6.CH870i-02 Spare Parts Catalogue PDF

Spare Parts Catalog Doc. no. R 223.
1475
SANDVIK CH870i:02
SANDVIK CH870i:02
© Copyright 2018 Sandvik SRP AB.

All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.
Document number: R 223.1475

Issue: 2018-06-17
Version: 01
Document type: Spare Parts Catalog (SPC)
Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com
SPC Sandvik CH870i:02
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cone crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Cone crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1. Feed hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
1a. Feed hopper assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1b. Feed hopper, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
1c. Feed hopper, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1d. Rubber liner alternatives . . . . . . . . . . . . . . . . . . . . . . . . . 20
1e. Rubber liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1f. Plug kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
1g. Cover and splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1h. Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1i. Splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1j. Rubber liner alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1k. Cone EC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1l. Cone C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
© 2018 Sandvik SRP AB Doc. no. R 223.1475 Spare Parts Catalog Ver. 01 3
1m. Cone MC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1n. Wear rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2. Top shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2a. Top shell excluding concave . . . . . . . . . . . . . . . . . . . . . . 32
2b. Top shell including concave . . . . . . . . . . . . . . . . . . . . . . 34
2c. Top shell fasteners and jacking screws . . . . . . . . . . . . . 36
2d. Fastener kit for concave and support ring . . . . . . . . . . . 37
2e. Concave alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2f. Filler ring alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2g. Wearing plate alternatives . . . . . . . . . . . . . . . . . . . . . . . . 40
2h. Wearing plate assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2i. Scraper assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3. Main shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
3a. Main shaft excluding mantle . . . . . . . . . . . . . . . . . . . . . . 44
3b. Main shaft including mantle . . . . . . . . . . . . . . . . . . . . . . . 46
3c. Mantle alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3d. Head nut with burning ring . . . . . . . . . . . . . . . . . . . . . . . 49
4 Doc. no. R 223.1475 Spare Parts Catalog Ver. 01 © 2018 Sandvik SRP AB
4. Dust collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
4a. Dust collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4b. Locating bar kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5. Eccentric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
5a. Eccentric, Throw 32-37-42-47 . . . . . . . . . . . . . . . . . . . . . . 56
5b. Eccentric, Throw 47-52-57-62 . . . . . . . . . . . . . . . . . . . . . . 58
5c. Eccentric, Throw 62-68-74-80 . . . . . . . . . . . . . . . . . . . . . . 60
5d. Eccentric bushing alternatives . . . . . . . . . . . . . . . . . . . . 62
5e. Gear and pinion set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6. Bottom shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
6a. Bottom shell After Market kit . . . . . . . . . . . . . . . . . . . . . . 66
6b. Wear plate assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
6c. Arm liner assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6d. Foot assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6e. Dust seal air pressure connection . . . . . . . . . . . . . . . . . . 75
7. Hydroset cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
7a. Hydroset cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
7b. Chevron packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
7c. Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
7d. Step bearing set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
8. Hydroset system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
8a. Hydroset system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
8b. Hydroset security valve alternatives . . . . . . . . . . . . . . . . 86
8c. Hydroset safety valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
8d. Electric dump valve assembly . . . . . . . . . . . . . . . . . . . . . 90
8e. Electric dump valve, subassembly . . . . . . . . . . . . . . . . . 92
8f. Directional valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
8g. Electrical cabinet, Siemens . . . . . . . . . . . . . . . . . . . . . . . 95
8h. Return oil hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
9. Pinion shaft housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
9a. Pinion shaft housing assembly, excluding pinion . . . . 100
9b. Pinion shaft housing fasteners and gaskets . . . . . . . . 102
9c. Pinion shaft housing repair kit . . . . . . . . . . . . . . . . . . . . 103
10. Hoses and lubrication system . . . . . . . . . . . . . . . . . . . . . .105
10a. Hoses and lubrication system . . . . . . . . . . . . . . . . . . . 106
10b. Protection assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10c. Lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
11. Dust seal air pressure unit . . . . . . . . . . . . . . . . . . . . . . . . . 111
11a. Dust seal air pressure unit . . . . . . . . . . . . . . . . . . . . . . 112
1b. Dust seal air pressure fan alternatives . . . . . . . . . . . . . 113
11c. Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
12. Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
12a. Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
12b. Motor alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
12c. Vibration damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
12d. Omega coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
13. Sign board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .123
13a. Sign board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
14. Tool kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
14a. Tool kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
15. Crushing chamber alternatives . . . . . . . . . . . . . . . . . . . . . 129
15a. Crushing chamber alternatives . . . . . . . . . . . . . . . . . . 130
16. Recommended spare parts . . . . . . . . . . . . . . . . . . . . . . . . 137
16a. Recommended spare/wear parts to stock . . . . . . . . . 138
General
General
Ordering information
When ordering parts, always state the machine type, manufacturing number,
serial number and order number according to the identification plate on the
cone crusher or tank. State quantity, article number and denomination for
each ordered part. The quantities listed in this catalog show how many pieces
of each part that are usually exchanged in a certain position.
Crusher’s identification plate
The figure below shows an example of the crusher’s identification plate. The
identification plate contains data needed when contacting Sandvik
concerning wear parts.
Please enter the serial number of the associated machine in the intended field
on the first page of this Spare Parts Catalog (the copyright page).
The “Type” designation is part of an identification system that describes the
product.
10
9
1 8
2
3 4 5 6 7
CH870:01-M/B/M-50-47-52-57-62
10 11 12 13 14 15 16
Identification plate Type:
1 Type 10 Type and size of crusher
2 Serial number 11 Development step
3 Local mfg number 12 Crushing chamber (concave ring)
4 Order number 13 Mantle
5 Mass (kg) 14 Filler ring (if used)
6 Max operating speed 15 Gear set: 50/60 Hz
7 Manufacturer 16 Eccentric throw (mm), first digit = factory setting
8 EAC logo
9 Year of manufacture
10 CE Mark
(Continued)
(Continued)
Think ahead!
Avoid unnecessary downtime and increased freight charges by ordering parts
well in advance.
Feedback
If you have comments on this Spare Parts Catalog or problems connected to
the crusher’s documentation, send an e-mail to: manuals.srp@sandvik.com
This page is intentionally left blank
SPC Sandvik CH870i:02 BG00519392
Cone crusher
Cone crusher
2
3
6
4
9
5
10
7 8
Pos. No. Qty. Cat. No. Description Remarks

Cone crusher Consists of:
1 7000 Feed hopper See section 1. Feed hopper.
2 5000 Top shell See section 2. Top shell.
3 4000 Main shaft See section 3. Main shaft.
4 1400 Dust collar See section 4. Dust collar.
5 1800 Eccentric See section 5. Eccentric.
6 1000 Bottom shell See section 6. Bottom shell.
7 2000 Hydroset Cylinder See section 7. Hydroset cylinder.
8 8000 Hydroset system See section 8. Hydroset system.
9 3000 Pinion shaft housing See section 9. Pinion shaft housing.
10 Hoses and adapters See section 10. Hoses and lubrication sys-
tem.
11 Dust seal air pressure unit See section 11. Dust seal air pressure unit.
12 Drive alternatives See section 12. Drive.
13 Sign board See section 13. Sign board.
14 Tool kit See section 14. Tool kit.
15 Crushing chamber alternatives See section 15. Crushing chamber alterna-
tives.
16 Recommended spare parts See section 16. Recommended spare parts.
1. Feed hopper
1a. Feed hopper assembly
4
5
3
4
99 77
5
(Continued)
(Continued)
Pos. No. Qty. Cat. No. Part No. Description Remarks
7000 Feed hopper Consists of:
1 1 452.0799-901 Feed hopper, lower See section 1b. Feed hop-
per, lower.
2 1 452.0802-901 Feed hopper, upper See section 1c. Feed hop-
per, upper.
3 18 840.0072-00 Screw M6S M16x70 8.8 ZP
4 32 847.0016-00 Washer BRB 17x30 ZP
5 32 845.0215-00 Lock nut high M16 8 ZP
6 14 840.0069-00 Screw M6S M16x55 8.8 ZP
7 1 Rubber liner alternative See section 1d. Rubber
liner alternatives.
8 1 452.5545-901 Cover and splitter See section 1g. Cover and
splitter.
9 1 Wear rubber alternatives See section 1j. Rubber
liner alternatives.
SPC Sandvik CH870i:02 452.0799
1b. Feed hopper, lower
1 2 3

452.0799-901 Feed hopper, lower Also includes:
1 8 840.0069-00 Screw M6S 16x55 8.8
2 8 847.0016-00 Washer BRB 17x30 HB200
3 8 845.0215-00 Lock nut M16 8 FZB
1c. Feed hopper, upper
3
2 1

452.0802-901 Feed hopper, upper Also includes:
1 10 840.0069-00 Screw M6S M16x55 8.8 ZP
2 10 847.0016-00 Washer BRB 17x30 ZP
3 10 845.0215-00 Lock nut high M16 8 ZP
4 2 650.0327-00 Inspection door
1d. Rubber liner alternatives

Rubber liner alternatives Consists of:
1 1 452.1753-901 Rubber liners See section 1e. Rubber lin-
ers.
2 1 452.3227-901 Plug kit See section 1f. Plug kit.
1e. Rubber liners
1 7
2
4, 5, 5, 3
4, 5, 5, 6
3, 5, 5, 4

452.1753-901 Rubber liners Consists of:
1 12 442.9747-01 WT6000 (FF) 50x500x750
2 2 442.9750-01 WT6000 (FF) 50x500x550
3 48 840.0067-00 Screw M6S 16x45 8.8
4 56 845.0215-00 Nut Lock ISO 7040 M16 8 FZB
5 112 847.0016-00 Washer BRB 17x30 HB200
6 8 840.0070-00 Screw M6S 16x60 8.8 FZB
7 56 873.1287-00 Rubber plug Ø40x40
1f. Plug kit
2 1
3 4

452.3227-901 Plug kit Consists of:
1 8 840.0066-00 Screw M6S M16x40 8.8 fzb
2 56 845.0215-00 Nut Lock ISO 7040 M16 8 FZB
3 112 847.0016-00 Washer BRB 17x30 HB200
4 8 840.0068-00 Screw M6S 16x50 8.8
1g. Cover and splitter

452.5545-901 Cover and splitter Consists of:
1 1 452.2942-901 Cover See section 1h. Cover.
2 1 452.2939-901 Splitter See section 1i. Splitter.
1h. Cover
2, 3, 3, 4
5, 3, 3, 4

452.2942-901 Cover Consists of:
1 2 452.2996-901 Cover (half)
2 14 840.0068-00 Screw M6S 16x50 8.8
3 40 847.0016-00 Washer BRB 17x30 HB200
4 20 845.0215-00 Nut Lock ISO 7040 M16 8 FZB
5 6 840.0066-00 Screw M6S M16x40 8.8 fzb
1i. Splitter
6 7, 5
6
5, 4
1
5, 4
2
3

452.2939-901 Splitter Consists of:
1 1 452.2938-901 Adjusting Unit
2 4 452.2937-901 Distribution box
3 4 452.1447-001 Wearing plate
4 16 840.1135-00 Screw M6S 20x35 8.8
5 20 847.0197-00 Washer TBRSB 21x52x8
6 2 452.2963-901 Clamping plate
7 4 845.0203-00 Nut Lock M20 8 FZB
1j. Rubber liner alternatives
2
3
1

Rubber liner alternatives Consists of:
1 BG00577456 Cone EC
2 BG00577458 Cone C
3 BG00577463 Cone MC
4 452.1370-901 Rubber, Wear
1k. Cone EC
3, 5, 4, 4 3, 5, 4, 4
A-A (1;5)
11
B (1;5)
9
2
1
A A
8 B
10
7
Blind screw in top shell (when wear-
ing rubber to filler ring is not used)

BG00577456 Cone EC Consists of:
1 2 452.0792-901 Cone EC
2 8 452.1137-001 Rubber sheet EC
3 60 840.0070-00 Screw M6S M16x60 8.8 ZP
4 120 847.0016-00 Washer BRB 17x30 ZP
5 60 845.0215-00 Lock nut high M16 8 ZP
6 48 873.1287-00 Rubber plug ++40x40
7 4 840.0634-00 Screw M6S M16x25 8.8 ZP
8 2 BG00573949 Cone EC
9 2 BG00573994 Cone EC
10 2 BG00574012 Rubber sheet EC
11 2 BG00574356 Rubber sheet EC
1l. Cone C
1, 3, 2, 2
B-B (1;5) 1, 3, 2, 2
11
A (1;5)
9
6
B B
A
8
10
Blind screw in top shell (when wear- 5

ing rubber to filler ring is not used)

BG00577458 Cone C Consists of:
1 56 840.0070-00 Screw M6S M16x60 8.8 ZP
2 104 847.0016-00 Washer BRB 17x30 ZP
3 56 845.0215-00 Lock nut high M16 8 ZP
4 48 873.1287-00 Rubber plug ++40x40
5 8 840.0634-00 Screw M6S M16x25 8.8 ZP
6 2 452.2333-901 Cone C
7 8 452.2340-001 Rubber sheet C
8 2 BG00573149 Cone C
9 2 BG00573317 Cone C
10 2 BG00573358 Rubber sheet C
11 2 BG00573557 Rubber sheet C
1m. Cone MC
1, 3, 2, 2
1, 3, 2, 2
A-A (1;5)
11
7 B (1;5)
6
A A
9 B
10
Blind screw in top shell (when wear-
ing rubber to filler ring is not used) 5

BG00577463 Cone MC Consists of:
1 60 840.0070-00 Screw M6S M16x60 8.8 ZP
2 120 847.0016-00 Washer BRB 17x30 ZP
3 60 845.0215-00 Lock nut high M16 8 ZP
4 48 873.1287-00 Rubber plug ++40x40
5 4 840.0634-00 Screw M6S M16x25 8.8 ZP
6 2 452.2348-901 Cone MC
7 8 452.2353-001 Rubber sheet MC
8 2 BG00572800 Cone MC
9 2 BG00572665 Cone MC
10 2 BG00571409 Rubber sheet MC
11 2 BG00572934 Rubber sheet MC
1n. Wear rubber
6, 5
1
2
3, 4

452.1370-901 Wear rubber Consists of:
1 2 452.1296-001 Wearing Rubber
2 4 452.1303-001 Rubber attachment strip
3 4 840.0064-00 Screw M6S M16x30 fzb
4 4 847.0016-00 Washer BRB 17x30 HB200
5 12 840.0066-00 Screw M6S M16x40 8.8 fzb Used in feed hopper if no
feed hopper cones are
6 12 845.0215-00 Nut Lock ISO 7040 M16 8 FZB used.
2. Top shell
2a. Top shell excluding concave
2 19 13 14
16 16
A
B
5, 3, 9
19,16 16
10, 20 2 2
12, 11
15
18
6, 8, 5, 4 7, 3, 5
B (1:5)
1 25
21, 22, 23
24 17
(Continued)
(Continued)
5000 BG00531868 Top shell assembly excluding concave Consists of:
1 1 Top shell Cannot be ordered sepa-
rately
2 6 900.0437-00 Pipe joint GE 28-LR
3 2 900.2696-00 Reducer RI G 1" x 1/4"
4 1 900.1956-00 Adapter G 1 BxG 1/2 B
5 3 873.0386-00 Seal ring Tredo 23
6 1 290.0058-903 Connection box -TT5 20m cable
912.0114-00 Air filter element P10102 R 1/4" Complete element
7 1 5650-1
912.0155-00 Filter insert Spare part
8 1 900.2624-00 Nut R 1/2"
9 1 914.0093-00 Lubrication nipple AH R 1/4"
10 2 BG00504450 Secondary arm shield, top shell
11 1 BG00528798 Arm shield retainer
12 6 841.0614-00 Screw MF6S M20x60 8.8 ZP
13 1 900.0425-00 Pipe joint GE 10-LR
14 1 452.5503-001 Steel pipe DIN 2391/C-ST 35.4 FZ 10x1.5
15 4 BG00292155 Rod
16 3 452.5500-001 Pipe 28x1.5 SMS 1890
17 1 BG00925112 Transportation rack, Top shell
18 4 885.0262-00 Lifting chain plate
19 1 191.2376-00 Temperature sensor
20 2 BG00564343 Rubber spacer
21 4 840.1073-00 Screw M6S M42x220 8.8 ZP
22 8 847.0171-00 Washer BRB 43x80 ZP
23 4 845.0322-00 Nut M6M M42 8 ZP
24 4 885.0260-00 Sign for lifting point truck
25 1 BG00959429 Cable Convert, M12-Canon
2b. Top shell including concave
8 20 19 37, 36 39 21 22 40 45
46
35
29
46
47
A B
44, 28 A (1:5)
11, 9, 15
7 27 19 38, 36 43
40, 24 24
16, 41
18, 17 8 8
23
26
12, 14, 11, 10 13, 9, 11

B (1:5)
33, 32, 31, 42 51

34
1
25 2, 6, 5, 4, 3
50
47, 48, 49
(Continued)
(Continued)

5000 BG00531830 Top shell assembly including concave Consists of:
1 1 Top shell Cannot be ordered separately
2 6 840.1136-00 Screw M6S M36x540 8.8 ZP
3 6 442.9354-01 Washer
4 72 863.0015-00 Disc spring 100x51x6
5 6 442.9353-01 Sleeve
6 6 845.0273-00 Lock nut low M36 8 ZP
7 1 BG00572822 Support ring
8 6 900.0437-00 Pipe joint GE 28-LR
9 2 900.2696-00 Reducer RI G 1" x 1/4"
10 1 900.1956-00 Adapter G 1 BxG 1/2 B
11 3 873.0386-00 Seal ring Tredo 23
12 1 290.0058-903 Connection box -TT5 20m cable
912.0114-00 Air filter element P10102 R 1/4" Complete element
13 1 5650-1
912.0155-00 Filter insert Spare part
14 1 900.2624-00 Nut R 1/2"
15 1 914.0093-00 Lubrication nipple AH R 1/4"
16 2 BG00504450 Secondary arm shield, top shell
17 1 BG00528798 Arm shield retainer
18 6 841.0614-00 Screw MF6S M20x60 8.8 ZP
19 1 452.0553-001 Spider cap
20 1 873.1210-00 O-Ring 759,0x5,7 NBR 70
21 1 900.0425-00 Pipe joint GE 10-LR
22 1 452.5503-001 Steel pipe DIN 2391/C-ST 35.4 FZ 10x1.5
23 4 BG00292155 Rod
24 3 452.5500-001 Pipe
25 1 BG00925112 Top shell transportation rack
26 4 885.0262-00 Lifting plate chain
27 1 Concave alternatives See section 2e. Concave alterna-
tives.
28 1 Spacer ring alternatives See section 2f. Filler ring alterna-
tives.
29 1 Wear plate alternatives See section 2g. Wearing plate alter-
natives.
30 1 452.1370-901 Wear rubber
31 10 891.1149-001 Rubber washer
32 10 847.0063-00 Washer TBRSB 26x65 ZP Fasteners for filler ring
33 10 840.0675-00 Screw M6S M24x130 8.8 ZP
34 8 452.2201-001 Jacking screw
35 1 452.1619-001 Spider bushing
36 12 847.0132-00 Washer round 21x36 ZP
37 8 840.0652-00 Screw M6S M20x90 8.8 ZP
38 4 840.0654-00 Screw M6S M20x120 8.8 ZP
39 1 900.0981-00 Plug BSPT d1''
40 1 191.2376-00 Temperature transmitter
41 2 BG00564343 Rubber spacer
42 10 899.0293-00 Insert M24X1,5D Fasteners for filler ring
43 6 BG00206187 Dowel pin
44 1 873.1112-00 Sealing compound 0,75 liter
45 1 452.1599-001 Seal ring
46 1 BG00891299 Scraper package See section 2i. Scraper assembly.
47 4 840.1073-00 Screw M6S M42x220 8.8 ZP
48 8 847.0171-00 Washer BRB 43x80 ZP
49 4 845.0322-00 Nut M6M M42 8 ZP
51 1 BG00959429 Cable Convert, M12-Canon
2c. Top shell fasteners and jacking screws
2 6
3 5
1
4

5000 Top shell fasteners and jacking screws Consists of:
1 24 1540-0 840.1124-00 Screw M6S M42x280 8.8 ZP
2 24 1540-1 845.0322-00 Nut M6M M42 8 ZP
Fasteners for top shell
3 24 1540-2 847.0171-00 Washer BRB 43x80 ZP
4 24 1550-8 BG00870024 Washer Specialty BRB 45x78
5 12 442.9530-03 Screw M6S M42x120 Jacking screws
6 36 1550-5 899.0278-00 Protecting cap SW65 2 H20
2d. Fastener kit for concave and support ring
2
3
5
4

1 452.5794-901 Fastener kit for concave and support ring Consists of:
1 6 840.1136-00 Screw M6S M36x540 8.8 ZP
2 6 845.0273-00 Lock nut Low M36 8 ZP
3 6 442.9353-01 Sleeve
4 6 442.9354-01 Washer
5 72 863.0015-00 Disc spring 100x51x6
2e. Concave alternatives

6005-0 Concave alternatives
452.0840-001 Concave EF M1
452.0840-002 Concave EF M2
452.0840-005 Concave EF M9
452.0841-001 Concave F M1
452.0841-002 Concave F M2
452.0841-005 Concave F M9
452.0842-001 Concave MF M1
452.0842-002 Concave MF M2
452.0842-005 Concave MF M9
452.1754-001 Concave M M1
1 1
452.1754-002 Concave M M2
452.1754-005 Concave M M9
452.2253-001 Concave MC M1
452.2253-002 Concave MC M2
452.2253-005 Concave MC M9
452.2255-001 Concave C M1
452.2255-002 Concave C M2
452.2255-005 Concave C M9
BG00240183 Concave EC Top grip M1
2f. Filler ring alternatives

Filler ring alternatives Consists of:
452.2269-901 Filler Ring C
1 1 452.0898-901 Filler Ring M
452.0891-901 Filler Ring EC
2g. Wearing plate alternatives

Wearing plate alternatives Consists of:
1 1 6008-0 452.1943-901 Wearing plate assembly Used together with con-
caves EF/F/MF.
See section 2h. Wearing
plate assembly.
2 8 6008-0 840.0634-00 Protection screws Used together with con-
caves M/MC/C/EC Topgrip
(when no wearing plate
assembly is installed).
2h. Wearing plate assembly
1
2, 3

452.1943-901 Wearing plate assembly Consists of:
1 4 6008-0 452.0710-901 Wearing plate
2 8 6008-2 847.0060-00 Washer TBRSB 17x42
3 8 6008-1 840.0069-00 Screw M6S 16x55 8.8
2i. Scraper assembly
3 2
A A
A-A (1:1)
1 4

BG00891299 Scraper assembly Consists of:
1 1 BG00891271 Support ring
2 1 BG00891250 Ring
3 1 452.1599-001 Seal ring
4 8 841.0672-00 Shoulder screw ISO 7379 8x35 M6
3. Main shaft
3a. Main shaft excluding mantle
4 3 1 5 2 7
8
(Continued)
(Continued)
4000 BG00568048 Main shaft Assembly excluding mantle Consists of:
1 1 Main shaft Cannot be ordered sepa-
rately
2 1 452.0505-001 Mains haft sleeve
3 1 853.0119-00 Pin CP 25x60 m6
4 1 855.0026-00 Retaining ring SgA 100
5 1 452.0930-001 Inner head nut
6 1 442.9620-00 Transport rack
7 1 899.0515-00 Eye bolt VWBG 35 M80x120
8 2 885.0250-00 Sign, center of gravity
3b. Main shaft including mantle
1 A 13 5 14 2 15
18
19
12, 11 8
9 16 7
17
12, 10
6
A (1:10)
(Continued)
(Continued)
4000 BG00568076 Main shaft assembly including mantle Consists of:
1 1 Main shaft Cannot be ordered sepa-
rately
2 1 452.0505-001 Main shaft sleeve
3 1 853.0119-00 Pin CP 25x60 m6
4 1 855.0026-00 Retaining ring SgA 100
5 1 452.0930-001 Inner head nut
6 1 BG00663892 Dust seal ring
7 1 452.0921-001 Retaining ring
8 2 442.9367-01 Retainer
9 2 452.1264-001 Scraper
10 14 840.0069-00 Screw M6S M16x55 8.8 ZP
11 2 840.0072-00 Screw M6S M16x70 8.8 ZP
12 18 847.0016-00 Washer BRB 17x30 ZP
13 1 Mantle alternatives See section 3c. Mantle
alternatives.
14 1 452.0936-901 Head nut with burning ring See section 3d. Head nut
with burning ring.
15 1 899.0515-00 Eye bolt VWBG 35 M80x120
16 4 452.6722-001 Distance
17 2 840.0067-00 Screw M6S M16x45 8.8 ZP
18 1 442.9620-00 Transport rack
19 2 885.0250.00 Sign, center of gravity
3c. Mantle alternatives

Mantle alternatives
452.4900-001 Mantle OB M1
452.4900-005 Mantle OB M9
452.0844-001 Mantle EEF M1
452.0844-002 Mantle EEF M2
452.0844-003 Mantle EEF M9
452.0845-001 Mantle EF M1
452.0845-002 Mantle EF M2
452.0845-005 Mantle EF M9
1 1 4175-0 BG00239982 Mantle Flexifeed B M1
BG00239983 Mantle Flexifeed B M2
452.0872-001 Mantle B M1
452.0872-002 Mantle B M2
452.0872-005 Mantle B M9
452.0837-001 Mantle A M1
452.0837-002 Mantle A M2
452.0837-005 Mantle A M9
3d. Head nut with burning ring
3
1
A-A (1:2)

1 4205-0 452.0936-901 Head nut with burning ring Includes
2 1 4205-2 452.0938-001 Burning ring Wear part
3 2 873.0720-00 Protection plug 1/2"
4. Dust collar
4a. Dust collar
5
3
9, 8, 7, 6
4 2
B
A-A (1:10)
A A
C
11, 13 12, 11
10
B (1:5)
C-C D-D 14
(Continued)
(Continued)
1400 BG00867298 Dust collar assembly Consists of:
1 1 BG00866668 Dust collar
2 1 BG00868371 Ring seating
3 1 BG01017264 Inner seal ring
4 1 452.0834-001 Locating bar
5 3 841.0254-00 Screw M6S M10x40 8.8 ZP
6 1 452.1279-004 Shim t=1.0 mm
7 1 452.1279-003 Shim t=0.7 mm
8 1 452.1279-002 Shim t=0.5 mm
9 1 452.1279-001 Shim t=0.1 mm
10 3 900.2302-00 Plug G 1/2 A ED
11 24 847.0016-00 Washer BRB 17x30 ZP
12 18 840.0072-00 Screw M6S M16x70 8.8 ZP
13 6 840.0634-00 Screw M6S M16x25 8.8 ZP
14 1 873.1687-00 O-ring 1265x5,33 NBR70
4b. Locating bar kit
2, 3, 4, 5
1 lfaljfja
2 abfvbbv
3 .afvbföjk
2 4 asdfnjkafk
3 5 afjsdjnfja
4
5

452.5800-901 Locating bar kit Consists of:
1 1 452.0834-001 Locating bar
2 1 452.1279-001 Shim t=0.1 mm
3 1 452.1279-002 Shim t=0.5 mm
4 1 452.1279-003 Shim t=0.7 mm
5 1 452.1279-004 Shim t=1.0 mm
6 3 841.0254-00 Screw M6S M10x40 8.8 ZP
5. Eccentric
5a. Eccentric, Throw 32-37-42-47
5, 6 4 3
11, 9 10, 11
12
1
2
A-A
7
A A
(Continued)
(Continued)
1800 BG00897112 Eccentric After Market assembly Consists of:
1 1 BG01006290 Eccentric
2 1 452.0805-001 Eccentric bushing, throw 32-37-42-47 See section 5d. Eccentric
bushing alternatives.
3 1 452.0516-001 Hub
4 1 452.0902-901 Ring
5 9 840.0068-00 Screw M6S M16x50 8.8 ZP
6 9 847.0016-00 Washer BRB 17x30 ZP
7 1 442.9610-01 Key R 28x16x320
8 1 452.1063-001 Key
Not included in the major parts assembly:

9 7 841.0535-00 Screw MC6S M16x90 12.9
10 9 841.0548-00 Screw MC6S M16x55 12.9
11 16 847.0181-00 Spring washer KBB 17x30 ZP
12 1 Gear and pinion set See section 5e. Gear and
pinion set.
5b. Eccentric, Throw 47-52-57-62
5, 6 4 3
11, 9 10, 11
12
1
2
A-A
7
A A
(Continued)
(Continued)
3 1 452.0516-001 Hub
4 1 452.0902-901 Ring
5 9 840.0068-00 Screw M6S M16x50 8.8 ZP
6 9 847.0016-00 Washer BRB 17x30 ZP
7 1 442.9610-01 Key R 28x16x320
8 1 452.1063-001 Key

9 7 841.0535-00 Screw MC6S M16x90 12.9
10 9 841.0548-00 Screw MC6S M16x55 12.9
pinion set.
5c. Eccentric, Throw 62-68-74-80
5, 6 4 3
11, 9 10, 11
12
1
2
A-A
7
A A
(Continued)
(Continued)
3 1 452.0516-001 Hub
4 1 452.0902-901 Ring
5 9 840.0068-00 Screw M6S M16x50 8.8 ZP
6 9 847.0016-00 Washer BRB 17x30 ZP
7 1 442.9610-01 Key R 28x16x320
8 1 452.1063-001 Key

9 7 841.0535-00 Screw MC6S M16x90 12.9
10 9 841.0548-00 Screw MC6S M16x55 12.9
pinion set.
5d. Eccentric bushing alternatives

Eccentric bushing alternatives Consists of:
452.0805-001 Eccentric bushing, throw 32-37-42-47
1 1 1810-0 452.0806-001 Eccentric bushing, throw 47-52-57-62
452.0807-001 Eccentric bushing, throw 62-68-74-80
5e. Gear and pinion set
2 1

452.0530-901 Gear and pinion set 50 Hz
Consists of:
452.0531-901 Gear and pinion set 60 Hz
1 1 Pinion Cannot be orderered sepa-
2 1 Gear rately
6. Bottom shell
6a. Bottom shell After Market kit
27 11 46 3 26 5, 6 4
36, 37, 44, 45 1
2 48
25
40, 41
12, 13
36, 37, 38, 45, 39
8, 9, 10
47 28
(Continued)
(Continued)
1000 BG00531216 Bottom shell After Market kit Consists of:
1 1 BG00926627 Transport rack
3 2 452.6507-901 Lifting tool
4 2 452.6946-001 Secure plate
5 12 840.1073-00 Screw M6S M42x220 8.8 ZP
6 12 845.0322-00 Nut M6M M42 8 ZP
7 4 885.0261-00 Information sign, Lift here/ Secure here
8 8 847.0026-00 Washer BRB 50x92 ZP
9 4 840.1117-00 Screw M6S M48x180 8.8 ZP
10 4 845.0427-00 Hexagon nut M6M M48 8.8 FZB
11 1 BG00477843 Transport protection
12 1 BG00506744 Flange SAE 1 1/2" 4
13 2 873.1295-00 O-ring 69.44x3.53 NBR 70
25 1 BG00504656 Bottom shell
26 1 BG00488788 Wear plate assembly See section 6b. Wear plate
assembly.
27 1 BG00480497 Arm liner assembly See section 6c. Arm liner
assembly.
28 1 BG00567461 Foot assembly See section 6d. Foot
assembly.
36 4 841.0663-00 Screw MF6S M16x60 8.8 ZP
37 4 840.1220-00 Screw M6S M20x85 10.9
38 4 847.0132-00 Washer round 21x36 ZP
39 1 452.1665-001 Spacer
40 2 BG00465619 Boss Pinion adjustment
41 4 841.0271-00 Screw MC6S M12x50 8.8 ZP
45 2 BG00568632 Distance plate
46 2 BG00841851 Hatch
47 3 873.0615-00 O-ring 24,99x3,53 NBR 70
48 1 BG00880404 Dust seal air pressure connection New version of dust seal
air pressure connection.
Either of the connections
can be used.
See section 6e. Dust seal
air pressure connection.
(Continued)
(Continued)
21, 20, 19, 18 13, 15 17
12
24
14
23, 22 16 F (1:10)
32, 33, 35 43
F
36, 37, 44, 45
36, 37, 38, 45, 39
34, 42
31
30
29
(Continued)
(Continued)
1000 BG00531216 Bottom shell After Market kit Consists of:
12 1 BG00506744 Flange SAE 1 1/2" 4
13 2 873.1295-00 O-ring 69.44x3.53 NBR 70
14 1 900.3206-00 Plug SAE 2 1/2" 3000 PSI
15 2 900.2587-00 Split flange clamp SAE 3000 PSI 2 1/2"
16 1 900.2302-00 Plug G 1/2 A ED
17 1 BG00557747 Protection plate Old version of dust seal air
pressure connection.
18 1 873.0385-00 Seal ring Tredo 20 3/4 0
Either of the connections
19 1 900.0655-00 Adapter G 3/4 BxG 3/4 B can be used.
20 1 900.2127-00 Tee adapter G 3/4 BxG 3/4 Swivel

21 2 900.0276-00 Round cap Rp 3/4 Fe
22 4 847.0147-00 Washer 13x24 ZP
23 4 841.0276-00 Screw MC6S M12x75 8.8 ZP
24 4 841.0266-00 Screw MC6S M12x25 8.8 Z
29 1 853.0464-00 Pin CP 12x30 m6
30 1 BG00501018 Rubber protection plate
31 1 BG00501019 Plate Hoses
32 2 840.1222-00 Screw M6S M16x70 10.9
33 2 847.0016-00 Washer BRB 17x30 ZP
34 6 847.0016-00 Washer BRB 17x30 ZP
35 2 452.7445-001 Spacer
36 4 841.0663-00 Screw MF6S M16x60 8.8 ZP
37 4 840.1220-00 Screw M6S M20x85 10.9
38 2 847.0132-00 Washer round 21x36 ZP
39 1 452.1665-001 Spacer
42 6 840.0068-00 Screw M6S M16x50 8.8 ZP
43 1 BG00567222 Dump valve bracket
44 2 847.0359-00 Washer BRB 21x37 HB200
45 2 BG00568632 Distance plate
(Continued)
(Continued)
52, 53, 54, 55
E (1:10)
E
51
49 50
(Continued)
(Continued)
49 1 452.0795-001 Bottom shell bushing
50 1 452.0808-001 Eccentric wearing plate
51 8 853.0646-00 Spiral pin Prym M 16x45
52 4 840.0068-00 Screw M6S M16x50 8.8 ZP
53 1 442.9396-00 Bend
54 2 900.2199-00 Split flange clamp SAE 3000 PSI 4"
55 1 873.0129-00 O-ring 109,5x3
6b. Wear plate assembly
A
2
3
1
8, 7, 9, 6, 4
A (1:5)

BG00488788 Wear plate assembly Consists of:
1 2 BG00839732 Wear plate, large
2 2 BG00863795 Wear plate assembly, large with inspection hole
3 4 BG00841074 Wear plate, small
4 16 843.1660-00 Bolt MVBF M16x130 4.6 FZB
5 8 843.1659-00 Bolt MVBF M16x150 4.6 FZB
6 24 845.0215-00 Lock nut high M16 8 ZP
7 24 BG00226982 Plate washer M16
8 24 BG00226981 Rubber washer SBR 60° Shore A
9 24 847.0016-00 Washer BRB 17x30 ZP
6c. Arm liner assembly
A
C
2
9 8 5 6 7 3
A (1:5)
C (1:5)

BG00480497 Arm liner assembly Consists of:
1 1 BG00872320 Arm liner Pinion Shaft Arm
2 3 BG00871723 Arm liner narrow arm
3 8 BG00234474 Washer plate, protection for the bolt
4 8 845.0462-00 Spherical collar nut M20x1,5-27 8 ZP
5 8 840.1346-00 Screw M6S M20x1,5x170 8.8 zp
6 8 BG00865644 Angle washer 0°
7 8 BG00865035 Rubber washer D60 d18 SBR 60° Shore A
8 8 BG00874339 Arm liner distance
9 8 842.0317-00 Screw P6SS M24x70 45H (45HRC)
6d. Foot assembly
1 5, 4 3

BG00567461 Foot assembly Consists of:
1 2 452.1064-001 Foot
2 1 452.0977-001 Foot for sub-frame
3 1 452.0977-002 Foot mirror - inverted
4 16 840.0693-00 Screw M6S M30x110 8.8 ZP
5 16 847.0125-00 Washer BRFB 31x58 ZP
6e. Dust seal air pressure connection
D
C
A
B
18
1
14 28
2 7
3
29 15
27
16
7 22 20
6 19, 17, 2 5 B (1:4)
7, 13
7, 8
25, 26
5 A (1:4) 4
9, 10 24
23
23
21 12 11
D (1:4)
C (1:4)
(Continued)
(Continued)
BG00880404 Dust seal air pressure connection Consists of:
1 1 452.6163-001 Air Chamber
2 4 873.0386-00 Ring, Seal Tredo 23
3 2 900.0436-00 Joint, Pipe GE-25SR
4 2 452.6059-001 Flange Air Inlet Flange
5 3 900.2279-00 Plug G 1/4 A ED
6 8 840.0044-00 Screw M6S M12x25 8.8 ZP
7 24 847.0147-00 Washer 13x24 ZP
8 8 840.0053-00 Screw M6S M12x70 8.8 ZP
9 1 873.0384-00 Ring, Seal Tredo 18
10 1 984.1700-00 Pressure transmitter PBMN G 1/2" 160 mBar M12
11 2 BG00261638 Plate Clamping
12 2 841.0433-00 Screw MF6S M10x30 8.8
13 4 840.0054-00 Screw M6S M12x80 8.8 ZP
14 2 900.2587-00 Split Flange Clamp SAE 3000 PSI 2 1/2"
15 4 840.0047-00 Screw M6S M12x40 8.8 ZP
16 1 900.3206-00 Plug SAE 2 1/2" 3000 PSI
17 2 900.3078-00 Adapter XGE-25SR/A M36/1"
18 1 873.1295-00 O-Ring 69.44x3.53 NBR 70
19 2 900.3077-00 Joint, Pipe EW-25 S
20 4 900.0778-00 Ring, Clamping DS-25 S
21 3 873.1547-00 O-Ring 120.02x5,33 NBR70
22 1 900.2302-00 Plug G 1/2 A ED
23 4 900.3079-00 Clamp SLK 325 PP
24 2 900.2118-00 Plate, Cover DP3
25 4 841.0225-00 Screw MC6S M6x45 8.8 ZP
26 4 847.0164-00 Washer BRB 6,4x12 HB200
27 2 452.6099-001 Plate, Protecting
28 1 BG00891499 Pipe right, Steel DIN 2391C Fz 25x2
29 1 BG00891728 Pipe left, Steel DIN 2391C Fz 25x2
7. Hydroset cylinder
7a. Hydroset cylinder
11
1
22, 21
23
9
13 2
17 3
18 16, 15, 14 18 20, 19
5
8
4 10
12
7, 6
B (1:5)
(Continued)
(Continued)
2000 BG00897248 Hydroset cylinder After Market assembly Consists of:
1 1 452.0970-001 Hydroset cylinder
2 1 452.0969-001 Hydroset cylinder bushing
3 1 452.0972-001 Hydroset cylinder cover
4 1 452.0990-001 Packing clamp plate
5 1 452.0986-901 Chevron packing See section 7b. Chevron
packing.
6 1 840.0032-00 Screw M6S 10x16 8.8
7 1 847.0144-00 Washer BRB 10,5x22x2 ZP
8 12 841.0267-00 Screw MC6S 12x30 8.8 FZB
9 1 452.1048-901 Piston As. See section 7c. Piston.
10 1 873.1351-00 O-Ring 685x5,7 SMS 1586
11 1 873.1247-00 O-Ring 740x8,4 SMS 1586
12 1 873.1352-00 O-Ring 629,3x5,7 SMS 1586
13 1 853.0119-00 Pin CP 25x60 m6
14 1 984.0421-00 Position sensor EDS-400-I-SR
15 1 873.0111-00 O-ring 44,2x3,0 NBR 70
16 6 841.0628-00 Screw MC6S 8x40 GL28 A2-70
17 3 919.0190-00 Protection plug
18 4 900.2302-00 Plug VSTI G 1/2" -ED
19 20 847.0310-00 Washer BRB 31x56 HB 305
20 20 840.1176-00 Screw M6S 30x200 10.9 Dacromet 500 LC

21 20 847.0310-00 Washer BRB 31x56 HB 305
Fasteners for bottom shell.
22 20 840.1176-00 Screw M6S 30x200 10.9 Dacromet 500 LC
23 1 452.2630-901 Step bearing set See section 7d. Step bear-
ing set.
7b. Chevron packing
6 1
5 4 3, 2

452.8371-901 Repair kit Chevron packing Consists of:
1 1 2305-0 452.0986-901 Chevron packing
2 1 2055-0 840.0032-00 Screw M6S 10x16 8.8
3 1 2055-2 847.0144-00 Washer BRB 10,5x22 HB200 SS 3576
4 1 2540-1 873.1351-00 O-ring 685x5,7 SMS 1586
5 1 2540-0 873.1352-00 O-ring 629,3x5,7 SMS 1586
6 11 2401-0 841.0267-00 Screw MC6S 8.8 fzb
7c. Piston

452.1048-901 Piston Consists of:
1 1 452.0971-001 Hydroset piston
2 1 442.7568-01 Measuring Tube
7d. Step bearing set

452.2630-901 Step bearing set Consists of:
1 1 Piston wearing plate
2 1 Step washer
1 Main shaft step
8. Hydroset system
8a. Hydroset system
6 1 11 10 2 12
7 15
22
16, 17
21 13, 14
20 18
12
27
19, 23
25
24
8
28 29, 5 3, 26 9 4
(Continued)
(Continued)
8000 Hydroset system Consists of:
1 1 Hydroset security valve alternatives See section 8b. Hydroset
security valve alternatives.
2 1 442.9396-00 Bend
4 12 847.0016-00 Washer BRB 17x30 ZP
5 8 840.0068-00 Screw M6S M16x50 8.8 ZP
6 4 452.7445-001 Spacer
7 4 840.1222-00 Screw M6S M16x70 10.9
8 1 452.1616-901 Return oil hose See section 8h. Return oil
hose.
9 1 452.1536-901 Hose coupling
10 1 873.0390-00 Seal ring Tredo 30
11 1 900.2599-00 Adapter G 2 BxG 1 B
12 1 452.1579-001 Hose SAE 100 R2AT 1"x1200
13 1 452.1591-001 Cover
14 1 873.1299-00 O-ring 32,92x3,53 NBR 70
15 4 847.0144-00 Washer BRB 10,5x22x2 ZP
16 4 841.0253-00 Screw MC6S M10x35 8.8 ZP
17 4 845.0213-00 Lock nut M10 8 ZP
19 6 873.0755-00 O-ring 56,74x3,53 NBR 70
20 1 452.1286-001 Hydraulic hose
24 24 847.0147-00 Washer 13x24 ZP
25 24 841.0268-00 Screw MC6S M12x35 8.8 ZP
26 2 873.0129-00 O-ring 109,5x3
27 1 819.0061-00 Cable protection 31,5
28 1 452.1590-001 Cover
29 4 845.0215-00 Lock nut high M16 8 ZP
8b. Hydroset security valve alternatives
1 2
(Continued)
(Continued)
Pos. No. Qty. Part No. Alternative Description Remarks
Hydroset security valve alternatives Consists of:
1 1 452.1488-901 Hydroset safety valve 6 MPa As. See section 8c. Hydroset safety valve.
2 1 452.7171-902 Electric dump valve 6 MPa As. See section 8d. Electric dump valve
assembly.
8c. Hydroset safety valve
A
11 8
4, 5
2
7, 6
10, 12
1
A A-A
14
17
16
13
18
15
C Detail C
(Continued)
(Continued)
452.1488-901 Hydroset safety valve Consists of:
902.0850-00 Main valve LC80DB20E6X/A25-104
1 1
902.0806-00 Seal kit LC80DB40E-6X/004_00
2 1 902.1123-00 Valve block LFA 80
3 1 452.0978-001 Block
4 1 900.2291-00 Adapter
5 1 900.2292-00 Measuring nipple G 1/4"
6 1 900.0647-00 Adapter G3/4" BxG 1/2" B
7 1 873.0384-00 Seal ring Tredo 18
8 1 902.0852-90 Pressure relief valve 6.0 MPa
10 4 847.0147-00 Washer round 13x24 ZP
11 1 452.1511-001 Pilot valve protection
12 4 840.0044-00 Screw M6S M12x25 8.8 ZP
13 2 900.2602-00 Flange half SAE 3000 3/4"
14 1 452.1580-001 Hose SAE 100 R1AT 3/4"x1000
15 1 452.1592-001 Cover 3/4" SAE-flange
16 4 847.0144-00 Washer BRB 10,5x22x2 ZP
17 4 841.0253-00 Screw MC6S M10x35 8.8 ZP
18 4 845.0213-00 Lock nut high M10 8 ZP
8d. Electric dump valve assembly
1
(Continued)
(Continued)
Pos. No. Qty. Alternative Part No. Description Remarks
452.7171-902 Electric dump valve assembly Consists of:
1 1 452.7171- Electric dump valve subassembly See section 8e. Electric
dump valve, subassembly.
2 1 902.0852-90 Pressure relief valve cartridge, 6.0 MPa, 50L/min,
DBD10
8e. Electric dump valve, subassembly
18
12
12
3
8 8
19
A-A
A
16
B B
2
17 17 17
17
11 17
17 7 17
22, 21 17
1 22, 21
16 16
6 26, 25
5
A 9, 10, 20
14
4, 23
15 13
24
B-B
(Continued)
(Continued)
Pos. No. Cat. No. Qty. Part No. Description Remarks
BG01014170 Electric dump valve subassembly
1 1 452.7099-001 Hydraulic manifold
2 1 BG00978424 Control cover
3 1 902.1152-00 Logic element valve NS80, 4500L/min, 8bar
4 1 902.1189-00 Directional solenoid valve 3/2, NS10, DIN Form A See section 8f. Directional
valve.
5 1 902.1175-00 Needle valve, Cartridge 160L/min, FC10-2
6 1 984.1678-00 Pressure transmitter
0...250bar, G 1/4 A ED, 4...20mA, M12
7 1 923.0566-00 Temperature transmitter
-25...100C, G 1/4 A ED, 4...20mA, M12
8 2 984.1677-00 Cartridge heater 10x160, 200W, 24V
9 2 964.3173-00 Contact insert housing HC-STA-D07-BWS-EL-AL
10 2 964.3256-00 Male contact insert HC-HS 2-D7-ESTS
11 1 853.0302-00 Parallel Pin CP 10 m6x20
12 2 873.1245-00 O-ring 26.57x3.53, NBR 70
13 1 BG00981940 Orifice 3.0, M8x1
14 1 842.0210-00 Socket set screw SK6SS M8x10
15 1 900.2292-00 Test point M16x2, G 1/4 A ED
16 3 900.2673-00 Plug G 3/8 A ED, ZP
17 9 900.2279-00 Plug G 1/4 A ED
18 1 452.7172-001 Top cover
19 1 452.7175-00 Side cover
20 4 843.0873-00 Screw MCS M3x10 4.8 ZP
21 4 847.0016-00 Washer BRB 17x30 ZP
22 4 840.0066-00 Screw M6S M16x40 8.8 fzb
23 4 841.0224-00 Screw MC6S M6x40 8.8 ZP
24 8 841.0651-00 Screw MC6S M24x200 12.9
25 4 847.0012-00 Washer BRB 8,4x16 ZP
26 4 841.0236-00 Screw MC6S M8x25 8.8 ZP
8f. Directional valve

1 902.1189-00 Directional valve
1 1 902.1200-00 Coil Spare part
1 902.1201-00 Seal kit Spare part
8g. Electrical cabinet, Siemens

290.0105-903 Electrical cabinet, Siemens Consists of:
1 1 966.3822-00 Main switch
6 960.0782-00 Cable (5 m)[16.4 ft]
12 960.0783-00 Cable (10 m)[32.8 ft]
(Continued)
(Continued)
2 3 4 5 6 3 7
10
9 8 9 8 11
18 17 16 15 14 13 12
(Continued)
(Continued)
Pos No. Qty. Part No. Alternative Description Remarks
290.0104-903 Electrical cabinet, Siemens Consists of:
2 1 290.0113-901 SPEC PLC System See below
3 1 978.0554-00 Power supply unit
4 1 978.0555-00 Analog in card
5 1 978.0557-00 Digital in card
6 1 978.0558-00 Digital out card
7 1 978.0559-00 Digital out card
8 1 978.0561-00 Connecting terminal plate
9 1 978.0560-00 Connecting terminal plate
10 1 966.3422-00 Relay
11 1 290.0115-901 Display See below
12 1 962.0575-00 Mini circuit breaker
17 1 966.3192-00 Earth fault breaker
1 978.0537-00 Connector
1 962.0534-00 Auxiliary contact
8h. Return oil hose
Pos No. Qty. Part No. Alternative Description Remarks

452.1616-901 Return oil hose Consists of:
1 1 650.0326-15 Hose 4"x1500
2 4 900.2548-00 Clip, Hose SC d 131-139
9. Pinion shaft housing
9a. Pinion shaft housing assembly, excluding pinion
23 24 22 25 23
33
B C-C A
6 5 4
9 2 10
7 3 8
11 30 12
13 29 17
15
16 32 18
19 B 31 20 14
A
21
C C
23
27
26
28
(Continued)
(Continued)
3000 BG00897206 Pinion shaft housing assembly Consists of:
1 1 452.0657-001 Pinion shaft housing
2 1 868.0832-00 Bearing 32230 J2
3 1 868.0832-00 Bearing 32230 J2
4 1 845.0164-00 Lock nut KM 30 150x2 plain
5 1 847.0299-00 Lock washer 150 MB 30
6 1 442.9809-01 Wear ring
7 1 442.9808-01 Spacer
8 1 442.9808-01 Spacer
9 1 873.0136-00 O-ring 139.3x5.7 NBR 70
10 1 873.0136-00 O-ring 139.3x5.7 NBR 70
11 1 873.1219-00 Oil seal ring Type4 170x200x15
13 1 452.0716-001 Inner bearing cover
14 1 442.9260-01 Outer bearing cover
15 6 840.0046-00 Screw M6S M12x35 8.8 ZP
16 6 847.0147-00 Washer 13x24 ZP
17 6 840.0078-00 Screw M6S M20x60 8.8 ZP
18 6 847.0132-00 Washer round 21x36 ZP
19 1 442.9365-01 Gasket t=0.8 mm
20 1 442.9366-02 Gasket t=0.8 mm
21 1 853.0590-00 Spiral pin Prym N 8x28
22 1 452.0727-001 Drive shaft
23 2 900.2388-00 Plug SR 1010 KS
24 1 857.0360-00 Key TK 32x18x115
25 1 857.0354-00 Key TK 36x20x140
26 1 900.0022-00 Elbow A4 Zn DN20 zinced
27 1 842.0020-00 Screw SK6SS M20x25
28 1 900.0655-00 Adapter G 3/4 BxG 3/4 B
29 1 442.9346-01 Oil level gauge
30 1 873.0387-00 Seal ring Tredo 26
31 1 900.0656-00 Adapter G 1 BxG 1 B
32 1 873.0386-00 Seal ring Tredo 23
33 1 855.0134-00 Retaining ring SgA
9b. Pinion shaft housing fasteners and gaskets
5, 4, 3
C-C
6 7
1, 2
C C

Pinion shaft housing
Fasteners and gaskets
1 8 840.0672-00 Screw M6S M24x100 8.8 ZP
2 8 847.0063-00 Washer TBRSB 26x65 ZP
3 1 442.9364-01 Gasket t=0.5 mm
4 1 442.9364-02 Gasket t=0.8 mm
5 1 442.9364-03 Gasket t=1.5 mm
6 2 840.1063-00 Screw M6S M16x120H 8.8 ZP
7 2 845.0009-00 Nut M6M M16 8 ZP
9c. Pinion shaft housing repair kit
10, 9, 8, 7, 6
B A
12 13 5 3 2
4 12
14 13 4
11 14
B 1
A

3000 452.5577-901 Pinion shaft housing repair kit Consists of:
1 1 873.0386-00 Seal ring Tredo 23
2 1 845.0164-00 Lock nut KM 30 150x2 plain
3 1 847.0299-00 Lock washer 150 MB 30
4 2 442.9808-01 Spacer
5 1 442.9809-01 Wear ring
6 1 442.9364-01 Gasket t=0.5 mm
7 1 442.9365-01 Gasket t=0.8 mm
8 1 442.9364-02 Gasket t=0.8 mm
9 1 442.9366-02 Gasket t=0.8 mm
10 1 442.9364-03 Gasket t=1.5 mm
11 2 873.0387-00 Seal ring Tredo 26
12 2 873.0136-00 O-ring 139.3x5.7 NBR 70
13 2 868.0832-00 Bearing 32230 J2
10. Hoses and lubrication

system
10a. Hoses and lubrication system
3 2
1

Hydraulic and lubrication system Consists of:
1 1 BG00542208 Protection Assembly See section 10b. Protection assembly.
2 1 Lubrication System See section 10c. Lubrication system.
3 1 Hydroset System See section 8. Hydroset system.
* For information about how to connect the hoses, see the installation drawing.
10b. Protection assembly
15, 7
2
5, 4, 3, 13 11
14, 7
12
1:10
8, 7 6
10
9
16

BG00542208 Protection assembly Consists of:
1 2 452.1415-001 Rubber protection
2 2 452.1448-001 Bracket
3 12 843.1363-00 Bolt MVBF M12x50 4,6
4 16 845.0030-00 Lock nut M12 8 ZP
5 20 847.0147-00 Washer 13x24 ZP
6 1 452.1419-901 Wear liner
7 12 847.0016-00 Washer BRB 17x30 ZP
8 8 840.0064-00 Screw M6S M16x30 8.8 ZP
9 2 452.1449-001 Bracket
10 1 452.1427-001 Protection
11 1 452.1425-901 Support
12 1 452.1426-001 Bracket
13 12 847.0423-00 Lock washer, Aranlock LB-A 12x21
14 2 840.1097-00 Screw M6S M16X260
15 2 845.0215-00 Lock nut high M16 8 ZP
16 4 840.0053-00 Screw M6S M12x70 8.8 ZP
10c. Lubrication system
26 30, 7
21, 20 22 5, 4 4
19 2 6
23, 25, 24 6 3
1
8, 7, 9
17, 16, 18 13, 14 15 25, 23, 24 28, 27 29 12 10 11

(Continued)
(Continued)
Consists of:
1 1 442.9396-00 Bend
2 1 452.1616-901 Return oil hose
3 1 452.1536-901 Hose coupling
4 2 873.0129-00 O-ring 109,5x3
5 1 452.1590-001 Cover 300.059
7 8 847.0016-00 Washer BRB 17x30 ZP
8 4 840.0068-00 Screw M6S M16x50 8.8 ZP
9 4 845.0215-00 Lock nut high M16 8 ZP
10 1 873.0390-00 Seal ring Tredo 30
11 1 900.0659-00 Adapter G 2 BxG 2 B
12 1 452.1538-001 Hose SAE 100 R2AT 2"X2000
13 1 452.1589-001 Cover
14 1 873.0755-00 O-ring 56,74x3,53 NBR 70
16 4 847.0147-00 Washer 13x24 ZP
17 4 841.0268-00 Screw MC6S M12x35 8.8 ZP
18 4 845.0030-00 Lock nut M12 8 ZP Density Steel
19 1 452.1587-00 Hose SAE 100 R1AT 1"x1000
20 452.1591-001 Cover
21 1 873.1299-00 O-ring 32,92x3,53 NBR 70 NBR70 ISO 3601 0
22 1 900.2385-00 Split flange clamp SAE 3000 PSI 1"0.11
23 8 847.0144-00 Washer BRB 10,5x22x2 ZP
24 8 841.0253-00 Screw MC6S M10x35 8.8 ZP
25 8 845.0213-00 Lock nut M10 8 ZP Density Steel
26 1 452.1580-001 Hose SAE 100 R1AT 3/4"x1000
27 1 873.0615-00 O-ring 24,99x3,53 NBR 70
28 1 452.1592-001 Cover
29 2 900.2602-00 Split flange clamp SAE 3000 PSI 3/4
30 4 840.0070-00 Screw M6S M16x60 8.8 ZP
11. Dust seal air pressure unit
11a. Dust seal air pressure unit
2
3
B (1:5) 4
1
B
6
A
5
7
8
A (1:5)
Pos. No. Qty. Part No. Description Remarks

BG01019547 Dust seal air pressure unit
1 1 Dust seal air pressure fan alternatives See section 11a. Dust seal air pressure unit.
2 2 900.0193-00 Hexagon nipple 2x1 1/2 N8
3 2 900.2846-00 Socket 2 1/2x2 M2
4 2 900.2809-00 Hose coupling2 1/2 R 2 1/2
5 2 452.6272-001 Hose
6 1 452.3811-901 Air cleaner See section .
7 1 900.3080-00 Nipple 2 1/2" SAE 3000
8 4 900.1722-00 Hose clip SC d 74-79
1b. Dust seal air pressure fan alternatives

Dust seal air pressure fan alternatives Consists of:
BG01018800-01 Overpressure fan SV 130/1 230 V 50 Hz
BG01018800-02 Overpressure fan SV 130/1 400 V 50 Hz / 460 V 60 Hz
1 1 BG01018800-04 Overpressure fan SV 130/1 690 V 50 Hz
BG01018800-07 Overpressure fan SV 130/1 Without motor
11c. Air cleaner
5 4
8
6 3
7
4
6
2 1 7

452.3811-901 Air cleaner Consists of:
1 2 899.0483-00 Mounting band D381
2 1 912.0262-00 Air cleaner housing, including main and safety
element D178
3 2 900.2806-00 Rubber hump reducer D178 mm, D127 mm
4 2 452.3800-901 Reducing pipe D127 mm, d63 mm
5 1 912.0261-00 Air pre-cleaner D64 mm
6 2 900.2804-00 Hose clamp D133...156 mm
7 2 900.2807-00 Hose clamp D184...206 mm
8 1 900.2084-00 Hose clamp SC, D68...73 mm, ZP
12. Drive
12a. Drive
19 18 26
20 15, 16, 17
14
20 11, 12, 13 B (1:6)
A (1:6)
22, 32, 31 A
1 3
6
6 D
2
C C
4
D
(Continued)
(Continued)
Direct drive assembly
1 1 452.0905-901 Subframe direct drive
2 1 Motor alternatives See section 12b. Motor
alternatives.
3 1 452.1642-901 Dust sealing
4 1 452.1014-901 Protecting cap for shaft
6 1 442.9650-92 Vibration damper See section 12c. Vibration
damper.
11 12 458.0406-01 Shim T=1 mm
12 4 458.0406-02 Shim T=0,5 mm
13 8 458.0406-03 Shim T=0,3 mm
14 4 452.1609-001 Threaded pin
15 4 840.0718-00 Screw M6S M36x180 8.8 ZP
16 4 845.0273-00 Lock nut Low M36 8 ZP
17 8 847.0162-00 Washer BRB 37x68 ZP HB200
18 8 847.0124-00 Washer BRB 25x45 ZP
19 8 841.0587-00 Screw MC6S M24x180 8.8 ZP
20 4 845.0013-00 Nut M6M M30 8 ZP
22 4 840.0021-00 Screw M6S M8x20 8.8 ZP
26 8 452.3770-001 Washer D/d 45/25x80
31 1 BG00616109 Potential equalization bar 6 electrical connections
32 2 847.0031-00 Spring washer FBB 8,2x14,2
(Continued)
(Continued)
8 10 9
7 21, 22
10
E (1:6)
7
29, 30, 28 27 5 24, 23
C-C (1:12) 25
E
D-D (1:18)

Direct drive assembly
5 1 930.0332-00 Coupling Omega E120 HDY See section 12d. Omega
coupling.
7 1 452.1622-901 Spacer with flat bar
8 1 458.0452-01 Support
9 1 442.9342-01 Washer
10 1 984.0217-00 Inductive sensor SIH-3010-BPKG
21 2 847.0012-00 Washer BRB 8,4x16 ZP
22 4 840.0021-00 Screw M6S M8x20 8.8 ZP
23 1 847.0132-00 Washer round 21x36 ZP
24 1 840.0077-00 Screw M6S M20x50 8.8 ZP
25 4 840.0652-00 Screw M6S M20x90 8.8 ZP
27 1 452.7508-001 Protective plate bottom cap
28 6 840.0622-00 Screw M6S M12x20 8.8 ZP
29 6 845.0007-00 Nut M6M M12 8 ZP
30 6 847.0147-00 Washer 13x24 ZP
12b. Motor alternatives
Part No. Description Remarks

972.0851-00 Motor HGF500 600 kW 6-Pole 10000 V 50 Hz
972.0923-00 Motor HGF450C 600 kW 6-Pole 2200 V 60 Hz
12c. Vibration damper
12
9
11
8
2, 3
4
1
5
6, 7

452.9650-92 Vibration damper
1 4 864.0079-00 Damper SAW 300B
2 32 840.1135-00 Screw M6S 20x35 8.8
3 847.0132-00 Washer round 21x36 ZP
4 442.5904-01 Fixing plate
5 2 864.0124-00 Damper SAW 200 A
6 16 840.0064-00 Screw M6S M16x30 fzb
7 16 847.0016-00 Washer BRB 17x30 HB200
8 4 442.9651-01 Mounting plate
9 4 458.0553-00 Fixing plate
10 4 458.0554-01 Spacer
11 4 847.0142-00 Washer BRB 53x92 HB200
12 4 845.0274-00 Lock nut M48 8 FZB
12d. Omega coupling
Crusher side
140 mm
4
Motor side
GA
OME
1
2
120 mm
3 4

930.0332-00 Omega coupling Consists of:
1 1 930.0376-00 Hub Omega
2 1 930.0333-00 Coupling Omega E120 HDY flex element
3 1 930.0377-00 Hub Omega, for Tapered
bushing KB5050
4 1 940.0391-00 Tapered bushing KB5050
13. Sign board
13a. Sign board
4 5 9 1
6 7
B (1:10) D (1:10)
3 8 2
1
E E
A (1:10) C (1:10)
10
F (1:10)
E-E

BG01099224 Sign board
1 4 126.0384-001 Warning sign Flying Fragments
2 1 126.5007-01 Identification Plate
3 1 126.0345-001 Patent information sign
4 1 126.0383-001 Warning sign Risk of crushing
5 1 126.0385-001 Mandatory sign Read Manual
6 2 BG01106367 Sign Sandvik Grey
7 2 BG01097191 Sign product name, CH870i
8 1 BG01109918 Warning sign Danger
9 2 126.0388-001 Warning sign Falling fragments
10 1 126.0450-001 Warning sign Hot Surfaces
14. Tool kit
14a. Tool kit
2 3
1 35, 34, 33, 32, 31, 30, 29
28
4
6
10, 9, 8
7 36
12, 11, 13, 14, 15, 16, 17 18, 19, 20, 21, 22, 23
27
26
24 25
(Continued)
(Continued)
BG00581341 Tool kit Consists of:
1 1 442.9476-00 Tool Box 866x366x361
2 1 BG00227694 Lifting tool Eccentric bushing
3 1 BG00227702 Lifting tool Bottom shell bushing
4 1 BG00235167 Lifting tool Step bearings
5 1 452.1512-901 Piston retainer Holding piston
6 1 899.0515-00 Eye bolt VWBG 35 M80x120 Main shaft
7 1 442.7284-90 Lowering rod Piston
8 1 920.0110-00 Slugging wrench NV 65 Screw and nut M42
9 1 920.0109-00 Slugging wrench NV 55 Screw and nut M36
10 1 920.0238-00 Slugging wrench NV 46 Screw M30
11 1 920.0243-00 Combination wrench NV 55 Screw and nut M36
12 1 920.0131-00 Combination wrench NV46 Screw and nut M30
14 1 920.0134-00 Combination wrench 30 Screw and nut M20
18 1 920.0042-00 Allen key 19 mm Screw MC6S 24
22 1 920.0035-00 Allen key 5 mm Air bleeder valve
23 1 920.0032-00 Allen key 5/8” Spider cap plug
24 1 923.0422-00 Feeler gauge 0,05-1mm L=300 Spider bearing play etc
25 3 452.0452-001 Lifting tool Scraper ring
26 1 904.0585-00 Microbore hose DN2, 500, M16x2, M16x2, 630bar Air bleeding Hydroset system
27 5 442.0800-91 Lead cylinder D40 Check CSS
28 3 840.0692-00 Screw M6S M30x100 8.8 ZP Piston stop plate
29 2 899.0539-00 Eye bolt M8 Inner head nut
30 3 899.0533-00 Eye bolt M10 Hydroset cylinder bushing, pinion
31 3 899.0534-00 Eye bolt M12 Bottom shell bushing, piston wear plate,
main shaft sleeve
32 4 899.0535-00 Eye bolt M16 Dust collar, piston, support ring, ecc.bush.
33 3 899.0536-00 Eye bolt M20 Spider bushing, (ECC.unit)
34 4 899.0537-00 Eye bolt M24 Filler ring
35 3 899.0538-00 Eye bolt M30 Hydroset cylinder cover
36 3 BG00271537 Lowering rod Hydroset Cylinder Cover
SPC Sandvik CH870i:02 Crushing chamber alternatives
15. Crushing chamber

alternatives
15a. Crushing chamber alternatives
2
7, 8, 9, 10
11, 12
13
4, 5
14
(Continued)
(Continued)
BG00577456 Feed hopper Cone EC For concave EC
1 1 BG00577458 Feed hopper Cone C For concave C
BG00577463 Feed hopper Cone MC For concave MC
2 452.1370-901 Wear rubber Used when no feed hopper
cone is installed.
6008-0 452.1943-901 Wearing plate As. kit For short concave (MF/F/
EF), Consists of:
3 4 452.0710-901 Wearing plate
4 8 840.0069-00 Screw 16x55 Fasteners for wearing
5 8 847.0060-00 Washer TRSB 17x42 plates
452.0891-901 Filler ring EC For concave EC

6 1 6006-0 452.2269-901 Filler ring C For concave C/MC
452.0898-901 Filler ring M For concave M/MF/F/EF
7 10 6007-0 840.0675-00 Screw N6S 24x130
8 10 6007-1 899.0293-00 Insert M24x1.5D
Fasteners for filler ring
9 10 6007-2 847.0063-00 Washer TRSB 26x65
10 10 6007-3 891.1149-001 Rubber washer
11 8 6007-5 452.2201-00 Jacking screw M6S 24x80
12 8 899.0293-00 Insert M24x1.5D
452.0840-001 Concave EF M1
452.0840-002 Concave EF M2
452.0840-005 Concave EF M9
452.0841-001 Concave F M1
452.0841-002 Concave F M2
452.0841-005 Concave F M9
452.0842-001 Concave MF M1
452.0842-002 Concave MF M2
452.0842-005 Concave MF M9
452.1754-001 Concave M M1
See section 2c. Top shell
13 1 6005-0 452.1754-002 Concave M M2 fasteners and jacking
screws for fasteners.
452.1754-005 Concave M M9
452.2253-001 Concave MC M1
452.2253-002 Concave MC M2
452.2253-005 Concave MC M9
452.2255-001 Concave C M1
452.2255-002 Concave C M2
452.2255-005 Concave C M9
BG00240183 Concave EC Top Grip M1
8 840.0634-00 Screw M6S 16x25 8.8 ISO 4017 For concave EC/C/MC/M.
(Continued)
(Continued)
452.0837-001 Mantle A M1
For concaves
452.0837-002 Mantle A M2
EC Topgrip/C/MC/M
452.0837-005 Mantle A M9
452.0872-001 Mantle B M1
For concaves
452.0872-002 Mantle B M2
EC Topgrip/C/MC/M
452.0872-005 Mantle B M9
For concaves
EC Topgrip/C/MC
13 1 4175-0 BG00689391 Mantle Flexifeed B M9
452.0845-001 Mantle EF M1
For concaves
452.0845-002 Mantle EF M2
MF/F/EF
452.0845-005 Mantle EF M9
452.0844-001 Mantle EEF M1
For concaves
452.0844-002 Mantle EEF M2
MF/F/EF
452.0844-005 Mantle EEF M9
452.4900-001 Mantle OB M1 For concaves
452.4900-005 Mantle OB M9 MF/F/EF
(Continued)
(Continued)
The table below illustrates the different crushing chamber alernatives
Example of the type number shown on the crusher’s identification plate:
CH870:02-M/B/M-50-47-52-57-62
Combination Concave (6005-0) Wear plate (6008-0) Filler ring (6006-0) Feed hopper cone (7100-0)
Mantle (4175-0) Wear rubber
EF/EEF EF Extra Fine EEF Extra Extra Fine Wear rubber

452.1943-901
452.0840-001 M1 452.0844-001 M1
452.1370-901
452.0840-002 M2 452.0844-002 M2
452.0840-005 M9 452.0844-005 M9
EF/EF EF Extra Fine EF Extra Fine Wear rubber

452.1943-901
452.0840-001 M1 452.0845-001 M1
452.1370-901
452.0840-002 M2 452.0845-002 M2
452.0840-005 M9 452.0845-005 M9
EF/OB EF Extra Fine OB Oversize Breaker Wear rubber

452.1943-901
452.0840-001 M1 452.4900-001 M1
452.1370-901
452.0840-002 M2 452.4900-005 M9
452.0840-005 M9
F/EEF F Fine EEF Extra Extra Fine Wear rubber

452.1943-901
452.0841-001 M1 452.0844-001 M1
452.1370-901
452.0841-002 M2 452.0844-002 M2
452.0841-0054 M9 452.0844-005 M9
F/EF F Fine EF Extra Fine Wear rubber

452.1943-901
452.0841-001 M1 452.0845-001 M1
452.1370-901
452.0841-002 M2 452.0845-002 M2
452.0841-0054 M9 452.0845-005 M9
F/OB F Fine OB Oversize Breaker Wear rubber

452.1943-901
452.0841-001 M1 452.4900-001 M1
452.0841-002 M2 452.4900-005 M9 452.1370-901
452.0841-0054 M9
MF/EEF MF Medium Fine EEF Extra Extra Fine Wear rubber

452.1943-901
452.0842-001 M1 452.0844-001 M1
452.1370-901
452.0842-002 M2 452.0844-002 M2
452.0842-005 M9 452.0844-005 M9
(Continued)
(Continued)
CH870:02-M/B/M-50-47-52-57-62
MF/EF MF Medium Fine EF Extra Fine Wear rubber

452.1943-901
452.0842-001 M1 452.0845-001 M1
452.1370-901
452.0842-002 M2 452.0845-002 M2
452.0842-005 M9 452.0845-005 M9
MF/OB MF Medium Fine OB Oversize Breaker M Medium Wear rubber

452.1943-901
452.0842-001 M1 452.4900-001 M1
452.0898-901 452.1370-901
452.0842-002 M2 452.4900-005 M9
452.0842-005 M9
M/A M Medium A M Medium Wear rubber

452.1754-001 M1 452.0837-001 M1
452.1754-002 M2 452.0837-002 M2 452.0898-901 452.1370-901
452.1754-005 M9 452.0837-005 M9
M/B M Medium B M Medium Wear rubber

452.1754-001 M1 452.0872-001 M1
452.1754-002 M2 452.0872-002 M2 452.0898-901 452.1370-901
452.1754-005 M9 452.0872-005 M9
MC/A/MC MC Medium Coarse A Cone MC Medium Coarse

452.2253-001 M1 452.0837-001 M1
452.2253-002 M2 452.0837-002 M2 BG00577463
452.2253-005 M9 452.0837-005 M9
MC/B/MC MC Medium Coarse B Cone MC Medium Coarse

452.2253-001 M1 452.0872-001 M1
452.2253-002 M2 452.0872-002 M2 BG00577463
452.2253-005 M9 452.0872-005 M9
MC/Flexi- MC Medium Coarse FFB FlexiFeed B Cone MC Medium Coarse

Feed B/MC 452.2253-001 M1 BG00239982 M1
452.2253-002 M2 BG00239983 M2 BG00577463
452.2253-005 M9 BG00689391 M9
(Continued)
(Continued)
CH870:02-M/B/M-50-47-52-57-62
C/A/C C Coarse A C Coarse Cone C Coarse

452.2255-001 M1 452.0837-001 M1
452.2255-002 M2 452.0837-002 M2 452.2269-901 BG00577458
452.2255-005 M9 452.0837-005 M9
C/B/C C Coarse B C Coarse Cone C Coarse

452.2255-001 M1 452.0872-001 M1
452.2255-002 M2 452.0872-002 M2 452.2269-901 BG00577458
452.2255-005 M9 452.0872-005 M9
C/FlexiFeed C Coarse FFB FlexiFeed B C Coarse Cone C Coarse

B/C 452.2255-001 M1 BG00239982 M1
452.2255-002 M2 BG00239983 M2 452.2269-901 BG00577458
452.2255-005 M9 BG00689391 M9
EC Topgrip/ EC Topgrip
A EC Extra Coarse Cone EC Extra Coarse
Extra Coarse Topgrip
A/EC
BG00240183 M1 452.0837-001 M1
BG00240184 M2 452.0837-002 M2 452.0891-901 BG00577456
BG00689988 M9 452.0837-005 M9
B EC Extra Coarse Cone EC Extra Coarse
B/EC
BG00240183 M1 452.0872-001 M1
BG00240184 M2 452.0872-002 M2 452.0891-901 BG00577456
BG00689988 M9 452.0872-005 M9
FFB FlexiFeed B EC Extra Coarse Cone EC Extra Coarse
FlexiFeed B/
EC BG00240183 M1 BG00239982 M1
BG00240184 M2 BG00239983 M2 452.0891-901 BG00577456
BG00689988 M9 BG00689391 M9
SPC Sandvik CH870i:02 Recommended spare parts
16. Recommended spare parts
16a. Recommended spare/wear parts to stock

Qty. Cat. No. Part No. Description Remarks
1 BG00480497 Bottom shell arm liner kit
1 BG00488788 Bottomshell wall liner kit
2 5150-0 BG00504450 Arm shield
8 452.1137-001 Rubber liners for cone EC
2 BG00574012 Rubber liners for cone EC
2 BG00574356 Rubber liners for cone EC
48 873.1287-00 Rubber liner plug
8 452.2340-001 Rubber liners for cone C
2 BG00573358 Rubber liners for cone C
Alternative or order connected
2 BG00573557 Rubber liners for cone C
8 452.2353-001 Rubber liners for cone MC
2 BG00571409 Rubber liners for cone MC
2 BG00572934 Rubber liners for cone MC
452.0837-001 Mantle A M1
452.0837-002 Mantle A M2
452.0837-005 Mantle A M9
452.0872-001 Mantle B "Pebble" M1
452.0872-002 Mantle B "Pebble" M2
452.0872-005 Mantle B "Pebble"
452.0845-001 Mantle EF M1
452.0845-002 Mantle EF M2
1 4175-0 452.0845-005 Mantle EF M9 Alternative or order connected
452.0844-001 Mantle EEF M1
452.0844-002 Mantle EEF M2
452.0844-003 Mantle EEF M9
452.4900-001 Mantle OB M1
452.4900-005 Mantle OB M9
(Continued)
(Continued)
452.0840-001 Concave EF M1
452.0840-002 Concave EF M2
452.0840-005 Concave EF M9
452.0841-001 Concave F M1
452.0841-002 Concave F M2
452.0841-005 Concave F M9
452.0842-001 Concave MF M1
452.0842-002 Concave MF M2
452.0842-005 Concave MF M9
452.1754-001 Concave M M1
1 6005-0 452.1754-002 Concave M M2
Alternative or order connected
452.1754-005 Concave M M9
452.2253-001 Concave MC M1
452.2253-002 Concave MC M2
452.2253-005 Concave MC M9
452.2255-001 Concave C M1
452.2255-002 Concave C M2
452.2255-005 Concave C M9
BG00240183 Concave EC Topgrip M1
1 6008-0 452.1943-901 Wear plate kit for short concave MF,F,EF
1 5651-0 873.1210-00 O-ring for spider cap Per manganese change.
1 4205-0 452.0936-901 Head nut / Burning ring 1 head nut / burning ring per every second
manganese change.
1 4205-2 452.0938-001 Burning ring 1 burning ring per manganese change when
not changing head nut.
When changing head nut you get a burning
ring together with the head nut.
1 5675-0 452.1619-001 Spider bushing
2 5705-0 452.1599-001 Oil seal ring
1 5706-0 BG00891250 Scraper ring
1 912.0155-00 Filter insert, (Top shell breather)
1 912.0363-00 Air filter element kit (Overpressure)
2 825.0182-00 Grease Tribol tin 18,0 kgs. 2 Grease Tribol tin 18,0 kg per manganese
change (27 kg)
452.5800-901 Locating bar kit
1 452.2630-901 Step bearing set CH870
1 4025-0 452.0505-001 Mainshaft sleeve
1 4305-0 BG00663892 Dust seal ring
1 4355-0 442.9367-01 Retainer
1 4355-1 452.1264-001 Scraper
452.5794-901 Fastener kit concave + support ring
6 6105-0 BG00206187 Dowel pin
(Continued)
(Continued)
Plus Parts (these parts will normally not be consumed on annual basis)
1 5650-0 452.0553-001 Spider cap
1 1200-0 452.0795-001 Bottom shell bushing
1 452.0805-001 Eccentric bushing 32+37+42+47
1 1810-0 452.0806-001 Eccentric bushing 47+52+57+62 Alternative or order connected.
1 452.0807-001 Eccentric bushing 62+68+74+80
1 1880-0 452.0808-001 Eccentric wearing plate
1 2050-0 452.0969-001 Hydroset cylinder bushing
1 452.5577-901 Pinion shaft repair kit
1 3505-0 452.0727-001 Pinion shaft
1 4205-1 452.0930-001 Inner head nut
1 4350-0 452.0921-001 Dust seal retaining ring
1 BG0568048 Main shaft assembly excluding mantle
1 BG00531868 Top shell assembly excluding concave
1 BG00897206 Pinion shaft housing assembly excluding pulley
Parts for electrical dump valve

1 902.1189-00 Directional valve
1 984.1678-00 Pressure transmitter
1 902.1201-00 Sealing kit for directional valve

6.CH870i-02 Spare Parts Catalogue PDF

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6.CH870i-02 Spare Parts Catalogue PDF

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Spare Parts Catalog Doc. no. R 223.

© Copyright 2018 Sandvik SRP AB.

Document number: R 223.1475

Document type: Spare Parts Catalog (SPC)

Cone crusher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

1. Feed hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

1a. Feed hopper assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1b. Feed hopper, lower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

1c. Feed hopper, upper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

1d. Rubber liner alternatives . . . . . . . . . . . . . . . . . . . . . . . . . 20

1e. Rubber liners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

1f. Plug kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1g. Cover and splitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1j. Rubber liner alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . 26

1n. Wear rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

2a. Top shell excluding concave . . . . . . . . . . . . . . . . . . . . . . 32

2b. Top shell including concave . . . . . . . . . . . . . . . . . . . . . . 34

2c. Top shell fasteners and jacking screws . . . . . . . . . . . . . 36

2d. Fastener kit for concave and support ring . . . . . . . . . . . 37

2e. Concave alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2f. Filler ring alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2g. Wearing plate alternatives . . . . . . . . . . . . . . . . . . . . . . . . 40

2h. Wearing plate assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 41

2i. Scraper assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3a. Main shaft excluding mantle . . . . . . . . . . . . . . . . . . . . . . 44

3b. Main shaft including mantle . . . . . . . . . . . . . . . . . . . . . . . 46

3c. Mantle alternatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3d. Head nut with burning ring . . . . . . . . . . . . . . . . . . . . . . . 49

4. Dust collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

4a. Dust collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

4b. Locating bar kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

5a. Eccentric, Throw 32-37-42-47 . . . . . . . . . . . . . . . . . . . . . . 56

5b. Eccentric, Throw 47-52-57-62 . . . . . . . . . . . . . . . . . . . . . . 58

5c. Eccentric, Throw 62-68-74-80 . . . . . . . . . . . . . . . . . . . . . . 60

5d. Eccentric bushing alternatives . . . . . . . . . . . . . . . . . . . . 62

5e. Gear and pinion set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

6. Bottom shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

6a. Bottom shell After Market kit . . . . . . . . . . . . . . . . . . . . . . 66

6b. Wear plate assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

6c. Arm liner assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

6d. Foot assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

6e. Dust seal air pressure connection . . . . . . . . . . . . . . . . . . 75

7. Hydroset cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

7a. Hydroset cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

7b. Chevron packing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

7d. Step bearing set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

8a. Hydroset system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

8b. Hydroset security valve alternatives . . . . . . . . . . . . . . . . 86

8c. Hydroset safety valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

8d. Electric dump valve assembly . . . . . . . . . . . . . . . . . . . . . 90

8e. Electric dump valve, subassembly . . . . . . . . . . . . . . . . . 92

8f. Directional valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

8g. Electrical cabinet, Siemens . . . . . . . . . . . . . . . . . . . . . . . 95

8h. Return oil hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

9. Pinion shaft housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

9a. Pinion shaft housing assembly, excluding pinion . . . . 100

9b. Pinion shaft housing fasteners and gaskets . . . . . . . . 102

9c. Pinion shaft housing repair kit . . . . . . . . . . . . . . . . . . . . 103

10. Hoses and lubrication system . . . . . . . . . . . . . . . . . . . . . .105

10a. Hoses and lubrication system . . . . . . . . . . . . . . . . . . . 106

10b. Protection assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

10c. Lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

11. Dust seal air pressure unit . . . . . . . . . . . . . . . . . . . . . . . . . 111