CL OF EXPANSION JOINT 20120* (VARIES AS PER SITE) CL OF EXPANSION JOINT

A 610 18900 610

²
CL BEARING CL BEARING

350 350 350 200

200

350 350 350 200

360 360

150 150
1 1

750
1550
2 2

300
3 4 5 5 4 3
X=0 X=2315 X=3166 X=15734 X=16585
2 1 1 2 285
Y=0 Y=500 Y=700 Y=700 Y=500
X=-285 1 285 1 X=19185
Y=1000 X=2032 X=16868 Y=1000
3 4 5 5 4 3
X=-285 2 Y=200 Y=200
2 X=19185
Y=650 Y=650
X=-285 5 4 3 3 4 5 X=19185
Y=300 Y=300
ELEVATION
DISTANCE OF CABLE CENTRE LINE FROM SOFFIT OF GIRDER
DISTANCE FROM -285 0000 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000 8500 9000 9500 10000 10500 11000 11500 12000 12500 13000 13500 14000 14500 15000 15500 16000 16500 17000 17500 18000 18500 18900 19185
CL OF ORIGIN
X (mm)
CABLE 4 & 5 300 304 259 227 208 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 201 210 233 267 304 300
CABLE 3 300 304 259 227 208 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 201 210 233 267 304 300
CABLE 2 650 635 583 544 517 503 500 500 500 503 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 505 522 550 593 635 650
CABLE 1 1000 952 879 818 770 735 711 701 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 700 702 715 741 778 830 892 952 1000

END CROSS GIRDER END CROSS GIRDER

CL BEARING LONG GIRDER CL BEARING

4 4

3 2 1 1 2 3

5 5

4 4

3 2 1 1 2 3

5 5

4 4

3 2 1 1 2 3

5 5

4 4

3 2 1 1 2 3

5 5

Table 1: Maximum Stress at Load Transfer Stage on 28 Days PLAN

At Top of Slab 2.490 0.943 2.011 2.011 2.010 2.010 SOUTH CENTRAL RAILWAY
At Bottom of Slab 2.881 1.714 1.673 1.679 1.685 1.691 LEGEND: DETAILS OF CABLE ELONGATION AND STRESSING SCHEDULE
Allowable Stress Tension = 0 Mpa , Allowable FOR EXTERNAL GIRDER
At Top of Girder 3.365 2.240 2.977 3.304 3.775 3.947 Compression =25 MPa (For M50 Concrete)
N JACKING END CABLE LENGTH OF JACKING FORCE EXTENSION STAGE OF
CABLE NO. NO.IN
OF STRANDS ORDER OF REMARKS
At Bottom of Girder 12.353 14.131 17.316 16.573 18.496 18.526 CABLE CABLE (M) (KN) (mm) STRESSING STRESSING Rail Vikas Nigam Limited
N CABLE NUMBER
Table 2: Maximum Stress at Service Stages after All Losses /Temperature C1 19.00 21.369 3760.2 74.9 2nd stage cables 5 (A Government of India Enterprise)
JACKING FORCE
N START OF VERTICAL CURVE C2 19.00 23.655 3760.2 82.9 2nd stage cables 4 FOR 19 STRANDS
At Top of Slab 0.227 0.423 2.875 3.832 3.975 4.102
N END OF VERTICAL CURVE C3 19.00 23.655 2374.8 82.9 1st stage cables 1
At Bottom of Slab 1.146 2.350 3.873 4.593 4.706 4.807
Allowable Stress Tension = -1 Mpa , Allowable JACKING FORCE
C4 19.00 23.655 2374.8 82.9 1st stage cables 2
At Top of Girder 4.844 5.090 7.391 8.432 9.010 9.277 Compression =25 MPa (For M50 Concrete) FOR 12 STRANDS
C5 12.00 23.655 2374.8 82.9 1st stage cables 3
At Bottom of Girder 8.167 8.433 6.842 4.923 6.670 6.543
FOR INTERNAL GIRDER
LENGTH OF JACKING FORCE EXTENSION STAGE OF
SLAB SLAB CL OF EXPANSION JOINT CABLE NO. NO.IN
OF STRANDS
CABLE CABLE (M) (KN) (mm) STRESSING
ORDER OF
STRESSING REMARKS
SHADED AREA TO BE CONCRETED AFTER
1430 1430 STRESSING & GROUTING OF ALL CABLES C1 19.00 21.369 3562.3 74.9 2nd stage cables 5
200

200

JACKING FORCE
SPIRAL REINFORCEMENT (TYP) C2 19.00 23.655 3562.3 82.9 2nd stage cables 4 FOR 19 STRANDS
38 200

150 200

CL BEARING C3 19.00 23.655 2374.8 82.9 1st stage cables 1

1st stage cables JACKING FORCE
140 140 C4 19.00 23.655 2374.8 82.9 2
200

555 320 555 FOR 12 STRANDS

C5 12.00 23.655 2374.8 82.9 1st stage cables 3
1
10°
1750

1750

360
350

750
1550

1550

1 1
CL OF CABLE
1312

2
CONSTRUCTION SEQUENCE
200

350

1550

2
350

2 1. CAST GIRDER IN CASTING YARD.

150

CL OF CABLE
300

4 3 5 2. APPLY FIRST STAGE PRESTRESS AFTER GIRDER CONCRETE ATTAINS 80% STRENGTH OR AFTER 7 DAYS WHICHEVER IS LATER.
5
350

4 3 3. PLACE GIRDER ON TEMPORARY SUPPORT ON PIER CAP/ABUTMENT.

300

300

200

3 4 5 4. CAST DECK SLAB AND DIAPHRAGM ON STAGING SUPPORTED FROM PRECAST GIRDERS. AFTER CONCRETE ATTAINS 80%
CL OF CABLE
STRENGTH OR AFTER 21 DAYS WHICH EVER IS LATER.
300

225 350 350 225 225 350 350 225

10°

5. APPLY SECOND STAGE PRESTRESS AFTER SLAB CONCRETE ATTAINS 80% STRENGTH OR AFTER 7 DAYS WHICH EVER IS LATER.
1150 1150
115 6. LOWER SUPERSTRUCTURE ON BEARING ALREADY POSITIONED BELOW END DIAPHRAGM.

TYPICAL SECTION AT TYPICAL SECTION AT 400 7.

8.
CAST PARAPET WALL & BALLAST RETAINERS SIDES AND BALLAST RETAINER IN BETWEEN.
PROVIDE WEARING COAT ON THE CAST-IN-SITU DECK SLAB AND LAY BALLAST OF DESIRED THICKNESS.
S.M. CONSULTANTS
ANCHORAGE LOCATION MID SPAN DETAIL -A 9. LAY SLEEPERS, RAIL AND GUARDE RAILS.
An ISO 9001 Company
Bhubaneswar / Balasore / Secunderabad / South Andaman / New Delhi
E-Mail: support@smcindia.com Web: www.smcindia.com ,