Trens Manual SUI 80

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UNIVERSAL CENTRAL LATHE
SUI 80
DIRECT FOR USE
This manual applies only to the machine having the serial number shown, this is stamped
on the lathe bed at the tailstock end and must be quoted in all communications.
Machine serial number: 350080 XXXX XXXX
Producer’s address: TRENS, a.s . TEL: 00421-32-74 12 111

Súvoz 1 FAX: 00421-32-74 35 264
911 32 TRENČÍN E-mail: servis@trens.sk
SLOVAKIA www.trens.sk
Copyright © TRENS, joint stock company
All rights reserved .
No part of the instructions might be copied or transferred by any means and in
any forms without written content from the side of the copyright owner.
SUI 80
CONTENTS
Page
Operating Safety,
Health and Safety Guidance Notes 1
Foreword 11
1. Technical Specifications of Machine 1-1
2. Transport and Installation of Machine 2-1
2.1 Transport of Machine 2-1
2.2 Installation of Machine 2-4
2.3 Cleaning 2-6
2.4 Machine Connecting to Electric Main 2-7
3. Attendance and Adjusting of Machine 3-1
3.1 Machine Attendance 3-1
3.2 Kinematic Diagram of Machine 3-2
3.3 Machine Lubrication (Whole with Oil) 3-3.1
3.3 Machine Lubrication (Headstock with grease) 3-3.2
3.4 Central Lubrication of Carriages 3-4
3.5 Arrangement of Electrical Equipment Elements 3-5
3.6 Primary Start up Procedure 3-6
3.7 Switching the Maschine on 3-7
3.8 Adjustment of Spindle Speeds 3-8
3.9 Control and Set up Elements of the Machine 3-9
4. Description of Maschine Function and Maintenance 4-1
4.1 Universal Centre Lathe 4-1.1
4.2 Motor Arrangement 4-2.1
4.3 Bed 4-3.1
4.4 Headstock 4-4.1
4.5 Gearbox 4-5.1
4.6 Countershaft Box 4-6.1
4.7 Cooling Equipment and Maschine Illumination 4-7
4.8 Apron 4-8.1
4.9 Box of Control Elements 4-9.1
4.10 Thread Box 4-10.1
4.11 Slide - Saddles 4-11.1
4.12 Tailstock 4-12.1
4.13 Box of Electrical Equipment 4-13.1
4.14 Electrical Equipment of Machine 4-14.1
4.15 Cover against Chips 4-15.1
4.16 Chuck Cover 4-16.1
4.17 Rear Cover 4-17. 1
4.18 Cover of Screw and Tow Bar 4-18.1
4.19 Circuit of Lubrication 4-19.1
4.20 Hydraulic Device of Machine 4-20.1
4.21 Left protective shields 4-21.1
4.22 Holder 4-22.1
4.23 Chuck cover holder 4-23.1
5. Standard Accessories 5-1
6. Optional Accessories 6-1
7. Special Modifications 7-1
8. Warranty Conditions 8
9. How to Order Spare Parts 9
SUI 80
OPERATING SAFETY
HEAL TH AND SAFETY

GUIDANCE NOTES
Please read carefully before
operation of all TREN S TRENCíN lathes.
-1-
SUI 80
ALL MACHINES
Because of the possibility of bodily contact

and wipping, especially when small diameters
of material are used, bar stock must NOT,
under any circumstances, be allowed to extend
beyond the end of the headstock spindle the
use of special guarding and adequate supprt.
Take to ensure that the maximum safe speed
for any operations is NOT exceeded.
-2-
SUI 80
Operating Safety Precautions
1. Keep the machine and work area heat, clean and order ly.
2. ln place and all

Keep all guards and cover plates
machine cabinet doors closed.
3. Never lay anything on the working surfaces of the machine,

where it may foul with rotating or mov ing parts.
4. Do not touch or reach over moving or rotating machine

parts.
5. Ensure you know how to stop the machine before starting

it.
6. Do not operate the machine in excess of its rated

capacity.
7. Do not wear rings, watches, ties or loose sleeved
clothing.
8. Stop the machine immediately anything unexpected happens.
9. Do not interchange chucks or other spindle mouting items
without checking for correct locking.
10. Do not use workholding devices without checking for

compatibility with Operating Directions.
11. Check load capacity of revolving centres for current
application.
12. Isolate machine when leaving it unattended.
OPERATING HAZARDS
Vhen using the machine be fully aware of the following

operating hazards detailed under the following instructions:
a) METAL CUTTING FLUIDS
Cancer of the sk in may by produced by continous contact with

oil, particularly with straight cutting oils, but also with
soluble oils. The following precautions should be taken:
1. Avoid unnecessary contact with oil.
2. Vear protective clothing.
3. Use protective shields and guerds.
4. Do not wear oil soaked or contaminated clothing.
5. After work thoroughly wash all parts of the body that
have come in to conact with oils.
6. Avoid mixing different types of oils.
7. Change oil regularly.
8. Dispose of oils correctly.
-3-
SUI 80
b) SAFE OPERATION OF LATHE CHUCKS
Do not allow the clamping/chucking means to exceed the admissible maximum speed.
Maintenance of clamping devices should be done according to instructions ofthe producer
Where details of operating speeds and of maximum recommended operating speeds are supplied
theese are intended only as a guide. Such details must be regarded as for general guidace only
for the following reasons:
They apply only to chucks in sound condition.Ifthe chuck has sustained damage, high speeds
may be dangerous. This applies particularly to chucks with grey cast iron bodies where in
fractures may occur. The gripping power required for any given application is not known in
advance. The actual gripping power being used for any given application is not known by the
chuck manufacturer.
There is the possibility of the workpiece becoming insecurely gripped due to the influence of
centrifugal force under certain conditions. The factors involved include:
a) Too high speed for a particular application.

b) Weight and type of gripping jaws if non - standard.
c) Radius at which grippingjaws are operating.
d) Condition of chuck - inadequate lubrication.
e) State of balance.
f) The gripping force applied to the workpiece in the static condition.
g) Magnitude of the cutting forces involved.
h) Whether the workpiece is gripped externally or intemally.
Carefull attention must be paid to these factors. As they vary with each particular application or
any other comes out, carefull attention must be paid to them and a convention between the
manufacturer and the user is needed.
-4-
SUI 80
General principles concerning operator safety for all turning

machines.
1. Do not grip a component with grease or oil on it.

Grip all components firmly.
Do not attempt to hold components that are too awkward or
to difficult to hold.
Do not hold components that are too heavy for you.
Know how to hold components properly when lifting.
2. Be sure to clean oil or grease from hand tools, levers
and handles.
Be sure thereis enough texture on the surface of the hand
tool or lever or handIe for proper safe hand contact.
3. Grip hand tools and lever handles firmly. Always chose
the proper fool and appropriate grip position on the
lever handle.
Do not use hand tools or lever handles in an awkward
position.
Do not apply excessive force.
4. Always use the recommanded gripping position to grasp
hand tools and lever handles.
5. Do not allow turning of hand tools when caught in the
chuck or other holding device.
6. Do not use broken, chipped or defective tools.
7. Be sure work piece cannot move in chuck or other holding
device.
8. Beware of irregular shaped work pieces.

9. Beware of large burrs on work pieces.
10. Always select the correct tool for the job.

11. Do not run the machine unattended.
12. Do not use tools without handles.
13. Always support the work piece as necessary using chucks,

steadies and centres.
14. Correct ly locate tool in socket heads and screw slots.
15. Beware of obstructions that prevent complete tightening

of screws - ensure screw is tight.
16. Do not rush work.
17. Never substitute the wrong size tools if the correct

sized tool is not available or cannot be located in the
shop.
18. Do not move guards while lathe is under power.

-5-
SUI 80
19. Do not place hand or body in path of moving objects.

Beware of moving lathe parts that can faIl. Be aware of
where you are moving your hand and body in relationship
to the late.
Beware of holding a tool or other parts inserted in or
attached to the chuck or work piece.
Be aware of hands or other parts of the body that may in
position to be hit by a chuck or work piece.
20. Beware of accidentally mov ing levers, hand les, clutches

for turning the power on.
21. Known the Operating Directions thoroughly.
22. Never place hand on chuck or work piece until the spindle
stopps rotating.
23. On machines with clutch drive make sure clutch is
completely disengaged on stopping, and kept properly
adjusted.
24. Make sure power has been turned off when lathe is unused
for sometime.
25. Allow chuck to stop before operating it.
26. Always check chuck area for chuck keys and loose items.
27. Never start sp indIe with chuck key in the chuck.
28. Do not allow distractions to interfere with lathe

operations.
29. Beware of lathe dangers whem attending to other aspects

of lathe operation eg. whilst operation tailstock.
30. Beware of loose clothing near the rotating parts of the

lathe.
31. Beware of loose hair near the rotating parts of the

lathe.
32. Beware of performing another operation while in close

proximity to rotating parts on the lathe.
33. Ensure filing and deburring operations are completed away

from the lathe.
34. Beware of clutch position when jogging the spindle to

different positions for guaging.
35. Beware of hand resting on clutch lever.
35a.Check the function disengaging lever (page 5.8)
36. Be sure clutch is in neutral position when placing guages

on components gripped in the chuck.
-6-
SUI 80
37. Be sure motor (on machines with clutches) is not running

when using guages on the machine.
38. Always wear the appropriate protection while operating

the lathe.
Always wear the correct protection.
Never remove protection for even a short time when
operating the lathe.
Vear protective devices correctly.
Know the correct way to wear protective devices.
39. Beware of swarf and chips flying from the lathes.
40. Keep protective guards at the point of operation.

Know how to set or attach protective guards properly.
Never use the wrong protective guard.
Know how to select the proper guards.
41. Vhen the chuck or workpiece are in motion never reach

over, under or around a work piece to make an adjustment.
Never reach over, under or around a work piece to
retrieve anything.
Beware of where you leave your tools during setup.
Never reach over, under or around workpiece to move hand
tools to another position.
Never reach over, under or around the work piece to
lighten screws etc.
Never reach over, under or around work piece to remove
swarf.
42. Know the proper procedure for applying force. Never apply
force from an awkward position.
43. Never mount a work piece too large for the lathe.
44. Never mount a work piece too large for the operator to
handle.
45. Use the correct lifting equipment necessary for handling

workpieces.
46. Never apply undue force on handles or levers.
47. Secure all jaws, nuts, bolts and locks.
48. Always use the correct equipment.
49. Never take depth of cuts beyond machine s capability.

50. Never use excessive force in polishing, filing and
deburring.
51. Always use the proper hand tool to remove swarf. Beware
of swarf wrapped around the chuck or workpiece.
52. Beware of toolsjlathe parts falling on to controls.
-7-
SUI 80
ACCIDENfS AT MBTALVORKING LATHES USING EMBRY CLOTHS

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Danger: Even with long strips of cloth there is a danger

of trapping.
Hazards:
A high proportion of all accidents at metalworking lathes
involves the use of emery cloth and result in injuries
such as broken and, occasionally, amputated fingers.
Emery cloth is used to deburr, polish or size a wide range of
metal components while they are rotating in lathes.
Most accidents happen when each end of a strip of emery cloth
is passed around the back of the component and held in
separate hands.
Precautions:
Emery cloth should never be used at CNC lathes.
Employers should assess the need to use emery cloth on
components rotating in a lathe. If the finish being sought is
only cosmetic, the comp one nt may be held in one hand and
polished by emery cloth held in the other. Alternatively
a linishing be It or machine may be us ed. A sizing operation
can be successfully per formed by further operations in
a dedicated polishing, linishing or grinding machine.
-8-
SUI 80
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Danger: Emery cloth should never be held
hand.
If the required tolerance is only achievable by the use of

emery cloth against rotating components, then the emery cloth
should be applied using either:
a) a backing board of good quality

wood, or \ \
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Sticks used in this way must be strong

and of good material.
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-9-
SUI 80
c) a "nutcracker" consisting of two

backing boards which are lined
with emery cloth and joined at end
and shaped so that they may
encompass the surface to be
linished, or
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Using the "nutcracker" method a

much better way of polishing.
d) hand-held, abrasive - impregnated

wire bushes.
Vhere non of the above methods is reasonably practicable

and it is necessary to use emery cloth for polishing, the
emery cloth should be used in long strips with one end passed
beneath the component.
Force should be applied by pulling both ends of the cloth

upwards, newer allowing the cloth to go clack or to wrap
arround either the operator s finger or the components.
For polishing the ends of components, only very short lengths
or padsof cloths should be used which are incapable of
causing entanglements.
Gloves should never be worn when polishing is being carried
out.
-10-
SUI 80
FOREVORD
Dear users,
we submit to You this attendance manual of the machine

with request to pay full attention of the contents thereof.
It may get You familiar with all of elements conditions of

which is correct run of the machine and this would be hardly
meet own mission if contents would not be known to all of
those working people to attend the machine. It is of upmost
importance to be well acquainted with all parts of the
machine and their attendance well in advance and prior to
putting into service so that You avoid possible damage and
incorrect attendace.
The machine is of up to date conception and in mak ing its

design exploited are the precedence and experience aim of
which is constant maximum effeciency permanent preciseness
and reliability.
The system to organize technology and production control in

the producer s premises is liable to maximum preciseness and
machine reliability and control of the machine by the top
precise control and test gauges and instruments.
these properties of the machine may be permanently maintained

under conditions that:
1. Machine itself will be placed in suitable surroudning

correspodning to the conditions for which it was designed
e.g. dustiness, relative humidity, temperature, presence
of acid vapours etc.
2. The chips of steel, grey iron and others as well as dust

will be removed from the machine even through working
hours of the machine to avoid collecting of them on guides
where they may be pressed among slide surfaces and cause
excessive we ar thereof.
3. Separate aggregates of the machine will be filled by oil

of prescribed quality or possibly equivalent and carefully
filtered. ..
4. For cleaning of the machine compressed air will not be

used which may convey particles of the chips and other
contaminations among movable parts of the machine so that
continuous run of the machine would be endangered
preciseness minorated and life time and reliability
shortened.
5. Full attention would be paid to observe instructions of

the machine attendance especially regular cleaning of the
machine and lubrication.
-11-
SUI 80
6. As soon as any of the shifts is completed namely prior to

the day of the rest the machine will be cleaned thoroughly
treated and space arround done. Vhen washing the machine
never use synthetic acetone and solvents made of sporit
which may cause harm to surface treatment but used will be
technical petrol or kerosene.
7. At any beginning of the shift the machine will not be

fully loaded or maximum speed respectively till it will
not be heated and all movable parts of the machine
lubricated.
8. Constant observance of very precise dimensions of the

workpiece will not be required until heated to attain
correct service temperature.
9. The part of machining will be always and properly clamped

and balanced.
10. Speed and feed will be angaged at the machine still not
operating.
-12-
SUI 80
1. TECHNICAL SPECIFICATIONS OF THE MACHINE
Vorking Range
Swing over bed mm 800
Swing over carriage mm 520
Swing above recess of the bed mm 870
Relief lenght of the bed from spindle mm 340
Swing in sol id rest mm 210
Swing in parallel rest mm 180
Height of centres above bed mm 395
Height of centres above bottom mm 1200
Distance between centres mm 1500, 2000

3000, 4000
Turning lenght with taper rule mm 500
Diameter of clamping plate 4 jaw mm 800

Diameter of concentric chuck mm 315
Diameter of carrier plate mm 310
Svindle
Nose
- type STN ISO 702/111
- external end 8
Sp indIe bore mm 71
Spindle inner cone metric 80
Diameter in front bearing mm 120
Diameter in end bearing mm 105
Allowed max. moment for force spindel Nm 3200
Max. turning moment/ Max. speed Min.-145
1-1
SUI 80
Feeds
Number of feed steps 60
Feed Range
in whole spindle speed range
- long mmxMin-10,060+ 1,550
- cross mmxMin-10,030+ 0,775
Feed Range
in spindle speed range
11,2 + 112 Min-l
- long mmxMin-10,50 +13,00
- cross mmxMin-10,25 + 6,50
Rapid feed
- long mmxMin-1 4800
- cross mmxMin-1 2400
Tailstock
Quill travel mm 210
Diameter of quill mm 110
Taper in quill Morse 6
Tailstock adjustability
in cross direction :t 10
Threads
Metric threads:
- number 43
- lead mm 0,5 +160
Module threads:
- number 36
- lead modul 0,15+ 48
1-3
SUI 80
Diametral Pitch threads:

- number 42
- number of DP-Ieads DP 80 + 3/8
Vithworth threads:
- number 40
- lead n/l" 40 + 1/8
Maximal cutting speed

of feed and threads
(nxs) - ti II spindle speed 112 Min.-l mmxMin-l 1800

- from spindle speed 112 Min.-l mmxMin-l 900
Cooling EQuipment
Pump motor power dm3xMin-l 16
Pump motor speed M'ln. -1 2880
Cooling liquid amount dm3 120
Lead Screw
Diameter x lead
- long mmxmm 60x12
- cross mmxmm 28x51
Vorkpiece Masses
Maximum mass of workpiece clamped

in centres by spindle speed 18 Min.-l kg 3200
Maximum mass of workpiece chucked

overhung with centre of gravity 100 mm
from clamping plate face
by spindle speed 18 Min.-l kg 250
1-4
SUI 80
Other S~ecifications
Maximal power of feed

- long N 18000
- cross N 6000
GeometricaI precision
according to STN 20 0301 normal
Supply voltage 3 PEN 380 V Í10%
Frequence Hz 50 Í 2%
Soundlevel A dB/A/ 80
according to NSS 20 102
Acoustic power level A

according to NSS 20 102 dB/A/ 97
Oil consumption for

sliding surfaces lubrication
for 1 month by two-shift operation ~3 2
Range of the environmental temperature De from +5 till +35
Sort of environment for electrical devices

according to STN 03 8805 N 3.2
Antijamming degree
according to STN 34 2860 limite 3
- ~ from 50 ti II ~ 100 IT 7
- ~ from 100 ti II ~ 630 IT 6
Overall Dimensions
For distance of centres 1500

- mass without wrapper kg 5180
- mass of the wrapper kg 790
1-5
SUI 80


To find the remaining data in the supplement 2-4
Bed dimensions: Heigt x width mm x mm 550x450
Long for V.H. 1500 mm 2955

2000 mm 3455
3000 mm 4455
4000 mm 5455
Material
Selection of materials for production of components depends

on their functions and performed according to valid norms.
The bed, the longitudinal slide and other casting are from
grey cast iron. The lead surfaces of carriage and tailstock
guide are face hardened on min. 400 HB.
The spindle is from high - grade steel, the half - finished
product is forging.
1-6
SUI 80
STORAGE
The machine has been pre served with Prestillo DVX 32
preservative agent.
Time of protection - 18 months indoors
9 months outdoors
Do not expose the machine to water effect (rain) and high

moisture. Perform a new preservation after the elapse of the
protection time.
1-7
SUI 80
2. TRANSPORT AMD INSTALLATION OF MACHINE
2.1 TRANSPORT OF MASCHINE
Before lifting make sure the weight of the machine

corresponds to the capacity of the lifting equipment.
The machine is fastened, before its dispatching, on wood en
skids - supporting balks with boards (item 1) - on which it
is transported as for as to the place of destination. It is
transported on the rollers or by a crane to the working
position (after removal of skids). Hemp ropes are used (item
2, 3, 4) for its suspension in the latter case. The machine
is dispatched from the production premises assembled
completely if not agreed otherwise with the client. Vhen the
place of destination is abroad the machine is packed up into
a chest, after it has been correct ly preserved.
For its suspension are us ed different lenghts of the ropes

which are stated in the table:
Distance of Number of ropes Loading

centres Lenght capacity
(mm) left right (mm) (kN)
3,4 5
2 2000 60
1500
1 5000 60
2 3000 60
2000
1 7000 60
2 4000 60
3000
1 9000 60
2 5000 60
4000
1 11000 60
For the machine suspension on ropes the stands of the machine

are provided with holes for putting in the rods (ltem 2) on
which the ropes (ltem 3, 4, 5) will be suspended. The ropes
must not lean the machine this why between rope and machine
would be put the distance pieces mad of wood (ltem 6). If
means for lifting are not available or possibly suitable
carriage, the machine might be transported on rollers,
however, floor must be of adequate strenght. For the up
positioning by crowbar there are the machine precast
recesses.
2-1
SU! 80
6 t:=J 11Q]~~[2]@
1-1.2
SUI80
-",,--
2-1,:)
SUI 80
Distance of Number of ropes Lenght Number of ropes Lenght Loading

centres left part right part capac.
left right left right
(mm) 3,4 5 (mm) 7 8 (mm) (kN)
2 5000 1 5000 60
6000
1 11000 1 5000 60
2 5000 1 9000 60
8000
1 11000 1 9000 60
PREPARATION AND SAFETY CHECKS
1. Remove all items of loose equipment.

2. Clamp tailstock securely at the tailend of the bed.
3. Clamp sadd le to bed.
4. Ensure eyebolts, shackle pins and securing screws of
lifting equipment are correct ly tightened.
5. Only use the correct equipment.
6. Do not sling around bed.
7. In order to avoid a damage to the service levers,
leadscrew, feed shaft and coating on the front side of the
machine the rope is to be underlaid by suitable packing
pieces.
8. The cooling tank, the chip tray, the bottom and the rear
covers can be removed, dismounted and separately
transported.
LIFTING
1. Vith rods insert the lifting holes and position slings

over them.
2. Fit shackle.
3. Carefully lift the lathe clear of ground .and if necessary
reposition the saddIe to achive better balance before
lifting further.
Identifly and store all lifting tackle in a dry location,
protacted from damage for future use.
RULES FOR SAFE LIFTING
1. Never overload the equipment.

2. Position the slings correctly. The slings must not be
placed round sharp edges, do not let it slide over corners
or along edges.
3. Never use damaged slings.
4. Do not drag goods in the sling.
5. Position sling correct ly to ensure casy removal after use.
2-2
SUI 80
6. Use smooth - rounded hooks having an inside radius of not

less than 50 mm.
7. Keep away from alkalis and acids.
8. Vhen lifting heavy loads with more than one sling,

remember that the total weight may not be evently
distributed.
The slings are manufactured according to Norm STN 02 4322.41

in version according to STN 02 4481.40.
SAFETY REQUIRES PERMANENT SUPERVISION
Ve recommend the folowing procedure:
1. All equipment should be wxamined by one person only.
2. Lay sling on a fIat surface in a well lit area.
3. Slings must be examined over the whole length and in the

eyes.
2-3
SUI 80
2.2 INSTALLATION OF MACHINE
The machine location in an exact position is the guarantee of

a precision work. For this reason it is necessary to build,
in advance solid fundation of concrete according to the
turning length of the machine and foundation wearing value so
that it could be not subjected to deformations.
Locate the machine on a fIat, level solid foundation,
allowing sufficient area for easy working and maintanance.
The leveling itself of the machine is carried out by the set
bolts and it is checked according to the test protocol. Steel
washers are to be leid on the foundation under the set bolts.
Using an engineers precision level mounted on the
cross-slide level the machine end-to-end and front-to-back by
adjusting the relevant jacking bolts. Align transversly ind
the accuracy chart in order to eliminate "twist".
2-4
SUI 50
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2 - 4.1
SUI 80
2.3 CLEANING
Before operating the machine remove the anticorrosion

coating, from all slideways, the leadscrew feed shaft and the
end train gear, using only suitable anticorrosive.
Do not use non-approved solvents i. e. acetone or kerosene,
as they are hazardous and will damage the paint finish. Oil
all bright, machined surfaces immediately after cleaning, use
heavy oil or grease on the end-train gears. Operate the
slideways lubrication pump several times to ensure that the
last traces of anti-corrosion coating are removed from under
the bedway wipers and slide edges.
Check the proper functioning of all the control levers and
parts intended for the machine attendance, check the hand
feeding of the slides and carriages and an easy rotation of
the spindle.
Only then the machine may be operated at a low speed for
aprox. half-an-hour. If the sense of the spindle does not
comply with the deflection of the starting lever it means
that the starting lever was deflected in the upward direction
during the forward rotation and it is necessary to exchange
two of the supply cables on the motor terminal board. Put,
step by step, the thread-cutting gear box into the
engagement. Check the functioning of the mechanical feeds at
an increased speed. The levers for the control of the speed s
and feeds must be easily shifted without a physical
extertion. The gear shifting during the operation results in
a damage to the gear wheels and it is, therefore, not
recommended.
Notice: The shifting of gears, feeds should be carried out at

the machine standstill only!
2-6
SUI 80
2. 4 MACHINE CONNECTION TO THE MAINS
Before connecting the machine to the mains, check whether the

mains voltage agrees with the machine operating voltage data
indicated on the rating plate located on a side wall of the
electrical box. The machine is to be connected to the mains
by means of a cable connected to the main XTl terminal board
which is situated in the left-hand leg when viewed from the
operator. The terminal board is fitted with terminals for
power conductors U,V, V and N and for a guard wire PE. There
is also an outer earth terminal intended for additional
protection from electrical accident on the left-hand lego
The connecting cable is led under floor, e.g. in a cable
channel, and its necessary unattached end projecting over the
floor is about 0.5 m long. The minimum cross section of cable
conductors is 6 mm2 Cu. Vhen phases are correct ly connected,
the spindle rotates counterclockwise if viewed from the
tailstock, with clutch lever in its lower position.
Maximum lead length is limited by a permissible voltage drop

in lead-in cable conductors at machine nominal load.
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2-7
SUI 80
3. MACHINE ATTENDANCE AND SETUP
3. 1 ATIENDANCE
Read carefully operating instructions before you start up the

machine for the first time.
SAFETY OF THE MACHINE
In interests of your safety we request you to read Safety and

Hygienic Regulations included in the beginning of this
manual.
The main points are as follows:
1. Before you switch on the machine for the first time, you
must know how to stop it.
2. Stop the machine immediately if something unexpected happens.
3. Find out suitable revolutions, feeds and cutting depths

for workpiece and tooling.
4. Do not touch tools, chuck or the workpiece if the spindle

is rotating.
5. Put on a suitable work clothing and wear prescribed safety

aids.
6. At extreme working conditions the machine noisiness may

exceed the limit noise level. Under such conditions it is
necessary for every worker to use safety protective aids
effective in noise area N85-90.
7. If any of the guards is lifted under spindle operation, or

if any other stimulus to stop the spindle appears, the
spindle will be intensively braked, however it will not stop
immediately. Do not come near to the spindle and the
workpiece during brak ing as the decelerating spindle
represents so called increased risk. For the same reasons, it
is necessary to stay only in the safety area of machine
guards during machining.
8. Before you begin to work, inspect the machine, clean

non-covered guiding ways and check its parts, in particular
its starting and switching-off devices.
9. Vhen hand lubricating and cleaning the machine, or when

leaving the workspace, the machine must be disconnected from
the mains by master switch, after previous stopping of
machine running.
10. Before performing a machine repair or maintenance, the

master switch must be locked in off position. The machine may
be put repeatedly into operation only after the repair has
been finished and all machine safeguard devices checked.
3-1.1
SUI 80
11. Vhen an electrical accident occurs, it is necessary to

release the hit person out of reach of electric current by
switching off the master switch, and to proceed in compliance
with instructions for giving first aid.
12. Vhen the machine is put out of service, handIe its

separate parts in compliance with regulations on handling and
disposal of waste and secondary raw materiaIs, having in mind
environmental protection.
13. To extinguish a fire, if any occurs, use a fire

extinguisher charged with C025 and C026.
14. At the tuming of slender parts having the ratio of diameter-Iength D:L less then 1 :6, it is
necessary to use the steady rest to prevent undesirable deflection and vibration.
The workpiece fixed overhung might have the length of max. 0.8 out of the part diameter. At the
longer workpieces, the part must be supported (by means of the tailstockor the strong steady rest).
3-1. 2
SUI 80
3.2 KINEMATIC DIAGRAM OF MACHINE
The twist moment of the master drive MH is transmitted from the

pulley Rl by means of V-belts to the pulley R2 of the gear box PS,
which drives the clutch shaft with clutch SI and SIl.
These clutches are proposed for selection of spindle revolution
sense with the respect to the fact, which clutch is engaged.
Vhen clutches SI and SIl are disengaged, the brake B is engaged,
which means that the spindle is not revolving, while it is not
necessary to switch off the electric motor of the master drive MH.
The revolutions of gear box PS axle IV are transmitted by means of
claw clutch to countershaft axle V, mounted in the headstock body.
Diagram DS shows the review of the gears of individual revolution

grades.
Drive to working feeds is taken from V-belt pulley R3 placed on

the headstock, through V-belt to the pulley R4 mounted in the
countershaft box PRS. Provided that the sliding gear with clutch
44/3 is in position A, the drive to feeds is further transmitted
through gears of countershaft box PRS to feed gear box P~S and by
means of draw bar to apron SPS.
Drive to quick-feed is taken form electric motor of quick-feed MR.
Direction and sense of the feed and the quick-feed is selected by

means of a lever, which is mounted on the apron SPS.
Drive to threads is taken either from the gear 38/4 mounted on the
spindle via gear 38/4 to axle Vllb to exchangeable gears A, B, C,
D in the ratio 1:1, or from the gear 57/4 mounted on the
revolution countershaft axle VI via gear 19/4 on axle Vllb to
exangeablegears A, B, C, D in the ration 8:1. Provided that the
sliding gear 44/3 is engaged in position K, the drive to the
threads is further transmitted from the exangeable gears A, B, C,
D through the countershaft box into the feed gear box to guiding
screw longitudinal. By means of bipartite nut is the drive
transmitted form the guiding screw to apron and thus to the
slide rest, which is fix fastended with the apron. This drive
could be used for the working feed drive as well, but only in
limitted range of spindle revolutions.
Drive to cross guiding screw is taken from the warm 4/3 via warm
gear 30/3, then via transmittion gears to the gear 13/3 of the
cross guiding screw.
3-2.1
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SUI 80
3.3 LUBRICATION OF THE MACHINE
The machine is shipped from the manufacturing plant without the lubricating oil
charge, it is therefore necessary to fill the oil tanks with clear (properly filtrated) oil of rated
quality and thus prepare the machine for operation.
Lubricating points to be lubricated with plastic lubricant are charged in the
manufacturing plant and do not need to be charged by the user (at the user's location) before
setting the machine into operation.
The first charging and further operating maintenance is to be carried out in compliance
with guidelines for lubrication, which consist of the following sections:
. Lubrication system layout
. Lubrication instructions
. Additional text section concerning the layout and instructions
The lubrication system layout (fig. 3-3.3) contains a schematic drawing of the
machine, with 5 lines drawn above it. Numbers are shown on the right of the lines, indicating
intervals of necessary maintenance operations stated in running hours, which is shown by an
hour circle image on the left of the lines.
Numbers in the circles on the lines indicate lubricating and operating points, which are
specified in the chart 'Lubrication Instructions'.
Commentarv to the lubrication system layout (fi2. 3-3.3) and lubrication instructions
chart accordin2 to particular machine parts:
HYDRAULIC AGGREGATE (fig. 3-10): The lubricating oil charge in the oil tank (1,3) is
to be recharged after 2.000 running hours. The recharging period can be prolonged to as
many as 3.500 running hours provided that the machine is used in favorable operating
conditions (for example low dustiness). On inspection and cleaning of the filter (5), its
lid must be unscrewed and the screen insertion removed, washed out in gasoline and
blown through by compressed air from inside out. The magnetic system is to be wiped
by a fiber-steady fabric. After each fifth oil recharge (approximately 10.000 running
hours) it is recommended to remove the tank cover and wipe the inside of the tank dry
by a fiber-steady fabric.
SPINDLE (8): The plastic lubricant recharge period applies to the operating mode in which
the machine permanently operates under load higher than 75 % of the main engine
power output with spindle speed over 710 rotations per minute. On condition that the
machine permanently operates in less demanding operating mode, the prolongation of
the lubricant recharge period is allowed, which, however, must not exceed 8.000
running hours or 4 years of operation. This lubrication is carried out within specialized
maintenance operations including washing of particular bearings, which are then
recharged with a new plastic lubricant charge.
REST BOX: Its body also functions as the oil tank out of which, by means of a single-piston
pump, the following machine parts are lubricated: leading slid surfaces of the lathe bed,
slide, cross slide rest, two-part nut of the leading screw and traverse screw nut of the
cross slide rest.
Lubrication is lossy, central. The lubrication system is manually operated by the button
(12), by pressing of which the supply of the lubricating oil from the singe-piston pump
3-3.1
SUI 80
is connected to particular lubricating points through a S-position oil distribution switch.

The lubricating points are marked by symbols on the switch label (24). The button (12)
opens the particular supply line from the pump to the particular lubricating point. The
amount of the lubricating oil depends on the time during which the button is pressed
down. The oil pump is driven mechanically during traverse or rapid traverse mode. It is
therefore necessary to keep the traverse or rapid traverse running while the lubrication
button is being pressed down. Practically, it is possible to carry out lubrication during
tool cutting or in the idle mode with the rapid traverse drive running. Prior to the
lubrication of the traverse screw nut of the cross slide rest, it is necessary to move the
rest to the outermost position towards the operator.
The lubrication of gears in the rest box is automatic and does not require any
attendance. The oil is refilled into the rest box body through the filling hole (9). The oil
level is checked by means of the oil level gauge (10). The oil recharge is carried out
withina specializedmaintenanceafterapproximately4.000 - 6.000runninghours.The
oil from the rest box body is discharged through the discharge outlet (11).
SWIVEL TOOL REST: The lubrication of leading surfaces and the traverse screw nut (14)
is carried out manually by means of the oil can with the rest moved to the outermost
position towards the head-stock.
TAILSTOCK: The lubrication of the centre sleeve guideway, traverse screw bearing and
leading surfaces is lossy, central. It is carried out manually by holding the button (15)
pressed down for approximately 5 seconds. The oil level in the tailstock body tank is
checked by means of the oillevel gauge (16) and the oil is refilled into the tank through
the filling hole (17). In case of permanent tailstock operation, during drilling in
particular, it is recommended to repeat the lubrication 2-3 times a day.
TOW BAR, LEAD-SCREW, ELECTRIC MOTOR: The lubrication of the bearings of the
tow bar and lead-screw (18) is carried out within a specialized maintenance when
particular points are washed out in gasoline and recharged with a new plastic lubricant
charge. The electric motor (19) is lubricated in the same way.
Note!
The equivalent lubricants are stated in the comparative chart according to international
guidelines. The chart is to serve as a guide for choice of alternative lubricants in other
countries.
3-3.2
LUBRICATION DIRECTIONS SUI 63-80
Worked out according to STN ISO 5169
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Machine part I Hydraulicdevice I c::
"iS.. Apron slide rest
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Attendance
symbol
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Necessary'.
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1 I 1 200
Checking I I 50 I I I I 8 I I I 50 I I 1 1 1200
thelevel
Keepin I I I I I I I I I I I 8 I 1 8
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Replenisch I I 1---1 I I I I 200 I I I I 50 I I hoo
Clearingof I 12000I I 2000
exchange
Filling 2000 I
1 I I l I 110000
I I I 4000I I I 1 4000 I 4000
exchange
Lubricant
marking VG32 XCCHB2 G46 I I XCCHB2IXCCHB2
according
toISO
Tank capacity
14,5 0,3 8 0,7 0,1 I 0,1
1
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Vactra Voltol Maccurat Febis Renep Magna Lamora Deganit aJ
G46 Glison 46 GLlDE 68 BWX 68 r-
Oil No.2 Gleitol 68 K46 2K HG46 D 68
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LT2EP Mobilux 2 Alvania Energrease Beacon Renolit Spheerol SIGNUM Centroplex HLP 2 r-
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XCC HB2 HL3
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c.v For the purpose of cooling it is necessary to use cooling liquid based on an oil low-alkaline emulsion, according to the kind o
:.:,.. »
machined material and the way of tool ing. Z
Do not use synthetie cooling liquids! -l
en
SUI 80
3.4 PRIMARY SART UP PROCEDURE
Prior to machine start clean it, lubricate and make the

spindle head full, also gear box, feed box and apron with
oils prescribed quality and the cooling tank with coolant
prescribed amount.
Machine will be connected to the mains by main swich (ltem 1)

which is indicated by indicator (Item 2).
Press pushbutton with indicator (ltem 3) so that el. motor of
the main drive is made ON. Signal of that operation is
visible when illuminated pushbutton (Item 3) is OFF.
Run of el.motor of the main drive is stopped by depressed

pushbutton (Item 44,26).
Run of pump drive el.motor of cooling liquid is made ON by
the change over swich (Item 4) to have position l. Pump must
not be operating without the tank for cooling liquid is full
by prescribed amount of coolant.
Set up the speed to be the low step /aprox. 140 min-l/

according to tables at the machine by handles (Item 8, 9).
By starting handIe of the working spindle (Item 28) provide

several starts and stops of the spindle in both directions.
Direction of spindle rotation coincides the direction of
coupling lever (Item 29). Prior to lever engagement to upper
and lower position it will be needed to let it moved to the
right - so that the handIe is loosened off the guard latch
against spontaneous spindle starting.
At machine standstill set and engage the gears of the feeds

and threads by tables at the machine and installed change
gears, by the hubs with handles (Item 5, 6, 7, 10, 11, 13).
Retest by hand reset of long and cross sadd le to attain max.

strokes of them at simultaneous lubrication of the lead
surfaces.
Start the machine and retest the feeds toward all directions
by the help of sequential lever (Item 21) as well as threads
by cam handIe for the making ON/OFF the separated nut (Item
25) on lead screw. Separated nut and screw would be made ON
only when the consequential lever (21) attains neutral
position.
Retest the quick feed by the consequential lever (Item 21)

and when using the pushbutton (Item 15).
Test again correct activity of the protections. Vhen cover

for chips is moved spindle must be at standstill. After
making the cover closed spindle must not rotate if coupling
lever is at limit position.
Insofar all took place with no fault machine then may be set
up for required part.
3.4-1
SUI 80
3.4.1 CONTROLLING AND SET UP ELEMENTS OF THE MACHINE
1 - Master switch
2 - Lock controller
3 - Signal lamp for indication, that the machine is connected to

to power supply network
4 - Controller for cooling control

5 - Controller for drive engagement to feeds, or to feeds and
threads
6 - Controller for adjusting of feeds and thread leads
7 - Controller for adjusting of feed types and thread leads, M
in mm and V in inches (In)
8 - Controller for revolution engagement in gear box
9 - Controller for revolution engagement in countershaft box

10 - Controller for adjusting of feeds and thread leads
11 - Controller for engagement of thread lead sense (lefthanded,
righthanded type)
12 - Measuring apparatus
13 - Controller for engagement of drive gears to feeds and
threads - gears from the spindle, gears from countershaft
14 Vheel with scale ring for manual travel of longitudinal
slide rest
15 - Pushbutton for switching-on of electric motor of quickfeed
16 - Vheel with scale ring for manual travel of cross slide rest
17 - 4-tool tool box
18 - Socket wrench for fastening or releasing of tool-box

19 - HandIe of operation area cover
20 - Pushbutton for feed disengagement
21 - Lever for switching on and off of the feed and quickfeed
drive direction and sense
22 - 5-pole switch of lubrication oil distribution system to

slide rest lubrication places
23 - Vheel with scale ring for manual travel of revolving tool
box
24 - Pushbutton for slide rest manual lubrication
3-4.2
SUI 80
25 - Cam handIe for engagement and disengagement of split nut to

to guide screw
26 - Pushbutton - EMERGENCY STOP
27 - Potentiometer of magnet holding force for feed regulation
28 - Control lever for spindle run start and stop.
29 - HandIe for fastening tailstock centre sleeve position

30 - Screw for fastening the tailstock and bed
31 - Pushbutton for tailstock lubrication
32 - Vheel for tailstock centre sleeve travel
33 - Cam shaft handIe for fastening the tailstock with bed

34 - Tailstock manual travel
35 - Screw for adjustment of tailstock upper part position when

turning protracted scones
36 - Screw for fastening of longitudinal slide rest position with
the bed
37 - Foot switch for control of procedure

38 - Controller for Y ~-4 switching-over
39 - Pushbutton with indicator - machine starting-on
40 - Pushbutton of EMERGENCY STOP
3-4.3
SUI 80
3.5 MACHINE START-UP OPERATION
After switching the master switch on, the built-in lamps in the
green push-button " MACHINE START" and in the white signal lamp in
the control panel light up the message - Machine is ready for
start.
Make sure the spindle clutch lever is in the middle neutral
position and the change gear cover is closed, then push the green
start button. Vhen the built-in green lamp goes out, the machine
is in operation.
The following guard covers must be shut before the spindle

can start operating using the clutch lever :
- Chips guard cover

- Chuck guard cover
VARNING:
In case you should open any cover while the spindle is running,
the spindle will brake continuously, power to drives disconnect
and the green built-in lamp will switch on. Vhen you want to start
machine again, repeat procedure described in the chapter OPERATION
OF THE MACHINE.
MACHINE ILLUMINATION
Light is placed on the longitudinal slide and is supplied with

24 V AC. The light has a built-in switch.
COOLING SYSTEM
The tool cooling pump is switched on by means of the controller

installed in the control panel. The cooling liquid flow intensity
is controlled by means of the valve installed in the firm part of
the cooling pipe.
3-5
SUI 80
3.6 ARRANGEMENT OF ELEClRICAL EQUI PMENT ELEMENTS
The electrical equipment consists of these units:
a, Box of el. equipment - contains the protective elements,

concactors, relays, control elements of the master switch (on the
left side) further appartatuses. It is situated left on the
machine, viewing from the opera tor' s place.
b, Control panel - contains the majority of control and

signal elemetns, which are necessary for machine start-up
operation, machine control and machine stopping. It is situated on
the left side of the machine in upper part.
c, Other elements - i. e. box of control elements, electric

motors, magnetic clutches, limit switches. Further elements are
placed on corresponding places of the machine.
.....
3-6
SUI 80
3.7. SPINDLE REVOLUTIONS
3.7.1 REVOLUTION ADJUSTMENT (Fig. 3-7.4, 3-7.5)
Basic information of the range and individual revolution stages is

shown on diagram and kinematic diagram. For practicaI
engagement of selected revolution stages serves the table (3-7.4),
picture OV, which is identical with plates on the machine and
controllers (8, 9).
Selected stage is adjusted by rotating of controller (8) for gears
engagement in the gear box against the symbol Z with those group
of three digits, in which the selected revolution stage is
included. After that the controller (9) for entagement in the
countershaft box is rotated towards the symbol Z with those
countershaft stage, which corresponds to selected revolution
stage.
Example of adjustment is shown on picture OV (8) where the engaged
countershaft stage III lays against the symbol Z, which
corresponds to adjusted stage 280 (from the group of three
revolution stages 18, 244, 280). Real revolution of the spindle
corresponds to revolutions number in the range of deviations as
per STN 20 006.
Operation mode diagram, picture PR (3-7.4) shows the example of

spindle revolution adjustment in relation to ~ material and
cutting speed, indicated with thick lines. From the diagram
results, that from material ~ 100 mm machined at cutting speed
90 m.min-l it is necessary to select the spindle revolutions
280 min-l.
Revolution engagement is carried out, when the machine is idle

(spindIe running is stopped). To make the engagement easy, geared
mechanism are driven with device for gears slow rotating (so
called basic procedure) which operates practically such, that
during rotating of controllers (8, 9) the foot switch is actuated
(37; 3-10), which puts the basic procedure in operation.
ATTENTION:
the chuck ~ 315 mm, the revolution must be max.

a, when u~ing
1.400 min-
b, when adjusting the revolutions, attention should be paid to

adjust the feeds always in accordance with feeds plate, see
picture PO (3-10).
Support of draw bar and guide screw must be used on machines,
having the centre distance 3.000 mm and 4.000 mm.
c, machines, equipped with product hydraulic chucking, have
spindle revolution start-up connected with chucking control
d, explanation of symbols and marks on machine plate is given in
Article 3.8.
3-7.1
SUI 80
3.7.2 REVOLUTIONS INlERLOCKING IN RELATION TO ADJUSTED FEEDS AND

THREADS (Fig. 3-7.4, 3-7.5)
Vi th respect to critical revolutions of draw bar and guide screw,

the machine is provided with interlocking of controllers mutual
positions (8, 9, 13) which must be taken int account when
adjusting the revolutions of the spindle, feeds and threads. This
results in practicaI instruction for the operators as follows:
- when the controller (13) is in position, it is not possible to

engage spindle revolution stages 900, 1.120, 1.400, 1.800. This
revolution stages are indicated and crossed-out on controller
plate (13),
- when the controllers (8, 9) are adjusted to whichever of

revolution stages 900, 1.120, 1.400, 1.800, it is not possible to
adjust the controller (13).
These instruction are in force also for adjusting of feeeds and

threads, mentioned in Article 3.5.1.
3-7.2
SUI 80
3.7.3 SPINDLE REVOLUTION ADJUSTMENT (Fig. 3-10)
The engagement of individual revolution stages is carried out when

the machine is idle or at activated foot switch (3) by means of
levers (8, 9).
The gear stages are arrested and after correct engagement of the
levers (8, 9), the selected value is situated against the mark.
3-7.3
PO PR
n
O/min
'800
1400
1120
'00
710
560
450
355
zeo
224
o 180
W 140
I
:--J 112
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71
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18
100 125 41,2
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SUI 80
3.8 FEEDS AND THREADS (Fig. 3-2.2, 3-7.4, 3-7.5, 3-10)
3.8.1 FEEDS
Individual feed stages are indicated in table (3-7.4), picture PO.

Feed values are valid for longitudinal direction, in cross
direction the feeds values are half, which is in the table
indicated with symbol 1= 1/2.
Drive trasmittion from tpe spindle via geared mechanism and the
draw bar to the feeds is designed in two modes:
1. For the feed range.of 0,060 - 1,550 mm.min-l the controller

(13) is engaged to position O, thus taking the feed drive from
spindle V-belt pulley via V-belt of countershaft box.
2. For the feed range of 0,5'- 13,0 mm.min-l the controller (13;
3-10) is engaged to position 1, thus taking the feed drive from
spindle countershaft via exchang~able gears, mentioned in table of
feeds, picture PO. Othercontrollers shall be adjusted according
to table, picture PO and table (3-7.5.).
Feeds adjustment is carried out when the machine is idle, which

means, that the spindle running is stopped. To make the engaging
easy, geared mechanism are driven with devices for feeds slow
rotation, i.e. increased procedure, which is practically
controlled by means of the foot swich (38)
The quick-feed is equipped with separate drive, which speed is

constant and independent from spindle revolutions. Quick-feed is
started with pushbutton (15). Electric motor of quick-feed drive
is running only when the pushbutton actuaded.
Engaging of direction and feed sense and quick-feed is carried out
by means of lever (21). Magnet holding forces are controllable and
serve for adjusting of longitudinal and cross slide-rest feed
forces. Feed force adjustment is carried out by means of
potentiometer (27; 3-10). Intensity of feed force is adjusted
according to mode of machining.
IMPORTANT NOTICE:
Vhen turning with the great feeds and/or when cutting the threads
with great lead, following instructions must be followed:
1. Feed speed (n x s) is not allowed to be more as following max.

values:
1.800 mm.min-l at spindle revolution up to 112 min-l,
900 mm.min-l at spindle revolution over 112 min-l
The same is valid for thread cutting.
Symbols in equation n x s mean:
n - spindle revolutions in min-l
s - feed or thread to 1 revolution in mm/min. -1
2. Vhen cutting steep threads, bipartite nut of guide screw must

be always engaged and it is not pemitted to engage the nut durnig
guide screw rotation.
3-8.1
SUI 80
3. On machines with centre distance 3.000 and 4.000 it is

necessary to situate and fasten supports for draw bar and guide
screw in equal situated places over entire lenght of centre
distance.
Vhen above mentioned instructions are not observed, serious

machine demage or even personnel harm may be the result. Above
,
said restrictions practically do not decrease the high machine

efficiency.
EXAMPLES OF FEEDS ADJUSTMENl:
1. Example: Adjustment of the feed 0,300 mm.min-1 in longitudinal

direction, 'which-1 corresponds' to 1/2 of cross feed,
.
l.e., O 150 mm.mln.

.
Adjust controller (13) into pmÚ tion O

Adjust controller ( 5) into position
;
..
Adjust controller (11) into position '1IVV
Adjust controller ( 6) into position 2
Adjust controller ( 7) into position M
Adjust controller (10) into position f
2. Example: Adjustment of the feed 4,6 mm. min-1 in longitudinal

direction,
. -1
which corresponds to 1/2 cross feed, i.e.
2 ,3 mm.mln
Adjust controller (13) into position l

Adjust controller (11) into position

Adjust controller (10) into position b
CD
3-8.2
SUI 80
3.8.2 THREADS
Individual types and leads of threads are indicated in tables (see

machine plate; 3-7.5). The values given in tables are valid for
longitudinal direction.
Drive transmittion from the spindle via geared mechanism to guide
screw and bipartite nut is carried out with two fix stages of
built-in gears, exchangeable gears and adjustable gears.
Adjusting of type and thread lead is done according to tables by
means of controllers (5, 6, 7, 9, 11, 13; 3-7.4, 3-7.5) where
lead, controller positions and max. permissible thread leads in
relation to spindle revolutions are indicated.
Thread lead adjustment is .carried out, when the machine is idle

(spindIe running stopped). For easy engagement the gear mechanism
are driven with devices for' gear slow rotating (so called
increwsed procedure) which practically operates such, that during
rotation of controllers for threads. engagement it is necessary to
actuate the foot switch (38; 3-10) which, controlls the run of
increased procedure.
Slide rest engagement to guíde screw, when cutting the thread, is
carried out by shifting the cam handIe (25) for engagement and
disengagement of split nut to guide screw downwards, but without
using the force.
ATTENTION:
Vhen cutting the thread in longitudinal direction by means of

guide screw and engaged split nut (25),it is not allowed to fasten
to the bed the stops, slide of slide rest and/or other equipment,
which may cause machine break-down.
EXAMPLES OF THREAD ADJUSTMENT (Fig. 3-7.4 and 3-7.5)
Before thread adjustment it is always necessary to check the gears

assembly, if they correspond to information A, B, C, D given in
tables. Procedure of exchangeable gears assembly, as well as
rules, which must be observed at such activity, are described in
Chapter 4.8 .
1. Example: Adjustment of metric thread, lead 2,5 mm - righthanded

thread:
Exchangeable gears: Assembly A = 80, 96, 48, 120

Adjust controller (13) into position l
Adjust controller (11) into position :Jm

Adjust controller ( 7) into position M "'"..,--.

3-8.3
SUI 80
2. Example: Adjustment of metric thread, lead 88 mm - lefthanded

thread:
Exchangeable gears: Assembly B = 80, 71, 120
Adjust controller (13) into position .t-
Adjust controller ( 5) into position K]]

Jm
Adjust controller (10) into position c
Adjust controller ( 9) into position G)

3. Example: Adjustment of Vhitworth thread, lead 11 threads per
one inch (l") - righthanded thread:
Exchangeable gears: Assembly A = 80, 96, 48, 120
Adjust controller (13) into position 1-

Adjust controller ( 5) into position [gJ
Adjust controller (11) into position .Jm
Adjust controller ( 7) into position V
Adjust controller (10) into position c
4. Example: Adjustment of Vhitworth thread, lead 3/16 thread per

one inch (l") - lefthanded thread:
Exchangeable gears: Assembly B = 80, 71, 120
Adjust controller (13) into position !

Adjust controller (11) into position Jm

4
V
d
Adjust controller ( 9) into position CD
3-8.4
SUI 80
5. Example: Adjustment of DP thread (Diametral Pitch) DP 12 -
righthanded thread:
Exchangeable gears: Assembly C = 80, 71, 96, 113
Adjust controller (13) into position .l
Adjust controller ( 5) into position @]

Adjust controller (10) into position d
6. Example: Adjustment of DP thread (Diametral Pitch) DP 5/8 -

lefthanded thread
Exchangeable gears: Assembly D = 80, 48, 71, 113
Adjust controller (13) into position 1

Adjust controller ( 5) into position @
Adjust controller (11) into position =tm.
Adjust controller ( 9) into position CD
7. Example: Adjustment of thread Modulus 1 -

righthanded thread
Exchangeable gears: Assembly C = 80, 71, 96, 113
Adjust controller (13) into position i -+
Adjust controller ( 5) into position [TI]

Adjust controller (11) into position rJJJJlJ
Adjust controller (10) into position a
3-8.5
SUI 80
8. Example: Adjustment of thread Modulus 32 -

lefthanded thread
Exchangeable gears: Assembly D = 80, 48, 71, 113
Adjust controller (13) into position ! ,
Adjust controller ( 5) into position 'i [ID ,-

Adjust controller (11) into position ácrnm I .
Adjust controller (10) into position a
Adjust controller ( 9) into position I
3-8.6
SUI 80
3.9 ADJUSTING AND FASTENING OF TAILSTOCK POSITION (Fig. 3-10)
Tailstock is guided on internal bed sliding surfaces and when the

lower clamps are loose, it is possible to displace the tailstock
manualy in longitudinal direction to selected position. To make
the tailstock displacement in longitudinal direction easy,
tailstock is provided with manual travel (34).
In cross direction is the tailstock upper part displaced against
the lower part by means of the screw (35) only then, when it is
required to adjust the tailstock for protracted cones turning. It
is practically the tailstock mis-alignment against the spindle
axis. Displacement is possible only when the tailstock is not
fastened to the bed and when the bolts, joining the upper and
lower part, are loosened.
Fastening the tailstock with the bed is carried out by means of
bolt (30) with handIe of cam shaft (33).
Displacement of tailstock centre sleeve is done with handwheel
(32) and its position is fixed by means of a handIe (29).
On heavy work (turning of big chips) it is necessary to choose
such tailstock position, that the centre sleeve will be throw-out
minimum and shall be fixed.
3-9
~P
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SUI 80
3.11 SYMBOLS AND MARKS ON THE MACHINE PLATES
Vhen adjusting or controlling the machine, it is necessary to

follow the machine plates.
The meaning of used symbols and marks is as follows:
--
Controller position orientation at adjus-

. ting
I
VV-o Im;n
Feed in mm per revolution
Drive transmittion to feeds from spindle

O pulley
Drive transmitton from spindle gear,
1 J valid for threads
Drive transmittin from spindle via the

countershaft, valid for feeds and threads
i only at gear stage I
Drive to feeds and threads via exchnge-

able gears
Drieve to feeds except of exchangeable

gears
n O/min Spinlde revolution per minute
v.mjMin Cutting speed in m.Min-1
1> mm Diameter of material in mm
CD@ 0 Gear stages of the countershaft

18, 224, 280 Revolution stages
ABC D Assembly of exchangeable gears
- Thread leads in mm
In
tiiliJj--- Number of threads per one inch (1")
OP
ÚtJ- DP thread
cniilf°DUL Modulus thread
3-11.1
SUI 80
(0 00 CD Position of controller
M Position of controller for metric threads
w Position of controller for Vhitworth thread
-.
Jm Lefthanded thread
Jm Righthanded thread
a b .c d e f Controller positions according to informa-

tions on feeds and threads plates
J
CD Drive to feeds and threads from stage l.
of countershaft revolutions
gr Interlocking of possibility to engage feeds

AO -
and threades, when revolutions, indicated
90C:\ on the plate, are engaged
3-11.2
SUI 80
3.12 SEMIPRODUcr INSERTION INTO TIIE MACHINE
Veight of semiproducts (workpieces), which could be machined on

this type of lathe, is beyond the possibility to insert it into
the machine manualy.
Threrefore it is advantageous to install the lathe to such a

place, which is operated with a crane. If it is not possible, it
is necessary to instal lifting device next to the machine and
during the machine installation required place for lifting device
must be taken into account.
Vhen inserting the semiproduct in the machine with the crane, it

is necessary to adapt the chuck on spindle and tailstock to the
shape of chucked semiproduct. Operating place cover must be
removed to the end position and the chuck cover must be removed as
well.
3-12
SUI 80
4. DESCRIPTION OF FUNCTION AND MACHINE MAINTENANCE
4.1 UNIVERSAL CENTRE LATHE (Fig. 4.1)
Universal centre lathes are designed for the

machining of rotary components in the of shaft or flange form
and may be engaged for one piece or minor series of the
products. It satisfies the up to date demands for efficiency
and precision. The rigidness of the machines relates to the
rating of the main drive motor and makes good use of the
tools. A wealthy outfit of special accessories boosts the
machine's scope of possible uses.
..-
...
Figure 4.1
4-1. 1
..l
SUI 80
4.1 Universal Centre Lathe-Gr.OO O 07 90 0063/3500001
Pages: 1
Pos. Name Drawing Nr./STN Notice
007 Assembly bed o 07 70 0782
008 Headstock O 07 70 0803
009 Gearbox O 07 70 0786
010 Carriage O 07 70 0799
011 Tailstock O 07 70 0795
012 Box of feed O 07 70 0781
013 Apron O 07 70 0779
014 Countershaft Box O 07 70 0784
015 Control box 1 07 60 0784
016 Seat motor O 07 60 1512
017 Cover 1 07 60 1562
018 Lead cover ing O 07 60 1553
020 Left cover ing O 07 60 1525
022 Back Cover ing O 07 70 0806
032 Alternate devic
037 Set-up Rating plate 2 07 60 1560
060 Tub 2 07 08 3049
065 Screw 4 07 41 1277
066 Cover 2 07 53 5108
067 Stop 4 07 41 1313
068 Cover 1 07 53 2099
069 Sheet 4 07 53 2431
073 Stop 4 07 41 2507
078 Screw M6x10 STN 02 1131.20
080 Screw M6x10 STN 02 1151.12
082 Stop 4 07 41 2544
083 Nut M8 STN 02 1401.20
084 Stop
085 Vasher 8,4 STN 02 1702.01
087 Vasher 8 STN 02 1740.01
090 Nail 2x5 STN 02 2195.02
4-1. 2
SUI 80
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4 -1.3
SUI 80
4.2 MOTOR ARRANGEMENT (Fig. 4.2)
The motor is fastened on the beda Vith the stressing screw

the motor can be moved in vertical direction. In this way the
V-belts can be stressed or released.
Figure 4.2
4-2.1
SUI 80
4.2 Motor arrangement- Gr. 11 O 07 60 1512/34 11 002
Num of sheets:l
Item. Denomination Drawing No/Norm. Note
5 Bracket 1 07 05 0596
6 Bracket 1 07 05 0597
9 Pulley 2 07 09 1266
10 Ring 4 07 26 2007
12 Screw 4 07 38 0316
15 Vasher 4 07 43 0416
20 Screw M 16x30 STN 02 1103.12
21 Screw M 12x55 STN 02 1101.12
22 Screw M 2x500 STN 02 1101.12
23 Screw M 16x55 STN 02 1101.00
26 Nut M 12 STN 02 1401.22
27 Vasher B 13 STN 02 1702.02
28 Vasher B 17 STN 02 1702.22
30 Vasher 16 STN 02 1740.02
32 Pin 4x14 STN 02 2150.00
34 Pin 4x30 STN 02 2153.22
37 Belt SPA 1618 LA STN 02 3112
4-2.2
SUI 80
I -
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SUI 80
4.3 BED (Fig. 4.3)

Distance of centres 6000
To save constant preciseness of the bed guide surfaces is

being principIe condition of all machine accuracy. That is
why the guide surfaces must be observed clean avoid storage
of whotever matters on the bed which may cause damege of
surface.
If it is found out that the machine does not attain the
required precision it is necessary to recheck and to adjust
the straightness and the evenness of the bed guiding
surfaces.
The bed is mounted on four supports 1, 2, 3, 4.
The swarf pan is mounted on strips in the pull-out mode

between the supports 1, 2 (ltem 5).
On the bed fastened is asynchronous el.motor by V-belts for

the drive of the input shaft of the gear box. If the belts
are streched correct ly the deflection thereof is 12 mm at the
act in of force 20 N. Excessive stretching of the belts
causes wear of them, increase of bearings temperature or
damage of them.
Figure 4.3
4-3.1
SUI 80
4.3 Bed assembly-Gr.Ol t.d.6000 O 07 70 0782/35 01 001
Pages: 2
Pos . Name Drawing Nr.jSTN Notice
-----------------------------------------------------------------
8 Left leg O 07 01 0380
9 Right leg O 07 01 0381
10 End bearing 2 07 09 0928
17 Cap 4 04 30 1707
18 Cap 4 04 30 1712
22 Holder 4 07 52 0414
23 Holder 4 07 52 0883
29 Angle 4 07 53 2313
34 Angle 3 07 54 0145
35 Angle 3 07 54 0146
42 Screw M 10x20 STN 02 1103.22
46 Screw M 6x14 STN 02 1131.22
48 Screw M 8x25 STN 02 1143.52
49 Screw M 12x90 STN 02 1143.52
51 Screw M 8x6 STN 02 1181.22
55 Pin 8x45 STN 02 2153.21
57 Pin 10x65 STN 02 2155.21
59 Security ring 72 STN 02 2931
63 Bearing 2208 STN 02 4652
64 Bearing 1306 STN 02 4653
67 Ring60x3 STN 02 2981.2
68 Ring70x3 STN 02 2981.2
71 Sealing ring 30x56x12 STN 02 9401.0
72 Seal ing ring 40x56x12 STN 02 9401.0
703 Bed O 07 01 0553
704 Bed-adaptation O 07 01 0554
707 Leg centre 1 07 01 0406
710 Chipt tray 2 07 08 3213
711 Cover 3 07 08 3264
712 Left console 3 07 08 3285
714 Right console 3 07 08 3286
716 Lead cable 3 07 08 3289
718 Trough 3 07 08 3292
720 Lead cable 3 07 08 5498
722 Lead cable 3 07 08 5500
724 Sheet 1 07 08 5510
726 Feedshaft 3 07 11 3566
725 Feed 4 04 11 5468
727 Pin 4 07 11 3576
728 Comb 3 07 19 0180
729 Comb 3 07 19 0196
733 Leadscrew 3 07 39 0297
731 Busch 4 07 24 0392
736 Cover 3 07 53 2320
737 Cover 3 07 53 2323
738 Holder 4 07 53 2324
739 Rest 4 07 53 2325
740 Agle 4 07 53 2327
742 Cover 3 07 53 4402
743 Cover 3 07 53 4403
744 Cover 3 07 53 4405
745 Cover 2 07 53 4416
766 Rest 1 07 60 1687
773 Screw M 20x60 STN 02 1103.12
772 Screw M 8x40 STN 02 1103.22
771 Screw M 8x16 STN 02 1103.22
4-3.2
SUI 80
4.3 Bed assembly-Gr.01 t .d.6000 O 07 700782/35 01 001
Pages: 2
Pos. Name Drawing Nr.jSTN Notice
-----------------------------------------------------------------
775 Screw M 20x60 STN 02 1115.22
777 Screw M 6x6 STN 02 1131.10
778 Screw M 6xl0 STN 02 1131.10
780 Screw M 10x40 STN 02 1143.52
782 Screw M 24x60 STN 02 1176.22
785 Nut M6 STN 02 1401.12
786 Nut M8 STN 02 1401.12
787 Nut M 16 STN 02 1401.12
788 Nut M 24 STN 02 1401.12
790 Vasher 21 STN 02 1702.22
791 Vasher 25 STN 02 1702.22
792 Vasher 17 STN 02 1702.22
794 Pin 8x56 STN 02 2155.2
4-3.3
-1 -l
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SUI 80
4.4 HEADSTOCK (Fig. 4.4)
In the headstock body supported is operation spindle, gears

with the shifting mechanism. Spindle is driven by gears from
them derived is power to move change gear.
Spindle at front is supported by double-row roller bearing,

type NN 30K and radial thrust bearing of type 2344 and at the
rear by double-row roller bearing, type NN 30K.
Radial and axial play of the spindle bearings is established
by routing at the production premises.
Radial clearance of both the front bearing and the rear
bearing is pre-set at 0,003 mm.
If increased play of spindle bearings appears and if wear of
the bearings will achieve not more than 0,012 mm in diameter,
the radial play may be adjusted.
If wear of the bearings will achieve such a measure that the
lathe is not able to operate and keep prescribed accuracy,
bearings are to be replaced.
Bearings are grease lubricated, to be replaced like in
lubrication chart.
Gil charge of the headstock from the hydraulic equipment is

constant, oil level is to be checked by oil indicato .
I
.,61/r.I
~
Figure 4.4
4-4.1
SUI 80
4.4 Headstock - Gr.02 O 07 70 0803/3502002
Pages:l B8
004 Vasher 4 04 60 0967

011 V -Belt stressing 1 07 60 2126
027 Box 3 07 03 0746
028 Body O 07 03 0756
032 Shifter 2 07 05 0618
033 Shifter 2 07 05 0619
034 Shifter 2 07 05 0620
035 Shifter 2 07 05 0621
039 Cap 1 07 06 0433
042 Rest 2 07 08 2883
050 Driver 3 07 08 2936
058 Pipe 4 07 08 2955
064 Pipe 4 07 08 2956
070 Flange 3 07 09 0835
072 Flange 2 07 09 0841
074 Driver 2 07 09 0957
075 Driver 2 07 09 0958
076 Flange 3 07 09 0960
078 Flange 2 07 09 0962
079 Pulley 3 07 09 0978
081 Flange 2 07 09 1459
086 Pin 4 50 11 1938
087 Can 3 07 11 2289
088 Shaft 3 07 11 2290
089 Pin 4 07 11 2292
090 Pin 4 07 11 2303
091 Shaft 3 07 11 2483
092 Shaft 3 07 11 2485
093 Shaft 3 07 11 2487
094 Shaft 4 07 11 2488
095 Shaft 4 07 11 2489
096 Shaft 3 07 11 2490
097 Shaft 3 07 11 2491
099 Shaft 3 07 11 2495
103 Pin S4 14 0393
104 Pin S4 14 2192
107 Gear-disk 3 07 16 0881
108 Gear 4 07 16 1006
109 Gear 3 07 16 1070
110 Gear 3 07 16 1081
111 Gear 3 07 16 1082
112 Gear 4 07 16 1083
113 Gear 3 07 16 1084
116 Gear 3 07 17 0437
117 Shaft 2 07 17 0438
121 Gear 3 07 17 0443
123 Gear 3 07 17 0500
124 Chain wheel 4 07 17 0545
125 Gear 4 07 17 0546
126 Gear 3 07 17 0547
127 Gear 4 07 17 0548
128 Gear 3 07 17 0549
129 Gear 4 07 17 0551
130 Gear 4 07 17 0552
131 Gear 2 07 17 0566
134 Gear 4 07 18 0257
135 Ratchet wheel 4 07 18 0258
4-4.2
SUI 80
4.4 Headstock - Gr.02 O 07 70 0803/3504002
Pages: 5 B8
Pas. Name Drawing Nr./STN Notice
136 Disk 4 07 18 0259

137 Gear 3 07 18 0260
140 Shaft 3 07 19 0167
141 Shaft 3 07 19 0189
142 Shaft 3 07 19 0190
148 Block 4 07 22 0297
149 Block 4 07 22 0386
150 Move drum 2 07 22 0386
151 Move drum 2 07 22 0428
152 Move drum 3 07 22 0429
153 Shifter 3 07 22 0430
158 Can 4 07 25 0161
164 Ring 4 07 26 1841
165 Ring 4 07 26 1844
166 Ring 4 07 26 1845
168 Ring 4 07 26 1849
169 Ring 4 07 26 1879
170 Ring 4 07 26 1884
171 Ring 4 07 26 2018
172 Ring 4 07 26 2063
173 Ring 4 07 26 2065
174 Ring 4 07 26 2067
175 Ring 4 07 26 2068
176 Ring 4 50 26 1484
177 Ring 4 07 26 2070
178 Ring 4 07 26 2071
180 Ring 3 07 26 2084
181 Ring 3 07 26 2085
182 Ring 3 07 26 2086
183 Ring 3 07 26 2087
184 Ring 3 07 26 2090
189 Block S4 30 0015
190 Cap 4 50 30 0932
191 Ring 4 50 30 0939
192 Cap 4 50 30 0948
193 HandIe 4 07 30 1010
194 Cap 4 07 30 1149
195 Arm 4 07 30 1247
196 Cap 4 07 30 1252
197 Arm 4 07 30 1253
198 Arm 4 07 30 1263
199 Cap 4 07 30 1311
201 Union 4 07 30 1318
203 Arm S4 33 1143
204 Feather 4 07 33 0155
205 Feather 4 07 33 0153
206 HaIder 4 07 34 1860
207 Sguare 4 07 34 1861
208 Box 3 07 34 1862
209 Bail 4 07 34 2057
211 Nut 3 07 39 0177
212 Nut 3 07 39 0175
213 Nut 3 07 39 0174
214 Nut 3 07 39 0176
216 Screw 4 50 41 0843
217 Screw 4 07 41 1132
218 Leg 4 07 41 1254
4-4.3
SUI 80
4.4 Headstock - Gr.02 O 07 70 0803/3504002
Pages:5 B8 Notice
Pos. Name Drawing Nr./STN
223 Vasher 5 04 43 0757

229 Spring 4 07 51 0307
230 Spring S4 51 0257
232 Spring 227/70073-41
235 Cover 3 07 53 2129
236 Insertion 4 07 55 0034
240 Pipe 4 07 56 1513
242 Plate 4 07 57 0625
243 Plate 4 07 57 0640
244 Plate 4 07 57 0641
247 Seal 4 07 58 0676
248 Seal 4 07 58 0892
270 Screw M6x25 STN 02 1101.12
271 Screw M8x30 STN 02 1101.22
272 Screw M6x12 STN 02 1103.21
274 Screw M6x16 STN 02 1103.21
276 Screw M4x6 STN 02 1131.24
277 Screw M6x12 STN 02 1131.20
278 Screw M6x16 STN 02 1131. 22
279 Screw B M8x16 STN 02 1131.24
283 Screw M6x25 STN 02 1143.52
284 Screw M8x20 STN 02 1143.52
286 Screw M8x50 STN 02 1143.52
287 Screw M8x70 STN 02 1143.52
288 Screw M8x100 STN 02 1143.52
289 Screw M10x25 STN 02 1143.52
290 Screw M10x30 STN 02 1143.52
291 Screw M24x60 STN 02 1143.52
292 Screw M24x70 STN 02 1143.52
293 Screw M24x120 STN 02 1143.52
296 Screw M3x6 STN 02 1146.22
299 Screw M6x8 STN 02 1181.22
300 Screw M8x12 STN 02 1181.22
301 Screw M10x12 STN 02 1181.20
304 Screw M6x10 STN 02 1183.22
305 Screw M10x20 STN 02 1183.21
306 Screw M5x10 STN 02 1185.21
307 Screw M6x12 STN 02 1185.21
308 Screw M6x16 STN 02 1185.21
309 Screw M8x10 STN 02 1185.22
315 Vasher 2,7 STN 02 1702.11
316 Vasher 6,4 STN 02 1702.02
317 Vasher 8,4 STN 02 1702.12
320 Vasher 24 STN 02 1740.02
322 Split pin 1,6x12 STN 02 1781.05
325 Pin 6x40 STN 02 2109.00
334 Pin 4x25 STN 02 2153.0
335 Pin 8x45 STN 02 2153.11
338 Pin 6x25 STN 02 2155.21
341 Nail 2x4 STN 02 2195
344 Feather 4e7x4x22 STN 02 2562
349 Feather 20e7x12x110 STN 02 2562
356 Security ring 10 STN 02 2930.02
4-4.4
SUI 80
4.4 Headstock - Gr.02 O 07 70 0803/3504002
Pages: 5 B8
Pos. Name Drawing Nr./STN Notic;e

380 Belt drive SPA 1418 La STN 02 3112
383 Chain 55 c.I.06B-l STN 02 3311.2
389 Can KU 4050
392 BalI 6,35-40 STN 02 3680
393 BalI 10-40 STN 02 3680
396 Bearing 16016 STN 02 4630
397 Bearing 6004 STN 02 4630
398 Bearing 6005 STN 02 4630
399 Bearing 6010 STN 02 4630
400 Bearing 6206 STN 02 4630
401 Bearing 6207 STN 02 4630
402 Bearing 6205 STN 02 4630
404 Bearing NN 3021 K/PSi STN 02 4700
405 Bearing NN 3024 K/PSi STN 02 4700
410 Ring32x2 STN 02 9281.2
411 Ring22 2 STN 02 9281.2
412 Ring26x2 STN 02 9281.2
413 Ring34x2 STN 02 9281.2
414 Ring38x2 STN 02 9281.2
415 Ring42x2 STN 02 9281.2
416 Ring55x2 STN 02 9281.2
417 Ring90x3 STN 02 9281.2
418 Ringl00x3 STN 02 9281. 2
419 Ringll0x3 STN 02 9281.2
420 Ring120x3 STN 02 9281.2
421 Ring140x3 STN 02 9281.2
422 Ring160x3 STN 02 9281.2
423 Ring180x3 STN 02 9281.2
424 Ring220x3 STN 02 9281.2
427 Seal ing ring 8x12 STN 02 9310.2
428 Sealing ring 10x14 STN 02 9310.2
434 Sealing ring 25x35x7 STN 02 9401. O
435 Seal ing ring 28x42xl0 STN 02 9401.0
440 Cennection Js3 STN 13 7720
442 Rind Js31 STN 13 7931
4-4.5
SUI 80
4.4 Headstock - Gr.02 O 07 70 0803/3504002
Pages: 5 B8
443 Nut Js 3 STN 13 7950
457 Top Ml0xl STN 13 7964.1
460 Elow Js 1/2 STN 13 8207.0
463 Gummy lead ~4x2050 STN 62 2426.07-318
466 Bearing NUP 2211-P6 SKF STN 02 4629
467 Bearing 234424 SP SKF 3 07 08 3065
469 Oil level indicator M24xl,5 ON 02 7488
470 Jet 2211000
478 Flange 2 07 09 0875
480 Spindle O 07 10 0150
482 Vasher 4 07 22 0397
484 Ring 4 07 26 1934
485 Ring 4 07 26 1935
487 Screw M8x20 STN 02 1143.52
488 Screw Ml0x35 STN 02 1143.52
490 Nut 8 STN 20 1007
492 Feed 8 STN 20 1013
495 Duoble wheel 3 07 08 3065
503 Duoble wheel 3 07 08 3066
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SUI 80
4.5 GEAR BOX (Fig. 4.5)
The gear box is an independent assembly. Twist moment to

inlet shaft of the headstock is transmitted by the claw
coupling. Reversing of direction of rotation is made by
change over of magnetic couplings by coupling lever. At the
disengaged couplings brake is made ON to stop rotation of the
spindle.
The plant for slow -swivelling of speed is common for gear

box and headstock. It is activated from pedal swich during
spindle speed control.
The gear box requires no special maintenance. The lubrication
is central and is checked; correct service of lubrication is
also checked.
The couplings are not to be established, the brake is to be
established in case of braking isufficiency.
The brake is established at the machine standstill by the
square-end screw (Item 1) with right-handed thread and with
lead 2 mm.
By establishment of the brake this procedure is advanced:
- dismantle the square-end screw cover
- tighten the square-end screw ti II the stop in direction to
the right
- turn this screw through one revolution and 2340
- turn the screw through X of revolution to the right
fit the screw cover again; it secures the screw with the
square against its releasing at the same time
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Figure 4.5
4-5.1
SUI 80
4.5 Gearbox-Gr.03 O 07 70 0786/3403001
Pages: 3 Notice
Pos . Name Drawing Nr./STN
-----------------------------------------------------------------
003 Body o 07 03 0737
004 Cap O 07 03 0738
005 Cap 3 07 03 0740
008 Shifter 3 07 05 0611
009 Shifter 3 07 05 0612
010 Shifter 3 07 05 0613
011 Cover 4 07 06 0608
020 Rest 2 07 08 2918
027 Sink 4 07 08 2943
036 Pulley 2 07 09 0946
037 Flange 3 07 09 0947
038 Flange 4 07 09 0952
042 Pin 4 07 11 2292
045 Shaft 2 07 11 2458
046 Shaft 4 07 11 2463
047 Shaft 4 07 11 2464
048 Shaft 3 07 11 2465
049 Shaft 3 07 11 2466
050 Shaft 4 07 11 2502
051 Pin S4 14 0393
052 Pin S4 14 2192
053 Shaft 2 07 11 3223
054 Shaft 4 07 11 3231
056 Gear 3 07 16 1070
057 Ratchet wheel 4 07 16 1076
062 Gear 3 07 17 0447
065 Gear 3 07 17 0734
066 Gear 3 07 17 0528
067 Gear 3 07 17 0735
068 Gear 3 07 17 0736
069 Gear 3 07 17 0531
070 Gear 3 07 17 0532
071 Shaft 2 07 17 0533
073 Gear 3 07 17 0535
074 Gear 3 07 17 0536
075 Chain wheel 4 07 17 0545
076 Gear 3 07 17 0737
079 Cone wheel 3 50 18 0196
081 Shaft 2 07 19 0187
086 Brake 4 07 21 1050
088 Block 4 07 22 0382
089 Move drum O 07 22 0425
092 Ring 4 50 26 0881
093 Ring 4 07 26 1855
094 Ring 4 07 26 1857
099 Ring 4 07 26 1865
102 Ring 4 07 26 1871
103 Ring 4 07 26 2044
104 Ring 4 07 26 2045
105 Ring 4 07 26 2046
106 Ring 4 07 26 2047
107 Ring 4 07 26 2049
110 Ring 4 07 26 2059
116 Cap 4 50 30 0935
117 Cap 4 07 30 1158
119 Cap 4 07 30 1250
125 Pin 8x36 S4 31 0101
127 Arm S4 33 1143
4-5.2
SUI 80
4.5 Gearbox-Gr.03 O 07 70 0786/3403001
Pages: 3 Notice
Pos. Name Drawing Nr.jSTN
-----------------------------------------------------------------
129 Box 4 07 35 0634
131 Top M16xl,5 4 50 41 0394
133 Leg 4 07 41 1250
136 Vasher 5 04 43 0757
137 Pin 4 50 46 0125
138 Spring S4 51 0185
140 Pipe 4 07 56 1212
141 Pipe 4 07 56 1213
145 Seal 4 07 58 0881
146 Seal 3 07 58 0888
155 Screw M20x70 STN 02 1101. OO
156 Screw M16x65 STN 02 1101.00
157 Screw M16x80 STN 02 1101.00
158 Screw M16x150 STN 02 1101. OO
159 Screw M4x8 STN 02 1103.22
160 Screw M20x70 STN 02 1103.12
161 Screw M6x45 STN 02 1103.22
162 Screw M8x22 STN 02 1103.12
163 Screw M16x35 STN 02 1103.12
166 Screw M20x60 STN 02 1115.2
170 Screw M6x12 STN 02 1131.20
175 Screw M8x14 STN 02 1143.52
176 Screw Ml0x20 STN 02 1143.52
182 Screw M6x8 STN 02 1181.22
183 Screw M8xl0 STN 02 1181. 22
186 Screw M8x12 STN 02 1183.20
187 Screw Ml0x16 STN 02 1183.24
191 Screw M8x12 STN 02 1185.20
193 Nut M20 STN 02 1401.22
196 Vasher 21 STN 02 1702.22
197 Vasher 8 STN 02 1740.02
198 Vasher 16 STN 02 1740.02
199 Vasher 8 STN 02 1702.18
201 Pin 8x16 STN 02 2150.10
203 Pin 8x25 STN 02 2150.2
206 Pin 6x30 STN 02 2153.21
210 Pin 6x25 STN 02 2155.21
211 Pin 10x36 STN 02 2155.21
212 Pin 12x65 STN 02 2155.21
219 Feather12e7x8x45 STN 02 2562
221 Feather 12e7x8x63 STN 02 2562
222 Feather 12e7x8x80 STN 02 2562
229 Ring47 STN 02 2927.1
230 Ring89 STN 02 2927.1
4-5.3
SUI 80
4.5 Gearbox-Gr.03 O 07 70 0786/3403001
Pages: 3
Pos . Name Drawing Nr./STN Notice
-----------------------------------------------------------------
262 Bearing 6004 STN 02 4629
263 Bearing 6006 STN 02 4630
265 Bearing 6010 STN 02 4630
267 Bearing 6209 STN 02 4630
268 Bearing 6211 STN 02 4630
269 Bearing 6309 STN 02 4630
270 Bearing 6310 STN 02 4630
273 Ring 10x2 STN 02 9281.2
274 Ring 16x2 STN 02 9281.2
275 Ring 26x2 STN 02 9281.2
276 Ring 36x2 STN 02 9281.20
277 Ring 45x2 STN 02 9281.2
278 Ring 52x2 STN 02 9281.20
279 Ring 55x2 STN 02 9281.1
281 Ring 80x3 STN 02 9281.2
282 Ring 90x3 STN 02 9281.2
283 Ring 100x3 STN 02 9281.2
284 Ring 110x3 STN 02 9281.2
288 Seal ing ring10x14 STN 02 9310.2
306 Neck Js6 STN 13 7850
309 Ring Js4 STN 13 7931
310 Nut Js4 STN 13 7950
311 Eye Js4 STN 13 7950
312 Screw Js4 STN 13 7990
330 Damping magnet FMOBS 20-100Nm
345 Duoble wheel 3 07 08 3438
353 Duoble wheel 3 07 08 3439
401 Rest 3 07 08 3317
403 Disk LKC 25 fy.Heid
404 Flange 3 07 09 1268
405 Carrier clutch 4 07 09 1405
406 Shaft 2 07 11 3234
407 Gear 3 07 17 0757
408 Ring 4 07 26 2722
409 Ring 4 07 26 2723
410 Feather 14x9x50 STN 02 2562
4-5.4
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SUI 80
4.6 COUNTERSHAFT BOX (Fig. 4.6)
The countershaft box is separate unit. Serves for

establishment of gears to feeds and threads.
The countershaft box drive is derived in two ways whitch are
selected with control element (Item 1) in connection with
control element (Item 2) located on the headstock.
1. way - from spindle pulley to countershaft box pulley:

The change gears are inactive so the establishment of them
isn't necessary and there's no need to engage them.
This method is convenient for usual feeds.
2. way - from the spindle output shaft through change gears:

Prior to set up of the threads a need be to che ck the
establishment of the change gears, if corresponds to the
selected lead indicated in the relevant table.
This method is convenient for major feeds and for threads.
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4-6.1
SUI 80
4.6 Countershaft Box-Gr.09 O 07 70 0784/3409001
Pages: 3
-----------------------------------------------------------------
002 Vasher 4 04 60 0967
007 Body O 07 03 0742
008 Cap 1 07 03 0743
009 Door 1 07 03 0744
010 Shifter 3 07 05 0614
011 Shifter 3 07 05 0615
012 Shifter 3 07 05 0616
013 Gear quadrant 2 07 06 043
014 Back machine 3 07 60 3602
015 Lubrication tube 2 07 08 2935
016 Stop 4 07 08 7311
028 Flange 3 07 09 0948
029 Pulley 3 07 09 0975
032 Bar 4 07 10 0156
034 Pin 4 50 11 1938
035 Shaft 4 07 11 2459
036 Velle 3 07 11 2460
037 Shaft 4 07 11 2467
038 Pin 4 07 11 2468
039 Shaft 3 07 11 2471
040 Shaft 3 07 11 2472
041 Shaft 3 07 11 2477
042 Shaft 4 07 11 2478
043 Pin 3 07 11 2482
046 Gear 4 07 16 1050
047 Gear welle 3 07 16 1069
048 Gear 3 07 16 1071
049 Change gear 4 07 16 1072
050 Change gear 4 07 16 1073
051 Change gear 4 07 16 1074
052 Change gear 4 07 16 1075
053 Gear 4 07 16 1077
054 Gear 3 07 16 1078
055 Change gear 4 07 16 1079
056 Change gear 4 07 16 1080
058 Gear 3 07 17 0537
059 Gear 4 07 17 0538
060 Disk 3 07 17 0539
061 Gear 3 07 17 0540
062 Gear 3 07 17 0541
063 Gear 3 07 17 0542
064 Gear 3 07 17 0543
065 Gear 3 07 17 0544
066 Change gear 4 07 16 1554
067 Change gear 4 07 16 1555
068 Cone wheel 3 50 18 0196
069 Disk 3 07 18 0254
070 Segment 4 07 18 0255
073 Shaft 3 07 19 0185
074 Shaft 3 07 19 0186
075 Carrier 3 07 19 0188
082 Block 4 50 22 0297
083 Move drum 2 07 22 0426
086 Can 4 07 25 0132
089 Ring 4 07 26 2017
090 Ring 4 07 26 2033
091 Ring 4 07 26 2052
092 Ring 4 07 26 2053
4-6.2
SUI 80
Pages:3 Notice
-----------------------------------------------------------------
093 Ring 4 07 26 2054
094 Ring 4 07 26 2055
096 Busch 4 07 30 1013
097 Cap 4 07 30 1104
098 Cap 4 04 30 1986
099 Cap 4 07 30 1241
100 Actuating ring 3 07 30 1251
101 HandIe 4 07 30 1010
102 Arm 4 07 30 1247
103 Screw 4 50 41 0889
104 Jamb 4 07 41 1255
105 Screw M10x25 4 07 41 1256
106 Leg 4 07 41 1254
107 Cennection 4 07 41 1251
108 Pin 4 04 46 1121
109 Stone 4 07 42 0167
110 Vasher 5 04 43 0757
111 Feed 4 50 46 003
112 Seal 4 07 50 0291
115 Handgings 4 04 53 0252
117 Cover 4 07 53 2097
118 Cover 4 07 53 2098
120 Sheet 3 07 53 2721
121 Pipe 4 07 56 1225
122 Pipe 3 07 56 1748
124 Plate 4 07 57 0620
127 Seal 4 07 58 0883
128 Seal 4 07 58 0884
129 Seal 4 07 58 0885
131 Spring 227/70073-41
134 Screw M6x16 STN 02 1103.24
135 Screw M10x25 STN 02 1103.12
137 Screw M4x10 STN 02 1131. 24
138 Screw M5x35 STN 02 1131.12
139 Screw M6x12 STN 02 1131.20
140 Screw M6x14 STN 02 1131.22
144 Screw M6x16 STN 02 1143.52
145 Screw M8x20 STN 02 1143.52
146 Screw M10x25 STN 02 1143.52
147 Screw M6x14 STN 02 1143.52
148 Screw M6x20 STN 02 1143.52
151 Screw M6x10 STN 02 1151. 22
153 Screw M12x35 STN 02 1176.22
154 Screw M16x65 STN 02 1176.11
156 Screw M6x6 STN 02 1181.22
157 Screw M6x10 STN 02 1181.21
158 Screw M8x12 STN 02 1181.22
159 Screw M8x6 STN 02 1181.21
161 Screw M8x20 STN 02 1183.20
164 Screw M6x12 STN 02 1185.22
167 Nut M12 STN 02 1401.22
168 Nut M16 STN 02 1401.20
169 Nut M16 STN 02 1403.20
173 Vasher B13 STN 02 1702.02
174 Vasher B17 STN 02 1702.22
4-6.3
SUI 80
Pages: 3 Notice
-----------------------------------------------------------------
175 Vasher 6,4 STN 02 1702.11
177 Vasher 6 STN 02 1740.00
179 Pin 6x25 STN 02 2150.2
182 Pin 6x30 STN 02 2153.21
191 Holder 5 STN 02 2706.1
205 Poist. krúžok 40 STN 02 2931
210 BalI 10-40 STN 02 3680
212 Bearing 6006 STN 02 4630
213 Bearing 6202 STN 02 4630
214 Bearing 6206 STN 02 4630
215 Bearing 6207 STN 02 4630
216 Bearing 6209 STN 02 4630
217 Bearing 6305 STN 02 4630
222 Bearing 51104 STN 02 4630
225 Ring14x2 STN 02 9281.2
226 Ring16x2 STN 02 9281.2
227 Ring30x2 STN 02 9281.2
228 Ring55x3 STN 02 9281.2
234 Seal ing ring 35x47x7 STN 02 9401.O
238 Neck Js4 STN 13 7850
239 Rind Js4 STN 13 7931
240 Nut Js4 STN 13 7950
241 Vick Stilt
243 Eye Js4 STN 13 7970
244 Screw Js4 STN 13 7990
247 Eye Js4 STN 13 7976
249 Guma 3x8 1930 273 232 0308-3254
4-6.4
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SUI 80
4.7 COOLING EQUIPMENT AND MACHINE ILLUMINATION (Fig. 4.7)
Order cooling and illumination together with the machine. Fastening ofthem at the saddIe makes
chance to follow the tool within long direction.
Fun of the cooling pump of the cooling equipment is controlled on change over swich at control panel.
Coolant supply is adjusted by valve at the bracket afthe cooling plant.
At any replacement of the coolant the tank is to be thorougly decontaminated.
The cooling plant pump supply is la dm3/min, useful volume of tank is 60 dm3. The tank together
with pump is located just below the chip tray. On separate requirement it is supplied with flexible
hose and supply 6,5 l/min.
The illumination is fastened to the slide ofthe saddIe and by the joints it might be set to have optimum
position with regard to of the machine. At machine long movement it will follow the tool.
Proportioned is for maximum 0,100 kW at 24 V.
Is composed of cooling tank, centrifugal pump, delivery hose and outlet piping. The cooling tank is
placed under the chip tray and may be shifted out. On the tank cover there is mounted the
centrifungal pump.
At any replacement ofthe coolant the tank is to be thorougly decontaminated.
Do not use synthetic cooling liquids!
Figure 4.7
4-7.1
SUI 80
4.7 Cooling - sk.l0 1 07 60 1739/34 10 001
Pages:l T.D 6000
Pos Name Drawing Nr./STN Notice
4 Cover 3 07 08 3233
11 Pipe 3 07 08 7573
21 Pipe 3 07 08 7574
27 Tank 1 07 08 3434
28 Adaptor 4 07 41 2579
43 Nut 4 50 41 327
44 Holder 4 07 41 1343
45 Adaptor 4 07 41 1460
47 Cover 4 07 53 2441
48 Cover 3 07 53 3970
50 Screw M 6x12 STN 02 1143.52
53 Screw M 6xl0 STN 02 1131.22
54 Vasher 6,4 STN 02 1702.04
56 CIip 9 STN 02 2752
59 Tape 9x300 STN 02 2757
61 SeaItape fy BIJUR
63 Ring 18x2 STN 02 9281.20
67 Arch Js 3/4" STN 13 8211.0
69 Ring Js 3/4" STN 13 8240.1
72 Vasher P 36/30 STN 37 0187
95 Console 4 07 08 3795
96 Console 4 07 08 3797
98 Screw 4 50 41 218
100 Screw M6x12 STN 02 1103.22
101 Vasher 6,4 STN 02 1702.12
103 Arch Js 1/2" STN 13 8211. O
116 Ring Js 3/4"/1/2" STN 13 8240.1
120 Adaptor 4 07 41 2578
128 Hose PVC 16/23-5300
129 Hose 1040-25-5300 STN 02 8305
4-7.2
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SUI 80
4.8 APRON (Fig. 4.8)
The saddIe box through drives from the feed box moves the
saddles by mechanical shifts.
Over engaged biparted nut from the lead screw driven is long
feed of the saddIe exploited for thread cut.
The biparted nut engage only at machine standstill and lead
screw do not close firmly. Loose rotation of the lead screw
in the nut will lower we ar and improve lubrication of the
guide screw.
Long and cross feed of the saddles is derived from the feed
bar by the rack for long feed and lead screw for cross feed.
Amount of force for feed for given method of machining is set
by rheostat (Item 1), which serves for setting-up of the
amount of force for feed in both long and cross directions
according to data given as per clause 1 Technical
Specifications of Machine.
Lubrication of the saddIe box is separate enforced by own

circular pump from which derived is lubrication of the
saddles guide surfaces. Oil level of the saddIe box is
checked by oil level indicators (Item 2, 3).
I
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Figure 4.8
4-8.1
SUI 80
4.8 Apron-Gr.07 O 07 70 0779/35 07 002
Pages: 5
-----------------------------------------------------------------
5 Body o 07 03 0731
7 Cap O 07 03 0732
9 Holder 4 07 05 0603
10 Arm 4 07 05 0604
11 Arm 4 07 05 0605
14 Motor 3 07 06 0430
30 Inch 4 07 08 2907
39 Shifter 3 07 08 2908
52 Shifter 3 07 08 2909
66 Flange 4 50 09 0176
67 Holder 2 07 09 0944
68 Body 4 07 09 0937
69 Flange 4 07 09 0943
75 Tip 4 50 11 0002
76 Pin 4 50 11 1890
77 Pin 4 50 11 2087
78 Shaft 4 50 11 2441
79 Shaft 3 07 11 2442
80 Shaft 3 07 11 2443
82 Pin 4 07 11 2445
83 Pin 4 07 11 2450
84 Shaft 4 50 11 2451
85 Shaft 3 07 11 2452
86 Shaft 4 07 11 2453
87 Shaft 4 07 11 2454
88 Shaft 4 07 11 2455
89 Pin 4 07 11 3102
90 Pin 4 50 11 3115
95 Body 4 07 15 0282
96 Piest 4 07 15 0177
103 Gear 3 07 16 1054
104 Gear 4 07 16 1055
105 Gear 3 07 16 1056
106 Gear 3 07 16 1057
107 Gear 3 07 16 1058
108 Gear 3 07 16 1059
109 Gear 3 07 16 1060
110 Gear 3 07 16 1061
111 Gear 4 07 16 1062
112 Gear 4 07 16 1063
113 Gear 4 07 16 1064
114 Gear 4 07 16 1064
115 Gear 4 07 16 1066
116 Gear 4 07 16 1067
123 Shaft 3 07 17 0520
124 Gear 3 07 17 0521
125 Shaft 3 07 17 0522
126 Shaft 3 07 17 0523
127 Gear 3 07 17 0524
128 Gear 3 07 16 1562
129 Gear 3 07 16 1563
134 Sroll wheel 4 07 18 0252
135 Sroll 3 07 18 0253
139 Flange 3 07 1 0801
143 Cam 3 07 22 0421
144 Cam 4 07 22 0422
145 Cam 4 07 22 0423
4-8.2
SUI 80
4.8 Apron-Gr.07 O 07 70 0779/35 07 002
Pages: 5 Natice
Pas. Name Drawing Nr./STN
----------------------------------------------------------------
146 Black 4 07 22 0424
151 Busch 3 07 23 0195
155 Busch 4 07 24 0297
156 Busch 3 07 23 0298
157 Busch 4 07 24 0299
158 Busch 4 07 24 0300
163 Can 4 50 26 0066
164 Can 4 50 26 0069
166 Ring 4 50 26 1381
167 Ring 4 50 26 1381
168 Ring 4 50 26 1381
169 Ring 4 07 26 1572
170 Ring 4 07 26 2013
171 Ring 4 07 26 2014
172 Ring 4 07 26 2015
173 Ring 4 07 26 2019
174 Ring 4 07 26 2020
175 Ring 4 07 26 2024
177 Ring 4 07 26 2026
178 Ring 4 07 26 2027
179 Ring 4 07 26 2028
180 Ring 4 07 26 2029
181 Ring 4 07 26 2030
182 Busch 4 07 26 2036
183 Ring 4 50 26 1379
184 Ring 4 07 26 2038
185 Ring 4 07 26 2039
186 Ring 4 07 26 2040
187 Ring 4 07 26 2041
188 Ring 4 07 26 2042
189 Ring 4 07 26 2043
190 Ring 4 07 26 2227
191 Ring 4 07 26 2460
192 Ring 4 07 26 2475
193 Ring 4 07 26 2773
196 Ring 4 07 28 0084
200 Ring 4 50 30 0939
201 Cap 4 50 30 0948
202 Arm4 4 50 30 0962
203 HandIe 4 07 30 1010
204 Cap 4 50 30 1015
205 HandIe 4 07 30 1339
207 Shat 4 07 30 1235
208 Cap 4 07 30 1236
209 Circular ring 4 07 30 1237
210 Vasher 4 07 30 1238
211 Arm 3 07 30 1239
218 Handwheel 3 07 31 0032
221 Guide 4 07 34 2043
222 HaIder 4 07 34 2044
223 HaIder 3 07 34 2045
224 HaIder 4 07 34 2046
225 HaIder 4 07 34 2320
226 Nut 4 07 08 2906
228 Bady 4 07 07 9253
229 Screw 4 07 41 2333
230 Screw 4 07 41 1243
4-8.3
SUI 80
4.8 Apron-Gr.07 O 07 70 0779/35 07 002
Pages:5 Notice
----------------------------------------------------------------
231 Screw 4 07 41 1985
232 Top 4 50 43 0069
233 Pin 4 50 46 162
236 Pin 4 07 46 0272
238 Spring 4 50 51 0003
239 Spring 4 50 51 0103
240 Spring 4 50 51 0104
243 Spring 4 50 51 0326
245 Spring 4 50 51 0477
247 Sheet 4 07 53 2087
248 Sheet 4 07 53 2088
249 Cover 4 07 53 2090
250 Cover 3 07 53 2806
251 Pipe 4 07 56 2957
252 Pipe 3 07 56 1205
256 Seal 4 50 58 0096
257 Seal 4 50 58 0098
258 Seal 4 07 58 0879
259 Seal 4 07 58 0880
262 Spring 44503/605 Fl
282 Screw M 6x25 STN 02 1101.12
283 Screw M 8x25 STN 02 1103.22
285 Screw M 6x12 STN 02 1103.12
286 Screw M 10x90 STN 02 1103.22
288 Screw M 4x 8 STN 02 1131. 20
289 Screw M 4x14 STN 02 1131.22
290 Screw M 5xl0 STN 02 1131.22
291 Screw M 5x30 STN 02 1131. 22
292 Screw M 6x25 STN 02 1131. 20
293 Screw M 6x14 STN 02 1131. 22
294 Screw M 8x8 STN 02 1131. 20
300 Screw M 6x14 STN 02 1143.52
301 Screw M 6x30 STN 02 1143.52
302 Screw M 6x40 STN 02 1143.52
303 Screw M 8x20 STN 02 1143.52
304 Screw M 8x25 STN 02 1143.52
305 Screw M 8x30 STN 02 1143.52
307 Screw M 3x6 STN 02 1151.22
309 Screw M 6x14 STN 02 1151. 22
312 Screw M 10x25 STN 02 1176.22
316 Screw M 6x 6 STN 02 1181.22
317 Screw M 2x20 STN 02 1181.22
319 Screw M 4x 6 STN 02 1185.20
321 Screw M 5x12 STN 02 1185.20
322 Screw M 6x12 STN 02 1185.20
323 Screw M 6x16 STN 02 1185.20
327 Nut M 10 STN 02 1401.22
329 Nut M 10 STN 02 1403.22
330 Vasher 4 STN 02 1740.02
331 Vasher 6 STN 02 1740.02
332 Vasher 8 STN 02 1740.02
333 Vasher 10 STN 02 1740.02
338 Split pin 3,2x18 STN 02 1781.00
339 Top M 20 STN 02 1937.0
341 Pin 3x25 STN 02 2153.2
343 Pin 3x25 STN 02 2150.2
344 Pin 4x16 STN 02 2150.2
4-8.4
SUI 80
4.8 Apron-Gr.07 O 07 70 0779/35 07 002
Pages: 5 Notice
----------------------------------------------------------------
345 Pin 5x12 STN 02 2150.2
547 Pin 8x20 STN 02 2150.2
352 Pin 6x36 STN 02 2153.2
353 Pin 6x50 STN 02 2153.2
357 Pin 6x30 STN 02 2155.21
359 Pin 8x36 STN 02 2155.21
364 Feather 4e7 x 4 x 45 STN 02 2562
365 Feather 5e7 x 5 x 25 STN 02 2562
366 Feather 8e7 x 7 x 25 STN 02 2562
367 Feather 8e7 x 7 x 28 STN 02 2562
368 Feather 8e7 x 7 x 32 STN 02 2562
369 Feather 8e7 x 7 x 36 STN 02 2562
370 Feather 8e7 x 7 x 40 STN 02 2562
371 Feather 8e7 x 7 x 50 STN 02 2562
372 Feather 8e7 x 7 x 56 STN 02 2562
402 BalI 6-40 STN 02 3680
403 BalI 10-40 STN 02 3680
407 NeedIe 3x29,8 B3 STN 02 3695
408 NeedIe 4x34,8 B3 STN 02 3695
410 Roll 10x14 STN 02 3685
414 Bearing 6005 STN 02 4630
415 Bearing 6006 STN 02 4630
416 Bearing 6011 STN 02 4630
417 Bearing 6205 STN 02 4630
418 Bearing 6205 STN 02 4630
419 Bearing 6207 STN 02 4630
420 Bearing 6306 STN 02 4630
424 Seal ing ring 30x50x12 o STN 02 9410.
425 Sealing ring 35x56x12 O STN 02 9410.
431 Ring6x12 STN 02 9280.1
432 Ring25x21 STN 02 9280.1
433 Ring36x28 STN 02 9280.1
434 Ring40x32 STN 02 9280.1
437 Ring10x2 STN 02 9280.1
438 Ring6x 2 STN 02 9280.1
439 Ring16x2 STN 02 9280.1
440 Ring20x2 STN 02 9280.1
441 Ring25x2 STN 02 9280.1
442 Ring28x2 STN 02 9280.1
4-8.5
SUI 80
4.8 Apron-Gr.07 O 07 70 0779/35 07 002
Pages: 5
-----------------------------------------------------------------
443 Ring38x2 STN 02 9280.1
444 Ring40x2 STN 02 9280.1
445 Ring45x2 STN 02 9280.1
446 Ring55x2 STN 02 9280.1
447 Ring65x2 STN 02 9280.1
448 Ring85x3 STN 02 9280.1
449 Ring100x3 STN 02 9280.1
450 Ring120x3 STN 02 9280.1
451 Ring85x2 STN 02 9280.1
472 Top M 16x1,5 STN 13 7964.1
478 Oil level indicator M 36x1,5 ON 02 7488
483 Ring20x26x2 ON 02 9306.1
490 Gummy lead 4x1700 STN 62 2426.07
492 Busch 7x2 STN 63 3881.1
4-8.6
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SUI 80
4.9 BOX OF CONTROL ELEMENTS (Fig. 4.9)
Serves for starting and stopping of the spindle speeds. The

left-handed spindle speed is engaged by shiftig the level
(Item 1) from neutral position (level in horizontal position)
downwards. The right-handed spindle speed is engaged by
shiftig the level (Item 1) from neutral position upwards. By
neutral position of the level the spindle is still.
~
.
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II~
:,
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,
Iw
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Figure 4.9
4-9.1
SUI 80
4.9 Pus-button station-Gr.07 2 07 60 3675/34 07 601
Pages:1
-----------------------------------------------------------------
608 Plate 3 07 57 3034
610 Seal 3 07 58 2163
612 Cover 4 07 08 7429
613 Cube 4 07 05 1124
614 Vasher 4 07 026 3677
617 Bar 4 07 30 2012
620 Bail 4 07 34 3829
621 Holder 4 07 34 3946
622 Seal 4 07 58 2151
634 Screw M 5x20 STN 02 1131.20
637 Screw M 4x50 STN 02 1143.52
638 Screw M 6x30 STN 02 1143.52
639 Screw M 8x16 STN 02 1143.52
641 Feather 5h9x5x16 STN 02 2562
644 Lever G215-60-K16-B
667 Screw M4x10 STN 02 1151. 22
670 Nail 2x5 STN 02 2195.03
3477067 Contact switch
3477071 Actuator Cenral stop
3477075 Resistor PKl-1200 ohm
3484065 Stuffing box B 13.5x12 STN 37 0181.1
3484557 Hose 1040-12-0,7 STN 02 8305
3484066 Stuffing box B 24x18 STN 37 0181. 1
3484552 Hose 1040-18-1,2 STN 02 8305
4-9.2
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SUI 80
4.10 THREAD BOX (Fig. 4.10)
Arrangement of the gears at the feed box is available to

establish all usual pitch of the threads used by one set of
change gears. Unusual pitch of threads may be set by various
combination of arrangement of the change gears by tables
acompanying the machine. Amended change gears are supplied to
be standard accessaries.
Driving shaft of the feed box is coupled to the lead screw by

a shear pin to prevent overIoad. Spare shear pin is in
standard accessaries.
System of one way clutches keeps sequence of lever positions

for engagement of feeds and direction of feed independent ly
on the sense of spindle rotation. To prevent damage of the
feed box the apron has own mechanism to disengage the levers
of feeds. This is the reason not to let the sequential lever
engaged.
The feed box is lubricated separately; aiI level is visible

from aiI level indicator (Item 1).
~i
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Figure 4.10
4-10.1
SUI 80
4.10 Box of feed - Gr. 06 O 07 70 0781/34 06 002
Pages:4 Notice
004 Body of feed box O 07 03 0736

005 Cap 1 07 03 0739
007 Arm 3 07 05 0599
008 Shifter "b" 3 07 05 0600
009 Arm 3 07 05 0601
010 Shifter "a" 3 07 05 0602
011 Shifter 1 3 07 05 0606
012 Shifter 2 3 07 05 0607
013 Shifter 3 3 07 05 0608
014 Arm 4 07 05 0609
015 Shifter 3 07 05 0703
018 Pin 4 50 11 1938
019 Beam Rock 5 07 11 1970
020 Shaft II a 4 07 11 2435
021 Shaft II b 3 07 11 2437
022 Shaft IV 3 07 11 2439
023 Bar "b" 4 07 11 2446
024 Bar "a" 4 07 11 2447
025 Pin 4 07 11 2448
026 Shaft 4 07 11 2449
027 Busch 4 07 11 2461
028 Shaft 4 07 11 2462
029 Busch 3 07 11 2473
030 Bar "e" 4 07 11 2474
031 Bar "d" 3 07 11 2475
032 Bar "c" 3 07 11 2476
033 Arm 4 07 11 2480
034 Arm 4 07 11 2481
040 Shackle 3 07 16 1049
041 Gear 4 07 16 1050
043 Gear 4 07 17 0503
044 Gear 4 07 17 0504
045 Gear 3 07 17 0505
046 Gear 3 07 17 0506
047 Gear 3 07 17 0507
048 Gear 3 07 17 0508
049 Gear 3 07 17 0509
050 Gear 3 07 17 0510
051 Gear 3 07 17 0511
052 Gear 3 07 17 0512
053 Gear 3 07 17 0513
054 Gear 3 07 17 0514
055 Gear 3 07 17 0515
056 Gear 3 07 17 0516
057 Gear 3 07 17 0517
058 Gear 3 07 17 0518
059 Gear 3 07 17 0519
061 Cone wheel 3 50 18 0273
062 Cone wheel 3 50 18 0196
064 Shaft l 4 07 19 0181
065 Shaft l a 4 07 19 0182
066 Shaft II 3 07 19 0183
067 Shaft III 3 07 19 0184
069 Detent ring 4 07 21 0844
070 Flange 3 07 21 0802
071 Busch 4 07 23 0265
072 Block 4 50 22 0279
'1-10.2
SUI 80
4.10 Box of feed - Gr. 06 O 07 70 0781/34 06 002
Pages:4 Notice
073 Stone 4 07 22 0420

074 Move drum 2 07 22 0427
075 Stone 4 07 22 0461
077 Busch 4 07 23 0193
078 Busch 4 07 23 0194
079 Busch 4 07 23 0237
080 Ring 4 07 26 2011
081 Ring 4 07 26 2012
082 Ring 4 07 26 2016
083 Ring 4 07 26 2017
084 Ring 4 07 26 2022
085 Ring 4 07 26 2032
086 Ring 4 07 26 2033
087 Ring 4 07 26 2034
088 Ring 4 07 26 2035
092 HandIe 4 07 30 1010
093 Cap 4 07 30 1104
094 Flange 3 07 30 1230
095 Cap 3 07 30 1232
096 Cap 4 07 30 1986
097 Driver 4 07 30 1243
098 Cap
099 Arm 4 07 30 1247
100 Shot 3 07 30 1248
101 Shot 3 07 30 1249
105 Nut 4 01 38 0319
107 Screw 4 50 41 0889
108 Screw 4 07 41 1431
109 Leg 4 07 41 1254
111 Vasher 5 04 43 757
114 Feed 5 04 43 1063
115 Pin 4 50 46 0083
117 Pin 4 50 46 0125
118 Pin 4 07 46 0270
121 Seal 4 07 50 0288
122 Seal 4 07 50 0289
123 Seal 4 07 50 0290
124 Seal 4 07 50 0292
127 Spring S4 51 0257
128 Spring 227/70 073-41
131 Security ring 4 07 52 0598
132 Feather 4 07 52 0660
133 Ring 4 07 53 2107
136 Pipe 4 07 56 1222
138 Lubrication tube 4 07 08 3398
139 Pipe 3 07 56 1206
140 Jet 2411000
154 Screw M6x14 STN 02 1130.22
156 Screw M5xl0 STN 02 1143.52
157 Screw M8x20 STN 02 1143.5
158 Screw Ml0x20 STN 02 1143.52
160 Screw M12x30 STN 02 1143.52
163 Screw M6x6 STN 02 1181.22
165 Screw M8x12 STN 02 1181. 22
166 Screw M8x6 STN 02 1181.21
167 Screw M8x20 STN 02 1183.20
4-10.3
SUI 80
4.10 Box of feed - Gr. 06 O 07 70 0781/34 06 002
Pages: 4 Notice
168 Screw M8x8 STN 02 1181.22

169 Screw M6xl0 STN 02 1185.22
170 Screw M6x12 STN 02 1183.20
171 Vasher STN 02 1702.11
172 Pin 6x30 STN 02 2153.21
175 Pin 8x36 STN 02 2155.11
176 Pin 10x40 STN 02 2155.22
184 Slide 9 STN 02 2572.5
185 Band 9x235 STN 02 2757
209 BalI 6,35-40 STN 02 3680
210 BalI 10-40 STN 02 3680
212 Lager 6006 STN 02 4630
213 Lager 6007 STN 02 4630
214 Lager 6009 STN 02 4630
215 Lager 6010 STN 02 4630
217 Lager 6202 STN 02 4630
218 Lager 6206 STN 02 4630
219 Lager 6209 STN 02 4630
221 Lager 51210 STN 02 4631
223 aiI level indicator
M 24xl,5 ON 02 7488
225 Ring16x2 STN 02 9281.2
226 Ring18x2 STN 02 9281.2
227 Ring25x2 STN 02 9281.2
228 Ring32x2 STN 02 9281.2
229 Ring45x2 STN 02 9281.2
230 Ring55x3 STN 02 9281.2
231 Ring85x3 STN 02 9281.2
232 Ring33x25 STN 02 9280.2
238 Seal ing ring 45x62x12 STN 02 9401. O
240 Elow Js 1/2" STN 13 8207
242 Busch 50/65x50 STN 02 3481.0
244 Hose 20x2,5-410 TPD5-133.D8-73 DRUH 1129
4-10.4
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SUI 80
4.11 SLIDE - SADDLES (Fig. 4.11)
Slide of the saddIe are push fit on the slide guide surfaces
of the bed. From below they are held by the supporting
battens to set as well as by the clamp for the slide position
fixation to the bed.
The saddles are equipped with the wipers against penetration
of contaminations among guide surfaces. The saddles are
adapted for the installation of special accesories.
Lubrication of slides and carriages is central and is derived
from the saddIe box. The choice of place to lubricate is
realized by the operator (ltem 1).
If within longer use of the machine inclination will apper to
observe trembIing, play is to be limited among guide surfaces
of the slide and bed. In permanent control of the play the
set screws will be tightened to move the wedge type battens.
Play limitation in the guide of the cross saddIe and top
saddIe is made also by the movement of the wedge type battens
by the set screws.
Gap between lead screw and nut of the cross saddIe is so set,
that lid is dismantled at the mid of the cross sadle,
released will be the mid screw and needed gap will be
established by the tightening of two side screws. Thereafter
tightened will be the mid screw and the lid will be fastened
to the original place.
The cross direction is made by power feed of the machine
which is controlled by consequential lever (Item 2) or by
hand wheel (Item 3) wiht scale ring (Item 4). The scale ring
is released by the nut (Item 5) and swivelled in any
direction. The top saddIe (Item 6) is swivelled by release of
four nuts (Item 7). Needed position is set up according to
scale. In long direction, the top saddIe is moved by had
wheel (Item 8). The play in cross and top saddIe is limited
by wedge type battens.
-@)
Figure 4.11
4-11.1
SUI 80
4.11 Carriage - Gr.04 O 07 70 0799/35 04 002
Pages:3 Notice
006 Cross slide rest O 07 01 0327

007 Long carriage O 07 01 0379
008 Cross slide rest O 07 01 0431
009 Cap 4 07 08 2900
014 Flange 3 07 09 0968
015 Pin 4 50 11 613
017 Pin 4 07 11 2432
018 Shaft 3 07 11 2499
020 Tip 4 50 11 002
021 Gear feather 4 07 16 1043
024 Body 3 07 21 0828
025 Cap 4 07 21 0794
026 Flange 4 07 21 0795
027 Cap 4 07 21 0796
028 Flange 4 07 21 0803
029 Busch 4 07 23 0200
030 Busch 4 07 23 0196
032 Distributor 4 07 23 0201
033 Can 4 50 26 066
034 Can 4 50 26 069
035 Ring S4 26 0581
040 Ring 4 07 26 2460
042 Driver 3 07 28 0104
043 Cap 4 07 30 1419
046 Choke up 4 07 30 1240
047 HandIe 4 07 30 1280
048 Bail 3 07 34 2416
049 Sguare 4 07 34 2034
050 Fastening 3 07 34 2035
051 Fastening 3 07 34 2036
052 Fastening 3 07 34 2037
053 Fastening 3 07 34 2038
054 Stone 4 07 34 2039
055 Box 4 07 34 2047
056 Sguare 4 04 34 2435
057 Nut complette 4 07 60 2926
059 Screw 3 07 38 0317
060 Nut 3 07 38 0318
061 Stop 4 50 41 253
062 Screw 4 07 41 0969
063 Screw 4 07 41 1137
064 Screw 4 07 41 1240
065 Piest 4 07 41 1246
066 Screw 4 07 41 1315
068 Pin 4 50 46 0155
069 Pin 4 50 46 0162
071 Pin 4 07 46 0300
072 Spring 22503/2469F1
073 Spring S4 51 0184
077 Spring 4 50 51 003
084 Cap 4 07 53 2444
085 Cap 4 07 53 2060
086 Cover 4 07 53 2061
087 Cap 4 07 53 2085
089 Pipe 1 4 07 56 1201
090 Pipe 3 4 07 56 1202
4-11.2
SUI 80
4.11 Carriage - Gr.04 O 07 70 0799/35 04 002
Pages: 3
091 Pipe 4 4 07 56 1203

092 Pipe 4 4 07 56 1675
093 Pipe 4 4 07 56 1208
094 Pipe 2 a 5 4 07 56 1211
097 Bail-adaptation 4 07 58 0698
101 Seal 4 07 58 0874
102 Scraper 4 07 58 0875
103 Seal 4 07 58 0876
104 Seal 4 07 58 0877
105 Seal 4 07 58 0882
106 Seal 4 07 58 1049
108 Shot 3 07 03 0929
109 Thumbwheel 3 07 09 0996
110 Pin 4 07 11 3113
111 Pin 4 07 11 3102
112 Ring 4 07 26 2146
114 Pin 4 07 11 2534
115 Spring 342/8424 F1
116 Scraper 3 07 08 5158
121 Screw M5x10 STN 02 1131.20
124 Screw M8x35 STN 02 1143.52
125 Screw M8x40 STN 02 1143.52
126 Screw M10x35 STN 02 1143.52
127 Screw M10x100 STN 02 1143.52
128 Screw M12x35 STN 02 1143.52
129 Screw M12x45 STN 02 1143.52
130 Screw M12x70 STN 02 1143.52
131 Screw M12x90 STN 02 1143.52
134 Screw M4x10 STN 02 1151.20
135 Screw M4x12 STN 02 1151.22
136 Screw M5x10 STN 02 1151.20
137 Screw M5x20 STN 02 1151.22
138 Screw M6x12 STN 02 1151. 22
139 Screw M6x6 STN 02 1181.20
140 Screw M10x10 STN 02 1181.22
141 Screw M5x8 STN 02 1181.20
142 Screw M8x20 STN 02 1183.20
143 Screw M6x6 STN 02 1183.20
146 Screw M5x12 STN 02 1185.20
147 Pin 3x25 STN 02 2150.22
148 Pin 6x25 STN 02 2150.2
149 Pin 8x30 STN 02 2153.2
150 Pin 10x25 STN 02 2150.10
153 Pin 10x80 STN 02 2155.21
156 Safety-ring 9 STN 02 2929
160 Safety-washer MB4 STN 02 3640
161 Nut KM4 STN 02 3630
162 BalI 12-40 STN 02 3680
163 BalI 6-40 STN 02 3680
165 Bearing 51204 STN 02 4731
167 Ring 8x4 STN 02 9280.2
168 Ring16x12 STN 02 9280.2
170 Ring12x2 STN 02 9281.2
4-11.3
SUI 80
4.11 Carriage - Gr.04 O 07 70 0799/35 04 002
Pages: 3
171 Ring36x2 STN 02 9281.2

172 Ring42x2 STN 02 9281.2
173 Ring55x2 STN 02 9281.2
174 Ring18x2 STN 02 9281.2
178 Sealing ring 30x40x7 STN 02 9401.0
179 Bearing 2225 KU
180 Moudling material GS
185 Feed 4 50 43 095
186 Vasher 4 50 43 096
4-11.4
~-"-.~:-~ '\ .._~ ,---C_-~- - :-:::-::-
A-A
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SUI 80
4.11 Guideway gr.04 ND O 07 60 2081/3504600
Num.of sheets:l
Item. Denomination Drawing No/Norm. Note
603 Guideway 1 07 01 0382

605 Body of feed box 1 07 06 0530
608 Arm 3 07 08 4085
615 Carier 3 07 09 0935
616 Flange 3 07 09 0936
620 Pin 5 04 11 1979
621 Pin 5 04 11 1981
622 Pin 4 07 11 3101
623 Pin 4 07 11 3102
627 Ring 3 07 18 0314
628 Split ring 4 07 26 3079
629 Ring 4 07 26 3080
630 Ring 4 07 26 2460
632 Ring 4 07 26 3007
633 Scale 4 07 28 0103
635 HandIe 4 07 30 1023
636 Lever 3 07 30 1233
640 Ledge 3 07 34 2029
641 Ledge 4 07 34 2614
642 Packing piece 4 07 34 2925
644 Tool block 1 07 35 0743
647 Nut 4 04 38 317
648 Nut 4 04 38 0424
649 Nut 4 07 38 0425
651 Screw 4 07 41 1241
652 Screw 4 07 41 1242
654 Screw 4 04 41 1472
655 Catch 4 50 46 0125
656 Catch 4 07 46 0322
660 Spring 4 04 51 0172
661 Spring 4 07 51 0267
662 Spring 4 04 51 0354
665 Cover 4 07 53 2084
666 Viper 4 07 58 1673
667 Viper 4 07 58 1674
668 Viper 4 07 58 1675
669 Viper 4 07 58 1676
671 Screw M 16x70 STN 02 1124.1
673 Screw M 8x25 STN 02 1143.52
674 Screw M 8x30 STN 02 1143.52
678 Screw M 5xl0 STN 02 1151. 21
679 Screw M 5x12 STN 02 1151. 21
680 Screw M 6x12 STN 02 1151.21
682 Nut M 16 STN 02 1401.22
684 Vasher B 17 STN 02 1702.12
688 Pin 3x25 STN 02 2150.2
689 Pin 8x20 STN 02 2150.2
691 Pin STN 02 2155.21
694 Nail 2x4 STN 02 2195.05
699 Nut KM 4 STN 02 3630
701 Bearing 51104 STN 02 4730
703 Plug M 10 STN 02 7450
4-11.6
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SUI 80
4.12 TAILSTOCK (Fig. 4.12)
The tailstock is separate unit of function of solid design

consisting of the two parts. The tailstock needs no special
maintenance however care must be taken to the guide surfaces
along which it moves to have them clean and lubricated.
Manual tailstock travel is lubricated with grease by hand.
Attention must be paid to the centre sleeve (Item 1) where

except of cleaning and lubrication a need to clean the inner
cone thereof appears always when the cone would receive
whatever axis tool. Vhen operating with axis tools of larger
chips a need be to use reduction sleeves and tools with the
carrier to avoid possible rotation of the tool inside the
inner cone and damage of it because of seizure.
The tool take out of the inside of the cone is made by pull
in of the centre sleeve into the body of the tailstock (Item
2). Therefore it is nod adviced to use tools of short cones
without their outfit being suitable for the take out of them.
-:
4-12.1
SUI 80
4.13 BOX OF ELECTRICAL EQUIPMENT (Fig. 4.13)
El.equipment is placed in el. box fit behind the headstock.

panel of the
From the frontmachine.
side of the el. box there is placed the control
Figure 4.13
4-13.1
SUI 80
4.13 Box of electrical equipment-gr.85 O 07 70 1811/34 85 700
Blatter:1
Pos. Benennung Zchng./Norm. Bemerkung
701 Box of electrical o 07 08 7373
702 Door 2 07 08 7378
703 Door 2 07 08 7379
704 Door 2 07 08 7383
705 Joint 4 07 08 4086
712 Tap 4 07 48 0023
718 Cover ing 4 07 53 2076
719 Cover ing 4 07 53 3286
822 Screw M 8x20 STN 02 1103.25
825 Screw M 4x6 STN 02 1131.22
828 Screw M 5x10 STN 02 1146.25
829 Screw M 12 STN 02 1369.00
830 Screw STN 02 1181.22
831 Vasher 5,3 SNT 02 1702.11
834 Vasher 5 STN 02 1740.03
835 Vasher STN 02 1740.03
838 Gum 10x10 - 1400 STN 62 2035.04
839 Gum 10x10 - 1980 STN 62 2035.04
840 Gum 10x10 - 1900 STN 62 2035.04
844 Facing 8 STN 63 3882
850 Lock LKD Boskovice
4-13.2
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4-13,3 oo
SUI 80
4.14 ELEKTRIC EQUIPMENT
The machine electric equipment is designed for the certain type

of the electric network characterised by its voltage and
frequency and is determined in the basic performance for the
environment and working conditions which are defined by EN 60
204-1 - Safety of electric machines, electric equipment, working
machines and general requirements. Electric equipment basic
properties are given in electric data plates placed on the
electric box side. Connection of the machine to the electric
network of prop erties different from the properties given on the
machine plate or usage of the machine under climatic conditions
different from those given on the plate is possible only after
the machine was modified in the factory.
Used conductors:
Red - 1.0 mm2 control circuits AC 110V

Red - 1.0 mm2 control circuits AC 24V
Blue - 1.0 mm2 behind the rectifier
Black - 1.5, 2.5 a 4 mm2 power circuits
Input terminal box:
The input terminal box has five terminals U, V, V, N, PE. The

centre operating conductor N is not used in the machine (except
a single-phase socket version).
PROTECTIONS:
Protections in accordance with machine' s supply voltages are given

in a table which is a part of the wiring diagram.
Figures 4-14.3 - 4-14.9 show the wiring diagram and electrical
element table.
4-14.1
SUI 80
SAFETY OF OPERATION AND PROTEClION AGAINST ELECTRICAL ACCIDENT
The machine' s electrical equipment is designed, produced

and
tested in accordance with the EN 60 204.1 standard.
Prior to working on any live parts of the equipment, switch off

the main switch (the door of the electrical box is blocked
mechanically by the main switch and may not be opened until that
switch is turned off). Vhen the main switch is turned off, no
part of the machine is live except the input terminal box and
main switch terminals. The main switch terminals are covered by
a guard (lP 20).
Regularly check the connection of the conductor guard to the

input terminal box and to an external terminal guard where
threaded connections must be tightened and protected against
corrosion.
Persons who will operate on the electrical equipment are divided

into three groups in accordance with the EN 60 204.1 standard:
- instructed person - EN 60 204.1, paragraph 3.30

- cognisant person - EN 60 204.1, paragraph 3.55
- user - EN 60 204.1, paragraph 3.60
Further, the standard states among others:
- The user must perform examinations and test s of electrical

equipment in accordance with the currently valid directives and
standards in the user' s country which apply to putting
metal-working machines into operation.
- The user must perform regular inspections of electrical
equipment. New measurements and test s of electrical equipment
must be performed abroad in accordance with the currently valid
standards and directives in the user' s country which apply to
the operation of metal-working machines.
- It is forbidden to modify or repair the machine' s electrical
equipment or alter the position or operation of any switches
which can affect the safety of operators or machines.
Only a cognisant person may perform a repair of a live machine

electrical equipment.
Vhen this is required, the main switch can be turned on for the
necessary time of the repair whilst the electrical box door
remains open. It is necessary to tag any machine started in this
manner with a warning label or to barrier it off.
! !! VARNING
Vhen the live repair is finished, it is necessary to return

machine to the correct level of safety by turning off the main
switch and closing the electrical box door.
NOTE
Vhen the machine is scrapped, handIe its individual components in

accordance with the current waste disposal regulations (secondary
raw materiaIs) and regard to environmental protection.
4-14.2
10 12 13 14 lL- 16 17 18 1.2
UNE OF USER MAIN Sv,nCH MAIN MOTOR OPTlON-PLUGS RAPID FEED MOTOR COOLlNG PUMP
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DESIGNATIONNAME "TYP MAN. NOTICE DESIGNATIONNAME TYP MAN.' NOTICE
A1: RECTIFIER BLOCK B 250C10000 I FA1 CIRCUIT BREAKER 140M-F8E-C32 SET 27A AB
AUXILlARY CONTACT 140M-C-AFA 10 AB FOR POWER SUPPLY
A:2.: 101 INTEGR. CIRCUIT STABILlZ. 7824-1A FA:2. CIRCUIT BREAKER 140M-C2E-B25 SET 1.75A AB 3X440V/60 ONLY
VD1,2 RECTIF. DIODE 1N 5403, 3A 300V TOS FA3 CIRCUIT BREAKER 140M-C2E -MO SET 0.3A AB
C1,2.5 CAPACITOR TF 025 470Mj63V I .- FM CIRCUIT BREAKER 140M-C2E-B40 SET 3A AB
C3 CAPACITORCERAMIC TK 744 22k FA11 CIRCUIT BREAKER 140M-C2E-B10 SET 0.7A AB
C4 CAPACITOR TF 025 100M/63V AUXIUARY CONTACT 140M-C-AFA 10 AB
R7 REZISTOR TR 153-1k
R8 REZISTOR TR 153-68R
R9 REZISTOR TR 192-8R2
FA1 CIRCUIT BREAKER 140M-F8E-C32 SET 25A AB
EL1 LAMP - WALDMANN24V 60W I AUXIUARY CONTACT 140M-C-AFA10 AB FOR POWER SUPPLY
FA:2. CIRCUIT BREAKER 140M-C2E-B16 SET 1.5A AB 3X500V/50 ONLY
FA1 CIRCUIT BREAKER 140-CMN-6300 SET 54A AB FA3 CIRCUIT BREAKER 140M-C2E -MO SET O.25A AB
AUXILlARY CONTACT 140-CA11 AB FOR POWER SUPPLY FM CIRCUIT BREAKER 140M-C2E -B40 SET 3A AB
FA:2. CIRCUIT BREAKER 140M-C2E-B40 SET 3.5A AB 3X220V/60 ONLY FA11 IT BREAKER 140M-C2E-B10 SET O.63A AB
FA3 CIRCUIT BREAKER 140M-C2E-A63 SET 0.5A AB 3X230V/5P AUXIUARY CONTACT 140M-C-AFA 10 AB
FM CIRCUIT BREAKER 1492-SP2D060 AB
FA11 CIRCUIT BREAKER 140M-C2E-B16 SET 1.4A AB FA1 CIRCUIT BREAKER 140M-C2E -C25 SET 21A AB
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FA3 CIRCUIT BREAKER 140M-C2E-MO SET 0.3A AB 3X400V/SO
FM CIRCUIT BREAKER 1492-SP2D040 AB FA10 CIRCUIT BREAKER 1492-SP3D100 AB FOR OPTION ONLY
FA11 CIRCUIT BREAKER 140M-C2E-B10 SET 0.8A AB
AUXILIARY CONTACT 140M-C-AFA10 AB FA6 CIRCUIT BREAKER 1492-51'1 C020 AB
FA7,12 CIRCUIT BREAKER 1492-SP1C040 AB
FAB CIRCUIT BREAKER 1492-SP1C040 AB
FA1 CIRCUIT BREAKER 140M-F8E-C32 SET 29A AB FA9 CIRCUIT BREAKER 1492-SP1C100 AB FOR OPTION ONLY
AUXILIARY CONTACT 140M-C-AFA 10 AB FOR POWERSUPP-Y
FA:2. CIRCUIT BREAKER 140M-C2E-B25 SET 1.8A AB 3X415V/50 ONLY
FA3 CIRCUIT BREAKER 140M-C2E-MO SET 0.3A AB
FM CIRCUIT BREAKER 1492-SP2D040 SET 3A AB
FA11 CIRCUIT BREAKER 140M-C2E-B10 SET 0.75A AB
AUXILlARY CONTACT 140M-C-AFA 10 AB
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DESIGNATIONNAME TYP MAN. NOTICE DESIGNATION NAME TYP MAN. NOTICE
HU PILOT LIGHT 800EP-P73DLO AB SA1 SWITCH INCLUDED IN LAMP

SA3,4 ACTUATOR 800EP-SM223LX10 AB
HL1,2 AULB 800E-N157 AB SA4 SWITCHINGUNIT 800E-3X01 AB
SB1/HL3 PUSH BUTTOM 800EP-LF33DLOX10 AB
KA3 RELAY 700-HA33A 11-3-99 AB SB2 EMERGENCYSTOP 800EP-1 PYP5A1 AB OPTION
KA1,2 RELAY 700-HA32Z24-3-99 AB SB3,SB4 EMERGENCYSTOP 800EP-MTS443LX01 AB
KA3 SOCKET 700-HN203 AB SB5,SB6 PUSH BUTTOM XB2-BA21 TE
KA1,2 SOCKET 700-HN202 AB SB6 SWITCHINGUNIT ZB2-BE102 TE
KA1,2,3 CLlP 700-HN157 AB SB7 PUSH BUTTOM 800EP- F43LXO1 AB
KT1 TIMING RELAY 700-FSF3CU23 AB
KT3 PNEUMATICTIMER 100-ETY30 AB SET TIME 5s
SQ1,2,4 CONTACTSWITCH GLEB 01C H
KM1,KM1D CONTACTOR 100-C30KDOO AB SQ3 CONTACTSWITCH GLEB 01 C (B61 2) H(I)
KM1 AUXILIARY CONTACT 100-FA22 AB FOR POWER SUPPLY SQ5 INDUCTIVESWITCH ISP 312S I
KM1D AUXILIARY CONTACT 100-FA11 AB 220V ONLY SQ7 CONTACT SWITCH B611.2B I
KM1Y CONTACTOR 100-C23KDO 1 AB SQ8,9,1 O CONTACTSWITCH BNS 519-B03-D08-40-12 BF
KM1 CONTACTOR 100-C23KD1 O AB TA1 MEASURINGTRANSF. JT 100 2 -TIMES I FOR POWER 220V
KM1D CONTACTOR 100-C23KDO 1 AB FOR ALL POWER WIRE IS CROSSING JT 100 3 -TIMES I FOR POWER 400V
KM1 AUXILIARY CONTACT 100-FA11 AB SUPPLY WITHOUT THROUGHTHE JT 100 3 -TIMES I FOR POWER 415V
:2J KM1Y CONTACTOR 100-C16KD01 AB 220V ANCHOR: JT 100 4 -TIMES I FOR POWER 440V
c) FOR POWER 500V
l" JT 100 4 -TIMES I
-" ..p,.
KM4 AUXILlARY CONTACT 195-MA20 AB JT 100 5 -TIMES I FOR POWER 575V
I
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KM6 CONTACTOR 700DC-M220Z24 AB

KM5,7,8,9,1 O CONTACTOR 700-M220A 1 AB XS1 PLUG-USER'S VOLTAGE I OPTION
KM1D-KM1Y MECH.INTERLOCK 100-MCAOO AB XS2 PLUG-USER'S VOLTAGE I OPTION
KM8-9 MECH.INTERLOCK 199-MXM 1 AB
MA1 MAIN MOTOR 1LA7166-4M; 15KW I
VOLTAGEOF MOTO S
MA2 RAPID FEED MOTOR 1LA7083-4M; O,750KW I Z1 VARISTORS-3 PIECES
ACCORDINGTO
MAJ COOLING PUMP 3COA 4-12-P4; O,120KW I CONNECTEDTO Y VDRs 2322 593 52516 PH FOR POWER 220V
POWER SUPPLY LillE
MA4 OIL PUMP MOTOR 1LA7070-4AB; O,250KW I VDRs 2322 593 54216 PH FOR POWER 400V
VDRs 2322 593 54216 PH FOR POWER 415V
PA1 AMPERMETER Fc 96c I SPECIAL SCALE VDRs 2322 593 54616 PH FOR POWER 440V
VDRs 2322 594 55116 PH FOR POWER 500V
QS1 MAIN SWITCH 194E-A63-1753 AB VDRs 2322 594 55516 PH FOR POWER 575V
QS1 ACTUATOR 194L -HE6G-175 AB
QS1 TERMIN. COVER 194E-40-C3 AB
QS1 SHAFT 194L-G3394 AB
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4.15 COVER AGAINST CHIPS (Fig. 4.15)
Cover against chips is push fit at battens fastened at back

coverage to protect the attendance person against accident or
possibly against burn by flying chips. Use of it is
prescribed by STN 20 0701 being significant safety of the
machine. Movement comes after forcing off the lever at the
cover right side.
Figure 4.15
4-15.1
SUI 80
4.15 Front shield - Gr.49 O 07 70 0967/34 49 500
Pages:1 V.H 3000-8000
502 Cover 1 07 08 3750
503 Holder 3 07 08 7319
504 Cover 1 07 08 7320
506 Pin 4 07 11 3116
507 Pin 4 07 11 3117
508 Pin 4 07 11 3118
509 Pin 4 07 11 3974
511 Ring 4 07 26 2476
514 Bail 4 07 34 2456
515 Cap 4 07 34 2457
516 Sguare 4 07 34 2458
517 Sguare 4 07 34 2459
518 Body 4 07 34 2460
519 Sguare 3 07 34 3968
521 Lead 3 07 35 0719
522 Holder 3 07 35 0720
525 Screw 4 07 41 1536
528 Spring S 4 VK 264
537 Shot part 4 07 37 1434
538 Shot part 3 07 37 3430
539 Shot part 4 07 37 3431
540 Shot part 4 07 37 3432
541 Shot part 4 07 37 3433
542 Shot part 4 07 37 3434
543 Shot part 4 07 37 3435
544 Shot part 4 07 37 3436
545 Shot part 4 07 37 3437
546 Shot part 4 07 37 3438
555 Screw M8x20 STN 02 1143.52
557 Screw M3x8 STN 02 1151.22
558 Screw M4x30 STN 02 1151.22
559 Screw M5x12 STN 02 1151. 22
560 Screw M5x16 STN 02 1151.22
561 Screw M5x30 STN 02 1151.22
562 Screw M4x30 STN 02 1131.22
563 Screw M6x16 STN 02 1143.52
564 Nut M4 STN 02 1401.22
566 Vasher 4,3 STN 02 1702.12
567 Vasher 4,3 STN 02 1708.12
568 Vasher 4 STN 02 1740.02
569 Vasher 6,4 STN 02 1702.11
570 Ring7 STN 02 2929.02
572 Bearing 608 STN 02 4630
574 HandIe AL 195/80
576 Seal 273239 STN 62 2017.05
577 Pin 2732392350 STN 62 2027.05
4-15.2
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4- 15.5
SUI 80
4.16 CHUCK COVER (Fig. 4.16)
The chuck cover is fastned at the headstock body to protect

the attendance staff against flying chips especially against
spray of cooling liquido Application is prescribed by
STN 20 0701.
Figure 4.16
4-16.1
SUI 80
4.16 Chuck cover ~ 315 o 07 70 1371/3454302

Pages: 1
Pos. Name Drawinf Nr.jSTN Notice
303 Cover 3 07 08 5390

305 Cover 3 07 08 5391
336 Pin 4 07 11 2500
338 Pin 4 07 11 3548
341 Cam 4 07 22 0673
343 Console 3 07 53 6070
344 Plate 4 07 57 0724
346 Screw M 5x12 STN 02 1131. 20 3000-8000
347 Screw M 6x12 STN 02 1131.20
348 Screw M 6x16 STN 02 1131.20
349 Screw M 5x10 STN 02 1146.25
350 Screw M 4x8 STN 02 1103.15
351 Vasher 4,3 STN 02 1702.14
352 Vasher 5,3 STN 02 1702.14
353 Vasher 6 STN 02 1740.00
355 Security 12 STN 02 2930
356 Klinec 2x5 STN 02 2195.02
358 Hose 10x14x50
361 Hose 428 645 060
362 Nut M5 STN 02 1401.20
364 Screw M 5x16 STN 02 1131.20
366 Vasher 5,3 STN 02 1702.11
880504 Microswitch Honeywell
4-16.2
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SUI 80
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4-17-'3
4.19 CIRCUIT OF LUBRICATION (Fig. 4.19)
The lubrication activity is obvious from the hydraulic

stated in
diagram and from the description of lubrication is checked
chapter 3.3. The working pressure is 0,5 MPa and
out on tne pressure gauge.
Hydraulic diagram elements survey
Item 1 - Dil tank
Item 6 - Pump
Item 8 - Pump drive el.motor
Item 9 - Suction filter
Item 11 - Single-way val ve
Item 14 - Pressure gauge
Item 15 - Dil supply throttle in the pressure gauge
Item 16 - Hose
Item 17 titl 30 - Throttles
Item 31,32 - Dil level indicator
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4-,9 drJ _min-' 11

8
,
18,5 dm
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4-19.1
SUI 80
4.17 REAR COVER (Fig. 4.17)
Catches the flying chips and squirting liquid and carries

them into the chip tray. It protects the service staff in
neighbourhood. It is fastened at the longitudinal slide as
separate unit.
Figure 4.17
4-17.1
SUI 80
4.17 Back Covering - Gr.18 1 07 60 1877/34 18 500
Pages:1 V.H 3000-8000
501 Vasher 4 07 52 0479
502 Rest 3 07 08 3752
504 Rest 3 07 08 3753
506 Cover 3 07 08 3765
508 Vasher 4 07 43 0332
537 Screw M 5x12 STN 02 1103.12
538 Screw M 10x30 STN 02 1103.22
4-17.2
SUI 80
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SUI 80
4.18 COVER OF SCREV AND TOV BAR (Fig. 4.18)

Distance of Centre s 3000-8000
The lead screw and the tow bar are covered since spindle till
the saddle and since saddle till the end bearing by two
self-winding covers fastened on self-adjusting brackets.
Cover of screw and tow bar is an important agent preventing

from bodily contact and wipping by turning parts - the lead
screw and the tow bar.
"' ""
.- - "
Figure 4.18
4-18.1
SUI 80
4.18 Cover of Screw and Tow Bar O 07 70 0719/3440100
Pages:1 T.D. 3000-8000
301 Plate 2 07 05 1102

302 Plate 2 07 05 1103
303 Plate 2 07 05 1106
304 Plate 2 07 05 1107
307 Bush 3 07 24 0446
308 Bush 4 07 24 0447
309 Bush 4 07 24 0448
312 Ring 4 07 26 3651
315 Stop 4 07 41 2547
316 Stop 4 07 41 2548
317 Stop 4 07 41 2549
318 Stop 4 07 41 2550
321 Tack 4 07 52 1026
323 Screw M 4x16 STN 02 1103.22
326 Screw M 6x50 STN 02 1143.52
327 Screw M 8x50 STN 02 1143.52
330 Screw M 4x10 STN 02 1151.22
331 Screw M 6x14 STN 02 1151.22
334 Screw M 4x8 STN 02 1181.22
335 Nut M 8 STN 02 1401.22
337 Vasher 4,3 STN 02 1702.12
339 Packing ring 52 STN 02 2931
341 Steel cable 2,5-610 STN 02 4311. 26
343 Centryco CC 070.0700.060-ABE Kabelschlepp
4-18.2
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SUI 80
4.19 Central lubrication -Gr.82 O 07 70 0787/35 82 001
Pages: 1
Pos. Name Drawing Nr.jSTN Notice
5 Hydraulic agregat O 07 60 1520
9 Cover 2 07 60 1854
12 Rest 3 07 09 2912
30 Pipe Z 4 07 56 1219
32 Pipe V 3 07 56 1221
42 Screw M6x16 STN 02 1103.12
43 Screw Ml0x30 STN 02 1143.52
45 Screw M6x8 STN 02 1131. 22
46 Screw M5xl0 STN 02 1143.52
49 Vasher 5,5 STN 02 1702.12
50 Vasher 6,4 STN 02 1702.12
51 Vasher 10 STN 02 1740.02
55 Holder 22 STN 022709.11
61 Slide 9 STN 02 2751.5
63 Band 9x235 STN 02 2757
82 Hose 20x2,5x600 1129-TPD5-133.08.73
83 Hose 20x2,5x1200 1129-TPD5-133.08.73
84 Hose 20x2,5x1500 1129-TPD5-133.08.73
86 Hose 20x 3x1800 1129-TPD5-133.08.73
87 Hose 6xl000
4-19.2
.. SUI 8O
:.1-
4 -19..3
SUI 80
4.20 HYDRAULIC DEVICE OF MACHINE (Fig. 4.20)
Hydraulic aggregate is lubricating the countershaft box,gear

box, feed gear box an the spindle. Gears lubrication
in a continucus flow process, lubricating oil is supplied by
means of hydraulic aggregate. Servicing of lubrication lays
in checking trough the oil level gauge. proper function of
hydraulic aggregate operation is checked by start-up of
master drive on oil level. Therefore it is necessary to check
proper function of lubrication system on each electric motor
start-up operation. Vhen the lubrication is out-of-order, the
machine must be stopped immediatelly snd skulled personel
must be asked for.
.
- -- ~
Figure 4.20
4-20.1
SUI 80
4.20 Hydraulic agregat -Gr.82 O 07 60 1520/34 82 005
Pages:2 Notice
150 Strum 4 07 08 5908

153 Flange 3 07 08 2197
158 Pool 1 07 08 3404
177 Sink 3 07 08 6710
192 Sink 3 07 08 6714
190 Bottom clutch disk 4 07 21 1125
191 Disk 4 07 21 0009
194 Ring 4 07 26 2312
196 Cap 3 07 34 3031
198 Sguare 4 07 34 2656
199 Cap 4 07 34 2302
200 Box 3 07 35 0822
202 Box 3 07 35 0633
203 Box 3 07 35 0691
205 Leg 4 50 41 0596
206 Screw 4 50 41 0598
209 Screw Js4 4 07 41 1834
211 Pin 4 50 46 0125
212 Eye 4 07 41 1829
214 Neck 4 07 41 2098
216 Holder 4 07 53 2442
217 Rest 3 07 53 4335
218 Pipe 4 07 56 2560
219 Pipe 4 07 56 2230
221 Pipe 4 07 56 1574
228 Plate 4 07 57 0821
230 Spring S4 51 0181
240 Screw M 6x22 STN 02 1101.22
242 Screw M 12x55 STN 02 1101.22
243 Screw M 10x50 STN 02 1103.10
244 Screw M 6xl0 STN 02 1103.22
245 Screw M 8x18 STN 02 1103.22
249 Screw M 6x40 STN 02 1131. 22
250 Screw M 6x20 STN 02 1143.52
251 Screw M 6x16 STN 02 1143.52
252 Screw M 6xl0 STN 02 1143.52
253 Screw M 6xl0 STN 02 1185.21
254 Screw M 6x16 STN 02 1103.22
255 Nut M20xl,5 STN 02 1403.22
258 Vasher 6 SNT 02 1740.12
259 Vasher 8,4 SNT 02 1702.12
262 Vasher 6 SNT 02 1740.12
263 Vasher 10 SNT 02 1740.12
266 Top M 20xl,5 STN 02 1914.12
268 Ring18x2 STN 02 9281. 2
269 Pin 8x20 STN 02 2150.02
270 Ring34x2 STN 02 9281.2
271 Nail 2x4 STN 02 2195.03
272 Ring18x22 STN 02 9310.2
273 Ring14x2 STN 02 9281.1
274 Ring20x2 STN 02 9281.1
4-20.2
SUI 80
4.20 Hydraulic agre gat -Gr.82 o 07 60 1520/34 82 005

Pages: 2
284 Seal 12 STN 13 7540.4
285 Cennection Js 10 STN 13 7720
287 Nut Js 10 STN 13 7950
293 Screw Js 13 STN 13 7990
294 Neck Js 10 STN 13 7850
295 Rind Js10 STN 13 7931
297 Eye JS 4 STN 13 7970
298 Screw Js 4 STN 13 7990
299 Nut Js 4 STN 13 7950
300 Rind Js4 STN 13 7931
301 Nut Js 10 STN 13 7950
303 Cennection Js 6 STN 13 7726
304 Eye Js 6 STN 13 7970
305 Screw Js 6 STN 13 7990
306 Nut Js 6 STN 13 7950
307 Rind Js 6 STN 13 7931
308 Screw 4 07 41 1972
312 Eye JS 10 STN 13 7970
312 Screw Js 10 STN 13 7990
314 Nut Js 10 STN 13 7950
315 Rind Js 10 STN 13 7931
318 Rind Js 10 STN 13 7931
320 Eye Js 4 STN 13 7970
322 Nut Js 4 STN 13 7950
323 Rind Js 4 STN 13 7931
327 Top M 10 xl STN 13 7964
328 Oil level indicator M 36x15 STN 07 7486
330 Air gange 1 MPa STN 25 7210
332 Hydraul.filter FBS 12
334 Feed FBS 12
335 Direct out let VJ 1-06-03-03
337 Gear pumpe C 084 XTM 1
339 Filter gate 407602616
341 Hose 10x630
4-20.3
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SUI 80
4.21 Left protective shields /fig.4.21/
They are fixed on the left machine side. They protect the spindle
drive belts, the motor and the rear part og the gearbox.
4-21.1
SUI 80
4.21 Left-hand guards - Gr.16 O 07 60 1525/3416002
Pages:1 t.d.6000-8000
Pos. Title Drawing Number/STN Note
3 Stopper 3 07 60 3602
5 Hinge 4 07 08 2530
11 Frame O 07 08 2916
57 Cover 4 07 53 2464
59 Door 2 07 08 2919
66 Cover 3 07 08 2933
84 Pin 4 07 11 2469
85 Screw 4 07 11 2470
87 Interlock S4 22 0107
89 Vheel 4 07 26 2060
91 Body 4 07 34 2048
93 Pin 4 07 48 0017
95 Cover 2 07 53 2095
97 Vasher 4 07 53 2109
99 Spring S4 VK 0264
100 Security card 4 07 57 0724
106 Screw M 8x25 STN 02 1103.22
108 Screw M 5x10 STN 02 1131.24
110 Screw M 6x8 STN 02 1131. 24
111 Screw M 8x20 STN 02 1103.22
112 Screw M 5x35 STN 02 1131. 21
114 Screw M10x40 STN 02 1143.52
116 Screw M 6x35 STN 02 1155.22
117 Screw M 6x36 STN 02 1155.00
118 Screw M 6x36 STN 02 1143.52
120 Screw M10x60 STN 02 1176.21
123 Screw M 4x8 STN 02 1185.22
124 Nut M 6 STN 02 1401.20
126 Nut M 8 STN 02 1401.12
127 Nut M 10 STN 02 1401.22
129 Nut M 10 STN 02 1403.24
130 Nut M 12 STN 02 1403.24
132 Vasher 5,3 STN 02 1702.14
133 Vasher 8,4 STN 02 1702.18
135 Safety-ring 10 STN 02 2930
136 Nail 2x5 STN 02 2195.02
137 Spring 625 STN 63 5813
139 Vasher 84 503 TPX 1181-98-57
140 Vasher 6,4 STN 02 1702.11
4-21.2
sui', 80
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4-21. 3
~UI 8Jl
Ho1der /fig.4.22/
4.22
It serve for the movable power supplY into the carriage. It is

fixed on the apron and the bed.
~:-
4-22.1
SUI 80
4.22 Holder - Gr.54 1 07 60 1572/3419001
Pages: 1 T.D. 6000
Pas. Title Draw.Num./STN Nate
5 HaIder 2 07 08 3037 na hydr.cap.
11 HaIder 2 07 08 3318 with hydr.cap.
17 HaIder bady 4 07 35 1644
18 Caver 3 07 53 2166
19 Clip 4 07 53 2473
20 Clip 4 07 53 2167
23 Screw M 6x35 STN 02 1101.10
24 Screw M 6xl0 STN 02 1103.20
25 Screw Ml0x20 STN 02 1103.20
28 Nut M6 STN 02 1401.20
30 Screw P 29 STN 37 0184.1
183 Hase 4 07 08 5454
187 Clip 4 07 52 0638
190 Skelp 3 07 53 4371
205 Screw M 5xl0 STN 02 1146.20
207 Screw M 5xl0 STN 02 1155.20
209 Nut M 5 STN 02 1401.20
211 Vasher 5,3 STN 02 1702.11
214 Vasher 84 502-6,5 TPX-1181-98-57
4-22.2
1'W"'!" ."..
SUI,80
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4-22'>3
SUI 80
4.23 Chuck cover holder /Fig. 4.23/
It serves to atlach the chuck covers or clamping plate covers.

The device is atlached to the headstock. It is used for signalling the cover positions.
Obr.4.23
4.23.1
SUI 80
4.23 CHUCK COVER HOLDER 3462050/A2 / V3462050

Number of sheets: 1
Note Name Drawinq NoJ STN Order number
001 Ring 11 3462056/A1 V3462056
002 Cage 3462057/A4 V3462057
003 Bali KU.8G20 M360008000
004 Grease KLUEBERPLEX BE 31-502 M80155011
010 Arresting bushing V3462055
011 Spring S4 510181 M91100013
012 Nut M16 STN 021403.20 M32051600
015 Stop 40741 2451 V5754013
016 Stop 3462054/A4 V3462054
020 Plate 3462058/A4 V3462058
021 Screw M5x20 BN272 DIN 9 912 8.8 M30450520
4-23.2
SUl80
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SUI 80
5. STANDARD EQUIPMENT
- Acompaning documents:
o User's manual 1 ks
o Protocol of geometric accuracy l ks
o Declarationof conformity CE 1 ks - CE
- Reduction taper for spindle

o B8 V 0710 053 l ks
o enlarged bore B II V 34 20 100 1 ks
- Centre Morse Mk5 M 6700 0050 1 ks
- Shear pin V 34 06 118 3 ks
- Taiistockhandymovement
o 1500-2000,EHS V 34 53 000/1 1 ks
o 3000-8000,EHS V 34 53 000/2 1 ks
- Set of gearsto change 1 ks
- Set of tools for attedance
o Wrench V 34 20 060 1 ks
o Wrench M 5639 2306 1ks - EHS
o Wrench V 34 04 636 1 ks
o Wrenche - Camlock:
. Wrench V 07 20 019 1 ks - 08, SUI 63
. Wrench V 34 20 043 1 ks - 08, SUI 80
. Wrench V 34 20 063 1 ks - 011, SUI 63
. Wrench V 34 20 064 1 ks - 011, SUI 80
. Handie 12 M 7508 0012 1 ks
o Wrench 8 Imbus M 7512 0008 1 ks
o Wrench 14 M 74930014 1 ks
o Wrench 24x27 M 7491 2027 1 ks
o Wrench 24x27 M 75070027 1 ks
o Wrench 46 M 7493 0046 1 ks
5.1 REDUCTION TAPER FOR SPINDLE
Outside cone of the reduction is Camlock 8. Inner cone of the

reduction is Morse 5.
In putting in the reduction into the spindle clean thoroughly
contact faces.
5.2 CENTRE MORSE
Cone to clamp is 60° , guide cone is Morse 5.
5.3 SHEAR PIN
It's used for connection of gear box output shaft and leadscrew.
The pin will be sheared after exceeding maximal shearing force.
5-1
SUI 80
5.4 TAllSTOCK HANDY MOVEMENT
It is convenient for frequent moving of the tailstock. It is fastened with bracket onto the
tailstock plate. It is shifted by means of handle over the pinion and rack on the machine
bed.
5.4 Tailstock handy move 20760 1730/3453001

Pos. Title Draw.Num./STN Note
3 Console 3 07 05 0685
4 Pin 3 07 11 2986
5 Pin 4 07 11 2987
6 Gear 407 170550
7 Gear 407 17 1146
8 Handie 250300421
9 Handie 40730 1191
11 Bar 4 07 11 1976
13 Screw M 10x25 STN 02 1143.52
14 Pin 3x6 STN 022155.21
15 Feather 5x6e7x25 STN 02 2562
16 Snap ring 20 STN 02 2930
17 Plug 8 STN 02 7450
18 Feather 5x5e7x25 STN 02 2562
5-2
SUI 80
5-3
SUI 80
5.5 SET OF GEARS TO CHANGE
METRIC
Gear 120/1,5
Gear 48/1 ,5
Gear 80/1 ,5
Gear 96/1 ,5
Gear 71/1,5
Gear 113/1,5
Gear 80/1 ,75
Gear 48/1 ,75
5-4
SUI 80
6. Optional extras
- Operating instructions
- Centre Morse Mk 6 M 6700 0052
- Live centre Morse Mk 6 M 6710 0062
- Sprung headstock centre V 34 41 OO1
- Cooling V 34 10 OO1
- Change gears for option
- Tape rule V 3437001/1
- Toolpost grinding machine V 34 64 OO1
- Taiistock tow V 34 60 001
- Grease gun M 3650 1315
- Microstop
o Long microstop metric.without tailstock handy move V 34 42 020
o Long microstop inch without tailstock handy move V 34 61 050
o Long microstop metric with tailstock handy move V 07 60 050/4
o Long microstop inch. with tailstock handy move V 0760050/5
o Multiposition stop long V 34 59 OO1
o Multiposition stop cross V 34 76 001/1
- Stay
o Parallel rest SUI 63/2 20-180 V 33 23 001
o Fixed staySUI 6320-180 V 33 22 OO1
o Fixed stay SUI 8030-210 V 35 22 OO1
o Solid rest enlarged SUI 63 180-320 V 34 75001
o Solid rest enlarged SUI 80210-370 V 35 75 001
o Sleeve with roller 20-180 V 35 21 009
o Sleeve with roller 180-370 V 3475045
- Carrier plate
o 88/320 V 07 10 002
o 88/258 V 68 38 006
o 08/235 V 31 20507
o A2-8/310 V 34 20 029
o 811/350 V 34 20 110
o 011/350 V 34 20 118
- Carrier plate with division
o 88 V 07 24 002
o 08 V 34 24 002
o 811 V3424130
o 011 V 34 24 150
- Clamping plate with 4 jaws
o 88/800 V 35 25 003
o 88/710 V 07 25 080
o 88/630 V 07 25 053
o 88/500 V3118310
o 08/800 V 35 25 003
o 08/710 V 07 25 549
6-1.1
SUI 80
o 08/630 V 07 25 525
o 08/500 V 31 20 633
o 811/850 V 35 25 102
o 811/670 V 34 25 102
o 811/630 V 71 25 001
o 011/850 V 35 25 151
o 011/670 V 34 25 151
o 011/630 V 71 25050
- Four-jaw clamping plate cover
o 800/88,08 V 35 54 850
o 710/88,08 V 71 65 750
o 630/88,08 V 71 65 650
o 500/88,08 V 68 65 450
o 800/811,011 V 34 54 850
o 670/811,011 V 34 54 900
o 630/811,011 V 34 54 650
- 8are clamping plate
o 88/800 V 35 27 020/023
o 88/630 V 07 27 025
o 88/500 V 68 27 OO1
o 08/800 V 35 27 002
o 08/630 V 34 27 001
o 08/500 V 68 27 050
o 811/800 V 35 27 102
o 811/710 V 71 27 030
o 811/630 V 71 27001
o 011/800 V 35 27 122
o 011/71 O V 71 27 080
o 011/630 V 71 27 050
- Cover of bare camping plate
o 800/88,08 V 35 54 800
o 710/88,08 V 71 65700
o 630/88,08 V 71 65 620
o 500/88,08 V 68 65 400
o 800/811,011 V 35 54 700
o 710/811,011 V 34 54 750
o 630/811,011 V 71 65 800
- 3,4-jaw flange chuck
o 400/3/88 V 34 73 402
o 400/4/88 V 34 73 401
o 400/3/08 V 34 73 404
o 400/4/08 V 34 73 403
o 400/3/811 V 34 73 406
o 400/4/811 V 34 73 405
o 400/3/011 V 71 29 030
o 400/4/011 V 71 29 060
o 315/3/88 V 07 29 028
o 315/4/88 V 34 30 023
o 315/3/08 V 07 20 450
6-1.2
SUI 80
o 315/4/08 V 3430001/1
o 315/3/B11 V 3430101
o 315/4/B11 V 34 30 102
o 315/3/011 V 07 20 450
o 315/4/011 V 71 29001
o 250/3/B8 V 07 29 000
o 250/4/B8 V 07 29 001
o 250/3/08 V 31 20 625
o 250/4/08 V 31 20 682
o 200/3/B8 V 31 18301
o 200/4/B8 V 31 18326
o 200/3/08 V 31 20624
- Chuck cover
o 400/B8,08 V 71 65 250
o 315/B8,08 V 68 65 200
o 250/B8,08 V 68 65 220
o 500/B11,011 V 34 54 550
o 400/B11,011 V 34 54 450
o 315/B11,011 V 34 54 350
- Flange for chuck
o 400/B8 V 07 67 004
o 400/08 V 34 73 003
o 400/B11 V 34 73 150
o 400/011 V 3473 175
o 350/08 V 34 73 001
o 315/B8 V 07 10 026
o 315/08 V 07 67 030
o 31 5/011 V 71 29 001
o 250/B8 V 07 10 041
o 250/08 V 07 67 091
- Back tool haider
o SUI 63 V 34 34 OO1
o SUI 80 V 35 34 001
- Thread gauge
o metric V 34 48 001
o INCH V 34 48 004
- Anchoring material
o T.0.2000 V 34 63 001/1
o T.0.6000 V 34 63 001/3
o T.0.8000 V 34 63 001/2
6-1.3
SUI 80
7. SPECIAL VERSIONS OF MACHINE
Vhitworth design
Vi th front end of the spindle CAMLOCK D 1
Metric version, inch screws
For thread cut pitch 13 thread at 1" - thread box arrangement
For various climatic conditions (T32)
For different voltage from 3x400 V
For frequency of 60 Hz
Hadraulic clamping - AP
Pneumatic clamping - AP
Vi th head of tools MULTIFIX 32
Vith numerical indication of position - HEIDENHEIN
Version which is delivered on basis of consumer's special
demand, after arrangement with manufacturer
-7-
SUI 80
8. VARRANlY CONDITIONS
Varranty conditions for a Customer are set out in the

Purchase Contract. If not otherwise agreed upon, general
warranty period of 6 months from date of fulfilling the
delivery applies, with further 6 months of warranty period
for material defects.
SERVI CI NG
Servicing is provided by
TRENS, a. s.
Telephone: 00421/327412620,7412625
Fascimile: 00421/327435264
8
SUI 80
9. HOV TO ORDER SPARE PARTS
In the interests of quick execution of the order, it is

necessary to provide the following data when ordering spare
parts:
- machine name and type designation

- machine serial number
- name, designation and number of drawing /current number/
of the spare part in compliance with the operation
documentation
- number of pieces
- delivery term and other commercial data.

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Trens Manual SUI 80

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UNIVERSAL CENTRAL LATHE

Machine serial number: 350080 XXXX XXXX

Producer’s address: TRENS, a.s . TEL: 00421-32-74 12 111

HEAL TH AND SAFETY

Please read carefully before

operation of all TREN S TRENCíN lathes.

Because of the possibility of bodily contact

Take to ensure that the maximum safe speed

for any operations is NOT exceeded.

Operating Safety Precautions

2. ln place and all

3. Never lay anything on the working surfaces of the machine,

4. Do not touch or reach over moving or rotating machine

5. Ensure you know how to stop the machine before starting

6. Do not operate the machine in excess of its rated

10. Do not use workholding devices without checking for

Vhen using the machine be fully aware of the following

Cancer of the sk in may by produced by continous contact with

b) SAFE OPERATION OF LATHE CHUCKS

a) Too high speed for a particular application.

General principles concerning operator safety for all turning

1. Do not grip a component with grease or oil on it.

8. Beware of irregular shaped work pieces.

10. Always select the correct tool for the job.

12. Do not use tools without handles.

13. Always support the work piece as necessary using chucks,

14. Correct ly locate tool in socket heads and screw slots.

15. Beware of obstructions that prevent complete tightening

17. Never substitute the wrong size tools if the correct

18. Do not move guards while lathe is under power.

19. Do not place hand or body in path of moving objects.

20. Beware of accidentally mov ing levers, hand les, clutches

21. Known the Operating Directions thoroughly.

25. Allow chuck to stop before operating it.

27. Never start sp indIe with chuck key in the chuck.

28. Do not allow distractions to interfere with lathe

29. Beware of lathe dangers whem attending to other aspects

30. Beware of loose clothing near the rotating parts of the

31. Beware of loose hair near the rotating parts of the

32. Beware of performing another operation while in close

33. Ensure filing and deburring operations are completed away

34. Beware of clutch position when jogging the spindle to

35. Beware of hand resting on clutch lever.

35a.Check the function disengaging lever (page 5.8)

36. Be sure clutch is in neutral position when placing guages

37. Be sure motor (on machines with clutches) is not running

38. Always wear the appropriate protection while operating

39. Beware of swarf and chips flying from the lathes.

40. Keep protective guards at the point of operation.

41. Vhen the chuck or workpiece are in motion never reach

45. Use the correct lifting equipment necessary for handling

46. Never apply undue force on handles or levers.

47. Secure all jaws, nuts, bolts and locks.

48. Always use the correct equipment.

49. Never take depth of cuts beyond machine s capability.

52. Beware of toolsjlathe parts falling on to controls.

ACCIDENfS AT MBTALVORKING LATHES USING EMBRY CLOTHS

-' ,-' ~."k'-'il5Jii;;~ o' 'i;.?/\,,,, /

Danger: Even with long strips of cloth there is a danger

~-~ ' \ \, JF--~:", .

. \1::- ---/<~~' >2(-

I/-/~~ . s::Js~ [~) I~\

If the required tolerance is only achievable by the use of