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B. square In quick return mechanism of shaping machine
C. knife file the ram stroke length is proportional to
D. jewelers file A. crank length
B. ram length
answer: C C. slotter arm length
D. stroke
On a lathe the dead center is used after:
A. boring answer: A
B. center-drilling
C. drilling Type and number of bearings to be used for
D. reaming spindles of machine tool depend on
A. type of spindle
answer: B B. type of machine tool
C. load on spindle
Eleven – sixteenths of an inch expressed as a D. load on the bearing
decimal is:
A. .6785 answer: D
B. .7685
C. .6875 When the dial on the cross-feed is turned
D. .6578 .010”, you remove from diameter of the stock
being cut:
answer: C A. .010
B. .020
The markings on a micrometer barrel are: C. .005
A. .025” apart D. .015
B. .250” apart
C. .0025” apart answer: A
D. 2.5” apart
The flexible type hacksaw blade is best suited
answer: A for work on:
A. channel iron
It measures the slope of the top surface of B. tubing
the tool to the side in a direction C. aluminum
perpendicular to the longitudinal axis D. any of the above
A. end relief angle
B. side cutting edge angle answer: D
C. side rake angle
D. side relief edge angle A flexible back hacksaw blade is one that has:
A. only the teeth
answer: C B. flexible ends
C. a movable back
It is used for holding straight shank drills D. any of the above
in the spindle to the machine when drilling
A. chuck key answer: D
B. drill chuck
C. floating holder A hacksaw blade with 24 TPI is best suitable
D. magic chuck for cutting:
A. tubing
answer: B B. sheet metal over 18 gage
C. brass and copper
A reamer is used to correct the D. any of the above
A. finish and depth of a drilled hole
B. finish and position of a drilled hole answer: D
C. size and position of a drilled hole
D. size and roundness of a drilled hole An all hard hacksaw blade is one that:
A. has a hard back and flexible teeth
answer: D B. has a flexible back and hard teeth
C. has the entire bade hardened
Twist drills are usually considered suitable D. will only fit a solid frame hacksaw
machining holes having a length less than
A. two times their diameter answer: C
B. five times their diameter
C. ten times their diameter A hacksaw blade can be placed in a frame in:
D. twenty times their diameter A. two positions
B. four positions
C. one position
answer: B D. three positions
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answer: B Before applying layout blue on a piece of
metal, it must be:
what should be the top rake angle to cut A. roughened
brass? B. heated
A. 0 C. cleaned
B. 15 D. cold
C. 30
D. 45 answer: C
answer: D answer: C
Used to permit lever shift for vertical travel A piece of cast iron held against an emery
of rail wheel will give off:
A. ball crank A. dull yellow sparks
B. clamp plates B. bright shiny sparks
C. plumb bob C. red sparks
D. plunger knob D. no sparks
answer: D answer: A
It is mounted on the top of the column and is When cutting material in a lathe, the softer
guided in perfect alignment by the machined the material being cut, the tool bit should
dovetailed surface have:
A. arbor A. more top rake
B. over arm B. less top rake
C. saddle C. double top rake
D. spindle D. any of the above
answer: B answer: D
Name of mechanism, which a welding operator After grinding a tool bit, the cutting edge
holds during gas welding and at the end of should be:
which the gases are burred to perform the A. case-hardened
various gas welding operation. B. rubbed with emery cloth
A. hose C. stoned with an oilstone
B. gage D. rubbed with crocus cloth
C. switch
D. torch answer: C
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A machine in which materials are pulverized
between the two toothed metal disk rotating in A piece of mild steel held against an emery
opposite directions. wheel will give off:
A. attrition mill A. bright shiny sparks
B. ball mill B. light straw colored sparks
C. beater mill C. no sparks
D. tumbling mill D. green sparks
answer: A answer: B
A press in which mechanical feeding of the A gear wheel making 156 rpm has 56 teeth. It
work is synchronized with the press action drives another gear at 91 rpm. The number of
A. automatic press teeth on the second gear is:
B. dial press A. 65
C. manual press B. 90
D. punch press C. 50
D. 96
answer: A
answer: D
A supporting member that carriers a wheel and
either rotates with the wheel to transmit Tool steel can be hardened by:
mechanical power to or from it, or allows the A. heating red hot and plunging into water
wheel to rotate freely on it called B. heating red hot and cooling in a blast of
A. axle dry air
B. bushing C. heating red hot and plunging into linseed
C. coupling or cottonseed oil
D. shaft D. any of the above, depending on type and use
answer: A answer: D
answer: A answer: C
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C. no sparks B. flank
D. red sparks C. nose
D. side relief
answer: B
answer: B
Which of the following is not a common term
relating to the classification of fits Which one is the hardest material?
A. bound A. brass
B. medium force fit B. bronze
C. snug C. diamond
D. tunking D. steel
answer: A answer: C
An oversize hole is produced by a drill if The movement of belt upon the face of rim or
A. cutting speed is too high outer of the driver and driven pulleys within
B. feed is too high the area of arc of contact is called
C. insufficient coolant is used A. creep
D. lips of drill are of unequal length B. crowning
C. dressing
answer: D D. slip
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answer: A If muriatic acid is used as a flux, the
soldered area must be cleaned thoroughly
One of the most important factors that is afterwards to prevent:
often overlooked when soldering is the fact A. anyone touching it from getting burned
that: B. remaining acid from eating the metal
A. the surface to be soldered must be clean C. the acid from evaporating the solder
B. the two metals to be soldered must not be disintegrating
the same D. none of the above
C. the two metals to be soldered must be the
same answer: B
D. all surfaces should be dipped in acid first
It cannot be forged because it will break if
answer: A heated and beaten by hammer.
A. Carbon steel
A surface should be prepared for soldering by B. Cast iron
A. filing the surfaces C. High speed stee l
B. scraping the surfaces D. Tool steel
C. acid-cleaning the surfaces
D. any of the above answer: B
answer: A
The size of abrasive grains produced by
crushing process is called
A tapered piece of stock is 2” long, 1-1/8” A.
diameter at one end and ½ diameter at the B.
other end. The taper per foot is: C. Grit
A. 2” D.
B. 2-1/2”
C. 2-1/4” Answer: C
D. 2-1/16”
It is the combination of iron, carbon and
answer: C other alloying elements.
A. Alloy steel
Sweating is the process of: B. Brass
A. soldering two different kinds of metal C. Carbon steel
together D. Cast iron
B. separating two pieces of metal that have
been soldered together Answer: A
C. tinning two surfaces, applying, flux
between them, holding the two together and It is the process to divide the periphery of
heating the job in degrees.
D. none of the above
A. Angular indexing
answer: C B. Differential indexing
C. Direct indexing
D. Plain indexing
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Answer: A The best method of avoiding accident is by
observing _______ related to job, machine and
It consists of surface irregularities, which work piece.
result from the various manufacturing process.
A. Cleanliness
A. Flaws B. Emery
B. Lay C. Opponent
C. Roughness D. Safety precautions
D. Waiveness
Answer: D
Answer: C
The size of try square is measured from the
A piece of tool steel held against an emery inner edge of stock to the end of its
wheel will give off:
A. Base
A. White sparks with stars on the ends B. Blade
B. Yellow sparks C. Body
C. No sparks D. Edge
D. Green sparks
Answer: B
Answer: A
Angle of center punch is
Grinding wheels have a range of soft to hard
abrasive materials depending on the use. Most A. 30°
manufacturers latter their wheels from A to Z. B. 45°
The hardest is marked: C. 60°
D. 90°
A. E
B. A Answer: D
C. Z
D. El Staggering of hacksaw blade teeth on both
sides alternatively is called
Answer: C A. Arrangement of teeth
B. Positioning to teeth
The main difference between a planer and C. Setting of teeth
shaper is that: D. None of the above
A. The planer has an offset table and the
shaper has a horizontal table. Answer: C
B. The shaper has a rotting table and the
planer has a horizontal table. It is the distance measured parallel to the
C. The table of planer has a reciprocating axis from a point on a screw thread to the
motion past the tool head white the table of corresponding point on the next thread.
the shaper is stationary and the tool head has A. Chord
a reciprocating motion. B. Lead
D. Ones is larger than the other C. Linear
D. Pitch
Answer: C
Answer: D
One of the factors involved in the choice of a
grinding wheel is: Solder is an alloy of
A. The kind of material to be ground A. Lead and antimony
B. The amount of stock to be removed B. Lead and tin
C. The kind of finish required C. Lead and tungsten
D. All of the above D. Lead and zinc
Answer: D Answer: B
The “tang” of a file is the past that: It’s a square key with the bottom two corners
A. Does the cutting are beveled.
B. Fits into the handle A. Saddle key
C. has no teeth B. Barth key
D. is opposite the handle C. Woodruff key
D. Gib head key
Answer: B
Answer: B
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Change in metal structure by which the surface C. Helical milling
structure recover from its unstable condition D. Straddle milling
A. annealing
B. normalizing Answer: A
C. aging
D. tempering A core drill with hardened steel shot pellets
that revolve under the rim of the rotating
Answer: C tube, employed in rotary drilling in very hard
ground.
A tapered square key is known as
A. Gib head A. Adamantive drill
B. Woodruff B. Automatic drill
C. Kennedy C. Double core barrel drill
D. Barth D. Flat drill
Answer: C Answer: A
The process of welding two dissimilar metals A grinding mill of large diameter with either
is known as lumps of ore pebbles or steel balls as
A. Friction welding crushing bodies the dry lead is air swept
B. Flash welding remove mesh material.
C. Oxyacetylene welding A. Aerial speed
D. Cold welding B. Aero fall mill
C. Aero motor
Answer: D D. Ball mill
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The tool used to check internal pipe threads It is done then and there by adjusting or
is called a: repairing the faults come in notice during
A. plug gage work.
B. thread gage A. Corrective maintenance
C. pitch angle B. Predictive maintenance
D. ring gage C. Preventive maintenance
D. Routine maintenance
Answer: A
Answer: D
The tool used to cut gears is called a:
A. gear cutter Which statement does NOT belong to the
B. gear hob function of bearings?
C. gear center A. To give free rotation to the shaft
D. gear threader B. To guide the shaft
C. To support the shaft
Answer: B D. To transmit power
Answer: B Answer: D
CNC in machine shop means In general, files are divided into two classes
called:
A. Communication Network Control A. Single – cut and double – cut
B. Computer Network Center B. Fine and coarse
C. Computer Number Control C. Rough and smooth
D. Computer Numerical Control D. Heel and sizes
Answer: D Answer: A
It is the time lost due to breakdowns, waiting The length of a file is measured from:
for tools, minor accidents etc. A. End to end
B. Point to heel
A. Down time C. Point to end
B. Handling time D. Heel to end
C. Machining time
D. Set up time Answer: B
A. Blanketing Answer: D
B. Combustion
C. Cooling A flexible hacksaw blade has a tendency to:
D. Starvation A. Snap easily
B. Buckle or run out of line when too much
Answer: D pressure is applied
C. Cut too fast
What is the necessity of giving tolerance? D. Cut on a slant
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D. Joining two metals together by heating D. Universal testing machine
Answer: B Answer: C
When soldering, flux is used to; An instrument for measuring the degree of
A. Keep the solder from running off the metal surface roughness in micro inches.
B. Keep the metal from getting too hot
C. Keep the tip of the soldering iron clean A. Caliper
D. Remove and prevent oxidation of the metals B. Micrometer
C. Profilometer
Answer: D D. Sclerescope
Answer: A A. Chuck
B. Fixtures
It is generally used on high speed with heavy C. Head stock
load because it has line contact. D. Jigs
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B. diameter of cutter C. oxidation on it
C. number of teeth in cutter D. any of the above
D. time allowed to complete the job
Answer: D
Answer: D
Prepared soldered paste flux is most popular
Electron beam machining process is quite but if you did not have any, you should use:
suitable for a material having A. hydrochloric acid
A. high melting point and high thermal B. sulphuric acid
conductivity C. nitric acid
B. high melting point and low thermal D. any of the above
conductivity
C. low melting point and low thermal Answer: A
conductivity
D. low melting point and high thermal Another name for hydrochloric acid is:
conductivity A. sulphuric acid
B. muriatic acid
Answer: B C. nitric acid
D. acetic acid
Grinding is what type of operation?
A. Metal finishing operation Answer: B
B. Metal fusing operation
C. Metal powdering operation Hard solder is made of:
D. metal surfacing operation A. copper and zinc
B. tin and zinc
Answer: A C. tin and copper
D. tin and lead
Grinding is done wherever
A. a large amount of material is to be removed Answer: A
B. a small amount of material is to be removed
C. high accuracy is required Soft solder is made of:
D. other machining operations can not be A. copper and zinc
carried out B. tin and lead
C. tin and copper
Answer: C D. tin and zinc
Answer: D Answer: B
The usual ratio of forward and return stroke, Which of the following is a boring machine
in quick mechanism of shaping machine is tool used particularly for large work place,
A. 3:1 types are horizontal and vertical?
B. 3:2 A. Boring mill
C. 5:2 B. Burrstone mill
D. 6:8 C. Cage mill
D. Chile mill
Answer: B
Answer: A
Solder will not unite with metal surface that
has: A tap with a chamfer 1 – 1 ½ threads in length
A. grease on it A. Bottom tap
B. dirt on it B. Center tap
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C. Plug tap
D. Taper tap Answer: C
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C. Heating oils
A kind of chuck, which has reversible jaws, D. Emulsions
which could be adjusted separately
Answer: B
A. Combination chuck
B. Independent chuck How is the height of a bench vice adjusted?
C. Magnetic chuck A. By using a wooden plate form
D. Universal chuck B. By using a wooden packing piece under the
vice base
Answer: B C. By using a vice adjusting fixture
D. All of the above
A method whereby a gear is run with another
gear that has abrasive surface material Answer: D
A. hobbing
B. honing Why hacksaw blade teeth get dullness?
C. lapping A. Coarse pitched blade is used on hard metal
D. milling B. Pressure is not released in return stroke
C. To much speed and pressure
Answer: C D. Any of the above
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A. Climb milling
B. Down milling
C. Gang milling
D. Straddle milling
Answer: D
Answer: B
Answer: B
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