 B
169 PK Aux Ckt 597 PU A/C HI Press. Coutout SW To Low Press. SW
CONN 29 D-10 B
Resistor, Sender and Solenoid Specifications Gauge - System Air Pressure (Left) E-5 A Switch - Blower (Heater) A-10 C
173 YL Aux Ckt A503 PK Front Defroster Fan (Low)
CONN 30 D-10 39
Part No. Component Description Resistance (Ohms)¹ Gauge - System Air Pressure (Right) E-5 A Switch - Brake Air Pressure A-2 11
176 OR Aux Ckt A504 GN Rear Defroster Fan (Low)
CONN 31 D-10 39 3E-5383 Sender - Articulation Position Range - 3 to 97 Ohms Gauge - Tachometer E-5 A Switch - Brake Air Pressure A-2 11
Ground Circuits A506 OR Front Defroster Fan (HI)
CONN 32 D-10 39 GrOund - Cab D-5 17 Switch - Centershift Indicator B-3 29
200 BK Main Chassis A507 YL Rear Defroster Fan (HI) Solenoid - Dual HP
CONN 33 C-10 33 4.2 ± 0.42 Ground - Engine C-13 19 Switch - Centershift Pin B-9 C
201 BK Operator Monitor Return A513 PK DC/DC Converter Memory Output 3E-6424 Push Coil
CONN 34a C-10 33 16.1 ± 1.61
202 BK XMSN Ctrl Lighting Circuits Pull Coil Ground - Front Frame (A) D-6 39 Switch - Cushion Blade B-9 C
CONN 34b C-10 33
203 BK Chassis Diagnostic 600 BR Dash Lamp Basic Ground - Front Frame (ZZ) D-6 17 Switch - Defroster (Front) A-6 C
CONN 35a A-10 38 Solenoid - Engine Shutdown
207 BK Starter Diagnostic 601 GY Dash Lamp Hi 1.55 ± 0.155
CONN 35b B-11 38 3E-7985 Start (Latch) Coil Ground - Localized Stud F-12 D Switch - Defroster (Rear) B-6 C
277 BK 603 PK
10.3 ± 1.03
XMSN Ctrl Ident Code 1 Rotary Beacon Stop (Unlatch) Coil C-13 8 D-9 B
CONN 35c A-11 38 Ground - Rear Frame Switch - Differential Unlock
278 BK XMSN Ctrl ldent Code 2 604 OR Stop Lamp
CONN 36 B-9 38 3T-3123 Resistor - Panel Dimmer 25.0 ± 0.25 Ground - Strap C-12 23 Switch - Disconnect C-14 6 © 2012 Caterpillar, All Rights Reserved Printed in U.S.A.
Basic Machine Circuits 605 YL Turn Lamp Left
CONN 37 B-9 38 Lamp - AIH Indicator D-5 A Switch - Engine Coolant Temp (Monitor) B-14 24
301 BU Starter No. 1 Sol 606 GY Turn Lamp - Right
CONN 38 E-9 B 6T-2217 Resistor - Starter/Diagnostic Conn 150 ± 7.5
302 OR Starter No. 1 Resistor to Diagnostic 608 GN Flood Lamp - Rear Lamp - C Shift Pin E-5 A Switch - Engine Coolant Temp (Start Aid) A-14 24
CONN 39 E-9 39
304 WH Starter Relay No. 1 Output 609 YL Flood Lamp - Side 54°C (130°F) - 560 to 716 Lamp - Master Action E-5 A Switch - Engine Oil Pressure C-13 32
CONN 40 D-8 39 7N-8532 Sender - Engine Coolant Temp
306 GN Starter Relay Coil To Neut Start SW Or Key SW 611 PU HeadLamp Hi 110°C(230°F) - 72.1 to 81.8 B-9 C D-8 B
CONN 41 D-8 39 Lamp - Shift Lever Switch - Flood Lamps
307 OR Key SW To Neut Start SW 614 PU Park/Tail/Dash/Lamp
CONN 42 D-8 39 7T-4003 Resistor - Power 10.0 ± 0.5 Lamp - Transmission D-5 A Switch - Forward Horn E-9 B
308 YL Main Power Relay Coil 619 GN Head Lamp Lo
CONN 43 D-8 39 Lamp - Turn Indicator (Left) E-5 A Switch - Fuel Pressure B-13 24
310 PU Start Aid SW To Start Aid Sol 629 PK Aux Head Lamp
311 WH Control Circuits CONN 44 B-8 38 7T-6517 Solenoid - Blade Cushion 32.6 ± 1.6
Lamp - Turn Indicator (Right) E-4 A Switch - Head/Tail Lamp E-8 B
Harness And Wire Electrical Schematic Symbols
Start Aid Sal To Temp SW
321 BR Bckp Alarm Lamp Travel Alarm 710 GN XSMN Speed Pickup Signal
CONN 45 A-8 C
Meter - Service E-10 B Switch - Headlamp Dimmer D-9 B Symbols
7T-9073 Solenoid - Differential Unlock 32.6 ± 1.6
322 GY Warning Horn (Forward) 727 GN Suppl Ster Motor Relay
CONN 46 B-7 38
Monitor - Electronic Monitoring System(EMS) E-6 A Switch - Hydraulic Oil Temperature C-12 33
326 PU Key SW “C” Term. 728 BU Suppl Ster Cant SW
CONN 47 B-7 38
7T-9074 Solenoid - Foward Horn/Park Brake 72 ± 2 Motor - Blower A-12 15 Switch - Inching Pedal Pressure C-15 27 T

327 PK Shutdown Sol 751 ON XMSN Shift Sal No. I Or 3 CONN 48 Service Tool B-7 C Pressure Temperature Level Flow Circuit Breaker
CONN 49a F-7 39 Motor - Blower (A/C group) B-10 14 Switch - Key Start B-9 C Symbol Symbol Symbol Symbol Symbol
334 BU Start Aid Sol #2 752 YL XMSN Shift Sol No. 2 8T-8610 Solenoid - Dual HP 13.5 ± 1.35
CONN 49b F-7 39 Motor - Blower (Heater group) A-10 E Switch - Light Bar Low Beam E-8 B
373 GN Start Aid Switch To Timer 754 BU XMSN Shift Sal No. 3 Or 1 Symbols and Definitions
Monitoring Circuits 755 OR XMSN Shift Sal No. 4 Or 5 CONN 50 E-6 17 Motor - Blower/Defroster E-4 15 Switch - Monitor (EMS) Test E-8 B
8T-8808 Solenoid - Centershift 34.3 ± 1.7 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
403 GN Alternator (R) Term. 758 GM AWD Clutch SW CONN 51 E-6 17 Motor - Secondary Steer F-13 20 Switch - Panel Lamp Dimmer E-9 B through it.
404 YL 795 YL CONN 52 E-6 17 Overall 2.00 ± 0.1
Opr Mon Hyd Oil Temp Dual Hp Sal 9G-1950 Resistor - Blower Speed Motor - Starter C-13 19 Switch - Park Brake Pressure B-11 34 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CONN 53 D-6 17 Tap 1.00 ± 0.05
405 GY Opr Mon Oil Press. (Low Setting) B751 GN Centershift Lock Sol circle indicates that the component has screw terminals and a wire can be disconnected from it.
Motor - Washer (Front Lower) F-6 16 Switch - Primary Steer F-10 35
406 PU Opr Mon Coolant Temp F769 BU AWD Ta Inch Pedal SW CONN 54 C-6 17 9G-4365 Solenoid -Start Aid 6 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
CONN 55 C-6 17 Motor - Washer (Front Upper) F-6 16 Switch - Start Aid/Monitor Test E-10 B No circle indicates that the wire cannot be disconnected from the component.
408 WH Opr Mon System Air Press. 892 BR Start Mod Right (-) Part/CAT Data Link (-)
409 OR Opr Mon Neut 893 GN Start Mad Right (+) Part/CAT Data Link (+) CONN 56 C-6 17 9W-2739 Solenoids - Transmission 31 ± 3 Motor - Washer (Rear) F-6 16 Switch - Stoplamp Pressure A-2 11
Ground (Wired): This indicates that the component is connected to a grounded wire. The
410 WH Opr Mon Fault Alarm B899 OR AWO Agressiveness Cant Lever CONN 57 C-5 40 Motor - Wiper (Front Lower) C-4 17 Switch - Secondary Steer Test B-8 C grounded wire is fastened to the machine.

411 PK Opr Mon Master 900 PU XMSN Shift Sal No. 4 CONN 58 A-6 40 101-1759 Solenoids - A/C Clutch 17.6 ± 0.6 Motor - Wiper (Front Upper) D-4 17 Switch - Tail Lamp D-8 B Ground (Case): This indicates that the component does not have a wire connected to ground.
413 BR 901 WH CONN 59 C-5 40 It is grounded by being fastened to the machine.
Opr Mon Fuel Press. XMSN Shift Sal Na. 6 A-11 18 A-8 C
¹ At room temperature unless otherwise noted. Motor - Wiper (Rear) Switch - Transmission Direction & Speed
415 GN Opr Man Test SW 902 BR XMSN Shift Sol No. 7 CONN 60 C-5 40 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
Motors - Condenser B-11 21 Switch - Transmission Oil Temp E-15 27 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
417 GY Primary Ster SW 903 GY XMSN Shift Sal No. 8 CONN 61 B-3 44
Relay - Condenser C-10 21 Switch - Turn Signal D-9 B
419 YL Opr Mon Parking Brake 921 WH XMSN Sal Na 1 Or 3 Return CONN 62 E-3 45 Sender: A component that is used with a temperature or pressure gauge. The sender
Relay - Main D-14 8 Switch - Wiper (Front Lower) A-4 C measures the temperature or pressure. Its resistance changes to give an indication to
439 YL Lamp Indicator 977 YL CST Autoshift - Auto/Manual SW 1 CONN 63 E-3 45 T
the gauge of the temperature or pressure.
441 OR Eng Coolant Temp Gage E937 PU MG MESH CNTL - Redundant Neutral CONN 64 F-3 45 Relay - Secondary Steer F-13 22 Switch - Wiper (Front Upper) B-4 C
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
447 PK Fuel Level Gage E938 OR MG MESH CNTL - First Gear CONN 65 F-3 45 Relay - Start D-13 8 Switch - Wiper (Rear) A-4 C It has a coil that makes an electromagnet when current flows through it. The
449 BU Spdom Sender (Signal No. 1) E939 WH MG MESH CNTL - Second Gear The connectors shown in this chart are for harness to harness connectors. electromagnet can open or close the switch part of the relay.
Resistor - Blower Speed A-11 E Thermostat (A/C) B-11 E
450 YL Tach Sender (+) E940 BU MG MESH CNTL - Third Gear Connectors that join a harness to a component are generally located at or near the Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
component. See the Component Location Chart. Resistor - Blower Speed E-4 E coil that makes an electromagnet when current flows through it. The electromagnet
462 YL Suppl Ster Motor Indicator E941 YL MG MESH CNTL - Fourth Gear
can open or close a valve or move a piece of metal that can do work.
467 WH System Fault (Xmsn) E942 GN MG MESH CNTL - Fifth Gear Machine locations are repeated for components located close together.
485 YL Opr Mon Panel AWD Fault E943 BR MG MESH CNTL - Sixth Gear A = Operator’s compartment (Dash). Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
488 WH Air SW to AIR SW Jumper E944 GY MG MESH CNTL - Seventh Gear B = Operator’s compartment (Steering console). that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
A429 YL Articulation Indicator E945 PU MG MESH CNTL - Eigth Gear C = Operator’s compartment (Right side console).
G460 GN Transmission Temperature SW E946 OR MG MESH CNTL - Forward Direct Harness and Wire Symbols
D = Operator’s compartment (Headliner).
E947 WH MG MESH CNTL - Reverse Direct Wire, Cable, or Harness Harness Identification Letter(s):

E948 BU
E = Operator’s compartment (Under seat). Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
MG MESH CNTL - Park Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
E949 YL MG MESH CNTL - Neutral The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
E975 PU MESH Lamp AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
16 Part Number: for Connector Receptacle
2
13 20 Diagnostic Code Conversion Plug Receptacle
6 12 15 Code Pin or Socket Number
5A
31 D Deutsch connector: Typical representation
Flashed CID - FMI Description 1 Component
36 27 41 4 3 26 14 35 2
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
32 9 39 45 11 N/A No diagnostics active sockets and the receptacle contains all pins.
43 325-AG135 PK-14
1 Sure-Seal connector: Typical representation
42 12 N/A No logged diagnostic codes of a Sure-Seal connector. The plug and receptacle
Harness identification code:

25 E 2
This example indicates wire group 325, Wire Gauge

B A 17 30 29 21 641 F05 Transmission Solenoid A open circuit


contain both pins and sockets. wire 135 in harness "AG". Wire Color

24 21 18
1 28 7 22 642 F05 Transmission Solenoid B open circuit
22 33
2 8 19 34 23 643 F05 Transmission Solenoid C open circuit
37 23
11 24 644 F05 Transmission Solenoid D open circuit
5 10 C 38 40 44 25 645 F05 Transmission Solenoid E open circuit
26 646 F05 Transmission Solenoid F open circuit
27 647 F05 Transmission Solenoid G open circuit
28 648 F05 Transmission Solenoid H open circuit
31 641 F06 Transmission Solenoid A short to ground
32 642 F06 Transmission Solenoid B short to ground
33 643 F06 Transmission Solenoid C short to ground
34 644 F06 Transmission Solenoid D short to ground
35 645 F06 Transmission Solenoid E short to ground
36 646 F06 Transmission Solenoid F short to ground
Related Electrical Service Manuals 37 647 F06 Transmission Solenoid G short to ground
Title Form Number 38 648 F06 Transmission Solenoid H short to ground
Alternator (6N-9294 35A): STD 41 641 F03 Transmission Solenoid A short to battery
Consist No. 3T-6352 SENR4978 7
SENR2082 42 642 F03 Transmission Solenoid B short to battery
Consist No. 7N-9720 21
Consist No. 9G-4574 SEN R4130 40 43 643 F03 Transmission Solenoid C short to battery
14 D
Alternator (1 00-5047 50A): ATT SENR2082 18 15 44 644 F03 Transmission Solenoid D short to battery
Electronic Monitoring System SENR2945 13 45 645 F03 Transmission Solenoid E short to battery
Electronic Transmission Shift Control SENR6982 46 646 F03 Transmission Solenoid F short to battery
E
Starting And Charging Systems SENR2947 47 647 F03 Transmission Solenoid G short to battery
B A
Starting Motor: (106-8555) 41 48 648 F03 Transmission Solenoid H short to battery
Consist No. 6V-5207 SENR3581 9
Consist No. 6V-5023 SENR3536 42 52 637 F06 Backup alarm short to ground
Consist No. 6V-5226 SENR4975 C
24 17 30 54 444 F05 Start Relay Open Circuit
25 33
43 45 55 444 F06 Start Relay Short To Ground
19 26 32
22 37 29 56 444 F03 Start Relay Short To Battery
16 38
2 11 39 44 58 688 F06 VHP 1 solenoid short to ground
1 8 12 35
3 5 6 59 688 F03 VHP 1 solenoid short to battery
10 61 668 F02 Shift lever input invalid
27 31
36 23 62 668 F03 Shift lever open/short to +battery
20
4 34 63 269 F00 Sensor supply voltage above normal
28
64 269 F01 Sensor supply voltage below normal
65 701 F02 Transmission output speed signal incorrect
68 168 F01 System voltage below normal
71 520 F02 Invalid transmission configuration code
72 268 F02 Check programmable parameters
73 764 F05 Transmission indicator lamp open circuit
74 764 F06 Transmission indicator lamp short to ground
75 764 F03 Transmission indicator lamp short to battery

Machine Harness Connector And Component Locations 76 177 F03


Transmission oil temperature sender short to
battery or open circuit
Transmission oil temperature switch short to
77 177 F04 ground
(Dimensions: 56 inches x 35 inches)
RENR1434-01
2 Page,

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
A A
3 BU GROUND 3 200-BK A A
25A CONVERTER L76 L76
24V IN 176-OR-14 728-BU 2 RD + BATTERY 2 113-OR 200-BK REAR MOTOR 507-WH 200-BK 200-BK
BREAKER L32 L32 - +
GROUND 200-BK-10 200-BK 1 BK GROUND (RADIO) 6 200-BK 200-BK A A WASHER 200-BK 200-BK 200-BK
3T-2662 L10 L10
EE K +12V RADIO 5 592-BU FRONT LOWER MOTOR FRONT UPPER MOTOR 7T-8891 200-BK 200-BK
EE EE PRIMARY - + A
122-BU-14 LOCALIZED 12V OUT (NOTE E) 176-OR-14 1 101-RD-14 24 TO 12 VOLT +24V IN 1 102-BU WASHER A WASHER + - 200-BK
SECONDARY GROUND 15A STEER SW CONVERTER L66 7T-8891 7T-8891
200-BK IGNITION 113-OR 2 113-OR 8T-8640 +12V MEMORY 4 A513-PK 507-WH 200-BK
STEERING STUD EE 119-1733 L32
CONN 4 RELAY 24V TO 12V CONVERTER CONN 27
506-PU
578-BU
L21
200-BK
L21
D 3E-0154 3E-8646
RD 1 605-YL 605-YL
D
1
E
12V RADIO L32 L32 A P
CONN 65
TURN LAMP WW YY YY XX L32 L13
BK 2 200-BK 604-OR 2 RD-0 RD-0 MOTOR BK-0 135-5946 L13 L13 L13 606-GY 1 606-GY 629-PK
7X-6066 L51 L13 L16
614-PU 3 B K L16 L16 L16 L16 605-YL 2 605-YL Q
L12

619-GN
606-GY 4 XX ANTENNA B+ MEMORY YL 5 A513-PK L12 611-PU 3 611-PU 629-PK LO BEAM
B B L65 L12 L12
321-BR 5 9W-3072 B+ RD 6 592-BU L65 619-GN 4 619-GN 200-BK HEADLAMP
SECONDARY L65 L65 L11 200-BK
DD HH CABLE AS. L75 L75 L11 Q 9X-7169
D 200-BK 6 STEERING GROUND BK 3 200-BK L75 L75 L11 114-GN 5 200-BK
F STOP/TAIL
LAMP
S RD 1 604-OR REAR FLOOD
LAMP
608-GN 1 608-GN L69 MOTOR 9W-3073 + LH SPEAKER WH 2 508-PU
L13 L35
L35 L35 L35
WITH SECONDARY
322-GY 200-BK
619-GN
F
T WH 3 614-PU 200-BK 2 200-BK 117-3915 - LH SPEAKER WH/BK 1 509-WH L12 629-PK 1 629-PK
130-3452 G BK 2 200-BK 9X-6775 GY 201-BK STEERING SWITCH CONN'S L11 2 200-BK
+ RH SPEAKER 8 511-BR 609-YL P
CONN 5 - RH SPEAKER GY/BK 7 512-GN 404-YL A, B
A Q CONN 64 619-GN
LO BEAM
HEADLAMP

200-BK
200-BK
727-GN
ANTENNA 4 113-OR 619-GN
611-PU
417-GY 1
2
CONN 49a SPEEDOMETER L13 L10 A FORWARD
200-BK
P 9X-7169
200-BK
200-BK
200-BK

L69 L69 110-2338

L16
L48 L72 A COOLANT ARTICULATION M LAMP L10 HORN P
604-OR 462-YL WH 3 606-GY 114-GN 1 RD TURN
614-PU L60 462-YL DOME LAMP YL 1 108-BU
L16
606-GY 606-GY CONN 49b TEMP
M
GRD 8D-1429 322-GY 2 RD SOLENOID 605-YL 1 RD SIGNAL
L51 L51 L60 L30 7T-9074

A513-PK
606-GY 727-GN 8C-9678 BK 2 200-BK 605-YL 605-YL L30 417-GY 1 201-BK 449-BU SEND 200-BK 2 BK 7X-6066

113-OR

592-BU
200-BK
511-BR
512-GN
509-WH
508-PU
AIR DRYER L30

450-YL
321-BR 200-BK 200-BK C A 605-YL 2
200-BK
556-WH

K L37 GAUGE

L35
L37 IGN IGN M
8W-3087
CONN 17 A A

L1

611-PU
200-BK 9 160-PU 614-PU 614-PU CLUSTER IGN 200-BK 200-BK

200-BK
200-BK
E L75 L75 LEFT SPEAKER L1

614-PU
200-BK
200-BK
200-BK 8 334-BU 556-WH 124-0384 K CAB LO BEAM P HI BEAM 200-BK

L35
Z M SEND SEND M 6T-7695
200-BK BK 1 122-BU-14 Z C 1 462-YL 608-GN 608-GN K 619-GN HEADLAMP 200-BK 200-BK
L35 L66 L66 HEADLAMP
T~ BK 2 200-BK MOTOR RELAY GN-18 1 727-GN 6 727-GN 727-GN 2 727-GN 310-PU 310-PU 113-OR 1 WH (24 V) GRD GRD 113-OR 508-PU + 200-BK 133-3037 611-PU 9X-7170
L45 8 RD (12 V) - K P
BACKUP OPR PANEL GY-18 2 417-GY 7 417-GY 3 417-GY 308-YL 601-GY 509-WH
136-GN L45 6 OR
321-BR
200-BK
200-BK
606-GY
614-PU
604-OR

ALARM K 611-PU
200-BK

1 136-GN 4 441-OR
4 PU (24 V) L14 L14
3T-1815 + BATTERY WH-18 1 136-GN 4 728-BU 5 728-BU 614-PU TACHOMETER M
KEY START YL-18 2 308-YL 2 308-YL 6 A429-YL CONN 39 A 200-BK 3 GN (12 V) 110-8468 LAMP K

10
1
2
3
4
5
6
7
8
9
L76 GRD 8D-1429 CAB HI BEAM
200-BK 9 GY

200-BK
629-PK

619-GN
611-PU
606-GY
D PK-18 9 3 200-BK 200-BK 7 308-YL A429-YL M DEFROSTER 611-PU HEADLAMP
403-GN A CONN 18 J 7 PK

113-OR
BR-18 6 5 403-GN C 447-PK 450-YL SIG 9X-9657 200-BK 133-3035

556-WH
308-YL
322-GY
114-GN
605-YL
606-GY
614-PU
611-PU
619-GN
601-GY
L55
GROUND BK-18 8 200-BK 200-BK 403-GN 1 403-GN NN J 404-YL B426-BU 5 YL K
D BU-18 4 200-BK CONN 16 L55
3 608-GN 608-GN
1
2 601-GY 201-BK L72 200-BK 2 BK IGN
IGN M BLOWER
9X-0343 IDENT PART NO. CHG LOC LEVEL NOTE
EMS TEST SW

614-PU

200-BK
200-BK
STEER SW PU-18 5 728-BU 5 447-PK 405-GY 1 322-GY 601-GY LAMP K K HARNESS AS.

A429-YL
2 106-2477 SEND M CAB TURN
MOTOR
CONN 38

200-BK
DIFFERENTIAL OR-18 3 2 405-GY 403-GN 200-BK 201-BK 200-BK 8M-6176 113-OR A506-OR 1 RD 200-BK 2 BK A 122-8882 02 (PLATFORM) 120
B 1 GN UNLOCK SOLENOID ALTERNATOR GN-18 7 403-GN L54 4 413-BR 413-BR L65
3 J J HORN SW
J
NOTE F 417-GY CONN 50 GRD 200-BK 2 BK 605-YL 1 RD
SIGNAL
619-GN L2 L2 B 101-8174 03 (ENGINE) 220
4 8X-9440 7X-6066
L50

TRANSMISSION 1 2 GN L54 6 201-BK 447-PK 403-GN R 200-BK 308-YL 201-BK 403-GN A M 611-PU
556-WH 7T-9073 Z - J C 101-8170 02 (R FRAME-ENGINE) 200
L50 OIL TEMP SW SECONDARY 5

614-PU
200-BK 2 7 441-OR 201-BK + 310-PU A429-YL 403-GN 1 113-OR L10 605-YL D 101-8171 02 (RADIATOR GRILL) 203
136-2632 N N F STEERING 6 SERVICE J 4
DIODE AS. 8 406-PU 441-OR 601-GY PANEL LAMP J 5 201-BK 450-YL 113-OR 8 113-OR FUEL E 101-8169 01 (R FRAME) 201
V+ OR-18 A G865-BU A G865-BU 3E-5184 9 450-YL 406-PU METER 601-GY 415-GN 403-GN 441-OR 6 M LEVEL A506-OR
DIMMER SW

601-GY
601-GY
105-8827 F 137-1717 01 (R FRAME-TRANS) 202
3E-9359

L67

200-BK
200-BK
GROUND BK-18 B 202-BK B 202-BK 450-YL 200-BK 3E-9318 J 419-YL 447-PK 4 403-GN 3 ALTERNATOR G 137-1721 00 (XSMN CONSOLE) 170
L65 K
CONN 19

609-YL
SIGNAL YL-18 C G460-GN C G460-GN A429-YL 101-RD J 2 601-GY 405-GY 415-GN 10 415-GN 15 TEST 200-BK H 101-8161 02 (CAB-REAR) 182
1 J

L11

L65
F G 419-YL START AID 614-PU 600-BR 200-BK 406-PU 405-GY 2 405-GY 5 ENG OIL PRESS 200-BK RESISTOR
J (STEERING CONSOLE) 140
CONN 3
1 751-GN
L61
201-BK EMS TEST SW 3
601-GY 200-BK 200-BK 413-BR 406-PU 7 406-PU 6 COOLANT TEMP 200-BK 200-BK 7T-4003 CONN 63 K
123-0957
101-8162
02
04 CAB-FRONT) 181
2 752-YL 9X-9628 447-PK 413-BR 3 413-BR 13 FUEL PRESS 200-BK 200-BK 200-BK 200-BK A CC BLADE
L46 L 101-8164 03 (SW PANEL) 180
E SOL 1
N L46 3 921-WH NOTE F 200-BK
J LIGHT BAR
201-BK 201-BK 5 20 UNUSED 200-BK 200-BK 200-BK K 609-YL 1 609-YL FLOOD
LAMP
M 123-0962 01 (GAUGE CONSOLE) 160 E

608-GN

629-PK
609-YL

570-BU
1 751-GN 4 754-BU 200-BK 601-GY 441-OR 439-YL 9 16 UNUSED 200-BK 200-BK 200-BK 2 200-BK N 137-1120 01 (TRANSMISSION) 270
9W-2739 L48 L48 LOW BEAM 9X-6775

A506-OR
A503-PK

609-YL
2 921-WH 5 755-OR 601-GY 200-BK 200-BK 201-BK A M 467-WH 4 SHIFT FAULT 200-BK T P 101-8205 02 (HEADLIGHTS-BAR) 100 ATCH
+ BATTERY RD-18 1 107-WH 1 107-WH 6 202-BK FUSE BLOCK 601-GY 9X-9631 467-WH A429-YL 5 417-GY 12 PRIM STEER L/S 570-BU 1 GN
J 2 L27 R/S SYSTEM Q 101-8194 02 (LOW BEAMS) 101 ATCH
N L60 L60 9G-0747 601-GY
L27
CONN 51 MASTER SYSTEM BLADE

200-BK
GROUND BK-18 2 200-BK 2 200-BK 7 758-GN 103-YL 103-YL 409-OR 10 113-OR 1 + BATTERY 200-BK 2 GN
J J 3 J TRANS ACTION AIR
AIR PRESS
CUSHION
S 101-8181 03 (CAB FUSE PANEL) 183
SOL 2 1 752-YL ENGINE SHUTDOWN ENG SOL BU-18 3 327-PK 3 327-PK F G 10A KEY START 105-BR 614-PU 410-WH 6 410-WH 10 ALARM GAUGE T 101-8188 02 (BLADE CUSHION) 104
9W-2739 STARTING AND CHARGING L44 L44 J RESISTOR LAMP LAMP PRESS M M M M A T SOLENOIDS

619-GN
2 921-WH CONTROL 4 4 1 900-PU 10A J HORN 114-GN 1 601-GY 201-BK 9 485-YL 17 UNUSED 1W-3306 T U 123-6633 00 (XSMN CONSOLE-SWITCHES) 171

614-PU
200-BK

614-PU
200-BK
DIAGNOSTIC CONNECTOR 3T-3123 J 5 L30 7N-5876 9W-2111 GAUGE 7T-6517
202-BK 9G-9287 RESET YL-18 5 306-GN 5 306-GN 2 901-WH 10A SEC STEER 134-YL 2 600-BR 115-PK 606-GY 419-YL 2 419-YL 19 BRAKE ON LAMP 570-BU 1 570-BU 570-BU 1 GN V 104-8588 02 (TRANS SPEED SENDER) 271
6 J

L75
N L30 NOTE B 1W-3306 RIGHT

L62
G460-GN OFF (KEY) WH-18 6 326-PU 6 326-PU 3 902-BR 10A 629-PK 605-YL 404-YL 3 404-YL 7 HYD TEMP 7N-5876 C'SHIFT 200-BK 2 200-BK 200-BK 2 GN W 101-8200 01 (BEACON-OPEN ROPS) 184 ATCH
J L29
CONN 6
16
17

12

13
10
11
15
18
19
20
14

LAMP TURN
5

3
7
2
9
1

8
6
4

SOL 3 1 754-BU G865-BU OFF OR-18 7 7 4 903-GY 10A TURN SIGNALS 173-YL 201-BK 408-WH 1 408-WH 8 BK AIR PRESS PIN X 124-1429 00 (CONDITIONER GP-B) 150 ATCH
B
9W-2739 J J L29 M M 7N-5876 LAMP CONN 62

200-BK
629-PK

611-PU
606-GY
619-GN
2 921-WH JJ JJ C 6 G865-BU 10A TAIL LAMPS 103-YL 601-GY 415-GN 409-OR 7 409-OR 9 NEUTRAL LAMP Y 101-8172 05 (FUEL TANK) 230
B
105-BR

J
203-BK
207-BK
302-OR
109-OR
101-RD
112-PU
308-YL
306-GN
304-WH

310-PU
311-WH

N F HEADLAMP/ M M 7N-5876
CONN 15 5 G460-GN 10A STOP LAMPS 130-GN 601-GY 439-YL 467-WH 8 201-BK 2 GROUND 7N-5876 Z 101-8185 01 (SECONDARY STEERING) 260 ATCH

614-PU

614-PU
7
5
8
4
3
2
1
6

L28 L28

614-PU
CONN 21 CONN 20
J TAIL SW

334-BU
160-PU
N NOTE B

E975-PU
200-BK
1 751-GN 7 F769-BU 10A SHUTDOWN CNTRL 200-BK 113-OR 417-GY 4 201-BK 14 UNUSED NOTE B AA 101-8197 01 (HEADLAMP BREAKER) 141

L16
L J 537-GN J 1 3E-9317
311-WH

SOL 4 Y B LEFT TURN

411-PK
201-BK
1 755-OR 9 921-WH 10A SPARE 200-BK J 2 404-YL A M 201-BK 18 UNUSED BB 101-8196 01 (LOW BEAM BREAKER-BAR) 142 ATCH

OPERATOR STATION
1 4
311-WH
109-OR
112-PU
308-YL
306-GN
304-WH
101-RD
310-PU

9W-2739 2 921-WH 2 752-YL EEEE G J 101-RD-10 102-BU 200-BK 2 411-PK 11 LAMP INDICATOR

107-WH
3 J CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH
L46

3 754-BU 1 202-BK FLASHER 619-GN 614-PU 614-PU 3 LAMP M M M M


DD 101-8192 01 (REAR FLOOD LAMP) 205 ATCH

200-BK
200-BK
N 108-0358 4 7N-5876 M M

619-GN
9X-7801

200-BK
200-BK
4 755-OR 2 710-GN 614-PU 200-BK 605-YL 4 EE 112-0829 02 (2-WAY RADIO CONVERTER) 208 ATCH

439-YL
200-BK
J 5

108-BU
200-BK
601-GY

605-YL
200-BK

200-BK
606-GY
601-GY
601-GY
601-GY
601-GY
LIGHTBAR NOTE B
SOL 5
9W-2739
1 900-PU 5 900-PU
L61
306-GN CONN 22 HEADLAMP LOW BEAM TURN SIGNAL
103-YL
6
160-PU 606-GY 1
L14
200-BK
L1 L1 FF 8X-9091 03 (CONDENSER GP-CAB) 151 ATCH
2 921-WH 10 921-WH 308-YL 710-GN AND 202-BK 614-PU 408-WH 449-BU 5 449-BU ELECTRONIC MONITORING SYSTEM (EMS) 200-BK GG 9X-4189 00 (CONDENSER GP-ROOFTOP) 152 ATCH
J ACONN 40 L6

L76
BREAKER BREAKER SW J J
6 901-WH CONN 23 ARE TWISTED PAIR 601-GY 201-BK 450-YL 6 450-YL 200-BK HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) 206 ATCH

5
6

2
3
N 7 902-BR C A 3T-2662 3T-2662 9G-5589 200-BK 7 403-GN 403-GN E975-PU 7 E975-PU
J J J JJ 108-2302 01 (ENGINE SHUTDOWN CNTRL) 207
SOL 6
CONN 52

A513-PK
1 901-WH 8 903-GY 10 107-WH 605-YL 3 310-PU 449-BU 201-BK P KK 4E-8715 00 (CONDENSER JUMPER) 155
L61

592-BU
511-BR
512-GN
200-BK

113-OR
9W-2739 2 921-WH L61 9 202-BK 606-GY 2 201-BK E975-PU HI BEAM
CONN 2 J 611-PU EEEE 136-3153 00 (TOS) 201
L29 HEADLAMP

308-YL
200-BK
308-YL 308-YL 1 105-BR 601-GY TAIL 4 415-GN 410-WH 201-BK 606-GY 200-BK

15A

15A
N 758-GN 308-YL 2 308-YL 200-BK LAMP SW 5 629-PK 201-BK P 9X-7170
A M WIRE AS.
L56 L56 L45 L45 CONN 53
L68

SOL 7 1 902-BR 202-BK 200-BK 200-BK 310-PU 5 310-PU 3E9319 1 200-BK 2 614-PU 614-PU

CONN 29
LL 9F4337 07 (START MTR TO ENGINE) 221

CONN 28
Y L68 L62 J 2 M AIH LAMP
9W-2739 2 921-WH 200-BK 308-YL 3 306-GN 103-YL 6 169-PK 160-PU 1 160-PU 160-PU 614-PU 614-PU MM 6T-6962 00 (CONDENSER FAN JUMPER) 153 ATCH
1
2

202-BK
3 J

200-BK
7N-5876

L15
306-GN 306-GN 4 326-PU AA BB HEADLAMP DIMMER SW 614-PU 201-BK 200-BK 614-PU 614-PU P NN 8X-9440 03 (HORN SWITCH) 143

1
2
TURN

L66
N 1 103-5678 J A M NOTE K

1
2
L57 6 795-YL 201-BK 606-GY 1 RD
Y L57 J J B L62 SIGNAL
SOL 8 1 903-GY 8 597-PU 619-GN 3 609-YL 201-BK 201-BK 200-BK 2 BK
2
1

J 2 7X-6066

102-BU
101-RD

101-RD
115-PK
2 921-WH 112-PU Y L54 L54 7 522-WH 611-PU J FLOOD 1 608-GN 201-BK
9W-2739 START CABLE AS.
L58

A513-PK
L25
109-OR-4 LAMPS

308-YL
795-YL
326-PU
306-GN
112-PU-4 RELAY 105-BR 601-GY 4 334-BU 201-BK QQ 116-9981 00 (POS BAT TO START MTR) 210
L58

592-BU

102-BU
Y FUSE BLOCK J 9X-9632 L21 L21
326-PU 10A BLADE CNTRL 169-PK 200-BK 5 373-GN 201-BK 200-BK
MAIN 3E-7279
9G-0747 J 1 J P LO BEAM RR 110-6398 00 (NEG BAT/DISCONNECT SW) 211

105-BR
F 304-WH 326-PU 10A BLADE FLOODS 149-PU J 2 609-YL 2 165-YL 200-BK 619-GN SS 110-6399 01 (DISCONNECT SW TO GND) 212
109-OR-4

RELAY J HEADLAMP
BK 1 758-GN 109-OR-10 304-WH-10 L62 10A REAR FLOODS 116-BR 149-PU 6 200-BK 200-BK 200-BK TT 8W-3630 00 (NEG BAT TO POS BAT) 213
101-7740 Y Y L62 L55 J 3 9X-7169
P
BK 2 202-BK
V EEEE CONN 24 CONN 30 10A J DIFF LOCK 165-YL
4
609-YL 7 200-BK 113-OR
L76 L76 TT 108-3570 00 (NEG BAT TO POS BAT) 213 ATCH
CONN 14 10A XSMN CNTRL 126-PK 200-BK J 5 608-GN CONN 41 200-BK A513-PK UU 061-7661 03 (START MTR TO FRAME GND) 214

308-YL
200-BK
334-BU
373-GN
Y C A L38 A J J J
1 202-BK C 10A SEC STEER 136-GN 200-BK 116-BR Q

L6
VV 7G-1060 00 (GND-R FRAME TO F FRAME) 204

B899-OR
INCHING PEDAL J 6 L6 LO BEAM

165-YL
165-YL
112-PU-4

165-YL
202-BK
2 710-GN 112-PU-4 112-PU-4 112-PU-10 1 101-RD-10 10A GAUGES 113-OR J 629-PK VV 8X-9618 01 (GND-R FRAME TO F FRAME) 204 ATCH
PRESSURE SW J HEADLAMP
(TRANSMISSION) CONN 1 710-GN AND Y Y C C A
A J CONN 31 J 15A
J
AIR CNDTR 124-GN 601-GY
L62 L62
200-BK
Q 9X-7169 WW 115-5322 00 (START MTR/STR RELAY) 261 ATCH
109-OR-4 101-RD 112-PU-8 1 112-PU-8 10A AIR DRYER 122-BU-14 200-BK XX 101-8204 01 (STEERING MTR TO GND) 262 ATCH
111-7088 202-BK ARE A J 200-BK J

200-BK
200-BK
109-OR 101-RD-4 101-RD-4 101-RD-4 NOTE J 4 200-BK-8 200-BK
D 101-RD-4
D

200-BK
60A J YY 101-8203 01 (STR RELAY TO STR MTR) 263 ATCH
TWISTED PAIR Y 101-RD 3 102-BU 601-GY J 165-YL 1 2 4 3 200-BK-6 200-BK ZZ 1S-2342 02 (GND-F FRAME TO CAB) 105

A
B
C
ALTERNATOR PP CONN 13 CONN 25 1 105-BR 601-GY DIFFERENTIAL 202-BK 201-BK ZZ ZZ K 200-BK

112-PU-10
101-RD-10
101-RD-4

TRANS SPD SENDER LO


CONN 43

101-RD-4
BREAKER L61 3K8782 FUSE (10A) K

A513-PK
ALT 8 134-YL 200-BK UNLOCK SW 200-BK

165-YL
104-6387 Y Y 80A CONN 42 FRONT GND

592-BU

130-GN
V 9S-0174 STD 8M8948 FUSE (15A) A FRONT CAB HI

105-BR
403-GN R + 109-OR-4 B STOP 5 130-GN 200-BK
J2 J 123-5862 FRAME 200-BK BK
MOTOR
BK-18 1 202-BK 9S-4693 ATCH 326-PU 9 126-PK 8M0456 FUSE (20A) 165-YL 556-WH 202-BK FRAME GROUND THIS IS THE SCHEMATIC FOR THE 12H NA AND

200-BK
3
CONN 12

WH-18 2 710-GN ALTERNATOR 7 136-GN 501-GN 1 GN T~ 140H NA AND 160H NA MOTOR GRADER (146-1836)

B751-BU
100-5047 50A ATCH Y Y L67 L67 J B+ PARK

570-BU
165-YL
169-PK
L55 6 113-OR 601-GY 118-GY 3 GY
710-GN AND 3E-7577 75A ATCH L55 L19

202-BK
202-BK
200-BK-4 4 124-GN 200-BK 500-BR 4 BR

200-BK
202-BK
202-BK ARE B B L63

L21
6N-9294 35A STD 200-BK-10 2 122-BU-14 502-OR 2 OR SYMBOL DESCRIPTION COMPONENTS ARE SHOWN INSTALLED ON A FULLY

L19
TWISTED PAIR GND L56 L56 L64 L21 L19
301-BU-10 10 107-WH K FRONT UPPER OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
B START CONN 32 WIPER CIRCUIT CONNECTED AND XMSN SHIFTER IN NEUTRAL
L37 L37

L39
L51
L60
L48
L61
L69

PP SHUTDOWN 113-OR 200-BK-8 9X-3392


L25 L71 CONN 54 A K UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
SOCKET AS. 101-RD 301-BU-10 SOL L63 L63 L63 200-BK
B L39 CIRCUIT NOT CONNECTED
200-BK

9R-7941 200-BK STARTER 304-WH-10 3E-7985 113-OR 7 592-BU 200-BK ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
G S C

L71
PP 106-8555 439-YL 439-YL 605-YL 1 113-OR 200-BK ELECTRICAL CONNECTION TO
L28 L28 L23 L23 UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
101-RD-4 1 A429-YL 113-OR 113-OR 606-GY 2 A513-PK 200-BK 200-BK MACHINE STRUCTURE
B MTR BAT C ART L67 NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
2 200-BK 113-OR 113-OR 611-PU 3 605-YL 200-BK
WW SENDER L63 INTERNAL ELECTRICAL CONNECTION NOTE B: SHELL 8T-9722
301-BU RD-0 619-GN 4 606-GY
B 3E-5383 L71 L22 L22 TO SURFACE OF COMPONENT SPRING 7V-8390
RD-00 126-PK 126-PK 126-PK 601-GY 5 611-PU
MOTOR L76 L76

101-RD-10
101-RD-4
RESISTOR QQ

112-PU-10
301-BU 1 L44 L44 L44 101-RD 6 619-GN 200-BK BUSHING 6D-4162

OPERATOR STATION
CONNECTOR
L37

A513-PK
6T-2217 CONTACT 6D-4161

130-GN

592-BU
302-OR 2 L25 A K 601-GY 200-BK LO
L37 L25 L25

101-RD
306-GN 152-BU 3 507-WH A NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:
B L38 L38 795-YL L26 L26 GND HI H# CIRCUIT GROUPING DESIGNATION
207-BK L38 L18 L18 576-PK 1 578-BU 200-BK BK
326-PU MOTOR Gear Solenoids
L36 200-BK L7 577-PU 2 506-PU
L7 L43
200-BK-10

DISCONNECT SW UU 200-BK L7 308-YL 575-YL 4 152-BU 576-PK 1 GN T~ ATCH WIRE, CABLE, COMPONENT
7N-0718 L36 L18 B+ PARK 8-F (1), (8), (5)
B L36 507-WH 6 576-PK 152-BU 3 GY
200-BK

L21 BLADE, SPADE, RING OR SCREW 7-F (1), (8), (4)


203-BK 522-WH 578-BU 7 577-PU 575-YL 4 BR
BK-6

C C

601-GY
PP CONN 34a KK A TERMINAL
200-BK-4

BK-00 BK-00 597-PU 506-PU 5 575-YL 577-PU 2 OR 6-F (2), (8), (4)

E975-PU
449-BU
RR SS HYD OIL 3 1 GG FF FF 1 122-BU-14 592-BU 8 101-RD A
BK-00

TT RR B TEMP SW L71 FRONT LOWER 5-F (1), (8), (6)


158-BR-14 1 BK 2 521-YL A513-PK 9
BK-00

L35
POS NEG LL B 200-BK 8N-2248 L7 WIPER
521-YL 2 BK 3 597-PU L35 101-RD-14 10 101-RD-14 4-F (1), (5), (7)
12V BATTERY 4 5 L43 L43 L62 L19 9X-3392
597-PU 3 4 200-BK-14 A K CONN 56 CONN 55
Y
3T-5760 STD SS ENGINE 200-BK-14 4 CONN 34b 112-PU-10 3-F (2), (5), (7)
200-BK
200-BK

L7
593-GN-14
200-BK-14

593-GN-14
200-BK-14
9X-9721 ATCH UU CONDENSER L64 L7 L71
RD-00 601-GY
T~ K K 2-F (2), (4), (7)
200-BK

WITH 103-8519 ROOFTOP

200-BK
CONN 33 L7
RELAY ABBREV COLOR
201-BK

404-YL

REAR

10
7
8
6
4
3
5
9
1
2
CONDENSER GP., REMOVE

521-YL-14
597-PU-14

1
5
4
6
3
2
7
TT QQ
FRAME 3E-5239 JUMPER KK AND MATE
L7
112-PU-10 112-PU-10 CONN 59 L CONN 60 1-F (1), (6), (7)
12V BATTERY POS NEG L
HARNESS FF TO 307-OR S K RD RED N (8), (5)

101-RD
507-WH
578-BU
506-PU
A503-PK
A506-OR

118-GY
501-GN
500-BR
502-OR
601-GY
200-BK
L52

3T-5760 STD 604-OR CONN 57

108-BU

152-BU
576-PK
575-YL
577-PU
9X-9721 ATCH GG GG HARNESS A
321-BR WH WHITE P (8), (5)
1
2

1
2
L58

CONDENSER CONDENSER L36 L36


619-GN

112-PU
112-PU
112-PU
112-PU
112-PU
619-GN
L58 MOTOR MOTOR
1
2
GG L39 611-PU 611-PU
L23 4K-5122 HOLDER AS. OR ORANGE 1-R (3), (6), (7)

L43
L52 L52 7X-6279 7X-6279 BEACON L23 3K-8782 FUSE 2-R (3), (4), (7)
WH/RD-14

WH/RD-14

606-GY 606-GY

200-BK
200-BK
B ENGINE BK-14 MM 128-6983 605-YL 605-YL S L
YL YELLOW
201-BK 2 BK OIL SW 4 BK-14 122-BU-14 10A UPPER WIPER/WASHER 118-GY 118-GY 3-R (3), (5), (7)

L26
L35 PK PINK

B751-BU

L27
9X-0378 REAR VV VV
4-R (3), (8), (6)

105-BR
307-OR
326-PU
308-YL
134-YL

165-YL
570-BU
169-PK
101-RD
405-GY 1 BK S L 118-GY

1
2
L37

CONN 47
FRAME

CONN 46
W CONN 48 10A LOWER WIPER/WASHER 152-BU
BK BLACK 5-R (3), (8), (4)

CONN 44
U U

977-YL
202-BK
373-GN
462-YL
727-GN

201-BK
410-WH
MOTOR MOTOR S 200-BK
CONN 11 L7

E975-PU
L48 L

603-PK
200-BK
L48

6-R (3), (8), (5)

202-BK

977-YL
321-BR
307-OR

126-PK

449-BU
795-YL
306-GN
409-OR
467-WH
10A REAR WIPER/WASHER 119-PK 200-BK GY GRAY

CONN 36
A

D
E
A
B
C
F
G
H
J

152-BU
152-BU
C STRAP U

521-YL
522-WH
124-GN
200-BK
601-GY

601-GY
200-BK
310-PU Y BEACON SW S L 200-BK

10
1
2
3
4
5
6
7
8
9
L56

L56

CONN 37
6 4 GA STD PANEL LAMP RD 10A FRONT DEFROSTER 141-PK
L62 308-YL CONDENSER GP-ROOFTOP 103-8519 9X-9639 ACTION ALARM 1 1 410-WH
A PU PURPLE NOTE D: BATTERIES 9X-9721 MUST BE USED WITH

893-GN
892-BR
126-PK
202-BK
1/0 ATCH E A U (SHIFT LEVER)

200-BK
200-BK
7 310-PU 611-PU BK 2 201-BK

2
3
4

1
9G-9813 A S L SECONDARY STEERING CONTROL

7
6

8
5
7N-5876 A SERVICE
5 306-GN 614-PU 5 619-GN 10A REAR DEFROSTER 151-GN BR BROWN

2
6
4
3
5
7
1
NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION

3
5
1
2
4
7
6
A U
L55
L55

1 606-GY 4 605-YL 2 W TOOL

OPEN ROPS BEACON ATCH


403-GN L RADIO SHOULD BE SIZE 10 AWG

5
4
3
1
2
144-GN L
L36

L68 W 3 G G
200-BK
L68
4 608-GN
L51
605-YL 6 606-GY L36 W U
CONNECTOR 101-RD 10A DOME LAMP 108-BU
L7 L7 GN GREEN NOTE F: USE 9X-9628 SWITCH WITH START AID
L51 9W-1951

F769-BU
200-BK 3 447-PK 122-BU-14 8 122-BU-14 CONDITIONER GP-B 8C9788 601-GY AID ATTACHMENT.
L
BU BLUE

118-GY
118-GY
200-BK 200-BK 2 200-BK 604-OR 2 604-OR 200-BK 101-RD 10A BEACON 144-GN NOTE G: USE 3E-6424 DUAL HORSEPOWER/SHUTDOWN SOLENOID
311-WH
310-PU

321-BR 1 321-BR W 200-BK WITH FUEL AIR RATIO CONTROL


556-WH 7 601-GY 601-GY A
NOTE H: 140HNA ONLY PRIOR TO JANUARY 1996
B C CONN 10 200-BK 3 200-BK 601-GY 601-GY
L71 L71 439-YL 2 CENTERSHIFT NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER
200-BK
200-BK

1 2
200-BK

105-BR 2 413-BR 200-BK RESISTOR 113-OR 1 WH-18 WH-18


200-BK
BEACON FUSE

601-GY
U (HEATS AND COOLS) WITH ROOF TOP CONDENSER
CONN 26

601-GY
INDICATOR SW

601-GY
9G-1950 1 CUSHION 4 3

200-BK
200-BK
200-BK
326-PU 1 405-GY 124-GN 601-GY 467-WH 8 EMS OUT L 4 WH-18 WH-18 3E-9367 IS PRESENT
L54

B 2 L
B
L54
L63

327-PK 3 201-BK 521-YL 200-BK BLADE SW 409-OR 7 NEUTRAL BEACON SW 3


ENGINE SPEED 5 L42 U L 2 L H B B NOTE K: AIR INLET HEATER IS NOT AVAILABLE ON THESE
9X-9629 9X-9639 502-OR

308-YL
405-GY 4 441-OR 515-GY 601-GY 449-BU 25 BUFF TOS 144-GN
SENSOR 4 BLOWER SW U 2 SEC STER 3 L MODELS
L48 727-GN 5 406-PU 516-GN 200-BK 169-PK 200-BK 126-PK 1 +BATTERY 603-PK
3E-7886
B L48 3 6P-3236 3 U TEST SW
L
462-YL 6 450-YL 517-BU 570-BU 202-BK 2 GROUND 601-GY
U 2
WH 2 450-YL 450-YL 8 327-PK
L61
L61
W
134-YL
3 U
9X-9633 307-OR 3 START SW. 200-BK
L
CONN 61
A BLOWER A CC BLADE

604-OR
130-GN
BK 1 202-BK 202-BK 7 202-BK 308-YL U 727-GN 795-YL 6 DUAL HP
L L

200-BK
200-BK
9X-9363 FLOOD
10A

406-PU 419-YL 1 BK-18 200-BK 462-YL 321-BR 5 BU ALARM 501-GN PW 1 609-YL


L61 X LAMP

308-YL
326-PU
307-OR
105-BR
413-BR 201-BK 2 BK-18 200-BK 200-BK G865-BU 19 +12V 2 200-BK
COOLANT TEMP 441-OR CONN 9 3 X KEY START SW
200-BK 758-GN 20 INCH PEDAL REAR L FRONT UPPER 9X-6775

L2
F769-BU
201-BK

SWITCH FUEL W 9G-7641 DEFROST SW WIPER SW

200-BK
200-BK
B
597-PU C 5 515-GY 1 WH/RD-14 751-GN 10 SOLENOID 1 500-BR WIRE GROUP COLOR DESCRIPTIONS
L57

CONN 35b
L57

L49 L
7N-9785 SW 522-WH 3 795-YL 1 200-BK 2 BK-14 752-YL 11 SOLENOID 2 9X-9638 506-PU 3T-6655 A
101-RD

MOTOR 601-GY
200-BK
601-GY

R U CENTERSHIFT L2

L5
9W-3187 L49 795-YL 5 597-PU 4 754-BU 12 SOLENOID 3 200-BK B751-BU 1 GN
U CENTERSHIFT 1 SOLENOID GROUND CIRCUIT

L44
406-PU B B 201-BK 4 522-WH PARK BRAKE 2 601-GY 755-OR 13 SOLENOID 4 L 2 152-BU 200-BK 2 GN
OFF C U PIN SW L44 8T-8808

605-YL
A THERMOSTAT PANEL LAMP WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

619-GN
611-PU
201-BK 201-BK 413-BR 1 105-BR PRESS SW 200-BK 601-GY 900-PU 14 SOLENOID 5 152-BU K
B B L58 3E-2033 SW 8D-1429 W ON S U 9X-9634 3 L CAB TURN
T~ 2 326-PU 126-PK 1 RD 200-BK 901-WH 15 SOLENOID 6 584-YL L L 606-GY 1 RD WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
3
2
1

200-BK
ST B U U

200-BK
3E-5464 BASE 2 4 SIGNAL
8 200-BK 2 RD 200-BK 165-YL 902-BR 16 SOLENOID 7 L 5 A504-GN L H 200-BK 2 BK 7X-6066
COOLANT TEMP 7G-9730 3 U L B B VOLTAGE CONVERTER OUTPUT CIRCUIT
7 462-YL L60 T~ 614-PU B751-BU B751-BU 308-YL U 903-GY 17 SOLENOID 8 577-PU
SENDER 6

202-BK
201-BK 6 727-GN PARK BRAKE U 373-GN 921-WH 18 SOLE RETN A507-YL 200-BK STARTING CIRCUIT
7N-8532 SOLENOID U
B H 1 601-GY 373-GN 710-GN 9 TOS + INP 605-YL 605-YL
7T-9074 START AID CIRCUIT

202-BK
202-BK
202-BK
202-BK
202-BK
441-OR 447-PK 1 GN-18 200-BK 2 200-BK 3 124-GN 2 200-BK 200-BK E975-PU 4 A/M LAMP 584-YL 606-GY 606-GY K
L42

FUEL LEVEL L22 CAB HI BEAM


~T 200-BK 2 BK-18 1 603-PK 5 521-YL 3 101-RD U G460-GN 21 TMP SW/DC0 151-GN 611-PU 611-PU 611-PU TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
L42 L L

119-PK
SENDER BEACON 1 200-BK 601-GY 277-BK 22 DIA CODE 1 576-PK 200-BK 200-BK HEADLAMP
Y P W VIMS CMS EMS CIRCUIT
120-9588 128-6983 4 522-WH MATE WITH BEACON 200-BK 278-BK 23 DIA CODE 2 FRONT K 133-3035
L
L51

L60 L60 HARNESS "W" DEFROST SW L FRONT LOWER PANEL LAMP CIRCUIT
HEATER GP 8C-9787 2 601-GY U BAT + 1 307-OR 977-YL 24 A/M SWITCH 601-GY 619-GN 619-GN
L51 NEUTRAL 200-BK 9X-9638 575-YL WIPER SW
BULB 977-YL U GROUND 2 202-BK 892-BR 26 CAT LINK - GAUGE CIRCUIT
L52 1
L63

REAR WIPER CONN 35a 202-BK START SOL 1 OUTPUT 3 306-GN 893-GN 27 CAT LINK + 578-BU 3T-6655
200-BK

L52 9X-7849 L 2 K
HH Y L63 CONNECT CONN. 8a TO 9X-3392 CONTROL SW 2 INPUT 4 E949-YL E937-PU 28 RED NEUTR 200-BK CAB LO BEAM HEATER AND AIR CONDITIONER CIRCUIT
3 L
CONN. 8b WHEN USING WITH 8C-9788 COND. GP., 117-9364 HEADLAMP

202-BK
202-BK
202-BK
202-BK
608-GN 1 608-GN LO SW 1 INPUT 5 E948-BU E938-OR 29 FIRST 584-YL 619-GN TURN SIGNAL / WIPER WASHER CIRCUIT
L52

L69 STARTING/CHARGING H RESISTOR CONN. 35a MATES TO CONN. 35b 4 K 133-3037


200-BK 2 200-BK SOL 2 OUTPUT 6 306-GN E939-WH 30 SECOND L 5 A503-PK
Y CONN 8a ANALYZER WITHOUT DUAL HORSEPOWER GND HI 9G-1950 1 WITH 8C-9787 HEATER GP., L ENGINE SHUTDOWN CIRCUIT
CONN 7 200-BK 1 START AID SOLENOID
200-BK 200-BK
H
BK
MOTOR
124-GN
521-YL
2 CONN. 35a MATES TO CONN. 35c
G E940-BU
E941-YL
31
32
THIRD
FOURTH
6
A506-OR 119-PK
119-PK
200-BK
200-BK

119-PK
200-BK 2 ATTACHMENT 8T-8610
NOTE H
B 504-YL 1 GN T~
B+
515-GY
5
4
E942-GN 33 FIFTH CONN 58 119-PK OTHER COLOR DESCRIPTIONS
200-BK 200-BK 119-PK 3 GY PARK 516-GN BLOWER SW E943-BR 34 SIXTH L
B B L41 3 L
200-BK 311-WH 311-WH 200-BK Y CONN 8b START AID B 327-PK 503-BR 4 BR 517-BU 6P-3236 E944-GY 35 SEVENTH H L 584-YL HIGHWAYS

119-PK
L61 L63 L H
A L50 L50
606-GY
614-PU
REAR FLOOD 311-WH T~ 311-WH 1
310-PU 2
BK-18
BK-18
SOLENOID
9G-4365
200-BK
795-YL
2
1
BK
BK
505-BU 2 OR
BLOWER
E945-PU
E946-OR
36
37
EIGHTH
FORWARD
2
7
200-BK
A507-YL
141-PK 505-BU B B
A
LAMP

E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL
COOLANT SW

L15
NOTE F 9X-9363 A

202-BK
604-OR E947-WH 38 REVERSE 5 A504-GN
200-BK

9X-6775 8N-1693 L20 L15 L6


DD HH BLOWER X E948-BU 39 PARK 3 603-PK 408-WH 408-WH 1 BK-18 BRAKE AIR SW
L49
STOP/TAIL S RD 1
D
604-OR
608-GN
200-BK
1
2 795-YL
L49 9X-0343
H RESISTOR
3
5 515-GY
X
1 WH/RD-14
E949-YL 40 (N) NEUT 6
1
119-PK
505-BU 504-YL
L L
201-BK 488-WH 2 BK-18 3E-2033
E12348
LAMP T WH 3 614-PU
DUAL HORSEPOWER/SHUTDOWN
MOTOR BK 2 200-BK
7T-4003 CONN 35c 1 200-BK 2 BK-14 MOTOR
G CONN 45
G
8 503-BR
P W
K RIGHT SPEAKER
SOLENOID

24
23
22
21
20
19
18
17
16
15

10
11
12
13
14
H H ELECTRONIC SHIFT CONTROL 6T-7695 A

2
1
3
4
5
6
7
8
9
130-3452 G BK 2 200-BK RD 1 A507-YL A504-GN 4 G G 4 504-YL L REAR 511-BR + BRAKE AIR SW
143-9634 (MANUAL)
L49
B 1 GN AIR CONDITIONER B 3E-6424
NOTE G
B 2 TRANSMISSION DIRECTION 1 202-BK 152-2899 (AUTO) 503-BR WIPER SW L15 512-GN - 488-WH 1 BK-18 3E-2033 THIS SCHEMATIC IS FOR THE 12H, 140H AND 160H MOTOR GRADER
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH

EIGHTH
SEVENTH

FORWARD
REVERSE
PARK
NEUTRAL
522-WH 1 2 GN CLUTCH SOL BK 1 513-OR BK 2 DEFROSTER A507-YL PANEL LAMP AND SPEED SW. G460-GN 2 G460-GN 507-WH 3T-6655 K 201-BK 2 BK-18

D
513-OR 2 101-1759 H BK 2 597-PU B BK 1 9X-9657 8D-1429
BASE
8C-5337 202-BK 3 277-BK ELECTRICAL SYSTEM
2 BK 200-BK 200-BK 202-BK 4 278-BK

L18
TURN LAMP RD
BK
1
2
606-GY
200-BK
3E-9169 DIODE AS. L A/C REFRIGERANT SW
114-5334
1 BK L41 504-YL
119-PK
L20
614-PU 7G-9730
977-YL L18
MEDIA NUMBER: RENR1434-01
7X-6066 A A
NOTE A 503-BR 130-GN STOP LAMP Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
L5 L5 SW
505-BU
L20
SHIFT CONSOLE 604-OR
2M-9346
in neutral and with parking brake set.
597-PU 603-PK L20 L20
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

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