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Mr.Sajid Manzoor’s comments
Sajid Manzoor
A very detailed and valuable research work which will sure help all relevant sectors to review
their planning in connection with the development of Furniture sector in Pakistan. I have gone
through the subject draft/report in detail, in my humble opinion, following also need to be
incorporated and mentioned in report.
1. Pakistan Furniture Council, objectives are not properly covered, only mentioned that PFC
is working for the development of Furniture Industry in domestic market through exhibitions.
While its objectives cover many other areas, those should be mentioned.
2. For Furniture Education besides Wood Working Centers and other institutions, PIFD &
NCA are also providing Degree Courses level education. The is the only institute offering
Furniture Design & Manufacturing Program in the country. The Program is firmly based on
contemporary design thinking, furniture manufactures and balance creativity with practicality.
The Program has strong links with industry and during the course students will develop
practical understanding of the material and processes adopted by small and large furniture
manufacturers. It develops independent and creative thinking through a series of intense
projects, culminating in the exhibition of student's work. The course title reflects the
importance of design linked with the practical processes adopted by furniture manufacturers,
set within a business context.
3. Similarly National College of Arts, Lahore offers degree courses on Product Design &
Development, providing quality Interior & furniture designers for the industry.
4. Another aspect that need to be projected is "Sustainable Forestry" as the Govt. should
give it top priority to develop forests and curb the timber mafia in eliminating the forests
indiscriminately.
Thanks n regards,
1.
This study PFIMTEI (Pakistan Furniture Industry manufacturing, trade and export
information) will provide a brief overview of the Furniture Industry in Pakistan and its
export status. It covers current manufacturing status and key problems of this
sector. This document is prepared based on the findings derived from relevant
government bodies, and visits to different training institutes, furniture
manufacturing units, reports, policy papers, etc.,. This study briefly describes both
domestic and global furniture industry, outlines challenges and opportunities in the
local industry and suggests measures to address them and provide a base to start
furniture sector developmental activities.
2. Background:
The economy of Pakistan is the 26th largest in the world in terms
of purchasing power parity (PPP), and 41th largest in terms of nominal Gross
Domestic Product. Pakistan has a population of over 190 million (the world's 6th-
largest), giving it a nominal GDP per capita of $1,427, which ranks 133th in the
world.
3.1.1: CHINIOT CLUSTER: This cluster is well known for its master
crafted furniture mainly carving. Chiniot is the main HUB for
producing wood carved furniture for BEDROOM, DINING ROOM,
LIVING ROOM, as well as CHILDERN AND KITCHEN. Over 3300*
manufacturing units exist in this cluster whereas around 40,000
people are directly attached to this sector. (*Source UNIDO)
Majority of the furniture workshops are small in size, and use labour-
intensive production methods. Competitive edge is derived from high-skilled
carving of traditional designs. Pakistan competes with countries like China,
India, Vietnam, Malaysia and Turkey. Especially China and Vietnam are
concentrating their industries on larger bases and reap the benefits of mass
production to the extent possible. If Pakistan wants to switch from small
cottage industry status into SME networking culture, it will be a challenge to
adopt novel designs, technologies and formalize training of workforce, none
of which is currently the norm. On top of these major challenges is
production which needs to be in line with international standards.
Considering the global demand and supply trend of furniture, the local
market size as well as track records on production and comparative
advantages the sector possess, wooden furniture as a sector has immense
potential to become one of the important foreign currency earning sources
of the country. To achieve so, certain constraints and problems have to be
addressed and solved.
4 TRAINING/SERVICES
4.3 TEVTA-PUNJAB
In 1984, Punjab Small Industries Corporation in cooperation
with World Bank established a “Wood Working Service Centre,
Gujrat” (Now working under TEVTA Punjab) with an objective to train
manpower by offering:
1. 2 year wood technology diploma
2. On factory floor training,
3. Common facilities, Extension services, Advisory services
4. Soft loan scheme.
At present this centre imparts 2 year training in cabinet making, but at a
much lower level. Now their main objective is commercial production,
instead of training or helping private sector to overcome on the problems
faced by them. Recently TEVTA has taken bold step by upgrading the
wood working service centre Gujrat, Rawalpindi and Kotaddu with latest
machinery but reports are not supportive to furniture industry on
technical terms.
5. CHALLENGES
Power supply.
At present two institutes are offering 4 year degree program in product and
furniture design.
1- National College of Arts Lahore: Mostly they are producing
creative designer whereas market demand is for industrial furniture
designer or a designer with manufacturing knowledge as well.
The most obvious weakness of the PFM lies in the area of product
design and quality. PFM are very much aware of this problem, but
appear to be struggling to devise effective responses. No concreate
efforts of FPC (Govt. of Pakistan) yet has been acknowledged by the
private sector in this regard.
10.2 PRICE:
Export
china
Germany
4%3% 2%
2% Italy
5%
Poland
7% United states
7% 52% Mexio
8% VietNam
10% Canada
Czeck Republic
Meatherlands
import
2.362
1.102 1.053
0.548
Table-5 shows a continuous upward trend in wooden furniture export from 1996 to
2001.
12. FINDINGS:
Most of the factories lack efficient layout and material flow, which
affects productivity, lead-time and overall quality. Due to lack of well-
integrated production process furniture manufacturers are not capable
of achieving optimum production efficiency.
FPC so far has established three projects in the field detail as below:
A-seasoning plant 7 No
Object for the establishment of these seasoning plant was to ensure
availability of quality wood for production, which will increase trade. But on
ground results are different. Out of 7 seasoning plants not a single one is in
working condition from day first of its installation.
The above suggestions will help solve the problems, but it is the
responsibility of the organizations concerned to design the policy and this
come under the preview of Pakistan Furniture Company (Govt. sector) and
private sector.
I. TECH FORCE/TRAINING INSTITUTES: The workforce employed in
furniture sector is either unskilled or semi-skilled. Most workers acquire
training on the job that result in manufacturing of low quality products and
extended lead time. Furniture industry (ownership) is not willing at all to
invest in human resource development.
To fulfil the skill flow of carpenter, machine operator, AutoCAD technician,
furniture designer, production supervisor, production management and
design management skill force, available institutes are not in a position to
provide the Nos (Non-Organized Sector) required by the industry, Nor they
are equipped with latest development across the globe and nor they have
tried to design the course as per the need of private sector. The curriculum
offered is obsolete and has not been updated since ages. So time
requirement is a proper institute with market driven courses. So in this
connection establishing of a “ National Institute of FURNITURE
TECHNOLOGY” where training is required in the following fields:-
1. Four years degree program in “Furniture Manufacturing
Management” and Furniture Design Management” for production
managers and designers. (Minimum qualification FA/Fsc)
Just to avoid duplication of service, FPC must go through the available training
institute in the sector and find out possibility for the upgradation,
modernization as well as taking those institutes on lease for a certain period.
The problem for the cottage & small-scale manufacturers, from the fragmented
available structure they are unable to handle any export activities as required
by the client. The main reason behind this weakness in the furniture industry
is that it is fragmented, so the main methodology for the development of this
sector is to group hundreds of small workshops under the umbrella of
cooperative society groups by converting them into large scale manufacturing
workshops. As stated earlier, there are about 8,000 plus wood manufacturing
units in Pakistan, (J.E. Austin Associates, Inc May 31st, 2008) less than 1 % are equipped with
required machinery. Here Furniture Pakistan Company has the chance to
show its capability by designing a program for cottage industry to come up
under a cooperative group by using Prime Minister Youth Loan Programme.
By making a co-operative group of 10 cottage industries of same line of
expertise mean they will be able to get loan of 10.00 million to establish their
units on modern line to some extent. Every group of workshops will
participate by a percentage according to its financial ability in the initial
investment costs. Each member of group specializes in one specific product
category to achieve the economies of scale principles (one for cabinets, one
for tables, other for chairs and so on). Established cooperative groups must
be equipped with new machinery; such as lumber drying, lumber and
plywood cutting, and finishing according to the need of production line.
Till the establishment of export linkages these cooperative groups will produce their
standardized design products to the local market and later on they will enter
export market when they will be able to meet its requirements.
Here a proper policy/guideline is needed to be designed by Furniture Pakistan
Company (Govt. sector) with the help of Private sector.
Annex-1
Pakistan’s furniture has been fairly devoted to solid wood composition, and is
therefore heavily dependent on native sheesham wood (Dalbergia sissoo), also
known as Indian Rosewood, Tali. It is the state tree of Punjab (India) and the
provincial tree of Punjab province (Pakistan). Despite being a valuable species,
sheesham resource has not been sustained in the country. Scarcity of sheesham
and other local hardwoods is the most serious threat to Pakistan’s traditional
wooden furniture industry. (sources: Wikimedia Foundation, In)
Sheesham wood has a rich chestnut colour and is ideally suited to furniture
making due to its hard nature and close grain that polishes well and finishes to a
smooth surface. As a natural material each piece of Sheesham timber has
individual markings and characteristics resulting in the fact that every item of
furniture is unique.
List of 25 fastest growing furniture importers from 2010 to 2014. Overall the 5-
year percentage gain for globally imported furniture was 31.5%
Annex-3
Annex-4