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A 335 kg

210 A-50
B 310
170 B-62.5
C 375
250 C-25
Ministry of Transport D 375
General Directorate for Materials and250
Recearch
D-19
E 375
Portland Cement Concrete Mix Design (MRDTM 515 280& MOCD-19 Circular 855)
K 390
315 D-19
Project: Completion of Atnab Intersection S 410 S / 350
Consultant: Muhammad Turki Mott MacDonald DGN No:350 TM-04
D-19
MOT Specs 1998
Contractor: South Eagle Co. for Contracting 2.3 to 3.1 Date: 30/9/2014
Aggregate Quality :
I. Fine Aggregate Sub Fine Aggregate Gradation:
Fineness Modulus 3.043 Sieve Size %Passing Cum.%Ret Specs
Combined Bulk Sp. Gr (OD) 2.603
MOT Specs 1998 3/8" 100.0 0 100
10% Maximum
Combined Absorption (%) MOT Specs1.201998 No. 4 99.0 1.0 95 - 100
1%
MOTMaximum
MOT Specs
Specs 1998
1998 (for
Combined Moisture Content (%) 0.723 No. 8 69.0 31.0 –
combined
Lighter thanaggregate)
Sodium Soundness (%) MOT
Note: Specs
3.981998 (for
Combined
Standard No. 16 56.0 44.0 45 - 80
MOT Specsaggregate)
combined
aggregate is1998
defined
Friable Particles (%) 75% 0.27 MOT No.
Specs 30
1998 46.0 54.0 –
as theMinimum
Note: Combined
aggregate Combined gradation:
Organic Impurities NilisFine
Coarse and defined No. 50
Passing #200 ≤ 3%.
21.0 79.0 10 - 30
as the
aggregates combined
Sand Equivalent (%) Coarse 84 Fine
and
in proportions.
No. 100 4.0 96.0 2 - 10
Chloride Content (%) aggregates -
Water soluble combined No. 200 3.0 97.0 0-4
in proportions.
Chlorides - 0.04%
Sulphate Content (%) Water
Maximum -
soluble
Crushed Sand Percent (%) Chlorides45- 0.04%
Maximum
Natural Sand Percent N/A
Dune Sand Percent (%) 55

II. Coarse Aggregate Sub Aggregate Sp. Gr Abs M.C


Combined Bulk Sp. Gr. (OD) 2.626 F.A. # 1 2.618 1.67 0.86
Combined Absorption (%) 1.568 F.A. # 2 2.591 0.82 0.61
Combined Moisture Content (%) 0.56 C.A. # 1 2.654 1.58 0.50
Dry Rodded Volume, % 0.5974 C.A. # 2 2.585 1.55 0.64
Dry Rodded Unit Weight (kg/cu.m) 1531
Dry Rodded Weight 915
L.A. Abrasion (%) Average:MOT Specs
27.10 1998 F.A. # 1 45
Sodium Soundness (%) No Limit4.66
is shown F.A. # 2 55
MOT
MOT Specs
Specs 1998
1998 (for
Friable Particles (%) 12% 0.31
Maximum
combined aggregate)
C.A. # 1 60
MOT Specs 1998
Soft Fragments & Shale (%) 1.38
Note: Combined
1% Maximum
C.A. # 2 40
MOT Specsis1998
aggregate (for
defined
Thin & Elongated Pcs. (%) MOT Specs
combined 5.8 1998
aggregate)
as
5% the
Maximum
Note:
Coarse Combined
and Fine
Chloride Content (%) MOT Specs
aggregate
-is1998
defined
aggregates
15% Maximum combined
Sulphate Content (%) as the -
in proportions.
Coarse
ASTM
Water and
289:Fine
Csoluble
Alkali Reactivity Innocuous
aggregates combined
The test
Sulphates,results
MRDTM of
Petrographic Examination in
MOTproportions.
Attached
Specsin1998
reduction
318: alkalinity
Water
Under
and thesoluble
nodissolved
Pre-stressed concrete
Chlorides
circumstances
silica - 0.04%
are plotted shall
on
Agg# 1 2 3 Maximum
the
0.5%Combined
Contractor
Maximumuse
nomograph of
Dacite,
ASTM CAndesite,
Reinforced 289.concrete
Size 3/4" 1/2" Gradation
Hyalite Opal, Cherts,
Percent 60 40 or Tuffs.
1.0% 100
Maximum A B C D
Non-reinforced
2½" – – 100 –
concrete
2" 2.0% Maximum – 100 95 - 100 –
1½" – 95 - 100 – –
1" 100.0 100.0 100.0 100 – 35 - 70 –
3/4" 92.0 100.0 95.2 95 - 100 35 - 70 – 100
1/2" 16.0 95.4 47.8 – – 10 - 30 90 - 100
3/8" 1.3 54.3 22.5 20 - 55 10 - 30 – 40 - 70
No. 4 0.1 2.9 1.2 0 - 10 0-5 0-5 0 - 15
No. 8 0.0 0.6 0.2 0-5 – – 0-5
MOT Specs 1998
Concrete Class
Designations:
Class Min.Cement
Strength Agg.Size
A 335 kg
210 A-50
B 310
170 B-62.5
C 375
250 C-25
Ministry of Transport D 375
General Directorate for Materials and250
Recearch
D-19
E 375
Portland Cement Concrete Mix Design (MRDTM 515 280& MOCD-19 Circular 855)
K 390
315 D-19
Project: Completion of Atnab Intersection S 410 S / 350
Consultant: Muhammad Turki Mott MacDonald DGN No:350 TM-04
D-19
MOT Specs 1998
Contractor: South Eagle Co. for Contracting 2.3 to 3.1 Date: 30/9/2014
No. 200 0.0 0.0 0.0 0-1 0-1 0-1 0-1
210 A-50
B 310
170 B-62.5
C 375
250 C-25
Ministry of TransportD 375
General Directorate for Materials and250
Recearch
D-19
E 375
Portland Cement Concrete Mix Design (MRDTM 515 D-19 Circular 855)
280& MOC
K 390
315 D-19
Project: Completion of Atnab Intersection S 410 S / 350
Consultant: Muhammad Turki Mott MacDonald DGN No:350 TM-04
D-19
MOT Specs 1998
Contractor: South Eagle Co. for Contracting 2.3 to 3.1 Date: 30/9/2014

Specified Strength 350 kg/sq.cm Cement Brand Aljouf


Hauling Tiime 45 Min. Approx Pump Used Yes
Mix Temperature Range °C 14 - 32 Initial Setting Time (min) -
Cement Type 1 Possible of Sulphate Attack No
Structure Type Super Structure

Design Requirements
Parametres of Concrete Sub
Slump Without Admixture (mm) 25 - 75
Water Cement ratio 0.42
Wt. of Cement (kg/cu.m) 430
Wt. of Water (kg/cu.m) 180.60
Compressive Strength @ 28 Days (kg/sq.m) 350+85
Entrapped Air (%) 1.99

Design Mix by Volume (per cu.m. of concrete) Maximum Size of Aggregate


Absolute Volumes Sub Properties Sub
1) Absolute Volume of Cement 0.1365 Maximum Size (mm) 25
2) Absolute Volume of Water 0.1806 Nominal Maximum Size (mm) 19
3) Absolute Volume of Admixtures 0.0022 3/4 Min.Bar Spacing (mm) 75
4) Absolute Volume of Entrapped Air 0.0199 1/5 Min.Dim.of Members (mm) 40
5) Absolute Volume of Coarse Agg. 0.3484 3/4 Min. Cover (mm) 30
6) Absolute Volume of (1+2+3+4+5) 0.6876
7) Absolute Volume of Fine Agg. 0.3124
8) Total Absolute Volume 1.0000 Test on Water
Elements Sub
Uncorrected Weight (kg/cu.m.concrete) Chloride Content (%) Attached
Ingredients Sub Sulphate Content (%) Attached
Cement 430.000
Water 181 Admixtures
Admixtures 2.537 Properties Sub
Coarse Aggregate 915 Brand/Name Conplast RP264
Fine Aggregate 813.000 Dosage L/100 kg Cem 0.3-0.8
Total Weight 2341.035 Specific Gravity 1.17
Weight kg/cu.m 2.52
Corrected Weight (kg/cu.m) Volume liter/cu.m. 2.15
Ingredients Sub
Cement 443.040
Water 194 Slump Strength kg/sq.cm
Admixtures 2.537 mm 7 days 28 days
Coarse Aggregate 920.022 80 370 461
Fine Aggregate 819
Total Weight 2378.505
Portland Cement Concrete Mix - Design
Based on MRDTM 515 & MOC Circular # 855

Project: Completion of Atnab Intersection Date Tested: 30/9/2014


Consultant: Muhammad Turki Mott MacDonald TM-04
Contractor: South Eagle Co. for Contracting Date:

W/C RAT : 0.42


218.8 (Slump mm) 0.1
(A) Water Content: =
(Nom. Max. Size) 0.18
218.8 x (75) 0.1 Given:
=
19 0.18
Target Slump: 75.0 mm
= 198 kg / m3 Nom. Max. Size: 19.0 mm

(B) Water Cement Ratio 0.172 + 0.318 A 1.5


=
1 - A 1.5

0.172 + 0.318 0.465 1.5


=
1- 0.465 1.5

= 0.40

Where:
1028.5 - Design Strength in kg/cm2
A =
1276.5

1028.5 - 435 Design strength = Specified Strength in kg/cm2 + 85


=
1276.5 = 350 + 85
= 0.465 = 435 kg/cm2

(C) Estimated Strength of Concrete


2/3
W/C - 0.17158
= 1028 - 1280 X[ ]
0.3180 + W/C
2/3
0.42 - 0.17158
= 1028 - 1280 X[ ]
0.3180 + 0.42
= 411 kg/cm2

Water Content: 430 X 0.42


= 180.6 l / m3
(D) Air Content: = 4.4 X 0.3475 (Nom. Max. Size in inch)

= 4.4 X 0.3475 0.75

= 1.991 %

Prepared By Contractor Reviwed By Consultant Reviwed By Resident Engineer


Portland Cement Concrete Mix - Design
Based on MRDTM 515 & MOC Circular # 855

Project: Completion of Atnab Intersection Date Tested: 30/9/2014


Consultant: Muhammad Turki Mott MacDonald TM-04
Contractor: South Eagle Co. for Contracting Date:
(E) Dry Rodded Volume of Coarse Aggregate

Nom. Max. Size in inch 3.0 + F.M.


= +
0.327 + ( 1.226 X Nom. Max. Size in inch) 10.0

0.75 3.0 - 3.043


= +
0.327 + 1.226 X 0.75 10.0

0.597 m
3
=
(F) Weight of Coarse Aggregate
= Volume of Coarse Aggregate X Measured Dry Rodded Unit Weight
= 0.597 X 1531
= 915 kg / m3

Cement Factor Water


=
Water Cement Ratio
181
=
0.42
= 430 kg Used Cement Factor: 430 kg / m3

CALCULATION FOR ABSOLUTE VOLUME PER CU. M OF CONCRETE


(G) Volume of Cement : Wt. of Cement
=
Sp.Gr of Cement x 1000

= 430
3.15 X 1000

= 0.1365 m3

(H) Volume of Water : Wt. of Water


=
Sp. Gr of water x 1000

181
=
1 X 1000.0

= 0.1806 m3

Prepared By Contractor Reviwed By Consultant Reviwed By Resident Engineer


Portland Cement Concrete Mix - Design
Based on MRDTM 515 & MOC Circular # 855

Project: Completion of Atnab Intersection Date Tested: 30/9/2014


Consultant: Muhammad Turki Mott MacDonald TM-04
Contractor: South Eagle Co. for Contracting Date:
(I) Volume of Admixture : Wt of Admixture
=
Specific Gravity X 1000

0.5 % by wt. of cement


=
1000
( 0.5 /100) X 430 Wt. of Admixture :
=
= Vol. Admx X Sp. Gra. Admix.*1000
= 0.0022 m 3
= 0.0022 x 1.17
= 2.5155 kg / m3
(J) Absolute Volume of Coarse Aggregate :

Wt. of Coarse Aggregate


=
OD Sp. Gravity of C/A X 1000
915
=
2.626 X 1000
915
=
2626
= 0.3484 m3

(K) Volume of Air : % of Air


= X 1.000
100
1.991
= X 1.000
100
= 0.0199 m3

Total Absolute Volume : (G) + (H) + (I) +(J)+(K) = 0.688 m3

(L) Absolute Volume of F.A. = 1 - Sum of Cement, Ad Mixture, Water, C.A., Air)
= 0.3124 m3

Prepared By Contractor Reviwed By Consultant Reviwed By Resident Engineer


Portland Cement Concrete Mix - Design
Based on MRDTM 515 & MOC Circular # 855

Project: Completion of Atnab Intersection Date Tested: 30/9/2014


Consultant: Muhammad Turki Mott MacDonald TM-04
Contractor: South Eagle Co. for Contracting Date:
Weight of F.A. = Absolute Volume of F/A. X (Specific Gravity of OD x 1000)
= 0.312 X ( 2.603 X 1000 )
813 kg/m
3
=
(M) Correction for Moisture And Absorption

C.A. adj. Moisture = (60% of .5) + (40% of 0.64) F.A. adj. Moisture % = (45%of.86)+(55% of 0.61)
= 0.300 + 0.256 = 0.43 + 0.305
= 0.556 % = 0.735 %
C.A. adj. Abs'tion% = 1.568 % F.A. absorption% = 1.200 %

(N) Adjusted Wt. of C/A % C/A Moisture


= Design Wt x ( 1 + )
100

0.556
= 914.745 X ( 1 + )
100

= 919.831 kg kg
Adjusted Wt. of F/A % F/A Moisture
= Design Wt x ( 1 + )
100

0.735
= 813.148 X ( 1 + )
100

= 819.125 kg

(O) Adjusted Wt. of Water


= Design of Wt. of Water + [C/A Wt. X ( % Abs. -% Moist)] + [F/A Wt. X ( % Abs. -% Moist)]
= 194

TRIAL BATCH m3
Cement 17.200 kg
Water 7.765 kg
Admixture 0.101 kg
C/Agg. ¾" 22.080 kg
C/Agg.½" 14.640 kg
Crushed Sand 14.640 kg
Dune Sand 18.020 kg
Total weight 94.446 kg

Prepared By Contractor Reviwed By Consultant Reviwed By Resident Engineer


MASS PER CUBIC METER, YIELD AND AIR CONTENT
MRDTM - 518, AASHTO T 121 - 79

Project : Completion of Atnab Intersection


Contractor: South Eagle Co. for Contracting Date Tested 30/9/2014
Consultant: Muhammad Turki Mott MacDonald Sampled at:
Description: Concrete Mix Design Tested By:

Unit Mass w, Specific Gravity Data


A Mass of Measure + Sample kg 29.780 H Cement

B Mass of Measure kg 6.652 I Coarse Aggregate

C Mass of Sample kg 23.128 J Fine Aggregate

D Volume of Measure m3 0.00949 K Water

W Unit Mass = C / D kg / m3 2437 L Admixture (Coneplast - RP 264)

Yield, Y Absolute Volume

N1 Mass of Cement kg 430.00 Cement = N1 / (H X 1000)

E Mass of Coarse Aggregate kg 920.00 Coarse Aggregate = E / (I x 1000)

F Mass of Fine Aggregate kg 819.13 Fine Aggregate = F / (Jx1000)

G Mass of Water kg 194 Water = G/ 1000

M Mass of Admixture kg 2.54 Admixture = M / (Lx1000)

W1 Mass of Total Material kg 2365.38


Y Yield = W1 / W m3 batch 0.971 V Total Abs Volume

Cement Content, N Relative Yield, Ry


N Actual Cement Content = N1 / Y 443.040 Yd Design Volume of Batch m3
Ry Relative Yield, = Y / Yd

Air Content, Gravimetric


T Theoretical Mass of Concrete = W1 / V 2371.5
Air Content Gravimetric = ((W - T) / T ) x 100 2.76
MASS PER CUBIC METER, YIELD AND AIR CONTENT
MRDTM - 518, AASHTO T 121 - 79

Remarks:

Prepared By Contractor Reviwed By Consultant Reviwed By Resident E


TENT

Cement 430

No.: TM-04 Water 193.779439

Desig'n: Lab. Tech. Admixtures 2.537

Coarse Aggregate 919.71774

fic Gravity Data Fine Aggregate 819.430729

3.15 Total Weight 2365.46491

2.626

2.603
1.0
ast - RP 264) 1.18

olute Volume

m3 0.1365
m3 0.350

m3 0.315
m3 0.194
m3 0.0022

m3 1.00

tive Yield, Ry
lume of Batch m3 1.000

Yield, = Y / Yd 0.971

2.23
kg / m
%
TENT

viwed By Resident Engineer

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