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Energy 35 (2010) 4531e4535

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Energy
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Biogas quality upgrade by simultaneous removal of CO2 and H2S in a packed


column reactor
N. Tippayawong*, P. Thanompongchart
Department of Mechanical Engineering, Faculty of Engineering, Chiang Mai University, Chiang Mai 50200, Thailand

a r t i c l e i n f o a b s t r a c t

Article history: Biogas from anaerobic digestion of biological wastes is a renewable energy resource. It has been used to
Received 13 October 2009 provide heat, shaft power and electricity. Typical biogas contains 50e65% methane (CH4), 30e45%
Received in revised form carbon dioxide (CO2), moisture and traces of hydrogen sulphide (H2S). Presence of CO2 and H2S in biogas
5 April 2010
affects engine performance adversely. Reducing CO2 and H2S content will significantly improve quality of
Accepted 7 April 2010
biogas. In this work, a method for biogas scrubbing and CH4 enrichment is presented. Chemical
Available online 10 May 2010
absorption of CO2 and H2S by aqueous solutions in a packed column was experimentally investigated.
The aqueous solutions employed were sodium hydroxide (NaOH), calcium hydroxide (Ca(OH)2) and
Keywords:
Biogas
mono-ethanolamine (MEA). Liquid solvents were circulated through the column, contacting the biogas in
Chemical absorption countercurrent flow. Absorption characteristics were examined. Test results revealed that the aqueous
Fuel upgrade solutions used were effective in reacting with CO2 in biogas (over 90% removal efficiency), creating CH4
Gas scrubbing enriched fuel. H2S was removed to below the detection limit. Absorption capability was transient in
Renewable energy nature. Saturation was reached in about 50 min for Ca(OH)2, and 100 min for NaOH and MEA, respec-
tively. With regular replacement or regeneration of used solutions, upgraded biogas can be maintained.
This technique proved to be promising in upgrading biogas quality.
Ó 2010 Elsevier Ltd. All rights reserved.

1. Introduction fuel. Biogas may be made transportable via pipelines, or by com-


pressing in gas cylinders. This is possible only after removing CO2,
Renewable energy deriving from biomass sources has great H2S and water vapour. In all cases, quality of biogas is crucial in both
potential for growth to meet our future energy demands. Biogas is its CH4 content and purity. CO2 is present in large quantities in
a very important source of renewable methane. It is produced from biogas and is inert in terms of combustion. Its presence therefore
anaerobic biodegradation of biomass in the absence of oxygen and decreases the energetic content of biogas. The CH4 content in
the presence of anaerobic microorganisms. Anaerobic digestion is biogas will be increased if CO2 is removed. The most common
the consequence of a series of metabolic interactions among contaminant in biogas is H2S and other S-containing compounds
various groups of microorganisms. The process is carried out in that come from S-bearing organic matters [5]. Depending on the
digesters that are maintained at temperatures ranging from 30 to composition of the organic matter, the H2S content in biogas can
65  C. Biogas is rich in CH4 with typical range between 40 and 70%, vary from 100 to 10,000 ppm. This contaminant is highly undesir-
and its lower heating value is between 15 and 30 MJ/Nm3. In able in combustion systems due to its conversion to highly corro-
Thailand, biogas resources are from industrial wastewater and live sive and environmentally hazardous compounds. Its removal is
stock manure, which have potential of 7800 and 13,000 TJ/year, essential before any eventual utilization of biogas.
respectively [1]. Conversion of chemical energy in biogas to heat or Reducing CO2 and H2S content will significantly improve the
electricity is possible via combustion. Apart from direct combustion quality of biogas. Various technologies have been developed for
in burners or boiler units, gas engines are usually employed as separation of CO2 from gas streams in the past. These include
prime movers in utilization of biogas [2e4]. There is even greater absorption by chemical solvents, physical absorption, cryogenic
potential for biogas if it can be made viable as a transport vehicle separation, membrane separation and CO2 fixation by biological or
chemical methods [5e7]. There are also a number of techniques to
remove H2S. Examples are chemical absorption in aqueous solu-
* Corresponding author. tions, physical absorption on solid adsorbents and conversion to
E-mail address: n.tippayawong@yahoo.com (N. Tippayawong). base S or low solubility metal sulphides [8,9]. These techniques are

0360-5442/$ e see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.energy.2010.04.014
4532 N. Tippayawong, P. Thanompongchart / Energy 35 (2010) 4531e4535

CO2 þ RR0 -NH / RR0 -NCOOe þ Hþ (4)


Nomenclature
In the aqueous solution, the dissolved CO2 reacts with alkaline
A fraction of specific gas absorbed or removed from or amine following a complex reaction mechanism. This depended
the gas mixture after time t (e) strongly on the pH, CO2 concentration and other factors. In this
A0 fraction of specific gas absorbed or removed from work, the temperature, pressure and ionic strength of solutions
the gas mixture after t ¼ s (e) were assumed to be constant. The packed column reactor was
C outlet CO2 concentration (% v/v) considered as a continuously stirred tank reactor and the rate of
Ci inlet CO2 concentration (% v/v) CO2 absorption can then be obtained through a material balance for
k absorption constant (e) a complete mixing reactor. Correlation may be developed for
t absorption time (s) empirical modeling of absorption process. The fraction of CO2 in the
s characteristic absorption time (s) gas mixture that is absorbed or removed by the solution in the
packed column at time t was denoted as;
of significant industrial importance, generally applied during C
A ¼ 1 (5)
natural gas sweetening as well as in the removal of CO2 from flue Ci
gases of power plants. Apart from the use of gas permeation
where Ci and C are, respectively, the inlet CO2 concentration and
membranes [10], applications of such technologies to biogas have
CO2 concentration in the gas exiting the column after time t. The
been quite rare. To the authors’ knowledge, there were relatively
removal rate is a transient effect for this particular setup. Rate of
few reports on biogas purification and upgrading, especially in
declining CO2 absorption was assumed to be proportional to the
small-scale applications. The majority of previous studies were
CO2 fraction that was absorbed in the packed column, and the
carried out on water scrubbing systems [11,12], which is the
CO2 fraction that passed through. It can then be expressed
simplest and cheapest method involving the use of pressurised
as [15];
water as an absorbent. The process performance is dependent on
factors such as the dimensions of the scrubbing tower, gas pressure, dA
composition of raw biogas, water flow rates and purity of water ¼ kA ð1  AÞ (6)
dt
used. It is possible to produce high quality CH4 enriched gas from
biogas by chemical absorption where a packed bed column and Integration of the above equation yields:
bubble column are normally used to provide liquid/gas contact [13].  
A ð1  A0 Þ
However, there remain several drawbacks of using liquid solutions ln ¼ kðs  tÞ (7)
for CO2 and H2S removal. These include high energy requirement A0 ð1  AÞ
for regeneration, stability and selectivity of chemicals used, envi- After rearrangement, we get:
ronmental impact from waste liquids, requirement for large
 
equipment sizing and high equipment corrosion rate. Even though 1 C
t ¼ ln þs (8)
this conventional method is complex and expensive, it may be k Ci  C
adopted and modified for employment in small-scale biogas
production. There is a paucity of literature available on small scale where k is an absorption constant and s is the characteristic
sizing of biogas upgrading systems. This work is among the first absorption time when 50% absorption of CO2 occurs. This implies
attempt to investigate the technical feasibility of this concept and that the solutions in the packed column should be completely
its application to a small farm. saturated after elapsed time of 2s.
The objective of this work was therefore to determine technical
feasibility of a chemical absorption system designed for small-scale
biogas production. In this work, absorption by chemical solvents was
used to capture CO2 and H2S in biogas. A laboratory scale, packed
column reactor was used to investigate absorption performance by
NaOH, Ca(OH)2 and MEA solutions at different gas-to-liquid flow
rates. The main objective was to evaluate chemical absorption
technology for biogas purification, and to generate data for scale-up
calculation and techno-economic analysis of the process.

2. Theory

Chemical absorption is an efficient technology for the removal of


CO2 and H2S from gas mixture. In an absorption column, the
pollutant is transferred from the gas to the gas/liquid interface, and
then to the bulk of the liquid phase, where reactions take place.
Alkaline and alkanolamines are among the popular reagents for
practical applications. In the case of CO2 absorption, the following
reactions take place [14]:

CO2 þ 2OHe / CO2e


3 þ H2O (1)

e
CO2 þ CO2e
3 þ H2O / 2HCO3 (2)

CO2 þ R-NH2 þ H2O / R-NHþ e


3 þ HCO3 (3) Fig. 1. Experimental apparatus.
N. Tippayawong, P. Thanompongchart / Energy 35 (2010) 4531e4535 4533

3. Experimental Table 1
Compositions of biogas immediately after the treatment with different solvents.

The semi-batch experimental apparatus is shown in Fig. 1, with Inlet NaOH Ca(OH)2 MEA
(1) gas inlet measurement point, (2) flow meter, (3) flow distrib- CH4 (%) 53.1 95.5 95.0 98.0
utor, (4) packed column, (5) packing material, (6) outlet measure- CO2 (%) 46.8 3.2 4.0 1.3
ment point, (7) flare, (8) solvent container, (9) drainage, (10) pH H2S (ppm) 2150 0 0 0
meter, (11) pump, (12) flow meter, (13) pressure gauge, (14)
injector. The apparatus consists of a Pyrex glass cylinder of 70 mm
in diameter and 1.0 m high. The absorption column was randomly proceeded with time, the CO2 and H2S were continuously accu-
packed with a packing material (commonly known by the trade mulated in the solvents. Due to its much higher concentration in
name “plastic bioball”, having an overall spherical shape, with comparison with H2S, the CO2 started to evolve in the outlet stream
uniform and structured spikes around the body and high surface after a certain time. The end of each run was determined when the
area to volume ratio of 1895 m2/m3, as shown in Fig. 2) to a height liquid solvent became completely saturated or neutralized (pH
of 700 mm, to facilitate gas/liquid interaction. These bioballs are 7e8). The corresponding breakthrough curves obtained are pre-
normally used in anaerobic filter reactors for biogas production. sented in Fig. 3, showing variation of the dimensionless CO2
The packed bed was found to have a void fraction of 0.916. NaOH, concentration and changes in pH level with time. It was found that
CaO and MEA were employed in the present investigation. They NaOH, Ca(OH)2 and MEA showed similar patterns. NaOH and MEA
were obtained from Fisher Scientific. Biogas was obtained from were found to become saturated in about 100 min. However, rate of
a local chicken farm. At the beginning of a typical run, 10 l of the Ca(OH)2 saturation appeared to be much faster than for the other
liquid solvent was placed in the vessel. The biogas purification two. This was observed after around 50 min, compared with about
process took place in the packed column reactor where the gas was 100 min observed for NaOH and MEA. It should be noted that MEA
continuously fed from the bottom of the column, and the liquid possessed lower basicity than NaOH and Ca(OH)2 but its rate of
solvent was sprayed from the top, creating counter current flow. change in pH level was also slower. The relatively fast saturation
The solvent was circulated between the column and a liquid vessel time realised in this investigation may be attributed to the fact that
by means of a peristaltic pump. The liquid flow rate was controlled biogas used here contained very high concentration (47%) of CO2. It
to maintain a smooth liquid film. Gas flow rates were regulated should be noted that each data presented was an average value.
using a gas flow meter. The pressure was slightly above atmo-
spheric level. The CO2 and H2S concentrations in the biogas
entering and exiting the column were constantly monitored by an
IR gas analyzer. The pH of the liquid solvent was measured using 1.0
a pH meter. All measurements were repeated at least three times.

0.8
4. Results and discussion

0.6
Aqueous solutions of NaOH, Ca(OH)2, and MEA were used as
C/C0

chemical solvents to demonstrate the experimental apparatus


function and ability to absorb CO2 and H2S. Table 1 shows 0.4
composition of biogas downstream of the experimental setup after NaOH
about three minutes of operation. The packed column reactor was 0.2 Ca(OH)2
observed to simultaneously remove high proportion of CO2 and H2S MEA
(over 90% removal efficiency), resulting in CH4 enriched biogas.
However, this was a time dependent process. These gaseous 0.0
0 20 40 60 80 100 120
concentrations were found to decrease with time. This effect will be
discussed later in the section. Initially, the liquid solvents reacted Time (min)
rapidly with, and almost completely absorbed CO2 and H2S. Their
13.0
concentrations at the outlet stream were practically very small
compared to their original values. As the absorption process
12.0 NaOH
Ca(OH)2
11.0 MEA

10.0
pH

9.0

8.0

7.0

6.0
0 20 40 60 80 100 120
Time (min)

Fig. 3. Variations of normalized outlet CO2 concentration and pH of the solutions with
time; solvent concentration of 0.1 M, gas to solvent flow ratio of 1.0, 47% inlet CO2
Fig. 2. Plastic bioball as packing material. concentration and temperature of 30  C.
4534 N. Tippayawong, P. Thanompongchart / Energy 35 (2010) 4531e4535

120

NaOH
100 Ca(OH)2
MEA
80 NaOH
Time (min)

Ca(OH)2
60 MEA

40

20

0 Fig. 5. Total CO2 absorption and loading by different chemicals used.

-2.0 -1.0 0.0 1.0 2.0 3.0


ln[C/(Ci-C)] column reactor technology, comparison of CO2 absorption capacity
with data from various references are summarised in Table 3. It can
Fig. 4. Kinetics of CO2 absorption by different solvents: solvent concentration of 0.1 M,
be seen that most studies were undertaken at relatively low CO2
gas to solvent flow ratio of 1.0, 47% inlet CO2 concentration and temperature of 30  C.
concentrations of about 15% or less, compared to that found in
typical biogas (>40%). Various chemicals used include NaOH, NH3,
Their coefficient of variations, defined as a ratio between standard MEA and MDEA (methyl-diethanolamine). Results obtained from
deviation and mean value were found to be within about 10%. this work appeared to be in similar range to those in the literature.
Plots of absorption time against dimensionless biogas concen- With respect to MEA, our results were observed to be lower than
tration for CO2 absorption by NaOH, Ca(OH)2 and MEA are shown in those from Lin and Shyu [15] and Aroonwilas et al. [17] results. This
Fig. 4. These curves may be approximated by straight lines, as may be attributable to the fact that they used higher MEA
shown by Eq. (6). These linear relationships were obtained within concentrations, 0.1 M in our case compared to 1.8 M and 3 M for Lin
a different range of operation times for different solutions used. The and Shyu [15] and Aroomwilas et al. [17] cases, respectively. Pub-
ranges were 100, 50, and 110 min for NaOH, Ca(OH)2 and MEA, lished data for NaOH and Ca(OH)2 was rather scarce. However, with
respectively. Table 2 lists model parameters for these aqueous regards to NaOH, we obtained higher absorption than that reported
solutions, as well as correlation coefficient R2 of each linear by Georgiou et al. [14].
approximation. For NaOH and Ca(OH)2, R2 values of greater than Attempts were made to generate high quality CH4 enriched gas
0.96 were obtained, showing good linear relationships. However, for a prolonged period. This was conducted by replacing used NaOH
an R2 value of only 0.84 was obtained for MEA. It appeared that the and Ca(OH)2 solutions with fresh ones at about 20% of total volume
MEA curve was not exactly linear. A single linear relationship may to maintain basicity level above pH 11.9. However, preliminary
not be sufficient to describe the behaviour of MEA. This observation testing revealed that the addition had to be done in the first 15 min.
was in line with the previous reported work [15] on absorption And after 30 min, addition of fresh solutions was not able to
with primary and tertiary amines, where two line sections were produce greater than 80% purity of CH4 enriched gas. Therefore,
proposed. The reasons for the observed characteristics of MEA as sole spent solutions had to be replaced in a 30-min interval. For
well as for the difference from NaOH and Ca(OH)2 are not yet MEA, a similar procedure was also performed. Replacement of
known. From the reaction kinetic parameters of NaOH and linearly a 20% volume fraction of used MEA solution with clean solution was
approximated MEA, they were found to be similar. The saturation carried out at regular intervals of 15 min. This was done to mimic
time of the solutions in the packed column was predicted to be 2s. partial regeneration of the spent MEA solution. Within the opera-
While saturation time for Ca(OH)2 observed from the experiment tion time considered, the basicity level of recirculated MEA was
was closely predicted by the theoretical model, significant theo- found to reduce only slightly from its original value prior to when
retical underestimations of saturation time were observed for the first mixing commenced. Fig. 6 shows CH4 concentration
NaOH and MEA. profiles obtained, and comparison with the case where the absor-
With respect to absorption capacity of the solvents, Fig. 5 bents were employed until saturated. It was clear that all solutions
depicts the total amount of CO2 absorbed by these solutions in kg
CO2 per kg chemicals used. Error bars show standard deviations of
each case. It was observed that the total amounts of CO2 absorbed Table 3
Comparison of absorption performance reported in literature.
were in the range between 0.18 and 0.22 kg/kg, with highest
loadings occurring for NaOH solution. The better loading for NaOH References Gas composition Aqueous solvents Capacity
over MEA did not imply that NaOH was a better absorbent for CO2 (mol/mol)

removal. Other properties such as cost, ability to regenerate, This work 47% CO2, 53% CH4 0.10 M NaOH 0.20
0.10 M Ca(OH)2 0.32
chemical stability, etc. must be taken into account. For a packed bed
0.10 M MEA 0.25
[14] 10% CO2, 90% N2 0.10e0.25 M NaOH 0.05e0.12
[15] 5% CO2, 95% N2 10% wt MEA 0.44
Table 2 10% wt MDEA 0.37
Kinetic parameters for CO2 absorption by different solvents. 8% CO2, 92% N2 10% wt MEA 0.51
10% wt MDEA 0.44
1
solvents k (min ) s (min) R 2
15% CO2, 85% N2 10% wt MEA 0.50
NaOH 23.74 42 0.962 10% wt MDEA 0.46
Ca(OH)2 13.00 29 0.975 [16] 15% CO2, 85% N2 7e14% wt NH3 0.04e0.06
MEA 26.71 36 0.844 [17] 15% CO2, 85% Air 3 M MEA 0.25e0.55
N. Tippayawong, P. Thanompongchart / Energy 35 (2010) 4531e4535 4535

used. Chemical absorption by alkali aqueous solutions did not


appear to be promising for biogas quality upgrade due to the non-
regenerable nature, requirement of large liquid solvents volume
and the environmental impact. However, amine solutions may be
worth exploring further, due to the regeneration capability. Addi-
tional experimental results are required to provide the basis for
system selection and design, as well as subsequent up-scaling. The
next phase of experimental work will involve setting up a regen-
eration system for amine absorbent, evaluating its long term
performance, and undertaking cost analysis of the system, as well
as a possible scale up study and field test in a biogas farm.

Acknowledgements

Support from the Commission on Higher Education, Ministry of


Education, and the Fund for Energy Conservation Promotion,
Energy Policy and Planning Office, Ministry of Energy are highly
Fig. 6. Comparison of CH4 concentration profiles in the treated biogas (i) with and (ii) appreciated. The authors wish to thank Drs P. Polchan and M. O. T.
without fresh solvent addition. Cole for their valuable technical discussions, and staff at the Energy
Research and Development Institute, Chiang Mai University for
technical and laboratory assistance.
used may be operated in such a way that purity of greater than 80%
CH4 enriched biogas could be obtained over a period of time. In
terms of practical applications, these chemicals proved to be References
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