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00 31-Mar-15
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
In-Process & Final Inspection of Internal coating
SAIC-H-2060 30-Apr-17 COAT-
Application on Field Girth Welds
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General Requirements
SAES-H-002,
Internal coatings for potable water service are certified by FDA,
Para.
A4 NSF or equivalent.
5.2.14
Note: The certificate shall be renewed every 24 months.
The coating system has been selected for specific service from the SAES-H-002,
A5 various SAP Material Numbers specified in APCS-117 and Para.
approved by CSD/Coatings Team . (Refer to Attachment #1) 5.2.11
For pipe diameters larger than 36", the coating application is done SAES-H-002,
A7 manually by qualified contractors with the approval of Para. 5.2.4
CSD/Coatings Team.
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
SAES-H-201,
Coated areas are protected from contamination of dirt or
B7 Para.
deleterious materials during application & curing.
7.3.5.2
C Final Inspection Visual Check or Video Camera:
Internally coated pipeline with diameters from 10" to 20" shall be SAES-H-201,
C1
inspected by the cameras fitted on the crawling machine. Para 8.2.5
SAES-H-201,
Finished coating has a uniform, glossy appearance free of defects
C2 Para 8.2.4
such as holidays, fish eyes, lumps, dry spray, sags, and runs.
Cure Test is performed on first five joints coated and twice each
SAES-H-201,
C4 day there after, and found acceptable the results are recorded
Para 8.2.3
using SATR-H-2009.
E Repairs
Girth welds with more than 3 holidays are completely blasted off SAES-H-201,
E1
and the area recoated Para 8.5.1
Approved
Patch-up coating is applied using materials & methods specified in
E3 Coating
the approved Repair Procedure.
Procedure
Remarks:
ATTACHMENTS # 1
REFERENCE DOCUMENTS:
1. SAES-H-201: General Specification for Over-the-Ditch External and Internal FBE Coating of Field Girth Welds (16 November 2011)
2. SAES-H-001, Coating Selection and Application Requirements for Industrial Plants and Equipment (10 April 2011)
3. SAES-H-002 Internal and External Coatings for Steel Pipelines and Piping (2 June 2012)
4. 09-SAMSS-091, Shop-Applied Internal FBE Coatings (15 October 2011)
5. SAEP-316 Performance Qualification of Coating Personnel (11 MAR. 2015)
Attachment- 1
REQUIREMENTS- SAUDI ARAMCO APPROVED PROTECTIVE COATING SYSTEMS for INTERNAL COATINGS
S.R. No APCS
Coating Specific Requirements for Coating Application
Type/Service Total DFT #1 #2
Specialty Liquid Coating Systems 1- Ceramic/Alloy Filled Epoxy 2- Glass Flakes Filled
for Pumps, Valves, Piping, Fitting Coatings Coatings
and Exchanger Boxes. Filler Coatings: Filler Coatings:
Service Temp: Up to 105C. Belzonas 1311/1111 Corroglass 100, 200,
Purchase Specifications: 09- Barrier Coatings: 600, Polyglass VEF
SAMSS-067
1 APCS-28 750 – 1500 microns Belzonas 1341/1321/ 1391S/1391T / Barrier Coatings &
SAMS Stock Numbers: N/A 5891 Top Coat:
Fluiglide and/or Veil
cote
Shop-Applied Fusion Bonded APCS-102A shall not be used on the SAP M/N: (Refer to
Epoxy for Internal Coating of girth welds of any pipe and fittings SAES-H-002V)
Treated Seawater and Potable coated with either APCS-28, APCS- Purchase Spec: 09-
Water Pipelines (Service Temp: 375-625 117 or APCS-118. SAMSS-091.
2 APCS-102A
Min. 0°C Max. 90°C ) microns
Shop-Applied Fusion Bonded APCS-102B shall not be used on SAP M/N: (Refer to
Epoxy for Internal Coating of the girth welds of any pipe and SAES-H-002V)
Formation Water and Wet Crude fittings coated with either APCS-28, Purchase Spec: 09-
Pipelines (Service Temp: Min. 0°C 375-625 APCS-117 or APCS-118. SAMSS-091.
3 APCS-102B Max. 95°C ) microns
Shop-Applied Fusion Bonded Field Girth Weld Area: Crawler- Purchase Spec:
Epoxy for Internal Coating of applied FBE or liquid coating APCS- (Refer to CSD. The
Sour/Sweet Gas Pipelines. 120 for internal girth welds of pipe coating shall be
Pipe 625 – 750
(Primarily used for sour and strings. tested against the
microns
4 APCS-102C sweet gas pipelines excluding operating conditions.)
Girth Welds: As per
girth welds. Temp: Min. 0°C
Coating Data sheets
Max. 95°C)
Internal coating for water, oil or The coating system for specific
gas service. For spools, valves, service shall be selected from the
elbows, tees, wyes, nozzles, various SAP Material Numbers
flanges and other associated specified in APCS-117. SAP M/N:
pieces of piping systems. When In this regard, CSD/Coatings Team 1000180021,
the coating is glass fiber/flake shall be contacted 1000180023,
reinforced, a final coat of flow 1000180276,
5 APCS-117 500 to 1500 microns
coating should be used to ensure 1000180279,
a good flow property. 1000180328 and
(Service Temp: depends on 100018033
coating product) Purchase Spec: N/A
Internal coating to prevent black Field and/or Shop Girth Weld Areas: SAP M/N: N/A
APCS-119 (This powder and/or enhance flow of Coating is not required Purchase
Coating System is sales gas in pipelines and piping Specification: API 5L2
7 removed from SAES- systems. (Service Temp: Min. 0°C 75 to 125 microns or ISO 15741
H-002 Revised on 8- Max. 90°C)
May-2011)
NGS
ing Application
#2
2- Glass Flakes Filled
Coatings
Filler Coatings:
Corroglass 100, 200,
600, Polyglass VEF
Barrier Coatings &
Top Coat:
Fluiglide and/or Veil
cote
Purchase Spec:
Refer to CSD. The
coating shall be
ested against the
operating conditions.)
SAP M/N:
1000180021,
1000180023,
1000180276,
1000180279,
1000180328 and
100018033
Purchase Spec: N/A
4/30/2017