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2
Main Products in PED
Electro-
Mechanical BU 部品 コン
機構 デン
サ
タッチハ ゚ネ ル Capacitor G
リモコン MLCC
コンデンサ チップR
スピ
回 路部
チタンドー ム ス ピー カ レシー ハ ゙ チップR(ア レイ)
コモ ンモ ー ド
品
ノイス ゙フィル タ
デジタル チュー ナ
基地局モジュー ル
ハ ゚ワー チョー クコイル インハ ゙ー タトランス
Module BU
多層基板 ・
ALIVH 器
ー
成
ル
変
Inductive
Printed Circuit 回路基板 Products BU 3
Board BU
PED Device Solution
We
We provide
provide the
the best
best solution
solution !!!!
For
ForGood
GoodQuality
Quality&&Good
GoodPerformance
Performance SP-
SP-Cap
Radiation Noise
① Radiation noise Power
Supply
reduction
Switching Loss
② Noise reduction
for Parallel data bus line
R,C,Bead-
R,C,Bead-Array &
RC-
RC-Network
Mounting Issue
(Area & Cost)
Power
Solution
Solution
Current Sensor
Power Choke Coil Compression Coil Choke Coil SW Transformer Line Filter
R
PEDTJ
PTCC
PEDUK PEDBJ
PEDEU PEDCBJ
PEDQD
PEDEU-TC
● ● PEDCA
■
● PEDEU-SK
PEDHK ◆◆■◆ PEDCA-TC
■
◆ ●
PEDJM ● PED ● PEDCA-BC
●
●● ▲ ▲
PEDTH PTW PEDCA-TA
●
MAPREC ●●●
PMX
●
■●
PEDMA PACOB-AM
●
●
MEDEM ● Electronic part special producing company 16
▲ Part overseas production business place 2
PEDSG ◆ Joint venture company 4
■ R&D base 4
PEDSG-ST
PEDSG-BT
PEDIDA 7
LCR Solution on PED WEB Site
http://panasonic.co.jp/ped/
Device Library
・・・Data Library
for simulation
8
Purpose of Device Library
Customer/Set PED/Device
【Conventional】 【Current】 http://industrial.panasonic.com/i/library.html
Catalog retrieval Catalog retrieval on WEB
Simulator
High frequency circuit & system Device
design tool
Parameter
Sample order Circuit design(simulation)
S Parameter
Equivalent circuit model
Device selection
Shortening Please downloads from Web
and registers it as a component
Sample order on WEB for the simulator. 例) Capacitor
LS I
●Chip multi-layer ceramic capacitors (Load)
Load)
<MLCC’s> (270 parts numbers)
New
Radiation noise
● SP-Cap/Polymer Aluminum Capacitors suppression
(19 parts numbers ) of power supply line.
Devices for EMI Devices for ESD
●Chip varistors
●LC-LR Composite Devices (24 parts numbers )
(9 parts numbers ) New ●ESD Suppressor
(2 parts numbers )
Connector
New
● 2 mode and Cable IC
Common
mode noise filter
(10 parts EMI and ESD suppression
numbers ) of
audio and video signal
line.
10
Simulation analysis with substrate CAD data and Device Library
Evaluation block
cutting out
Circuit simulation
Simulation
block diagram Connector S parameter IC
of circuit board
11
LCR solution activity flow
Development step of set circuit design Mass
Plan
Making production
Circuit design for trial purposes
Evaluation
Selection of the
Simulation best parts
Noise evaluation at EMC Site
Device selection and recommended Radiation obstruction Electromagnetic radiate Analysis by
pattern proposal wave measurement field immunity electromagnetic field
20
examination probe
Circuit simulation 0
S21(dB)
I
-20
-40
-60
-80
t -100
V (Frequency analysis)
Source Ground
Resonance Analysis
t
(Transient Radio
analysis) frequency
Conduction obstruction wave
voltage measurement conduction
obstruction
examination
1200
V olts (V )
600
(V)
②Total solution with a lot of devices
400
電圧
200
0
-200
-20 0 20 60 100 140 180
Tim es (nS ecs)
時間
(nSec)
12
Simulation analysis tool and analytical routine
Circuit board data
Device Library
CAD tool
HFSS
S parameter / Co-simulation
Current distribution Radiation characteristic
and magnetic field distribution
Ansoft Designer and NEXXIM
Noise Suppression
Components
14
Emission Noise Reduction and DC Source Capacito
15
Specialty Polymer Aluminum
Capacitor
(1)
150
Capacitance(uF)
- Smoothing
100
ripple
voltage SP-Cap
(7) - Less load Polymer Tantalum
50 fluctuation MLCC
■ A large capacity
(1)Mold resin (2)Silver paint Tantalum
■ Low ESR (3)Carbon (4)Specialty polymer
0
(5)Aluminum foil (6)Internal terminal 0.1 1 10 100 1000 10000
10
Impedance
LINE LSI
DC/DC
5
ESR Operation
clock
Decoupling
0 ESL
0 200 400 600 800 1000
Capacitor Low Impedance
周波数(M Hz)
Frequency(MHz) with reduction of ESL
16
Emission Noise Reduction for DC Source
Simulation Example (Frequency analysis)
LSI Simulation
1
4 pieces LSI
+3 terminal capacitor
decrease LSI 0
2
-20
2 pieces LSI
S21 (dB) 1
1
SP-Cap、Ceramic C -40
3
LSI -60 2
3
-80
1 pieces LSI
-100
NEW SP-Cap(Low ESL)
100KHz 1MHz 10MHz 100MHz 1GHz 10GHz
17
Uploaded Devices on PED WEB Site
WEB http://industrial.panasonic.com/i/library.html
●Chip inductors (45 parts numbers )
LS I
●Chip multi-layer ceramic capacitors (Load)
Load)
<MLCC’s> (270 parts numbers)
New
Radiation noise
● SP-Cap/Polymer Aluminum Capacitors suppression
(19 parts numbers ) of power supply line.
Devices for EMI Devices for ESD
●Chip varistors
●LC-LR Composite Devices (24 parts numbers )
(9 parts numbers ) New ●ESD Suppressor
(2 parts numbers )
Connector
New
● 2 mode and Cable IC
Common
mode noise filter
(10 parts EMI and ESD suppression
numbers ) of
audio and video signal
line.
18
Noise Reduction measure: DC Power
Line
Actual Measurements (Example:Emission
Measurements)
Actual Test
Level [dBµV/m]
Level [dBµV/m]
70
70
60
60
Before
50
50
40
40
30
30
20
20
10
10
70
After SP-Cap CD series 6V47uF x 3pcs
60
LIM EN 55013_field Voltage QP
50 Limit
40
30
20
10
0
30M 50M 70M 100M 200M 300M 500M 700M 1G19
Frequency [Hz]
BMT Environment
• Hardware
– Note PC( For Model Verification correction )
• CPU: IBM ThinkPADT42p Mobile Pentium 2.0GHz
• Memory: 2GB
• GPU: ATI FIREGL T2 128MB Memory
• Disk: 60GB
• OS
– Windows XP Service Pack2
– Windows XP x64 Edition
• Software
– Ansoft links for Zuken / AnsoftLinks for Allegro
– SIwaveV3.1.1
20
Power Integrity Analysis
21
PI Analysis Types
• Plane impedance
– Verify low impedance up to device cut-off frequency
• Decoupling solutions
– Verify capacitor placement and effectiveness
• Resonance modes
– Verify signal return path and power delivery
• Frequency sweep
– Verify maximum IR drop across frequencies
• Isolation
– Verify analog power supplies do not affect digital
22
Target Impedance of PDS
I
High-Speed Power
Digital Device
V Delivery System
V
Z =
I
1. The Impedance looks into PDS at the device should be kept low over a broad
frequency range (from DC to package cut-off frequency)!
2. The Desired Frequency Range and Impedance Value is called Target
Impedance.
3. Target impedance goal is set with the help of allowable ripple on the
power/ground plane over a specified frequency range.
Mag. of Z
Z target
|Z|
f 23
Target Impedance Calculation
ZTarget =
(Power _ Supply _ Voltage) × (Allowed _ Ripple )
Current
Example:
4A 2A
3.3v
VRM 3.3v plane
ZTarget(3.3v) =
(3.3v ) × (5%) = 82.5mΩ
2A
24
Components of Z
• Impedance consists of
– Capacitive factor, decreases with frequency
1
2πf C – Inductive factor, increases with frequency
– Inductance includes plane inductance, ESL of decoupling
2πf L capacitors, traces and vias which connect planes to
capacitors
Capacitive
Capacitive Inductive
Inductive
Mag. of Z area area
area area
Z target
|Z|
Bulk
Bulk
Capacitance
Capacitance f
25
Decoupling Capacitors
26
Capacitor Considerations
27
IC Evaluation Board (Source Ground Resonance Analysis)
Noise of IC output
28
COND_6 COND_7 COND_8
IC Evaluation Board: Source Resonance Analysis System
IC SPICE Simulator
29
Virtual noise analysis system
Before Noise Measure After Noise Measure
Board Resonance Analysis Board Resonance Analysis
Impedance control
with capacitor or
power supply plane
modification
MLCC SP-Cap
Before After
Board Board S Parameter
S Parameter
S parameter S Paramter Equivalent Model
Equivalent Model
Virtual
Virtualanalysis
analysissystem
system
With
With substrate dataand
substrate data and
Device Library
Device Library
30
Resonant Analysis: Eigen value Analysis
• Form of a substrate -> it resonates as an parallel
monotonous antenna The Rule Of Sum
Board Size is 150mmx140mm
Calculate….
• m=1:n=0
– 477MHz
• m=0:n=1
Resonance frequency – 511MHz
2 2
• m=1:n=1
c0 ⎛m⎞ ⎛n⎞
fc = ⎜ ⎟ +⎜ ⎟ – 699MHz
2 εr ⎝ a ⎠ ⎝b⎠
:
fc : resonance frequency [Hz]
C0 : velocity of light 3.0x108[m/s] • Noise is aspired lower frequency
εr :dielectric constant
m , n : constant 0, 1, 2, and ...
a , b :substrate size [m]
31
2 Layers Resonant Analysis
Source Corner
• 2 layer Resonant Analysis
– Eigen Mode Analysis
– Voltage Probe
V1
G2 Voltage Probe
V1_G2Right
Voltage Probe
X:190mm
V1_G2Under
Y: 50 mm
X:100mm
Y: 10 mm
200mm
Voltage Probe
V1_G2Upper
X:100mm
100mm Y: 90 mm
32
Resonant Analysis: Eigen value Analysis
• Form of a substrate -> it resonates as an parallel
monotonous antenna The Rule Of Sum
Board Size is 200mmx100mm
Calculate….
• m=1:n=0
– 358MHz
Resonance frequency • m=0:n=1
2 2
– 715MHz
c0 ⎛m⎞ ⎛n⎞
fc = ⎜ ⎟ +⎜ ⎟ • m=1:n=1
2 εr ⎝ a ⎠ ⎝b⎠
– 800MHz
fc : resonance frequency [Hz]
8
C 0 : velocity of light 3.0x10 [m/s]
:
ε r :dielectric constant • Although approximation is
m , n : constant 0, 1, 2, and ...
a , b :substrate size [m]
possible, loss and board
thickness are not taken into
consideration.
33
2 Layers Resonant Analysis
Source Corner
• Non Voltage Source
34
Multi Layers Resonant Analysis
• Resonant Analysis
– 6 Plane layers
G1
G2
V3
G4
V5
G6
200mm
100mm
35
Multi Layers Resonant Analysis
Resonant is different
by the numbers of
Power/GND layers.
36
SIwave Concept of Source/Ground Bounce
SIwave Generated S-parameter
Vref
V
IC
Complex Interference
Thus the any excitation between
the source/round is observable at
probe any points.
37
SIwave Concept of Source/Ground Bounce
VDD
P-MOS
N-MOS
GND
The area of simultaneous ON
38
Voltage Source Resistance
50 Ohm vs 0.05Ohm
• 2 layer Resonant Analysis
– Eigen Mode Analysis
– Voltage Source
• 1V/50 Ohm vs 1V/0.05Ohm
V1
G2 Voltage Probe
V1_G2Right
Voltage Probe
X:190mm
V1_G2Under
Y: 50 mm
X:100mm
Y: 10 mm
200mm
Voltage Probe
V1_G2Upper
X:100mm
100mm Y: 90 mm
39
2 Layers Resonant Analysis
Source Corner
• 2 layer Resonant Analysis
– Calculate S-,Z- Parameter
V1
G2
200mm
100mm
40
2 Layers Resonant Analysis
Source Corner
• S para and Z Plot
41
Far Field plot by Voltage Source
Resistance 50Ohm vs 0.05Ohm
• Voltage Source Resistance
42
Frequency Sweep
• Voltage Source:1V/50 Ohm
43
IC Power supply I/F IC602
PowerPlane(L7) REG
+ 5V + +
PORT1
PowerPlane(L7)
2.9V
+ + + + +
PORT14
PORT8
IC +
PORT9 PORT15
※部品配置はL1(表層)、L8 44
Picture scanning line synchronized
Signal1,SIgnal2 I/F
PORT1
PORT2
PORT4 Connector
PORT3
Signal1 Signal1 PORT5
PORT7
Signal1
IC Buffer Signal2
IC PORT6
Signal2
PORT11
Signal2
Signal1
PORT9
Signal2
PORT10
Signal1 PORT12
PORT8
Signal2
45
Proposed Noise Reduction Method
IC PORT Setting (Power supply PIN) IC PIN Layout
PORT11
Signal2 Signal2 PORT10
PORT7
PORT8
Signal1 PORT9
Signal1
PORT13
PORT15
PORT12
Analyzed S parameter
46
IC Evaluation Board: Source Resonance Analysis
Voltage Source:0.05,5,50 Ohm
Frequency Sweep 1V
10MHz~200MHz
• Voltage Source:50 Ohm Linearly 50 points
L7-L8 Layers
Time:19min 40 sec
Signal1
138MHz
92MHz 184MHz
47
Impedance Analysis
10MHz~200MHz at SignalPort1-1
48
IC Evaluation Board: Source Resonance Analysis
Frequency Sweep
• Voltage Source:0.05 Ohm
Signal1
138MHz
92MHz 184MHz
49
Calculate the Min Capacitance
CAPARRAY_1 C (F) L (H) R (Ohm)
C1-C22 (22ea) 1.00E-07 2.00E-09 0.2
Contribute 2.2uF
1.9uF
∆I
Cmim @ 1MHz = = 1.929e − 06F
2πf∆V
∆I = 2A
∆V = 3.3 × 0.05
f = 1MHz
50
Choose Effective Capacitors
Choose
capacitor with
desired SRF
from SIwave’s
vendor Library
Capacitor plots
are actual vendor
measurements 1.5pF
which include 1.2 nF
ESR and ESL 10 nF .15nF
effects
51
Effect of ESL
Decreased ESL
shifts SRF higher
in frequency
52
Effect of ESR
Decreased ESR
shifts SRF lower
in magnitude
Capacitor1 Capacitor2 Capacitor3
C 1nF 1nF 1nF
ESR 10mOhm 100mOhm 200mOhm
ESL 1nH 1nH 1nH
53
Decoupling Strategy
Bare PCB
Verify the
effectiveness of
Z11
your selection
and placement
through Z plots
With Capacitors
54
Resonance Simulation
• Scans entire PCB/PKG on all layers
• Eigen mode analysis identifies location and
frequency of natural cavity resonances that
exist between planes
• If a resonance is excited, Signal Integrity
can be compromised: High Z, null in S21,
EMI etc.
• Resonances should be moved away from
critical parts and outside operating
frequency
55
Reducing Resonance
56
Evaluate of Capacitor Placement
57
Evaluate of Capacitor Placement
58
Evaluate of Capacitor Placement
59
Evaluating Capacitor
Placement
• Impedance Plot :No Capacitor
60
Evaluating Capacitor
Placement
61
Evaluating Capacitor
Placement
62
Evaluating Capacitor
Placement
63
Evaluating Capacitor
Placement
64
Evaluating Capacitor
Placement
65
Evaluating Capacitor
Placement
66
Evaluating Capacitor
Placement
67
Evaluating Capacitor
Placement
C28
C27
C23A
C26 C25 C24
68
Source Ground Resonance Noise Measure
(MLCC 6 Components)
C28
ECJ1VC1H471J
(470pF)
C9
(3300pF)
C27 C24
ECJ1VC1H221J (1000pF)
(220pF) C26 C25
(2200pF) (1500pF)
69
Capacitor Performance
MLCC
Simulation model
estimating low ESL
70
Source Ground Resonance
with different Capacitors
Before: without Capacitors After with 6 Capacitors
MLCC(6 Components )
Impedances
Far Field
71
Impedance Plot of different Capacitor
Z Plot (<1GHz)
Original
MLCC(6 Components )
Simulation model(PED)
Good!! 1 Components
72
Far Field Emission Plot for different Cap Parts
Original
MLCC(6 Components )
Simulation model(PED)
Good!! 1 Components
73
Comparison of surface voltage distribution
Original when frequency is swept
MLCC(6 Components )
Simulation model(PED)
Good!! 1 Components
74
Conclusion
• Panasonic has adapted Ansoft SIwave
solution to nail down the expected problem
before the actual board production.
• This seminar is showing the typical steps to
reduce the unnecessary noise caused by
Source and Ground bounce.
• By the use of Ansoft SIwave, Panasonic is
not just making robust board, but also to
improve their components to be best suited
for the noise reduction and emission from
the board,
75