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CHAPTER 4
4.1 INTRODUCTION
systems more cost effectively and more rapidly than with experimental
procedures.
CFD is a method for solving complex fluid flow and heat transfer
problems on a computer. CFD allows the study of problems that are too
difficult to solve using classical techniques. The flow path inside the impeller
of the centrifugal pump is intricate and this can be analyzed using CFD tool,
which provides an insight into the complex flow behavior.
4.2.1 Pre-processing
The pre-processor contains all the fluid flow inputs for a flow
problem. It can be seen as a user-friendly interface and a conversion of all the
input into the solver in CFD program. At this stage, quite a lot of activities are
carried out before the problem is being solved. These stages are listed below:
4.2.2 Solution
which the flow variables are approximated and the discretization processes
are done.
4.2.2.5 Stability
4.2.2.6 Accuracy
Numerical solutions of fluid flow and heat transfer problems are only
approximate solutions. In addition to the errors that might be introduced in the
course of the development of the solution algorithm, in programming or
setting up the boundary conditions, numerical solutions always include three
kinds of systematic errors:
Errors due to iterative solution and round-off are easier to control. The
ultimate goal is to obtain desired accuracy with least effort, or the maximum
accuracy with the available resources.
4.2.2.7 Conservation
momentum and energy are insured, the error can only improperly distribute
these quantities over the solution domain. Non-conservative schemes can
produce artificial sources and sinks, changing the balance both locally and
globally. However, non-conservative schemes can be consistent and stable
and therefore lead to correct solutions in the limit of very fine grids. The
errors due to non-conservation are in most cases appreciable only on
relatively coarse grids.
4.2.2.8 Boundedness
4.2.2.9 Realizability
4.2.2.10 Consistency
The discretization should become exact as the grid spacing tends to zero. The
difference between the discretized equation and the exact one is called the
truncation error. It is usually estimated by replacing all the nodal values in the
discrete approximation by a Taylor series expansion about a single point.
are consistent, it does not necessarily mean that the solution of the discretized
equation system will become the exact solution of the differential equation in
the limit of small step size. For this to happen, the solution method has to be
stable.
4.2.2.11 Convergence
4.2.3 Post-Processing
∂ρ
+ ∇.(ρ v ) = 0
∂t
(4.1)
∂v 1 v
+ v.∇ v = − ∇p + v∇ 2 v + ∇∇.v + F (4.2)
∂t ρ 3
With ρ the density, v the velocity vector, t the time, p the pressure, v the
kinematic viscosity, and F an external force.
∇.v = 0 (4.3)
∂v 1
+ v.∇v = - ∇p + F (4.4)
∂t ρ
∇×v = 0 (4.5)
v = ∇φ (4.6)
∇ 2φ = 0 (4.7)
51
∂φ 1 P
+ v . v + + gZ = c( t ) (4.8)
∂t 2 ρ
1 p
v.v + + gZ = 0 (4.9)
2 ρ
And the solver will compute the rotation matrix which transforms these
components from the cylindrical components to the Cartesian components
such that the boundary condition is the same as if Cartesian components were
specified.
Total Pressure
ρU = m / s dA (4.12)
resolution determines how well resolved the boundary surfaces are. The value
of is held constant over the entire boundary surface.
Normal Speed
The Outlet Relative Static Pressure is constrained such that the average
is the specified value:
So, the integration point pressure in this case is set to the specified
value plus the difference between the local nodal value and the average outlet
boundary pressure. In this way the exit boundary condition pressure profile
can float, but the average value is constrained to the specified value.
∂φ
= (Ω × r ) . n (4.17)
∂n
where is the rotational velocity of the impeller and n is the outward unit
normal vector.
∂φ
= 0 (4.18)
∂n
order to achieve the goal of redesigning the passage to increase the efficiency
of the pump.
4.5.1 Modeling
The impeller has five flow passages and six vanes. The flow in
all the five flow passages are considered to be uniform, and only one
flow
passage is considered for analysis. The flow passage is modeled in
Pro/ENGINEER- 2001 as shown in Figure 4.1. The flow passage is
modeled in mm. The passage is modeled along with a part of the eye
to depict the existing inlet passage. The model has an axial entry and
radial exit with a converging flow path. The vane profile has four radii
of curvature. The model is then converted into STEP file which will
then be exported for meshing and analysis.
4.5.2 Discretization
4.5.3 Solution
effects encountered in the turbo machine. Here k represents the kinetic energy
and represents the dissipative energy.
The working fluid is chosen from the database and copied. The
material chosen is water with constant default density and constant default
viscosity corresponding to single phase, single species flow. As the pumping
system is operating in atmosphere, the operating pressure is set as 101325 Pa.
The mass flow rate and volume flow rate can also be obtained. The
whole results can also be viewed graphically in the graphic display window.
The display can be in the mode of contours or vectors. The display will be self
explanatory as different ranges of pressure and velocity will support a
different color.
Mesh adoption is carried out in the fluent solver. It adapts the mesh
according to the flux parameter. Boundary adaptation technique is utilized in
this analysis. Adaptation increases the number of cells and adapts the cells
adjacent to the walls. It is adapted in the solver automatically and the results
are obtained for the adapted condition.
In this work the grid convergence is ensured and the same pattern is applied
for all analysis