Long-term Performance of HIT-RE 500 Mortar

Long-term behaviour of fastenings
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made with Datum: 12.04.2001
Hilti Entwicklung Elektrowerkzeuge GmbH
Bereich Befestigungstechnik
Hilti HIT-RE 500 Injection Mortar Seite: 1 / 16
Hilti HIT-RE 500 Injection Mortar
Long-term behaviour of fastenings made with HIT-RE 500 injection mortar
Summary:
Fastenings of reinforcing bars or threaded rods made with injection mortar Hilti HIT-RE 500 in
concrete of quality ≥ C20/25 / 2000 psi are durable.
Sustained load (creep) tests at loads above the design or recommended loads show low displacements
for fastening element rebars as well as for HAS threaded rods. In all cases extrapolated displacements up
to 50 years of service life stay within the displacement limits of control anchors or within approval
requirements. This means fastenings with HIT-RE 500 are durable. The creep tests have been done in the
temperature range up to 60°C / 140°F.
In rebar fastening the limitation of crack width is an important aspect. Short- and long-term tests of HIT-
RE 500 based on rebar-specific approval test procedures show fulfilment of the acceptance criteria.
Only for permanent substrate temperatures > 40°C/105°F and rebar sizes ≥ ∅16mm/#5 reduction of
allowable bond strength might be necessary for crack width limitation (contact the Hilti technical service).
A long-term test series to evaluate ultimate tensile loads for threaded rods as well as for rebars fastened
with HIT-RE 500 is still running. After a test period of meanwhile 20 months there is no change either in
ultimate loads or in load-displacement characteristic compared to anchors just after curing.
Fastenings with HIT-RE 500 tested under freeze/thaw conditions passed approval criteria successfully.
This means the mortar can be used for indoor as well as for outdoor applications, if proper material quality
of fastening element will be used, based on environmental conditions. See local approval requirements.
Tests regarding dynamic loading of rebar fastenings made with HIT-RE 500 are ongoing.
First results indicate high dynamic loading capacity of HIT-RE 500 mortar so the dynamic performance of
the fastening elements used will become decisive.
Approval tests for seismic applications have passed the acceptance criteria successfully.
The influence to long-term behaviour of HIT-RE 500 mortar by mediums to which these fastenings are
normally exposed, such as alkalinity, moisture, salts and acid rain, was investigated in several ways and
at several locations. Especially alkalinity, moisture, salt and concrete additives have shown no effect to the
durability of HIT-RE 500 mortar.
A summary of chemical resistance can be seen on page 14 of this report.
Hilti HIT-RE 500 mortar has already be granted by Association Francaise de Normalistion (AFNOR) for
rebar fastening according Marque NF norme P 18-822.
HIT-RE 500 has also passed the requirements based on SOCOTEC France. The “Cahier de Charges” has
been granted for HIT-RE 500 in rebars fastening.
HIT-RE 500 also fulfils all suitability requirements according to ICBO Evaluation Service, Inc. California,
USA, AC58-acceptance criteria for adhesive anchors [13] in case of creep, dampness, freeze/thaw and
seismic for threaded rods as well as for rebar fastenings. ICBO approval process is ongoing.
DEC – Dr. U. Bourgund DMPg – H. Ginter

Manager Development Unit Project Manager HIT-RE 500
Chemical Fastening
HIT-RE500_long-term behaviour .doc

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Content
1. Product and Features 3
2. Activities / tests to verify the long-term behaviour of HIT-RE 500 5
2.1 Testing of creep behaviour with fastening element rebar 5
2.2 Testing of creep behaviour with fastening element HAS threaded rod 6
2.3 Long-term tests of HAS and rebar anchors installed in a concrete plate
and stored at Kaufering climate (semi-industrial) 7
2.4 Behaviour of HIT-RE 500 in freezing/thawing cycles 9
2.5 Behaviour of HIT-RE 500 – dynamic loading 9
2.6 Chemical resistance of HIT-RE 500 mortar 10
3. Evaluation of test results 12
3.1 Creep performance of HIT-RE 500 12
3.2 Long-term application tests of HIT-RE 500 13
3.3 Freeze/thawing performance of HIT-RE 500 14
3.4 Behaviour of HIT-RE 500 - dynamic loading 14
3.5 Chemical resistance of HIT-RE 500 15
4. Reference documents / reports / literature 16

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1. Product and Features

Hilti HIT-RE 500 is a 2-component cartridge-based injection system for chemical fastening
with the features:
♦ convenient working time even at elevated temperatures
♦ highest loads for threaded rods – excellent bond performance for post-installed rebars
♦ low installation sensitivity regarding quality of bore hole cleaning
♦ low installation sensitivity regarding wet bore holes / water-saturated concrete
♦ more flexibility regarding annular gaps
♦ good performance in diamond cored holes
♦ extended base material temperature range from –5 till 40 °C / 23 till 105 °F
♦ Foil cartridge 330 ml for easy handling with low dispensing force and high dispensing speed
♦ Foil cartridge for significant waste reduction compared to solid plastic cartridges
♦ Jumbo cartridge 1.100 ml for volume/serial applications
♦ same dispensers as used for HIT-HY-system
♦ new static mixing nozzle for high mixing quality at low dispensing force and low loss of mortar
♦ red mortar colour for easier site inspection
♦ odourless mortar with high flash point suitable for indoor and outdoor use
♦ non-sag mortar consistency - can be used for overhead applications

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for applications:
♦ solid base materials concrete of grade C12/15 till C50/60 (2.000 till 6.000 psi)
♦ natural stones or solid masonry 1)
♦ rebar fastenings of size ∅8 till 40 mm (#3 till #11)
♦ HAS threaded rods HAS, HAS-E, HAS-R, HAS-ER or HAS-HCR M8 till M39 / 3/8“ till 1 ¼“
♦ internally threaded inserts HIS-N, HIS-RN M8 till M20 / 3/8“ till 3/4“
1)
natural stones and solid masonry: site tests required to check allowable loads and proper function

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2. Activities / tests to verify the long-term behaviour of HIT-RE 500
During development of the product and within the testing activities for national product approvals several
test were carried-out to verify the long-term behaviour of Hilti HIT-RE 500 injection system
2.1 Testing of creep behaviour with fastening element rebar
No. Test conditions Results Test location Report

1 ♦ Rebar BSt 500 DIN 588 ∅12mm ♦ Displacement : 0,31 mm Hilti, [1]
♦ Embedment depth: 120 mm = 10 x∅ (0,26 – 0,35 mm) Kaufering
♦ Bore hole diameter: 18 mm ♦ Displacement Extrapolation to

50 years: 0,45 mm
♦ Concrete: C40/50 – water saturated (0,40 – 0,49 mm)
♦ Test load: 30 kN / 6.740 lbs
(corresponding test bond strength
6,6 N/mm2) ♦ Residual pull-out tests load after
creep test period
♦ Test bond strength = 1,6 times the Num = 68 kN
recommended bond strength of
4,1 N/mm2 ♦ Residual pull-out value after
creep test period is 96% of
♦ Test temperature: 23 °C / 73 °F reference test value (70,7 kN)
♦ Test duration: 3.250 hours =
4,5 months
♦ Quantity: 4 anchors
2 ♦ Rebar BSt 500 DIN 588 ∅12mm ♦ Displacement : 0,25 mm Hilti, [2]
♦ Embedment depth: 120 mm = 10 x∅ (0,24 – 0,28 mm) Kaufering
♦ Bore hole diameter: 18 mm ♦ Displacement Extrapolation to

50 years: 0,37 mm
♦ Concrete: C40/50 (0,33 – 0,43 mm)
6,6 N/mm2) ♦ Residual pull-out tests load after
creep test period
♦ Test bond strength = 1,6 times the Num = 69 kN
recommended bond strength of
4,1 N/mm2 ♦ Residual pull-out value after
creep test period is 98% of
♦ Test temperature: 23 °C / 73°F reference test value (70,7 kN)
♦ Test duration: 4.150 hours =
5,8 months

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3 ♦ Rebar BSt 500, DIN 588, ∅12mm ♦ Total displacement : 0,24 mm Report EDF, [3]
♦ Embedment depth:120mm = 10 x ∅ (0,19 – 0,32 mm) France
Requirement Marque NF:
♦ Bore hole diameter: 18 mm
<0,6mm
♦ Concrete: C40/50- water saturated
6,6 N/mm2) ♦ Displacement between 4 and 6
month: 0,01 mm
♦ Test bond strength = 1,6 times the
recommended bond strength of Requirement Marque NF:
4,1 N/mm2 <0,06mm
♦ Test temperature: 23°C / 73°F
♦ Test duration: 182 days = 6 months
2.2 Testing of creep behaviour with fastening element HAS threaded rod

4 ♦ HAS M12; 10.9 quality ♦ Displacement : 0,67 mm Hilti, [2]
♦ Embedment depth: 110 mm (0,52 – 0,88 mm) Kaufering
♦ Bore hole diameter: 14 mm ♦ Extrapolation to 50 years:

0,8 mm (0,61 - 1,08 mm)
♦ Concrete: C20/25
♦ Displacement at max. load of
♦ Test load: 37 kN = 1,9 x design reference anchors: 1,9 mm
load
♦ Residual pull-out tests load
♦ Test temperature: 43°C Num = 87 kN
♦ Test duration: hours 4.200 h= ♦ Residual pull-out value is 95%
5,8 months of reference test value (92 kN)
5 ♦ HAS M12; 10.9 quality ♦ Displacement: 0,8 mm Hilti, [5]

♦ Embedment depth: 110 mm (0,71– 1,02 mm) Kaufering
♦ Bore hole diameter: 14 mm ♦ Extrapolation to 50 years:

1,05 mm (0,91 – 1,2 mm)
♦ Displacement at max. load of
♦ Test load: 20 kN = 1,2 x design reference anchors: 1,6 mm
load = 1,7 x rec. load (1,4 – 2,4 mm)
♦ Test temperature: 60°C ♦ Residual pull-out tests load
♦ Test duration: 1.500 hours = Num = 90 kN
2 months ♦ Residual pull-out value is 98%
♦ Quantity: 5 anchors of reference test value (92 kN)

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6 ♦ HAS ½” ; ASTM A193, Grade B7 ♦ Displacement: 0,0225”=0,57 mm Hilti Corp. [6]

♦ Embedment depth: 4 ½” =114 mm (0,6 – 0,48 mm) Tulsa, USA
♦ Bore hole diameter: 9/16” = 14,3 mm ♦ Extrapolation of displacement to

600 days: 0,046” = 1,17 mm
♦ Concrete: 3.000 psi = 20 N/mm2 (0,041 – 0,052”/1,04 – 1,32 mm)
♦ Test load: 7.900 lbs = 35,2 kN = ♦ Displacement at ultimate tensile
1,9 x design load load of control anchors:
♦ Test temperature: 110°F = 43°C 0,115” = 2,9 mm
♦ Test duration: 1.000 hours = 42 days ♦ Residual pull-out tests load
Num = 20.236lbs = 90 kN
♦ Residual pull-out value is 100%
of reference test value (88 kN)
2.3 Long-term tests of HAS and rebar anchors installed in a concrete plate
and stored at Kaufering climate
(semi-industrial)
No. Test conditions Rebar Test conditions HAS Test Report

location
7 ♦ Rebar ∅12 mm; BSt 500; DIN 488 ♦ HAS M12; 10.9 quality Hilti, [7]
♦ Embedment depth: 110 mm ♦ Embedment depth: 110 mm Kaufering
8
♦ Bore hole diameter: 16 mm ♦ Bore hole diameter: 14 mm
♦ Concrete: C20/25 ♦ Concrete: C20/25
♦ Temperatures: -15 till +35 °C ♦ Temperatures: -15 till +35 °C
♦ Duration: tests started in 08/1999 ♦ Duration: tests started in 08/1999
HIT-RE 500 with Rebar 12 mm - ultimate tensile load over time
100 10
90 9
80 8
ult. tensile load (kN)
70 7
var. coefficient (%)
60 6
ultimate tensile load (kN)
50 variation coefficient (%) 5
40 4
30 3
20 2
10 1
0 0
0 2 4 6 8 10 12 14
test duration (month)

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HIT-RE 500 with HAS M12 anchor - ultimate tensile load over time
100 10
90 9
80 8
70 7
ult. tensile load (kN)
var. coefficient (%)

60 6
ultimate tensile load (kN)
50 5
variation coefficient (%)
40 4
30 3
20 2
10 1
0 0
0 2 4 6 8 10 12 14 16 18 20
test dration (month)
after 24h of
curing time
after 20 months
of exposure

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2.4 Behaviour of HIT-RE 500 in freezing/thawing cycles

9 ♦ HAS ½” ; ASTM A193, Grade B7 ♦ Control anchors: Hilti Corp. [8]
♦ Embedment depth: 4 ¼” =110 mm 20.580 lbs = 91,5 kN; at Tulsa, USA
variation coef.: 2,2%
♦ Bore hole diameter: 9/16” = 14,3 mm
♦ Residual pull-out values after
♦ Concrete: 4.500 psi = 31 N/mm2 freeze/thaw:
♦ Temperature cycles between: 20.370 lbs = 90,5 kN; at
-10 / +104°F = -23 / +40°C variation coef.: 6,5%
♦ Test load: 8.232 lbs = 36,6 kN ♦ Residual anchors 99% of control
= 2,0 x design load anchors
♦ Duration: 50 cycles, each 8 hours ♦ each individual anchor (5) above
the requested 80% criteria
♦ Displacement: 0,04” = 1,02 mm
(including initial displacement at
anchor loading)
2.5 Behaviour of HIT-RE 500 – dynamic loading

10 ♦ Rebar ∅12 mm; BSt 500; DIN 488 ♦ Load amplitude 16 kN Hilti AG, [14]
♦ Embedment depth: 36 mm = 3 x ∅ 3) corresponds to 12 N/mm2 Schaan, FL
bond strength
♦ Number of cycles: 2 Mio.
♦ Failure mode: no failure
♦ Loads: min: 0,5 kN to max. 16,5 kN:
♦ Frequency: 10 Hz
11 ♦ Rebar ∅12 mm; BSt 500; DIN 488 ♦ Load amplitude 22 kN Hilti AG, [14]
♦ Embedment depth: 36 mm = 3 x ∅ 3) corresponds to 16 N/mm2 Schaan, FL
bond strength
♦ Number of cycles: 2 Mio.
♦ Failure mode: no failure
♦ Loads: min: 0,5 kN to max. 22,5 kN:
♦ Frequency: 10 Hz
3)
bond length have been reduced significantly to realise high test bond strength and stay within
dynamic capability of the rebar fastening elements used.

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2.6 Chemical resistance of HIT-RE 500 mortar
No. Test Specimen Type of Tests Test location Report

12 ♦ Discs made of HIT-RE 500 mortar; ♦ Measuring of change in weight Hilti, [9]
♦ Diameter: 46 mm; thickness: 3 mm Kaufering
♦ Measuring of change in
hardness – Shore D
♦ After exposure in different

chemicals
♦ Exposure conditions: 35°C for
100 days (3 months)
13 ♦ Discs made of HIT-RE 500 resin and ♦ Measuring of change in weight Hilti, [9]
hardener, without fillers/solids, Kaufering
♦ Measuring of change in
♦ Diameter: 46 mm; thickness: 3 mm hardness – Shore D

chemicals
100 days (3 months)
14 ♦ Cubes made of HIT-RE 500 mortar; ♦ Measuring of change in volume Hilti, [9]
Kaufering
♦ cube size: 24 x 24 x 24 mm
chemicals
100 days (3 months)
15 ♦ Concrete discs with steel pins ♦ Microscopically inspection of University of [10]

(12mm diameter) fastened with mortar ring / discs after Leipzig
HIT-RE 500 in a 14 mm diameter exposure in different chemicals Prof. Dr. P.
bore hole Schreiter
♦ Concrete disc ∅40 mm; 10 mm thick ♦ After exposure in different
chemicals
6,5 months

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16 ♦ Concrete discs with HAS rod size ♦ Measuring of mortar bond Hilti, [9]
M12 fastened with HIT-RE 500 in a strength after chemical Kaufering
14 mm diameter bore hole. exposure
♦ Concrete disc ∅150 mm; 30 mm
thick; concrete quality C20/25 ♦ Sulphurous atmosphere
♦ HAS rods installed in concrete ♦ Exposure conditions: 80 cycles /
cylinders. After curing of HIT-RE 80 days; up to 40°C / 105°F
500 concrete cylinders have been according EN DIN 6988
diamond cut in discs 30 mm thick
17 ♦ Mortar cylinders made of HIT-RE ♦ Loss of mass IKP, [11]

500 mortar ♦ Compressive yield strength and University of
♦ Cylinder size: ∅4,6 mm x 11 mm in Stuttgart;
deformation at yield
height Prof. Dr.-Ing.
♦ Compressive ultimate strength
P. Eyerer
and deformation at ultimate
strength
♦ Test duration: up to 3.000 h

♦ Test conditions:
- air 23°C
- air 60 °C
- wet pH = 13; at 23°C
- salt spaying test 100h
(DIN50021SS)

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3. Evaluation of test results

3.1 Creep performance of HIT-RE 500
Rebar applications:
In reinforced concrete construction the load-displacement characteristic and the long-term creep
displacement of post-installed rebars are important regarding crack width limitation.
The French approval authority AFNOR have taken this into account when they specified the acceptance
criteria for post-installed rebars in their Marque NF requirements.
For short-term loading they limited the displacement for rebar of size 12 mm in a 18 mm bore hole at an
embedment depth of 120 mm (= 10 times nominal rebar diameter) at 45 kN load to < 0,6 mm.
Actual results [3] show displacements between 0,11 and 0,14 mm under the above mentioned conditions.
Even with rebar 40 mm at 400 mm embedment depth (10 times rebar diameter) and 433 kN (same bond
strength as for rebar 12mm at 45 kN) this displacement criteria will be fulfilled by HIT-RE 500.
Regarding creep displacement behaviour the Marque NF approval has following test conditions and
acceptance criteria:
Test conditions: rebar 12 mm at 120 mm embedment depth in a ∅18 mm bore hole
concrete quality min 40 MPa; dry or wet (optional)
test load 30 kN at 23 °C - corresponding to a bond strength of 6,6 N/mm2
test duration min. 6 month
Acceptance criteria: total displacement including initial displacement of each anchor < 0,6 mm
displacement in month 4 till 6 of test duration < 0,06 mm
HIT-RE 500 fulfils all acceptance criteria of Marque NF [3]. For actual test data see page 4.
Marque NF approval have been granted at 29.01.01 by AFNOR [4].
In analogy to approval procedure for threaded rod fastenings an extrapolation of creep displacement to
50 years of service life (500.000 h) have also been carried out for rebar fastenings. This extrapolation is
done by the equation s(t) = s o + c x lnt
used in ICBO acceptance criteria [13].
Using this extrapolation to 50 years (500.000 h) the displacement of each anchor stays within the limitation
of approval requirement < 0,6 mm.

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HAS treaded rod application:

For threaded rod applications the static loads at creep tests (sustained load tests) have been in a range of
1,6 to 2,8 times the recommended resistance NR,rec published by Hilti.
The displacements measured in the sustained load tests have to be extrapolated up to 50 years
(500.000 h)
This extrapolation is done either by the equation s(t) = s o + c x lnt
used in ICBO acceptance criteria [13]
or by the Findley approach s(t) = s o + a x tb
used in Guideline for European technical approval (ETAG) [12
Evaluation of requirements for creep behaviour based on ETAG acceptance criteria [12]:
The extrapolated displacements - extrapolation of test data from min. 3 months test duration to 50 years,
including initial and creep displacement - must be less than the average displacements value s u,adh in a
corresponding reference test. s u,adh is the displacement at ultimate tensile load Nu,adh (loss of adhesive
bond).
On page 6 , point 4 and 5 - results - it can be seen , this criteria is clearly fulfilled:
43°C test temperature: average displacement after 55 years = 0,67mm - less than average displacement
at ultimate tension load of control anchors = 1,9 mm
60°C test temperature: average displacement after 55 years = 0,8 mm - less than average displacement at
ultimate tension load of control anchors = 1,6 mm.
Also each individual anchor tested fulfils clearly the above mentioned requirements.
Evaluation of requirements for creep behaviour based on ICBO acceptance criteria [13]:
The average total displacement at 600 days - extrapolation of test data from 42 days test duration to 600
days, including initial and creep displacement - shall be less than the average displacement at ultimate
load of control anchors or less than 0,12”(3,05mm), whichever is less.
On page 6 , point 6 - results - it can be seen , this criteria is clearly fulfilled:

Average displacement after 600 days = 1,17mm - significant less than average displacement at ultimate
tension load of control anchors = 2,9 mm
This means, HAS threaded rod fastenings with HIT-RE 500 are durable regarding creep behaviour.
3.2 Long-term application tests of HIT-RE 500
A long-term test has been started in August 1999 in a concrete plate stored at Hilti Kaufering (semi-
industrial climate). The anchors have been direct exposed to sunlight and rain. During the test period the
base material temperatures varied between –15 till 35°C / 5 till 95°F.
It can be seen from the graphs on page 7 and 8 of this report: their is no change in anchor performance
over the already passed test duration of 20 months.
The 2 diagrams on page 8 show clearly their is also no change in the load-displacement behaviour
(stiffness) of the anchors over service life.

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3.3 Freeze/thawing performance of HIT-RE 500
After the freeze/thaw test (conditions see page 5) the anchors are tested in a pull-out tension test.
The average tension test results of the freeze/thaw specimen must be at least 80 % of the average of the
control specimens at a variation coefficient of not more than 15%.
The test have shown HIT-RE 500 is not effected by freeze/thaw effects. The average tension test result of
the freeze/thaw specimen was 99% of the average of the control specimens at a variation coefficient of
6,5%. The total displacement of the anchors after the test cycles was approx. 1 mm (0,040”).
HIT-RE 500 fulfils the acceptance criteria defined in ICBO AC 58 [13]. This means the mortar can be used
for external applications in all type of climate condition – negligible, moderate and severe.
Based on climate conditions the selection of steel quality (galvanised, hot-dip galvanised, stainless steel,
high corrosion resistant stainless steel quality) is very important for the total durability of the fastenings.
3.4 Behaviour of HIT-RE 500 - dynamic loading
Tests for analysing dynamic load behaviour of HIT-RE 500 with fastening element rebar have been started.
First tests with rebar ∅12mm at a cyclic load of 16 and 22 kN, corresponding to a bond strength amplitude
of 12 and 16 N/mm2 - which is quite high - passed 2 mio. cycles without failure.
This result shows that the cyclic load behaviour of HIT-RE 500 is mainly be influenced by the dynamic load
behaviour of rebars / fastening elements used.
Fastenings with HIT-RE 500 also passed the ICBO acceptance criteria [13] for seismic applications in
tension and shear.

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3.5 Chemical resistance of HIT-RE 500
HIT-RE 500 is mainly tested for application conditions relevant for rebar fastenings.
Based on assessment criteria the results of the individual tests, described in section 2.6 of this report,
are summarised below:
green means: resistant

orange means: partly resistant
red means: not resistant
Test agents Resistant Not resistant

Slurry of water and drilling dust (10 %); pH = 12,6
Alkalis
Slurry of water and drilling dust (10 %); pH = 13,2
Hydrochloric acid (10 %) Concrete not
Nitric acid (10 %) resistant
Acids 4)
Acetic acid (10 %)
Sulfuric acid (10 %)
Benzyl alcohol
Ethanol
Ethyl acetate
Solvents
Methyl ethyl ketone
Thrichlorethylene
Xylene (mixtur)
Concrete plasticizer
Diesel
Usual building
Engine oil
site agents
Petrol
Oil for form work
Salt water
Environment Water (demineralised)
Sulphurous atmosphere
4)
severe test conditions for acid tests

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4. Reference documents / reports / literature
[1] QA-Test HIT-RE 500

Hilti Entwicklung, Kaufering; Bereich Befestigungstechnik; report pending
[2] HIT-RE 500 – Epoxy Injektionsmörtel; Ergebnisse QE-Tests
Hilti Entwicklung, Kaufering; Bereich Befestigungstechnik, DET 99-051; 15.05.2000
[3] EDF - Electricite de France: Essais de qualification du produit HIT-RE 500 pore
l’admission au droit d’usage de la Marque NF PSBH scellement
EFTCE / 00 181 B; 26. Fev. 2001
[4] AFNOR: Admission a la marque NF; Decision N° 32-2/1-01 du 29.01.01
[5] QN-Test HIT-RE 500
Hilti Entwicklung, Kaufering; Bereich Befestigungstechnik; DET00-017; 15.01.2001
[6] Creep Test At Elevated Temperatures Of Hilti HIT-RE 500 Adhesive Anchor System
Hilti Test Laboratory, Tulsa, OK, USA; Report No. 42-99; June 5. 2000
[7] N:N:
Hilti Entwickling, Kaufering; Bereich Befestigungstechnik; report pending
[8] Freeze / Thaw Evaluation Of Hilti HIT-RE 500 Adhesive
Hilti Test Laboratory, Tulsa, OK, USA; Report No. 43-99; January 17. 2000
[9] Hilti HIT-RE 500, Chemical Resistance of cured Mortar
Hilti Entwickling, Kaufering; Bereich Befestigungstechnik; DECDkm/DMPg; 15.09.2000
[10] Langzeitverhalten des Systems Beton-Mörtel-Ankerstange in verschiedenen
Chemikalien (HEP-Gebinde = HIT-RE 500)
Prof. Dr. P. Schreiter; Universität Leipzig; Bericht Lpz 1799; März 2000
[11] Gutachten zum EP-Dübelsystem Hilti HIT-RE 500
Ingenieurbüro Eyerer; Prof. Dr.-Ing. P. Eyerer; Karlsruhe; 01.08.2000
[12] ETAG N°. 001: Guideline For European Technical Approval of Metal Anchors For Use In
Concrete; Part Five: Bonded Anchors
DIBt, Berlin; Mr.Laternser; doc. n° 185.13; March 2000
[13] Acceptance Criteria for Adhesive Anchors in Concrete and Masonry Elements;
AC 58; January 1999
ICBO Evaluation Service, Inc. Whittier, CA, USA
[14] Fatigue evaluation of HIT-RE 500 mortar with rebar BST 500 S (DIN 488)
Hilti AG, Schaan; Corporate Research, TWU IFF 17/99; IFFn, 04/2001

Long-term Performance of HIT-RE 500 Mortar

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Long-term behaviour of fastenings

von: DMPg / Ginter

Hilti HIT-RE 500 Injection Mortar

Long-term behaviour of fastenings made with HIT-RE 500 injection mortar

DEC – Dr. U. Bourgund DMPg – H. Ginter

HIT-RE500_long-term behaviour .doc

1. Product and Features 3

2. Activities / tests to verify the long-term behaviour of HIT-RE 500 5

2.1 Testing of creep behaviour with fastening element rebar 5

and stored at Kaufering climate (semi-industrial) 7

2.4 Behaviour of HIT-RE 500 in freezing/thawing cycles 9

2.5 Behaviour of HIT-RE 500 – dynamic loading 9

2.6 Chemical resistance of HIT-RE 500 mortar 10

3. Evaluation of test results 12

3.1 Creep performance of HIT-RE 500 12

3.2 Long-term application tests of HIT-RE 500 13

3.3 Freeze/thawing performance of HIT-RE 500 14

3.4 Behaviour of HIT-RE 500 - dynamic loading 14

3.5 Chemical resistance of HIT-RE 500 15

4. Reference documents / reports / literature 16

HIT-RE500_long-term behaviour .doc

1. Product and Features

with the features:

♦ convenient working time even at elevated temperatures

♦ low installation sensitivity regarding quality of bore hole cleaning

♦ low installation sensitivity regarding wet bore holes / water-saturated concrete

♦ more flexibility regarding annular gaps

♦ good performance in diamond cored holes

♦ extended base material temperature range from –5 till 40 °C / 23 till 105 °F

♦ Jumbo cartridge 1.100 ml for volume/serial applications

♦ same dispensers as used for HIT-HY-system

♦ red mortar colour for easier site inspection

♦ non-sag mortar consistency - can be used for overhead applications

HIT-RE500_long-term behaviour .doc

♦ natural stones or solid masonry 1)

♦ rebar fastenings of size ∅8 till 40 mm (#3 till #11)

HIT-RE500_long-term behaviour .doc

2. Activities / tests to verify the long-term behaviour of HIT-RE 500

2.1 Testing of creep behaviour with fastening element rebar

No. Test conditions Results Test location Report

♦ Bore hole diameter: 18 mm ♦ Displacement Extrapolation to

♦ Bore hole diameter: 18 mm ♦ Displacement Extrapolation to

HIT-RE500_long-term behaviour .doc

No. Test conditions Results Test location Report

♦ Bore hole diameter: 14 mm ♦ Extrapolation to 50 years:

5 ♦ HAS M12; 10.9 quality ♦ Displacement: 0,8 mm Hilti, [5]

♦ Bore hole diameter: 14 mm ♦ Extrapolation to 50 years:

HIT-RE500_long-term behaviour .doc

6 ♦ HAS ½” ; ASTM A193, Grade B7 ♦ Displacement: 0,0225”=0,57 mm Hilti Corp. [6]

♦ Bore hole diameter: 9/16” = 14,3 mm ♦ Extrapolation of displacement to

No. Test conditions Rebar Test conditions HAS Test Report

HIT-RE 500 with Rebar 12 mm - ultimate tensile load over time

HIT-RE500_long-term behaviour .doc

var. coefficient (%)

HIT-RE500_long-term behaviour .doc

2.4 Behaviour of HIT-RE 500 in freezing/thawing cycles

No. Test conditions Results Test location Report

2.5 Behaviour of HIT-RE 500 – dynamic loading

No. Test conditions Results Test location Report

HIT-RE500_long-term behaviour .doc

2.6 Chemical resistance of HIT-RE 500 mortar

No. Test Specimen Type of Tests Test location Report

♦ After exposure in different