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M 2-2.1 Scanreco P1
Index
1. System overview 2
2. Description 3
2.3 Electronicbox 8
2.3-1 construction 8
2.3-2 safety 9
2.3-3 electrical data 9
2.3-4 diodes on the electronicbox 10
2.5 Battery 11
3. Programming 13
4. Special functions 19
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1. System overview
The Palfinger Radio Remote Control System is a product of the Swedish company SCAN-RECO, it is
specially developed to operate hydraulically operated mobile cranes.
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2. Description
4 6 5
3 2
1
⇒ Emergency cut-off button (1)
If the button is pressed, the system is switched off and cannot be started.
The button can be released by turning it to the right.
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⇒ Start button (2)
Start
After releasing the emergency button, the system can be started by pressing the start button
once.
The system works if the receiver has power and the system is switched to radio.
Also there must be a battery in the transmitter, which has to be charged properly.
During normal radio operation, the red diode (5) on the transmitter is steadily on.
Frequency shift
By pressing the start button twice in short time, the system changes the frequency like a
manual synthesiser. 12 frequencies are programmed.
During changing the frequency the system beeps once and the red diode (5) flashes once.
⇒ MICRO-switch (3)
The system can be operated in 6 different speed modes, they can be chosen by the MICRO
switch.
40%- mode Act the MICRO-switch three times in left direction (ON).
The system operates with max. 55 % of the 100%-mode.
The green diode (6) flashes three times in a 5 s interval.
30%- mode Act the MICRO-switch four times in left direction (ON).
The system operates with max. 40 % of the 100%-mode.
The green diode (6) flashes four times in a 5 s interval.
20%- mode Act the MICRO-switch five times in left direction (ON).
The system operates with max. 25 % of the 100%-mode.
The green diode (6) flashes five times in a 5 s interval.
⇒ The speed modes can be changed during operating a function only in a lower mode.
⇒ To come back in a higher mode put all proportional levers in neutral position and act the
MICRO switch once to the right. The system shifts back to 100% mode.
⇒ When starting the system, the mode is adjusted as it was during the emergency cut-off
button (memory function).
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2.1-2 Additional functions (4)
The system can act 20 additional digital functions, depending on the number of installed switches on.
The Palfinger standard system has 7 installed functions.
⇒ rpm- / rpm+
Switch to increase and decrease the truck rpm, the signal can also be used for an other
function.
⇒ Motor Start/Stop
Switch to start and stop the truck engine, the signal can also be used for an other
function.
⇒ HPLS On/Off
Switch to act HPLS, if the crane has no HPLS the outlets are available for other functions.
Due to safety reasons, all levers must be in neutral position during starting the system.
If this is not like this, the transmitter signalises this by indicating the number of the defective lever.
Example: If the system beeps five times during the starting process, lever 5 (from the left) is not
in neutral position.
The system can be operated now only without this defective function.
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The following levers are available:
To control all levers and buttons on the transmitter a testmode can be entered.
Test functions:
Now the proportional levers can be tested one by one by acting them. The transmitter gives
acoustical signals according to the angle of the lever.
The digital functions can be tested also by acting them. The systems beeps once by acting a
function.
If the battery is in the transmitter during the cable mode, it will be charged within 16 hours.
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The radio receiver gets the digital data diagram from the transmitter and gives it to the electronicbox.
The radio receiver gets electrical power from the electronicbox, if it is switched to „remote“.
If the receiver has power, the green diode nearby the antenna is on.
If the radio signal gets interference from other systems, the frequency can be changed by pressing
twice the start button on the transmitter.
The connecting cable of the radio receiver is marked with the letters RA and has to be connected to
the Radio connection on the electronicbox.
To guarantee signals without interference, the radio receiver should be mounted with the antenna
vertically.
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2.3 Electronicbox
The electronicbox gets a digital diagram form the radio receiver (via the RA cable) and prepares the
signals for all users (control valve, magnetic valves ..)
Depending on the order, the system can be prepared for the following control valve types:
2.3-1 Construction
Connections:
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2.3-2 Safety
Fuses
The connected users (control valve, magnetic valves ..) are allowed to take a maximum of electrical
power as written here:
If one connection takes more, the line will be switched off (short-cut protection)
The usage of electrical power on the proportional connections depends on the type of control valve.
Therefore have a look on the valve description.
Can be calculated as the sum of all electrical users, the main fuse must be stronger than the
total current consumption.
Inlet voltage:
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2.3-4 Luminous diodes the electronicbox
The electronicbox is equipped with 9 luminous diodes, which show the different operating status and
which can be used also for fault monitoring.
POWER power is on
DV dump valve has voltage
ON/OFF digital function is active
DIR.A: proportional lever is acted to direction A
The intensity of the diode depends on the angle of the acted lever.
DIR.B: proportional lever is acted to direction B
The intensity of the diode depends on the angle of the acted lever.
1,2,3,4: status display, important for fault monitoring
Transmitter on, RADIO mode, radio operating POWER, 2, 3; DV only short time
Transmitter on, RADIO mode, cable operating:POWER, 2,3,4, DV only short time
In mode, the DV-diode is always only on for 0,6 seconds, because there is an automatically
drop of the dump valve programmed on this system.
Fault seeking
If the system indicates an error, always diode 1 is flashing once, after this the error code (other
diodes) are flashing. To find out the mistake look on the instruction manual (comes together
with every system).
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The programming cable comes together with the system and is as a standard 15 m long.
The cable can be used to program the system , to charge the battery in the transmitter or to operate in
cabele mode.
It has to be connected between the transmitter and the cable/opto connector of the electronicbox.
2.5 Battery
The effective operating time with a fully charged battery is approx. 8 hours.
If the battery is empty, the transmitter gives 3 short optical and acoustical signals.
After this, the battery should be used until the system stops itself.
If the battery is low, the system cannot be restarted again.
If there are not functions acted within 5 minutes, the system switches off automatically.
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2.6 Battery charger
The voltage on the battery connections is approx. the same as the voltage in the feed line.
The charger discharges a battery to a low level of 18 % and starts then the charging process.
Short power interrupts (during starting the truck etc..) are no problem (no memory effect).
Never take the battery out and put in again, the system starts to discharge again!
Attention:
Only charge empty batteries
Take out the battery only when you want to put it into the transmitter
Put system to radio and use cable mode. Charging is only done during working!
Charging time approx. 16 hours.
Connection
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3. Programming
To have a well adjusted system, suitable for all the different requirements of different operators, the
system can be adjusted with the help of the transmitter.
The programming is done in different levels, each of them is for a different kind of adjustment.
Totally 1024 levels would be available, in the case of a mobile crane only the first 6 levels are
important.
⇒ Connect the programming cable between the transmitter and the „cable/opto“ connection on the
electronic box.
⇒ Give fast impulses with the MICRO-switch to the RIGHT (direction OFF), until the system gives a
long beep.
⇒ Enter the level you want by pressing the start button „x“ times
(Example: press 3 times for level 3)
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3.2 Programming
After entering the programming mode, enter the level you want by pressing the start button.
The following levels can be entered now:
During programming the level can be changed by shifting to a higher level, a lower one cannot be
entered without restarting the program mode.
During programming, the system shows the actual level by optical and acoustical signals
• Move the required function with low speed (to avoid load shocks)
• Act once the MICRO switch to the LEFT or to the RIGHT until the function changes it’s
working direction .
The function will interchange both directions with this program!
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3.2-2 Modification of start speed
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3.2-4 Modification of MICRO-speed (60%-mode)
It makes no sense to adjust the MICRO-speed (60%) very low, because then the crane will not move
at all lower speed levels.
• Move the function you want to modify with fully acted lever.
(max. speed at 60% mode).
• After this adjustment Palfinger recommends to test the crane with all MICRO speeds to
guarantee, that the crane is well adjusted. If necessary readjust the system.
Speed
max.
3 100 % Programming
A B 20 %
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3.2-5 Acceleration ramp
The higher the acceleration ramp is adjusted, the longer it takes to get maximum speed on a
function.
The acceleration ramp can be done in 15 steps:
Step acceleration. time step acceleration time
0 0,0 s 8 1,0 s
1 0,1 s 9 1,2 s
2 0,2 s 10 1,5 s
3 0,3 s 11 1,7 s
4 0,4 s 12 2,0 s
5 0,5 s 13 2,5 s
6 0,6 s 14 3,0 s
7 0,8 s 15 5,0 s
• Change all functions like this according to your the your wishes or save the changing by
pressing the emergency cut off button. If required, change the program level to a higher on by
pressing the start button again.
Speed
Programming
100 %
Max. 5 60 %
6 Level 5 acceleration ramp
Level 6 deceleration ramp
50 %
40 %
30 %
20 %
Min.
0 Time
0 Acceleration Deceleration
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3.2-6 Deceleration ramp
The higher the acceleration ramp is adjusted, the longer it takes to get maximum speed on a
function.
The acceleration ramp can be done in 15 steps:
Step acceleration. time step acceleration time
0 0,0 s 8 1,0 s
1 0,1 s 9 1,2 s
2 0,2 s 10 1,5 s
3 0,3 s 11 1,7 s
4 0,4 s 12 2,0 s
5 0,5 s 13 2,5 s
6 0,6 s 14 3,0 s
7 0,8 s 15 5,0 s
After adjusting all necessary movements, the adjustments can be stored in the system by pressing
the emergency cut-off button.
Together with this you leave the programming mode.
Now it is possible to enter the programming mode again or to start the normal operation.
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4. Special functions
During programming this, the new transmitter gives it’s digital system address to the receiver, so that
again both radio parts are able to work together.
Programming
• Release the emergency button at first on the crane, than on the transmitter.
• Press the emergency button, remove the programming cable and put the battery in.
After programming a new transmitter to an existing system, only the new transmitter can control the
crane.
General
It is always possible to use any transmitter in cable mode without programming anything.
In this case, the cable has the highest priority and the address of the radio parts is not
important.
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4.2 Expand the system
But up to now it is only possible to expand the transmitter without any problems, the receiver can not
be modified because of it’s cast construction.
• Program already integrated special functions, which only have to be activated in the software
(workman basket speed control, dead mans handle ..)
Together with workman baskets it can be necessary by law to reduce the speed to a certain
maximum.
On Palfinger systems this is generally possible by modifying the software and programming this
option. This can easily done in the Palfinger plant.
If a programming is necessary external (at the Palfinger service workshops) please contact Palfinger
to get the software or an already programmed transmitter.
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