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DESIGN OF PURLIN Unit

S
Span in Vertical bending, LX m 6.00 Sag rod
No. of sag Rods, NS Truss
1
Spacing of Purlins, S m 1.31
Slope of Roof / Rafter, q degrees 10.00
Characteristic yield strength of steel, f Y N/mm2 250
Section Provided NB 100
Span in horizontal bending,
m 3.00

X
LY = LX / ( NS+1 )

L
Maximum permissible bending stress,sbc or
N/mm2 165

Y
bt,PER
Purlin

L
Moment of inertia, IXX cm4 192.0
Moment of inertia, IYY cm4 192.0 Truss
Section modulus about XX axis, ZXX cm3 33.6
Section modulus about YY axis, ZYY1
cm3 33.6
(for tensile stress) PLAN SHOWING ARRANGEMENT OF PURLIN & SAG ROD
Section modulus about YY axis, ZYY2
cm3 33.6
(for compressive stress)
Loads WW = Wind load
Sheeting load, WS kN/m2 0.17
Self wt.of purlin, WP kN/m 0.956
Total Dead Load,WD = WS x S + WP kN/m 1.18
Live Load,WL kN/m2 0.75 W1 = DL + LL
Load case = DL + LL
W1 = WD + WL x S kN/m 2.16
Load normal to roof,W1XX = W1cosq kN/m 2.13
Load along roof,W1YY = W1sinq kN/m 0.38
Bending moment about XX,
MXX = W1XX x LX2 / 8 kNm 9.58

Bending moment about YY,


MYY = W1YY x LY2 / 8 kNm 0.42 q
CALCULATION OF BENDING STRESS IN COMPRESSION
Calculated compressive stress about XX-
N/mm2 28.50 W1XX SECTION
axis,sbcXX,cal = MXX / ZXX
Calculated compressive stress about YY-
N/mm2 0.13
axis,sbcYY,cal = MYY / ZYY2 Compression face for lateral bending
Y
Calculated bending stress in W1YY
compression,sbc,cal = sbcXX,cal + sbcYY,cal N/mm2 28.63

Remarks O.K. X
CALCULATION OF BENDING STRESS IN TENSION
Calculated tesile stress about XX-
N/mm2 28.50
axis,sbtXX,cal = MXX / ZXX
Calculated tensile stress about YY-
N/mm2 12.57 X
axis,sbtYY,cal = MYY / ZYY1 6
Calculated bending stress in tension, sbt,cal
N/mm2 41.07
= sbtXX,cal + sbtYY,cal Y
Remarks O.K.
WL normal to roof
Design Wind Pressure,WWL kN/m2 1.85 Tension face for lateral bending

External pressure coefficient,Cpe -1.10


Internal pressure coefficient,Cpi -0.20
Wind load,WW =
kN/m -3.21
{WWL x (Cpe + Cpi) x S} / cosq

459861491.xls Purlin Page 1 of 9


Load case = DL+ WL
Load normal to roof ,
W2,XX = WD x cosq + WW kN/m -2.05

Load along roof,W2,YY = WDsinq kN/m 0.20


Bending moment about XX,
MXX = W2XX x LX2 / 8 kNm 9.20

Bending moment about YY,


MYY = W2YY x LY2 / 8 kNm 0.23

CALCULATION OF BENDING STRESS IN COMPRESSION


Calculated compressive stress about XX-
N/mm2 27.39
axis,sbcXX,cal = MXX / ZXX
Calculated compressive stress about YY-
N/mm2 6.85
axis,sbcYY,cal = MYY / ZYY2
Calculated bending stress in compression,sbc,cal
N/mm2 34.25
= sbcXX,cal + sbcYY,cal
Remarks O.K.
CALCULATION OF BENDING STRESS IN TENSION
Calculated tensile stress about XX-
N/mm2 27.39
axis,sbtXX,cal = MXX / ZXX
Calculated tensile stress about YY-
N/mm2 6.85
axis,sbtYY,cal = MYY / ZYY1
Calculated bending stress in tension,
N/mm2 34.25
sbt,cal = sbtXX,cal + sbtYY,cal
Remarks O.K.
Deflection Check
Normal to roof plane,dV,mid (at centre of
mm 9.352
span) = (5/384) x W1XX x LX4 / E x IXX

Along the roof plane,dH,mid(at centre of


mm 0
span) = (5/384) x W1YY x LY4 / E x IYY
Midpoint is
held in
Remarks position by
sag rod

Total, dmax = ÖdV2 + dH2 mm 9.352


Allowable deflection, dPER = LX / 200 mm 30.000
Remarks O.K.

459861491.xls Purlin Page 2 of 9


DESIGN OF VERTICAL SAG ROD Unit
Span in Vertical bending, LX m 5.00
No. of sag Rods, NS 1
Spacing of Purlins, S m 1.50
Slope of Roof / Rafter, q degrees 9.46
Characteristic yield strength of steel, fY N/mm2 250
Section Provided MC125
No. of purlins effectively held by sag rod,NP 8
Span in horizontal bending, LY = LX / ( NS+1 ) m 2.50
Permissible axial tensile stress, sat,cal N/mm2 150
Loads
Sheeting load, WS kN/m2 0.17
Self wt.of purlin, WP kN/m 0.127
Total Dead Load,WD = WS x S + WP kN/m 0.38
Live Load,WL kN/m 2
0.75
Load case = DL + LL
W1 = WD + WL x S kN/m 1.51
Total load on vertical sag rod,
WV = W1 x sinq x LX x NP kN 9.908

Diameter of sag rod, DS mm 12


Calculated axial tensile stress,
N/mm2 109.509
sat,cal = WV / ( NS x 0.8 x p / 4 x DS2 )
Remarks O.K.

459861491.xls Sagrod_Tension Page 3 of 9


Width of Thickness Thickness I IYY
Area(A) Weight Depth(D)
Designation Flange of Flange of web (tw) XX
cm2 kg/m mm cm4 cm4
(B) mm (T) mm mm
MB100 14.6 11.5 100 75 7.2 4 257.5 40.8
MB125 16.6 13.0 125 75 7.6 4.4 449 43.7
MB150 19 14.9 150 80 7.6 4.8 726.4 52.6
MB175 24.62 19.3 175 90 8.6 5.5 1272 85
MB200 32.33 25.4 200 100 10.8 5.7 2235.4 150
MB225 39.27 30.8 225 110 11.8 6.5 3441.8 218.3
MB250 47.55 37.3 250 125 12.5 6.9 5131.6 334.5
MB300 56.26 44.2 300 140 12.4 7.5 8603.6 453.9
MB350 66.71 52.4 350 140 14.2 8.1 13630.3 537.7
MB400 78.46 61.6 400 140 16 8.9 20458.4 622.1
MB450 92.27 72.4 450 150 17.4 9.4 30390.8 834
MB500 110.74 86.9 500 180 17.2 10.2 45218.3 1369.8
MB550 132.11 103.7 550 190 19.3 11.2 64893.6 1833.8
MB600 156.21 122.6 600 210 20.8 12 91813 2651
MC75 8.67 6.8 75 40 7.3 4.4 76 12.6
MC100 11.7 9.2 100 50 7.5 4.7 186.7 25.9
MC125 16.19 12.7 125 65 8.1 5 416.4 59.9
MC150 20.88 16.4 150 75 9 5.4 779.4 102.3
MC175 24.38 19.1 175 75 10.2 5.7 1223.3 121
MC200 28.21 22.1 200 75 11.4 6.1 1819.3 140.4
MC225 33.01 25.9 225 80 12.4 6.4 2694.6 187.2
MC250 38.67 30.4 250 80 14.1 7.1 3816.8 219.1
MC300 45.64 35.8 300 90 13.6 7.6 6362.6 310.8
MC350 53.66 42.1 350 100 13.5 8.1 10008 430.6
MC400 62.93 49.4 400 100 15.3 8.6 15082.8 504.8
MB100+150x16TH.
62.6 49.1 132 150 19.6 4 1882.5 940.8
P.P.F
MB125+150x16TH.
64.6 50.7 157 150 19.8 4.4 2845.0 943.7
P.P.F
MB150+150x16TH.
67 52.6 182 150 20.1 4.8 4043.4 952.6
P.P.F
MB175+150x16TH.
72.62 57.0 207 150 21.2 5.5 5660.0 985.0
P.P.F
MB200+150x16TH.
80.33 63.1 232 150 23.2 5.7 7844.4 1050.0
P.P.F
MB225+150x16TH.
87.27 68.5 257 150 24.7 6.5 10421.8 1118.3
P.P.F
MB250+200x16TH.
111.55 87.6 282 200 23.8 6.9 16466.2 2467.8
P.P.F
MB300+200x16TH.
120.26 94.4 332 200 24.7 7.5 24594.2 2587.2
P.P.F
MB350+200x16TH.
130.71 102.6 382 200 25.9 8.1 35076.9 2671.0
P.P.F
MB400+200x16TH.
142.46 111.8 432 200 27.2 8.9 48161.0 2755.4
P.P.F
MB450+200x16TH.
156.27 122.7 482 200 29.1 9.4 65149.4 2967.3
P.P.F
MB500+250x16TH.
190.74 149.7 532 250 28.4 10.2 98486.6 5536.5
P.P.F
MB550+250x16TH.
212.11 166.5 582 250 30.7 11.2 128981.9 6000.5
P.P.F
MB600+250x16TH.
236.21 185.4 632 250 33.5 12 167721.3 6817.7
P.P.F
PLG950x16th.Web
Pl.+300x25th. P.P.F 302 237.1 1000 300 25 16 470879.2 11282.4
rXX rYY ZXX ZYY1 ZYY2 d1
D/T d1/tw T/tw c2 cm c1 cm c2/c1
cm (cm) cm3 cm3 cm3 (mm)

4.20 1.67 51.5 10.9 10.9 13.89 85.6 21.40 1.8 5.0 5.0 1.0
5.20 1.62 71.8 11.7 11.7 16.45 109.8 24.95 1.73 6.3 6.3 1.0
6.18 1.66 96.9 13.2 13.2 19.74 134.8 28.08 1.58 7.5 7.5 1.0
7.19 1.86 145.4 18.9 18.9 20.35 157.8 28.69 1.56 8.8 8.8 1.0
8.32 2.15 223.5 30.0 30.0 18.52 178.4 31.30 1.89 10.0 10.0 1.0
9.31 2.34 305.9 39.7 39.7 19.07 201.4 30.98 1.82 11.3 11.3 1.0
10.39 2.65 410.5 53.5 53.5 20.00 225 32.61 1.81 12.5 12.5 1.0
12.37 2.84 573.6 64.8 64.8 24.19 275.2 36.69 1.65 15.0 15.0 1.0
14.29 2.84 778.9 76.8 76.8 24.65 321.6 39.70 1.75 17.5 17.5 1.0
16.15 2.82 1022.9 88.9 88.9 25.00 368 41.35 1.8 20.0 20.0 1.0
18.15 3.01 1350.7 111.2 111.2 25.86 415.2 44.17 1.85 22.5 22.5 1.0
20.21 3.52 1808.7 152.2 152.2 29.07 465.6 45.65 1.69 25.0 25.0 1.0
22.16 3.73 2359.8 193.0 193.0 28.50 511.4 45.66 1.72 27.5 27.5 1.0
24.24 4.12 3060.4 252.5 252.5 28.85 558.4 46.53 1.73 30.0 30.0 1.0
2.96 1.21 20.3 9.6 4.7 10.27 60.4 13.73 1.66 3.8 3.8 1.0
4.00 1.49 37.3 16.9 7.5 13.33 85 18.09 1.6 5.0 5.0 1.0
5.07 1.92 66.6 30.9 13.1 15.43 108.8 21.76 1.62 6.3 6.3 1.0
6.11 2.21 103.9 46.1 19.4 16.67 132 24.44 1.67 7.5 7.5 1.0
7.08 2.23 139.8 55.0 22.8 17.16 154.6 27.12 1.79 8.8 8.8 1.0
8.03 2.23 181.9 64.7 26.3 17.54 177.2 29.05 1.87 10.0 10.0 1.0
9.03 2.38 239.5 81.4 32.8 18.15 200.2 31.28 1.94 11.3 11.3 1.0
9.94 2.38 305.3 95.3 38.4 17.73 221.8 31.24 1.99 12.5 12.5 1.0
11.81 2.61 424.2 131.7 46.8 22.06 272.8 35.89 1.79 15.0 15.0 1.0
13.66 2.83 571.9 176.5 57.0 25.93 323 39.88 1.67 17.5 17.5 1.0
15.48 2.83 754.1 208.6 66.6 26.14 369.4 42.95 1.78 20.0 20.0 1.0
5.48 3.88 285.2 125.4 125.4 6.73 85.6 21.40 4.9 6.6 6.6 1.0

6.64 3.82 362.4 125.8 125.8 7.93 109.8 24.95 4.5 7.9 7.9 1.0

7.77 3.77 444.3 127.0 127.0 9.08 134.8 28.08 4.18 9.1 9.1 1.0

8.83 3.68 546.9 131.3 131.3 9.78 157.8 28.69 3.85 10.4 10.4 1.0

9.88 3.62 676.2 140.0 140.0 10.00 178.4 31.30 4.07 11.6 11.6 1.0

10.93 3.58 811.0 149.1 149.1 10.42 201.4 30.98 3.79 12.9 12.9 1.0

12.15 4.70 1167.8 246.8 246.8 11.84 225 32.61 3.45 14.1 14.1 1.0

14.30 4.64 1481.6 258.7 258.7 13.45 275.2 36.69 3.29 16.6 16.6 1.0

16.38 4.52 1836.5 267.1 267.1 14.73 321.6 39.70 3.2 19.1 19.1 1.0

18.39 4.40 2229.7 275.5 275.5 15.88 368 41.35 3.06 21.6 21.6 1.0

20.42 4.36 2703.3 296.7 296.7 16.59 415.2 44.17 3.09 24.1 24.1 1.0
22.72 5.39 3702.5 442.9 442.9 18.74 465.6 45.65 2.78 26.6 26.6 1.0

24.66 5.32 4432.4 480.0 480.0 18.98 511.4 45.66 2.74 29.1 29.1 1.0

26.65 5.37 5307.6 545.4 545.4 18.88 558.4 46.53 2.79 31.6 31.6 1.0

39.49 6.11 9417.6 752.2 752.2 40.00 950 59.38 1.56 50.0 50.0 1.0
CG CYY1 CG CYY2 Thickness
of cover
(cm) (cm) plate (mm)
Spacing
3.75 3.75
3.75 3.75
4 4
4.5 4.5
5 5
5.5 5.5
6.25 6.25
7 7
7 7
7 7
7.5 7.5
9 9
9.5 9.5
10.5 10.5
1.31 2.69
1.53 3.47
1.94 4.56
2.22 5.28
2.2 5.3
2.17 5.33
2.3 5.7
2.3 5.7
2.36 6.64
2.44 7.56
2.42 7.58
7.5 7.5 16

7.5 7.5 16

7.5 7.5 16

7.5 7.5 16

7.5 7.5 16

7.5 7.5 16

10 10 16

10 10 16

10 10 16

10 10 16

10 10 16
12.5 12.5 16

12.5 12.5 16

12.5 12.5 16

15.00 15.00

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