KSKV SVM 2017

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

COURSE INFORMATION

PROGRAMME : AUTOMOTIVE TECHNOLOGY

COURSE NAME : VEHICLE UNDER CARRIAGE SYSTEM I

CODE NAME : MTA 1033

LEVEL / SEMESTER : 2 SEMESTER 1

CREDIT UNIT : 3.0

CONTACT HOUR : FACE TO FACE : 6.0 HOURS/WEEK

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

PREREQUISITE : -

CORE REQUISITE : -

Last Edited 28 Nov – 2 Dis 2017

Course MTA 1033 Document Page 1/11
 KSKV SVM 2017

COURSE OUTCOMES

The person who is competent in this Course Outcomes shall be able to provide tyres balancing to ensure handling / controllability
and wheel-alignment services to ensure vehicle handling in accordance to the OEM specification. Upon completion of this
competency unit, trainees will be able to:
 Inspect Tyres And Rims Condition.
 Replace Vehicle Wheel
 Perform Alignment Process

COURSE DESCRIPTION

Vehicle wheels service is a scope of competency to ensure equal distribution of weight on each side of the tyre centreline and restore
the front-end geometry or wheel-alignment angularity. The competency includes inspect tyres and rims condition, replace vehicle
wheel, and perform alignment process. The outcome of this competency is to provide tyres balancing to ensure handling /
controllability and wheel-alignment services to ensure vehicle handling in accordance to the OEM specification.

Last Edited 28 Nov – 2 Dis 2017

Course MTA 1033 Document Page 2/11
 KSKV SVM 2017

CONTENT AND LEARNING STANDARDS

PROGRAM : AUTOMOTIVE TECHNOLOGY

COURSE NAME : VEHICLE UNDER CARRIAGE SYSTEM I (VEHICLE WHEEL SERVICE)

CODE NAME : MTA 1033

CONTACT HOURS CONTENT LEARNING STANDARD

PERFORMANCE CRITERIA /
(TRAINING STANDARD (RELATED KNOWLEDGE / APPLIED SKILLS /
ASSESSSMENT CRITERIA
DURATION) (WORK ACTIVITIES) ATTITUDE / SAFETY / ENVIROMENTAL)

RELATED KNOWLEDGE PERFORMANCE CRITERIA

8 JAM 1. INSPECT TYRES i. Types of job order such as: 1.1 Demonstrate receiving of tyres and rims
AND RIMS  Work sheet job order
CONDITION  Job card 1.2 Perform preparation for tools and
ii. Function of job order. equipment wheel service condition
iii. Tools, equipment and material: inspection.
 Special Service Tools (SST) 1.3 Demonstrate inspection of tyre tread worn
out condition in accordance with service
 Common tools manual
 Hydraulic / floor jack 1.4 Perform inspection of tyre crack and
 Safety stand abnormal bulging visually in accordance
 Torque wrench with service manual
 Tyre balancer 1.5 Able to determine tyre manufacturing year
 Tyre changer in accordance with service manual
1.6 Perform visual inspection of rims dent and
 Tread gauge
crack in accordance with service manual
 Wheel balancing machine
iv. Tyre tread worn-out pattern and related cause
such as:
 Shoulder wear (inner) – camber angle out
Last Edited 28 Nov – 2 Dis 2017
Course MTA 1033 Document Page 3/11
 KSKV SVM 2017

of spec
 Shoulder wear (outer) – toe in/toe out ASSESSSMENT CRITERIA
 Shoulder wear (inner & outer) – under
inflation i. Job order explained and understood.
ii. Suitable work space, common and special
 Centre wear – over inflation
tools prepared.
 Feather wear – defective absorber iii. Tyre tread worn out condition visually
v. Tyre crack and bulging worn-out pattern and checked.
related cause such as: iv. Tyre crack and abnormal bulging condition
 Crack between tread – overheated tyre visually checked.
 Torn & cut – accident v. Rims dent and crack visually checked.
 Outer bulging – manufacturer defect vi. Tyre information check list prepared.
 Inner bulging – manufacture defect
vi. Rim damage pattern and cause such as:
 Dent – hit pot hole
 Crack – badly hit
vii. Tyre information such as:
 Size
 Production date
 Material
 Speed index
 Tyre rating
 Load index

APPLIED SKILLS

i. Receive job order.

ii. Select tools and equipment.
iii. Check tyre tread worn out condition.
iv. Check tyre crack and abnormal bulging.
v. Check rims dent and crack.
vi. Check tyre information.

Last Edited 28 Nov – 2 Dis 2017

Course MTA 1033 Document Page 4/11
 KSKV SVM 2017

ATTITUDE / SAFETY / ENVIROMENTAL

Attitude:
i. Systematic in organizing work activities.

Safety:
i. Adhere to safety precaution in conducting
inspect tyres and rims condition inspections.
ii. Adhere to company’s safety and policy.
iii. Occupational safety & health act 514 1994.

Environmental:
i. Practice Reuse, Recycle and Reduce (3R).
ii. Environmental Quality act 127 1974.

Last Edited 28 Nov – 2 Dis 2017

Course MTA 1033 Document Page 5/11
 KSKV SVM 2017

CONTACT HOURS CONTENT LEARNING STANDARD

PERFORMANCE CRITERIA /
(TRAINING STANDARD (RELATED KNOWLEDGE / APPLIED SKILLS /
ASSESSSMENT CRITERIA
DURATION) (WORK ACTIVITIES) ATTITUDE / SAFETY / ENVIROMENTAL)

RELATED KNOWLEDGE PERFORMANCE CRITERIA

15 JAM 2. REPLACE i. Wheel removing from vehicle procedure.
VEHICLE ii. Tyre removing from rim procedure.
WHEEL iii. Tyre valve installing procedure.
iv. Tyre checking for leakage.
v. Tyre installing on the rim procedure:
 Type of tyre
 Size of tyre
vi. Rim changing procedure:
 Type of rim
 Size of rim
APPLIED SKILLS
i. Remove wheel from vehicle
ii. Deflate tyre
iii. Remove tyres from rim
iv. Change tyre and / or tube
v. Change rim
vi. Change tyre valve onto wheel
vii. Check tyre direction
viii. Install tyre to rim
ix. Inflate tyre
x. Check air pressure specification
xi. Check air leakages
xii. Perform off wheel balancing
2.1 Perform wheel removal from vehicle in
accordance with replacing rim requirement
in accordance with workshop manual
2.2 Perform tyres removal from rim in
accordance with replacing rim requirement
in accordance with workshop manual
2.3 Able to install valve to tyres in accordance
with the workshop manual
2.4 Perform tyre / rim is changing in
accordance with manufacturer
specification
2.5 Demonstrate checking visually air
leakages in accordance with the workshop
manual.
2.6 Carry out installation of tyre onto rim in
accordance with workshop manual
ASSESSSMENT CRITERIA
i. Wheel dismounted from vehicle.
ii. Air pressure of tyre is released.
iii. Tyres and rim are separated
iv. Tyre direction indication are confirmed.
v. New tyre, tube, rim and valve are fitted
onto wheels.
vi. Tyre are inflated and air pressure

Last Edited 28 Nov – 2 Dis 2017

Course MTA 1033 Document Page 6/11
 KSKV SVM 2017

xiii. Install wheel to vehicles confirmed

vii. Air leakage visually are inspected thru

water submerging.
ATTITUDE / SAFETY / ENVIROMENTAL viii. Wheel balancing indicator specification
are confirmed.
Attitude: ix. Wheel mounted to vehicle.
i. Systematic in organising work activities. x. Vehicles wheel replacement report
produced and presented
Safety:
i. Adhere to safety precaution in conducting
inspect tyres and rims condition inspections.
ii. Adhere to company’s safety and policy.
iii. Occupational safety & health act 514 1994.

Environmental:
i. Practice Reuse, Recycle and Reduce (3R).
ii. Environmental Quality act 127 1974.

Last Edited 28 Nov – 2 Dis 2017

Course MTA 1033 Document Page 7/11
 KSKV SVM 2017

CONTACT HOURS CONTENT LEARNING STANDARD

PERFORMANCE CRITERIA /
(TRAINING STANDARD (RELATED KNOWLEDGE / APPLIED SKILLS /
ASSESSSMENT CRITERIA
DURATION) (WORK ACTIVITIES) ATTITUDE / SAFETY / ENVIROMENTAL)

RELATED KNOWLEDGE PERFORMANCE CRITERIA

15 JAM 3. PERFORM i. Steering wheel angle. 3.1 Perform steering Wheel Lock using
ALIGNMENT ii. Vehicle height and weight check. Special Service Tool (SST) in accordance
PROCESS iii. Measure head fitting procedure. with manufacturer manual
iv. Wheel alignment checking and adjustment 3.2 Perform inspection of suspension system
procedure such as : condition in accordance with the workshop
 Toe inclination manual
 Camber 3.3 Perform vehicle height is checking in
accordance with alignment process
 Caster
requirement
 Kingpin inclination 3.4 Perform wheel condition checking in
v. Road testing procedure. accordance with alignment process
requirement
3.5 Carry out alignment process in
APPLIED SKILLS accordance with the workshop manual
3.6 Able to prepare wheel service report in
i. Lock the steering wheel. accordance with the workshop manual.
ii. Fit measure head to wheel .
iii. Adjust alignment angle.
iv. Read the toe scale.
v. Check camber angle.
vi. Adjust camber angle.
vii. Carry-out alignment specification
fundamental.
viii. Prepare vehicles wheel service report

Last Edited 28 Nov – 2 Dis 2017

Course MTA 1033 Document Page 8/11
 KSKV SVM 2017

ASSESSSMENT CRITERIA
ATTITUDE / SAFETY / ENVIROMENTAL
i. The steering wheel locked onto the
Attitude: alignment pedestal.
i. Observe cleanliness during sorting component. ii. Measure head fitted securely to wheel.
iii. Alignment angle adjustment confirmed.
Safety: iv. The toe scale interpreted and understand.
i. Handle goods with care. v. Camber angle visually checked.
ii. Adhere to company’s safety and policy. vi. Camber angle adjustment confirmed.
iii. Use relevant Personal protective equipment vii. Alignment specification fundamental
(PPE). checklist performed.
iv. Occupational safety & health act 514 1994 viii. Vehicles wheel service report presented.

Environmental:
i. Practice Reuse, Recycle and Reduce (3R).
ii. Environmental Quality act 127 1974

Last Edited 28 Nov – 2 Dis 2017

Course MTA 1033 Document Page 9/11
 KSKV SVM 2017

Employability Skills

Core Abilities Social Skills

01.04 Analyse information 1. Communication skills.

01.05 Utilize the Internet to locate and gather information 2. Conceptual skills.
01.06 Utilize word processor to process information 3. Interpersonal skills.
02.06 Write memos and news 4. Learning skills.
02.07 Utilize Local Area Network(LAN)/Internet to exchange 5. Leadership skills.
information 6. Multitasking and prioritising.
02.08 Prepare pictorial and graphic information 7. Self-discipline.
03.08 Develop and maintain a cooperation within work group 8. Teamwork
04.01 Organize own work activities
04.02 Set and revise own objectives and goals
04.03 Organize and maintain own workplace
04.04 Apply problem solving strategies
04.05 Demonstrate initiative and flexibility
06.05 Analyse technical system
06.06 Monitor and correct performance of system

Last Edited 28 Nov – 2 Dis 2017

Course MTA 1033 Document Page 10/11
 KSKV SVM 2017

Tools, Equipment and Materials (TEM)

ITEMS RATIO (TEM : Trainees)

1. Vehicle 1:10
2. Job order sample 1:5
3. Customer handling sample. 1:5
4. Chronology of event sample. 1:5
5. Warranty term & condition sample. 1:5
6. Tools, equipment and parts. 1:5
7. Consumable material/parts guideline and references. 1:5
8. Workplace setup requirement. 1:5
9. Tools setup and arrangement procedure. 1:5
10. Safety and security protecting materials. 1:5
11. Manufacturer SOP sample. 1:5

References

REFERENCES

1. BOSCH, Automotive Terminology, Published by SAE in 1998, ISBN 0-7680-0338-5.

2. Jose Luis Leyva, Learn Automotive Terminology in 2015, ISBN 9-781503-225725.
3. BOSCH, Automotive Handbook, Published by Bosch in 1996, ISBN 1-56091-918-3.
4. Lenz, Cozzarini, Emissions and Air Quality, Published by SAE in 1999, ISBN 0-7680-0248-6.
5. Owen Coley, Automotive Fuels Reference Book, Published by SAE in 1995, ISBN 1-56091-589-7.
6. Eric Chowanietz, Automobile Electronics, Published by SAE in 1995, ISBN 0-7506-1878-7.
7. Tom Denton, Automotive Electric and Electronic system fourth edition, ISBN 978-0-08-096942-8.
8. Thomas D. Gillespie, Fundamentals of Vehicle Dynamics, Published by SAE in 1999, ISBN 1-56091-199-9.
9. Michael Plint, Anthony Martyr, Engine Testing Theory and Practice, Published by SAE in 1999, ISBN 0-7680-0314-8
10. Ellis Johnson, Tires and Handling, Published by SAE in 1996, ISBN 1-56091-752-0.
11. Rudolf Limpert, Brake and Design Safety, Published by SAE in 1999, ISBN 1-56091-915-9.

Last Edited 28 Nov – 2 Dis 2017

Course MTA 1033 Document Page 11/11
 KSKV SVM 2017

Last Edited 28 Nov – 2 Dis 2017

Course MTA 1033 Document Page 12/11