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2. Mathematical model and assumption the dimensionless energy equation can be expressed as
follows:
The mathematical model in the problem is based on the 2
d2 θ d2 θ dθ R
following assumptions: 2
þ μθ 2
þμ m2 θ ¼ 0: ð2Þ
dR dR dR R b
(1) The fin operates under steady state condition. and the dimensionless boundary conditions are
(2) The fin material is homogeneous and isotropic.
(3) There is no internal heat generation or absorption in R ¼ Rb : θ ¼ 1; ð3Þ
the fin. dθ
(4) The fin loses heat by convection to its surroundings. R¼1 : ¼ 0: ð4Þ
dR
(5) The thermal conductivity of the fin is a linear function
of temperature. If μ ¼ 0, Eq. (2) becomes a linear differential equation
(6) The convective heat transfer coefficient is a constant. and it has an analytic solution in terms of the fractional
(7) The temperature of the surrounding fluid remains modified Bessel functions of the first kind [8] as follows
1
constant during the heat rejection process. rffiffiffiffiffi0I
R @ 1=3 3pffiffiffi
2m ffi 3=2 2mffiffiffiffi 2mffiffiffiffi 3=2 2mffiffiffiffi
R I 2=3 3p I 1=3 3p R I 2=3 3p
θðRÞ ¼
Rb
2m
Rb Rb
Rb
A:
(8) The base of the fin is maintained at a fixed temperature. Rb
pffiffiffiffi
2m 2mffiffiffiffi
3 Rb I 2=3 3 Rb I 1=3 3 Rb I 2=3 3 Rb
I 1=3 2m p
(9) Heat conduction occurs only in the radial direction, that
is, there are no temperature gradients along the cir- ð5Þ
cumferential or axial directions.
(10) Heat loss from the tip of the fin is negligible. 2.2. Fin efficiency
1
TABLE 3.6 Optimum Dimensions for Triangular Fin, q = 500 W, hs = 200 W/m2 · K,
2
θb = 100°C, and Q = 0.7958
3
4 Material
5 Property Copper Aluminum Carbon Steel
6
m=0
7 k 382 228 47
8 V 1.202 1.202 1.202
9 U 1/2 0.661 0.661 0.661
10 β 1.958 1.958 1.958
11 ra cm 9.790 9.790 9.790
12 δR cm 0.181 0.304 1.474
13 VR = V (0) cm3 17.98 30.13 146.15
14
m = 0.8 [155], (54)
15
16 k 382 228 47
17 δo /δo (0) 1.65 1.65 1.65
Lines: 2472 to 2502
18 Vo /V (0) 1.60 1.60 1.60
19 β 1.935 1.935 1.935 ———
20 ra cm 9.680 9.680 9.680 3.25114pt PgVar
21 δo cm 0.299 0.502 2.432 ———
22 Vo cm3 41.34 69.27 233.84 Normal Page
23 PgEnds: TEX
24
25
1 δp [155], (54)
26 RT = Rf + + (3.62)
27 hf δo kp δo
28 and for the rectangular profile fin
29
30 bo
Rf = (3.63)
31 kmbδo tanh mbo
32
33 for the triangular fin
34 bo I0 (2mbo )
35 Rf = (3.64)
kmbo δo I1 (2mbo )
36
37 and for the concave parabolic fin
38
2bo
39 Rf = (3.65)
40 kδo [−1 + [1 + 4(mbo )2 ]1/2
41
42 3.6.9 Effect of Temperature-Dependent Heat Transfer Coefficient
43 and Thermal Conductivity
44
45 When fins are cooled by natural convection, the heat transfer coefficient is a nonlinear
46 function of temperature difference. Work by Hagen (1988) considers the optimization
1
2
3
4
5
6
7
8
9
10
11
12
13
14
[156], (55)
15
16
17
Lines: 2502 to 2533
18
19 ———
20 -4.32188pt PgVar
21 ———
22 Figure 3.20 Relationship between mbo and Bi−1 + kf δp /kp bo for the optimum dimensions Normal Page
23 of longitudinal fins with base convection and finite wall resistance. PgEnds: TEX
24
25
of a tapered fin when both the heat transfer coefficient and the thermal conductivity [156], (55)
26
are temperature dependent. The specific forms of the variations considered here are
27
28 k = ks [1 + β(T − Ts )] (3.66)
29
30 and
31
32 h = C(T − Ts )n (3.67)
33 where C is a constant and n = 0.25 for laminar free convection and n = 0.33 for
34 turbulent free convection, respectively. For the tapered fin of optimum height bo ,
35 optimum base thickness δb = δo , and tip thickness δa , the formulation leads to the
36 identification of three parameters,
37
38 ξ1 = βθb (3.68a)
39
2δp
40 ξ2 = (3.68b)
41 δo
42 and
43
44 ξ3 = n (3.68c)
45
46 Using a perturbation solution, Hagen (1988) found the optimum mbo ,
Ta
2P 2t
x
w L
Liquid Flow
hL, TL, kL
equation for differential elements of fins and the primary surface for one-dimensional heat
conduction is given as
" #
d=dxðkw dTw =dxÞ 0 LrxrðL þ wÞ
¼ ð1a;1bÞ
d=dxðkf dTf =dxÞhðTf Ta Þ=tse0f ðTf4 Ta4 Þ=t 0 0rxrL
The variable thermal conductivity and heat transfer coefficient are assumed in the
following:
kf ¼ kf 0 ½1 þ af ðTf Ta Þ; kw ¼ kw0 ½1 þ aw ðTw Ta Þ; h ¼ h0 yn ð2Þ
Eq. (1) can be written by Eq. (2) in dimensionless form as
" #
ð1 þ bw fÞd 2 f=dX 2 þ bw ðdf=dX Þ2
d 2 y=dX 2 þ bf ðdy=dX Þ2 þ bf yðd 2 y=dX 2 ÞZ02 yðyn þ 4d3 ef þ 6d2 ef y þ 4def y2 þ ef y3 Þ
0 1rX rð1 þ oÞ
¼ for ð3a;3bÞ
0 0rX r1
where
pffiffiffiffiffi
bw ¼ aw ðTL Ta Þ; bf ¼ af ðTL Ta Þ; Z0 ¼ Bi=c; Bi ¼ h0 t=kf 0 ;
c ¼ t=L; g ¼ TL =Ta ; d ¼ 1=ðg1Þ; ef ¼ sðTL Ta Þ3 e0f =h0 ;
ew ¼ sðTL Ta Þ3 e0w =h0 ; X ¼ x=L; y ¼ ðTf Ta Þ=ðTL Ta Þ;
and j ¼ ðTw Ta Þ=ðTL Ta Þ ð4Þ
Eq. (3) is subjected to the following boundary conditions:
at X ¼ 0, dy=dX ¼ 0 ð5aÞ
at X ¼ 1, y¼f ð5bÞ
23
71 L[!T[ Yu\ C[!K[ Chen:Journal of The Franklin Institute 225B "0888# 66Ð84
_n\ a the absorptivity of the _n at Te\ o the emissivity of the _n at T\ and s the StefanÐ
Boltzmann constant[ In order to consider the e}ect of possible di}erences in the
emitting and absorbing spectra\ the emissivity\ o\ and the absorptivity\ a\ are not
taken to be equal ð00Ł[
The thermal conductivity\ k of the _n material is assumed to be a linear function
of temperature according to
k"T# ka"0¦b"T−Ta##\ "19#
where ka is the thermal conductivity at the ambient temperature\ Ta\ and b is the
parameter describing the variation of thermal conductivity[
The heat transfer coe.cient is shown both theoretically and experimentally ð6\ 7Ł
to increase towards the _n tip[ In order to estimate its e}ect on the optimal _n
dimensions "at least qualitatively#\ we have assumed h as an exponential function of
the _n radius according to
h"r# hb exp "g"r−rb#:"re−rb##\ "10#
where hb is the convective heat transfer coe.cient at the _n base\ rb the bore radius\
re the _n tip radius\ and g the parameter of heat transfer coe.cient\ where g 9
indicates a constant heat transfer coe.cient[
Equation "08# should be solved with the boundary conditions at the bore and the
_n tip[ These boundary conditions are assumed as
r r b\ T T b\ "11#
dT
r re\ −k"T# h"r#"T−Ta#¦s"oT3−aT3e #[ "12#
dr
Now\ we introduce the dimensionless parameters as follows]
T Tb Te r−rb r−rb
u \ ub \ ue \ R ^ L re−rb[
Ta Ta Ta re−rb L
Optimal dimensions of circular fins 3433
we seek the bore half thickness w, the length The dimensionless forms of the profile equations
L = (r, - r,,), and the power in the profile function n, are
that maximizes the heat dissipated by the fin. It should
be noted that under steady-state conditions, the heat
(16)
transfer from the fin can be expressed as
qf= -4nr,wk
(3
%
,=ro
, (6) and
n 1 “+’
with the constraint that (17)
n’=-U 0 T
qf > qb = 4nrowhb(Tb- Tm)t (7)
where, v, /I and n are parameters to be determined by
where qb,h,,, T,,refer to the values of the corresponding the optimization process. The dimensionless tem-
quantities if no fin were present. We also assume that perature 0, is obtained by solving the above problem
the thermal conductivity of the fin material is expre- as a function of spatial variable r and the parameters
ssed as 8, v, E, B, and n. The reduced volume Umay be defined
as [15]
k = k,[l +s(T- T,)/T,,], (8)
and the fin profile is given by (/3l-1)+&(p-l)
1
)
01
”
Q= -U+Ee)de
V2 2+,’ (21)
’ (22)
where
1:2
where Ef is defined as the effectiveness of the fin
(14)
=0 at<=fl ifr@)#O; x2
x; = (23)
VW -t&Xl)
(15b)
Q(< = /I), is bounded if r@) = 0. (15c)
εs: fin surface emissivity at the radiation sink temperature, dimensionless
σ: Stefan–Boltzmann constant
θ: local fin temperature, dimensionless
θa: convection sink temperature, dimensionless
θs: radiation sink temperature, dimensionless
2. Mathematical Model
We consider a longitudinal (straight) fin of constant cross-sectional area Ac, length L, and
perimeter of the cross-section P. The coordinate x is measured from the tip of the fin for algebraic
convenience. The fin is attached to a primary surface at fixed temperature Tb and loses heat by
simultaneous convection and radiation to the surrounding medium. The sink temperatures for
convection and radiation are denoted by Ta and Ts, respectively. As is customary, the fin tip is assumed
to be adiabatic. The fin’s thermal conductivity k(T), the convective heat transfer coefficient h(T), and
the surface emissivity ε(T) are assumed to be functions of temperature of the forms:
(1)
(2)
(3)
where ka is the fin’s thermal conductivity at the convection sink temperature Ta, hb is the convection
heat transfer coefficient corresponding to the temperature difference, Tb − Ta, and εs is the surface
emissivity at the radiation sink temperature Ts. The constants α and β are measures of variation of
thermal conductivity and surface emissivity with temperature, respectively.
Since the transverse Biot number should be small for the fin to be effective [23], heat
conduction in the fin is assumed to occur solely in the longitudinal direction x. For steady state
operation, the energy balance leads to the following differential equation for the temperature
distribution in the fin:
(4)
The boundary conditions of constant base temperature and adiabatic tip give
(5)
(6)
102
Thermophysics and Aeromechanics, 2018, Vol. 25, No. 1
t d dT1
⋅
r dr
(
k (T1 )r dr − 2h(T1 ) (T1 − Ta ) − 2σε T1 − Ta =
4 4
0, ) (1)
βt d dT
r
⋅
dr dr
(
k (T2 )r 2 − 2h(T2 ) (T2 − Ta ) − 2σε T24 − Ta4 =
0, ) (2)
where T1 and T2 are temperatures of SRC fins in thick and thin sections, respectively.
The thermal boundary conditions describing the heating inside and outside radii of the disk
may be written as
=r rb=T1 Tb , (3)
=r r=
j T1 T2 , (4)
dT dT
= T2 ) 2 k (T1 ) 1 −
r rj , β k (=
dr dr
−h(T1 ) (1 − β ) (T1 − Ta ) −
(
−σε (1 − β ) T14 − Ta4 , ) (5)
dT2
=r r=
t, 0. (6)
dr
The thermal conductivity of the fin material and heat transfer coefficient are assumed to be
functions of temperature according to
121
M.S.M. Barforoush and S. Saedodin
point of view. The analytical solution provided here can serve as a benchmark tool to validate
new numerical solutions in this field.
Fig. 2. Comparison of the DTM results (solid line) with the analytical solution (circles)
for temperature distribution in annular fins (a) at different conduction-convection parameters
(b) at different convection sink temperatures.
a A = 0, θa = 0.5, Nr = 0, m = 0, Rb = 1/3, tb = 1/8, β = 1, λ = 0.5;
b A = 0, Nc = 0.5, Nr = 0, m = 0, Rb = 1/3, tb = 1/8, β = 1, λ = 0.5.
128
amount QJX). Physically, (19) suggests that, the effect of ad- Maximum Possible Error
ditional heat would result in increased temperature, i.e.,
When temperature bounds are established, it is reasonable to
T(X) < Vv(X) 0 < X < 1 (20) take the average value V i t ( X ) as the approximate temperature
distribution. Thus
Similarly, if V(X) = VL(X) can be chosen such that Q(X) =
Ql(X) satisfies Vv(X) + VL(X)
VAX) = T{X) (30)
QdX) < Qe(X) 0 < X < 1 (21)
then it follows that Since the maximum amount that F l f ( X ) can deviate from the
exact temperature distribution is VM(X) — VL{X), the maximum
VL(X) < T(X) 0 < X < 1 (22) possible percent error can be expressed as follows:
Mathematical proof of inequalities (20) and (22) is given in Maximum
Appendix 2. ~ F „ ( X ) - VL(X)~
Possible = (100) (%) (31)
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Upper and lower bounds for T(X) are thus provided by VL(X)
Error
VL(X) < T(X) < Vv(X) 0 < X < 1 (23)
Illustrative Example
To obtain practically useful results, a reliable method must be
utilized to obtain a V L(X) and a V,j(X) which differ by a suf- Basic Equations
ficiently small amount. In order to accomplish this, a variational For illustration, temperature bounds for straight fins of uniform
method may be used wherein QV(X) can be made to approach cross section with temperature-dependent thermal properties and
QJX) from above and QL(X) can be made to approach QJX) constant internal heat generation will be determined.
from below. It should be noted, however, that not only must Equation (13) becomes
Qa(X) and QL{X) approach QJX), but that also (19) and (21)
must be satisfied during the limiting process. Numerous possi- / cl*T\ { dK \ / dT \2
bilities for this exist. One of the most apparent is use of the
customary variational or weighted residual methods [7]. How-
- pE(T)(T* - 7 7 ) + Q. = 0 (32)
ever, additional considerations in applying these methods are
necessary to obtain the one-sided convergence as needed. The thermal properties of the fin material are assumed to be re-
B y use of standard variational procedures, a sequence of func- lated to temperature as follows:
tions, F i j ( X ) , can be formed such that
K{T) = 1 + K.(T - 1) (33)
0 < X < 1
lim [Q i { (A') - Q„(X)] = 8 (24) H{T) = HJT - T.Y (34)
i-*a> i = 1, 2, 3, . .
where Qa(X) is the heat generation corresponding to F , j ( X ) and 8 E{T) = 1 + EJT - 1) (35)
is a constant. where K„ E„ H„ and p are constants. These relations may well
Consider the nth member of the sequence, F n j(A r ), and its represent the thermal properties of many materials such as
corresponding Q„s(X). aluminum, beryllium molybdenum and so on [1,3].
In general, one may expect the following: Trial functions F n s(X), which depend on n parameters A
j — 1, 2, 3, . . re, and which are twice differentiable in the in-
[Q*(X) - Q,(X)] = 8 + Rns(X) 0 < X < 1 (25)
terval 0 < X < 1, are taken in the following form:
where R„i(X) denotes the "error" or "residual" of the reth varia-
n-l /X3 X2\
tion. For sufficiently large n, R„s(X) would be small. Fnj ( X ) = 1 + E AjS(X - 1)*X> + v U { j - —J (30)
For a given constant 8, the extremum values of R„s(X) for
0 < X < 1 (i?ni„„ and Rnsm;„) may then be determined. The
function F„a(X) provides an upper bound for T(X) whenever This form of F „ j ( X ) is sufficiently simple so that the operations
required can be easily performed. The parameters A,rj make
0 < 5 + R„6mm (20) possible a wide variation of solutions, all of which satisfy the
This is equivalent to (19). If the scheme is repeated for suc- boundary conditions (16) and (17).
cessively lower values of 8 until Substituting (36) into (32), Q„s is obtained:
8 + R„smm-+ 0 (27)
the corresponding F „ j ( X ) approaches the least upper bound for \ dX1 ) "* \ dX
T(X) for the nth variation. T.<) (37)
+ aaH(VnS)(VnS - T.) + PE(Vni){V^
Similarly, lower bounds and the greatest lower bounds for the
nth variation can be obtained by satisfying the following rela- where
tions:
dVa n_1
...............................................................................1400.............................0.18
Propellant:
Liquid rocket engine ..................................................600-4500....................0.900
Quartz
Rough, fused...............................................................21.............................0.930
Glass, 1.98mm Thick.................................................282-838......................0.900-0.410
Opaque.....................................................................300-838......................0.920-0.680
Silver
Polished ....................................................................100.............................0.052
Cleaned Polished ......................................................200-600......................0.02-0.03
Unoxidized ................................................................100.............................0.02
.................................................................................500.............................0.035
Stainless Steel
Allegheny metal No. 4, polished ................................100.............................0.130
Allegheny metal No. 66, polished ..............................100.............................0.110
Steel
Alloyed (8%Ni, 18%Cr)..............................................500.............................0.35
Aluminized ..................................................................50-500......................0.79
*When range of values for temperature and emissivity are given, end points correspond and linear interpolation of
emissivity is acceptable.
Mikron Instrument Company, Inc.
Convective-radiative fin with temperature dependent thermal conductivity 209
2. Mathematical Model
We consider a longitudinal (straight) fin of constant cross-sectional area Ac, length L, and
perimeter of the cross-section P. The coordinate x is measured from the tip of the fin for algebraic
convenience. The fin is attached to a primary surface at fixed temperature Tb and loses heat by
simultaneous convection and radiation to the surrounding medium. The sink temperatures for
convection and radiation are denoted by Ta and Ts, respectively. As is customary, the fin tip is assumed
to be adiabatic. The fin’s thermal conductivity k(T), the convective heat transfer coefficient h(T), and
the surface emissivity ε(T) are assumed to be functions of temperature of the forms:
(1)
(2)
(3)
where ka is the fin’s thermal conductivity at the convection sink temperature Ta, hb is the convection
heat transfer coefficient corresponding to the temperature difference, Tb − Ta, and εs is the surface
emissivity at the radiation sink temperature Ts. The constants α and β are measures of variation of
thermal conductivity and surface emissivity with temperature, respectively.
Since the transverse Biot number should be small for the fin to be effective [23], heat
conduction in the fin is assumed to occur solely in the longitudinal direction x. For steady state
operation, the energy balance leads to the following differential equation for the temperature
distribution in the fin:
(4)
The boundary conditions of constant base temperature and adiabatic tip give
(5)
(6)
102
heat generation. According to the usual theory, the differential where yo = 2/(0), k0 = k(t0), ho = h(to), and eo = e(/0). Equations
equation for a straight fin with temperature-dependent conduc- (1), (2), and (3) then become
tivity k, film coefficient h, emissivity e, and internal heat genera-
tion q(x) may be written as follows: Ii(T)Y(X)
dt\2 +
KtMx) VT
dx)
+ y(x)q(x) - h(t)(l - t.) - e(t)<r(t* - </) = 0 (1)
- PE{T)(T* - 2 7 ) + Y(X)Q.(X) = 0 (13)
for 0 < x < L
for 0 < X < 1
where
T( 0) = 1 (14)
x = distance from root of fin
t(x) = local temperature of fin at x dT |
t, = effective sink temperature 0 (15)
dX U_x
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2y(x) = thickness of fin at x
q{x) = rate of internal heat generation per unit volume at x The boundary-value problem is to determine T(X) for 0 < X
The boundary conditions are taken as < 1 according to (13) subject to (14) and (15).
<(0) = to (2)
Procedure for Convergent Bounds for Temperature
dt
= 0 (3) A useful procedure to establish convergent bounds for tem-
dx perature will now be considered.
where L is the length of the fin. Let F(JT) represent any continuous function which hits first
For convenience, these equations are rewritten using the and second derivatives in the interval 0 < X < 1 and which
following dimensionless quantities: satisfies the following boundary conditions:
7(0) = 1 (16)
A' = — (4)
L
dV
(17)
tfr) dX
T(X) (5)
to
If V(X) is substituted for T(X) in (13), the equation will in
general require a heat-generation function Q(X) different from
Y(X) = (6)
yo the known heat-generation function Qe(X). This Q(X) can be
determined explicitly in terms of V(X). Thus
kit)
IC(T) =
k„
(7)
Q(X) r
Lr<y [- / i < F , r m
/ d*V\
w w
m
H(T) = (8)
ho
E{T) == M (9)
(s) (S) -
to + <XoH(V)(V - T.) + 0E(V)(V* - 5?V)J (18)
Qo(X) = L*q{x) (10) Suppose a particular V(X) = Vv(X) can be chosen such that
koto the corresponding heat generation Q(X) = Qv(X) satisfies the
following inequality:
a 0 = •hpL2 (11)
Q.iX) < Q^X) 0 < X <1 (19)
0=
koVo
aeoL%z (12) The temperature distribution VviX) corresponds to a solution
wherein the amount of heat generation is hi excess of the desired
koyo
Nomenclature'
r = integers for the subscript of A j-or yix)
Y
T tix) 2/o
i
to yix) = half thickness of fin, ft
T, = dimensionless effective sink temperature yo = 2/(0)
dimensionless effective sink temperature of h0L*
T, =
<Xo_
radiation koyo
tix) = temperature of fin, deg F atoLHo1
8
r'
to = <(0) koyo
t. = effective sink temperature, deg F 5 = parameter in equation (24)
U(X) = ZlVtQ01 ~ Z[Vi(X)] 7 = constant in equation (54)
V(X), V^iX) = trial functions £ = parameter in equation (51)
tit) = emissivity
VL(X),\
= lower bound, upper bound, mean value to =
e«b)
VviX), VMiX)\ = deviation functions
Z\, Zt = ZlVrlX)], Z[Vt(X)]
V = gradient
Zo = Z[T( 0)] A = finite difference
X = x/L a = Stefan-Boltzman constant, 0.1714
x = position, ft Btu/hr ft 2 (deg R ) '
26
HEAT TRANSFER
Velocity Consider the cooling of a hot block by blowing cool air over its top surface
variation
of air T (Fig. 1–31). Energy is first transferred to the air layer adjacent to the block by
T conduction. This energy is then carried away from the surface by convection,
Temperature that is, by the combined effects of conduction within the air that is due to ran-
Air variation
flow dom motion of air molecules and the bulk or macroscopic motion of the air
of air
that removes the heated air near the surface and replaces it by the cooler air.
·
Qconv
Convection is called forced convection if the fluid is forced to flow over
As the surface by external means such as a fan, pump, or the wind. In contrast,
Ts
convection is called natural (or free) convection if the fluid motion is caused
Hot Block
by buoyancy forces that are induced by density differences due to the varia-
tion of temperature in the fluid (Fig. 1–32). For example, in the absence of a
FIGURE 1–31
fan, heat transfer from the surface of the hot block in Fig. 1–31 will be by nat-
Heat transfer from a hot
ural convection since any motion in the air in this case will be due to the rise
surface to air by convection.
of the warmer (and thus lighter) air near the surface and the fall of the cooler
(and thus heavier) air to fill its place. Heat transfer between the block and the
surrounding air will be by conduction if the temperature difference between
Forced Natural the air and the block is not large enough to overcome the resistance of air to
convection convection
movement and thus to initiate natural convection currents.
Air
Heat transfer processes that involve change of phase of a fluid are also con-
Air sidered to be convection because of the fluid motion induced during the
process, such as the rise of the vapor bubbles during boiling or the fall of the
hot egg hot egg liquid droplets during condensation.
Despite the complexity of convection, the rate of convection heat transfer is
observed to be proportional to the temperature difference, and is conveniently
FIGURE 1–32 expressed by Newton’s law of cooling as
The cooling of a boiled egg ·
Q conv hAs (Ts T) (W) (1-24)
by forced and natural convection.
where h is the convection heat transfer coefficient in W/m2 · °C or Btu/h · ft2 · °F,
As is the surface area through which convection heat transfer takes place, Ts is
TABLE 1–5
the surface temperature, and T is the temperature of the fluid sufficiently far
Typical values of convection heat from the surface. Note that at the surface, the fluid temperature equals the sur-
transfer coefficient face temperature of the solid.
Type of The convection heat transfer coefficient h is not a property of the fluid. It is
convection h, W/m2 · °C* an experimentally determined parameter whose value depends on all the vari-
Free convection of ables influencing convection such as the surface geometry, the nature of fluid
gases 2–25 motion, the properties of the fluid, and the bulk fluid velocity. Typical values
Free convection of of h are given in Table 1–5.
liquids 10–1000 Some people do not consider convection to be a fundamental mechanism of
Forced convection heat transfer since it is essentially heat conduction in the presence of fluid mo-
of gases 25–250 tion. But we still need to give this combined phenomenon a name, unless we
Forced convection are willing to keep referring to it as “conduction with fluid motion.” Thus, it
of liquids 50–20,000 is practical to recognize convection as a separate heat transfer mechanism de-
Boiling and spite the valid arguments to the contrary.
condensation 2500–100,000
*Multiply by 0.176 to convert to Btu/h · ft2 · °F. EXAMPLE 1–8 Measuring Convection Heat Transfer Coefficient
A 2-m-long, 0.3-cm-diameter electrical wire extends across a room at 15°C, as
shown in Fig. 1–33. Heat is generated in the wire as a result of resistance heat-
ing, and the surface temperature of the wire is measured to be 152°C in steady
71 L[!T[ Yu\ C[!K[ Chen:Journal of The Franklin Institute 225B "0888# 66Ð84
_n\ a the absorptivity of the _n at Te\ o the emissivity of the _n at T\ and s the StefanÐ
Boltzmann constant[ In order to consider the e}ect of possible di}erences in the
emitting and absorbing spectra\ the emissivity\ o\ and the absorptivity\ a\ are not
taken to be equal ð00Ł[
The thermal conductivity\ k of the _n material is assumed to be a linear function
of temperature according to
k"T# ka"0¦b"T−Ta##\ "19#
where ka is the thermal conductivity at the ambient temperature\ Ta\ and b is the
parameter describing the variation of thermal conductivity[
The heat transfer coe.cient is shown both theoretically and experimentally ð6\ 7Ł
to increase towards the _n tip[ In order to estimate its e}ect on the optimal _n
dimensions "at least qualitatively#\ we have assumed h as an exponential function of
the _n radius according to
h"r# hb exp "g"r−rb#:"re−rb##\ "10#
where hb is the convective heat transfer coe.cient at the _n base\ rb the bore radius\
re the _n tip radius\ and g the parameter of heat transfer coe.cient\ where g 9
indicates a constant heat transfer coe.cient[
Equation "08# should be solved with the boundary conditions at the bore and the
_n tip[ These boundary conditions are assumed as
r r b\ T T b\ "11#
dT
r re\ −k"T# h"r#"T−Ta#¦s"oT3−aT3e #[ "12#
dr
Now\ we introduce the dimensionless parameters as follows]
T Tb Te r−rb r−rb
u \ ub \ ue \ R ^ L re−rb[
Ta Ta Ta re−rb L
3436 S. M. ZUBAIR et al.
1.650
Reference values @ E = 0
1.600
vopt = 0.73
U opt = 2.60
1
-.40 -.30 -.20 -.lO .oo .lO .20 .30 .40
E'
Fig. 5. The reduced heat-transfer rate (Q) vs variable thermal conductivity constant (E) for an optimum
profile fin.
0.4. The results are presented in Fig. 5. It is observed To incorporate the effect of variable thermal con-
from this figure that Q shows an increasing trend as E ductivity on the heat-transfer rate, a regression analy-
is increased from -0.4 to 0.4. The optimal dimensions sis was carried out between E and Q. The value of Q
are not affected and show no appreciable change. This at c = 0 is considered as a reference value (Q”) and
observation is in agreement with the results for a trap- the corrected value of reduced heat-transfer rate (QJ
ezoidal profile (constant slope) fin presented in ref. is modelled as
u51.
Qc = Q,,+d,E+d2E2+d3c3, (29)
Correlation fbr the optimal dimensions
It is useful to present the numerical results obtained where d, = 0.4069, d2 = -0.1669, d3 = 0.075.
for the optimal dimensions in the form of regression Investigation of the values of vopt, /I”,, and U”,, at
equations. An attempt was made to find the cor- given values of Q showed that the above regression
relation for the optimal dimensions (vopl, /Yopt,U,,,) by equations are in excellent agreement with the numeri-
curve fitting these variables as a function of Q. cal data in the range 0.2 < Q < 12.0, which covers
Regression analysis was carried out by using the stat- most of the practical cases. This is further illustrated
istical analysis package STATGRAPHICS [21]. The in the example given below.
following functional forms were found to be most
suitable.
Illustrative example
v,pt = a, + (b, /Q’i) (26) We now illustrate the usefulness of the results pre-
/lop, = u: +h*Q’z. sented, by means of an example problem. Consider a
(27)
situation in which it is required to determine the opti-
Uopt = +Qha, (28) mal dimensions of a circular fin of bore radius 0.05 m,
where a,, h,, cl, a2, h2, c2, q and b, are regression and Q = 2.0 needs to be dissipated. The temperature
constants determined by regression analysis using the difference between the bore and coolant is 100 K and
statistical analysis package [21]. The results for these other variables are, h = 200 W.m-**K-‘, kc, = 382
parameters are presented in Table 1. W-m-l-K_‘, k,, = 228 W-m-‘*Km’. It is required
Table 1. Regression constants for equations (26)-(28) for the constant and optimal fin profile
________
Profile a1 h, “I u2 bz (‘2 a, h,
.____ _~ ~_~ ~__ ~~~~~ ~~~~
Constant 0.066 1.081 0.886 0.68 1 I.429 0.579 1.588 2.448
Variable 0.021 1.005 0.853 1.093 0.895 0.787 0.893 2.584
Optimal dimensions of circular fins 3431
to determine the optimal dimensions for a circular fin tions compare favorable (within + 3%). This further
for the following two cases : (i) constant thickness and consolidates the validity of these equations.
(ii) optimal profile. For such a design problem, we
can use either the results presented in a graphical form Performance of optimal and constant profile fins
or regression equations. The optimal dimensions of Figures 6 and 7 show the performance for the opti-
the constant thickness and optimal fin profile are mum fin profile (n = 2) and the constant thickness
taken from Figs. 3 and 4, and are presented in Table aluminum and copper fins. In these figures, we have
2. Similar results can also be obtained by using the used V = 100 cm3, k,, = 382 W *mm’ *KU’, k,, = 228
regression equations (26)-(28) and the results are W*m-‘*K-l, h = 200 W-m-**K-l, r0 = 0.05 m,
shown in Table 3. Comparison of the optimal dimen- T,, = 400 K and T, = 300 K. The plot of reduced
sions obtained from graphs and the regression equa- temperatures (0) vs reduced radius (5) is presented in
k C” = 382.00 W/m.K
k a1 = 228.00 W/m.K
h = 200.00 W/m2.K
To = 100.00 K
r0 = 0.05 m
Q = 2.00
0.6 -
Copper (optimal profile)
_. 1 1.5
5 = r/rod
2
Fig. 6. The reduced temperature (0) vs reduced radius (0 for an optimum profile and constant thickness
fins : performance of aluminum and copper fins.
I
2.5
Chapter 7
Energy
journal homepage: www.elsevier.com/locate/energy
a r t i c l e i n f o a b s t r a c t
Article history: ASFs (Annular stepped fins) require less material than ADFs (annular disc fins) while retaining the ability
Received 27 February 2014 to produce the same cooling rate in a convection environment. A simple analysis was developed for ASFs
Received in revised form that considered radiative heat transfer and heat generated by a nuclear reactor through linearization of
18 August 2014
the radiation terms. The linearized equations were solved by exact and approximate analytical methods.
Accepted 20 August 2014
Available online xxx
Without any linearization, a new closed-form analysis was established for the temperature profile with
the help of the differential transform method. An integral differential transform method was introduced
to determine the actual heat-transfer rate when heat was generated inside an ASF under nonlinear ra-
Keywords:
Analytical methods
diation surface conditions. The temperature results obtained using this analytical approach were
Annular fin compared with those obtained from a finite-difference analysis, and were in excellent agreement. The fin
Internal heat generation performance was defined as a function of the heat generated for a given set of design conditions. An
Optimization optimization study with varying heat generation was carried out to compare the performance of ADFs
Radiation and ASFs, which highlighted the superior aspects of an annular fin design.
© 2014 Elsevier Ltd. All rights reserved.
1. Introduction produces radiative heat transfer that cannot be omitted from the
heat-transfer analysis. A fin with heat generation, which will have a
Rapid movement of heat is required in a growing number of high fin surface temperature, could be used to cool nuclear reactors,
engineering applications to avoid system overheating and in- where heat is generated from a nuclear source consisting of rapidly
crease the life span of components. Annular fins have numerous moving neutrons and gamma rays [2].
applications, including compact heat exchangers, specialized in- To increase the heat-transfer rate from a fluid-carrying tube,
stallations of single-and double-pipe heat exchangers, electrical annular fins are attached to the outer surface. This is a standard
components from which generated heat must be efficiently practice to augment the heat transfer from a primary cylindrical
dissipated, and internal combustion engines cooled by air. In a surface. However, since the cross-sectional area of annular disc fins
conventional heat exchanger, heat is transferred from one fluid to is constant, the fin material does not effectively conduct heat near
another through a metallic wall. The rate of heat transfer is the fin tip. Hence, different tapered profiles (for example, trian-
directly proportional to the extent of the wall surface, the heat- gular, trapezoidal, parabolic, or hyperbolic) have been proposed in
transfer coefficient, and the temperature difference between the the literature [1]. These profiles make better use of the fin material
fluid and the adjacent surface [1]. than a constant-thickness fin while being able to maintain the same
The basic mechanism of heat transfer through fins is to conduct heat-transfer rate, but may require complex fabrication processes.
heat from a heat source via the fins, and then dissipate the heat to Alternatively, an annular disc fin with a step change in thickness
the surrounding air by convection, radiation, or simultaneous both saves material and is easy to fabricate [3].
convectioneradiation. In general, thermal convection dominates Annular fins are an important part of fin-and-tube heat ex-
heat transfer from the fin surface to the surroundings. However, a changers. The primary concern of most investigations of such heat
high fin-surface temperature with respect to the surroundings exchangers is the performance of the annular fins. Chambers and
Somers [4] determined the performance of an annular fin with a
* Corresponding author. Tel.: þ82 2 2220 0426; fax: þ82 2 2295 9021.
rectangular profile for boundary conditions consisting of a constant
E-mail addresses: bkundu@mech.net.in (B. Kundu), ksleehy@hanyang.ac.kr temperature at the fin base and insulation at the fin tip. Smith and
(K.-S. Lee). Sucec [5] calculated the efficiency of triangular fins using a power-
http://dx.doi.org/10.1016/j.energy.2014.08.071
0360-5442/© 2014 Elsevier Ltd. All rights reserved.
Please cite this article in press as: Kundu B, Lee K-S, Analytical tools for calculating the maximum heat transfer of annular stepped fins with
internal heat generation and radiation effects, Energy (2014), http://dx.doi.org/10.1016/j.energy.2014.08.071
4 B. Kundu, K.-S. Lee / Energy xxx (2014) 1e16
.
at r ¼ r1 ; dT=dr ¼ hl ðTl Tb Þ kf : (2e)
where
000
q r32
qA ¼ : (3b)
kf ðTa Tb Þ
Please cite this article in press as: Kundu B, Lee K-S, Analytical tools for calculating the maximum heat transfer of annular stepped fins with
internal heat generation and radiation effects, Energy (2014), http://dx.doi.org/10.1016/j.energy.2014.08.071
10 B. Kundu, K.-S. Lee / Energy xxx (2014) 1e16
to the surroundings. To avoid this complication, the radiation terms ordinary differential equation with constant coefficients. Thus, in
can be linearized [43]. Therefore, two different analyses were this situation, the exponential functions (instead of Bessel func-
presented: one with linearized radiation and one with the actual tions) are responsible for fin surface temperature. The variable
nonlinear term. The linearized equation involved a Bessel equation, radius from the fin base to the fin tip can be averaged in three ways:
which was solved by both exact and approximate analytical using the LMR (logarithmic mean radius), AMR (arithmetic mean
methods. The differential transform method was also used for the radius), and GMR (geometric mean radius). The numerical results
thermal analysis of annular stepped fins considering the actual were analyzed to compare the analytical predictions. All of these
(nonlinearized) radiation effects. methods provided very similar temperature predictions. In other
In addition, a numerical technique based on the finite-difference words, the approximate results were almost the same as the exact
method was used to obtain numerical results. The governing results. Fig. 2a shows that the accuracy of the temperature pre-
equations were discretized by a Taylor series central-difference dictions obtained using the approximate methods did not vary with
scheme with second-order accuracy to develop the algebraic dif- Z0. However, the effect of Z0 on temperature is significant in ASFs; it
ference equations. The GausseSeidel iterative approach was reduces the fin surface temperature. Fig. 2b shows the effect of heat
employed to obtain solutions to this linear system of equations. The generation on the temperature distribution. The approximate an-
cycle of computations was repeated until the required accuracy was alyses agreed with the exact results, regardless of the heat-
achieved. An independent node test was performed to obtain the generation parameter. An increase in the heat-generation param-
final results. eter for the fins increased the fin surface temperature. The influ-
Fig. 2 compares the different methods used to determine the ence of the linear temperature-dependent parameter b on the heat
temperature of the ASFs based on linearized radiation terms. A generation is investigated in Fig. 2c; an increase in b enhanced the
modified Bessel function was used to obtain the exact temperature. fin surface temperature. During heat generation, there are two
An approximate analysis was also applied to the problem, where components of conduction in the fin. The higher base temperature
the linearized governing equation was expressed in a simplified causes heat conduction from the base to the tip, and there is heat
way such that the radial coordinate was associated only with the conduction due to the heat generated inside the fin. These two
first derivative of the temperature. If this radius is considered as a cumulative effects increase the fin surface temperature with
constant, the Bessel equation can be converted to a second-order increasing qA and b. The radiation linearization parameter g
Fig. 2. Comparison of prediction methods for temperature distribution with variation of Z0 under linearization of the radiation term at j ¼ 0.05, R2 ¼ 0.7, and t ¼ 0.5.
Please cite this article in press as: Kundu B, Lee K-S, Analytical tools for calculating the maximum heat transfer of annular stepped fins with
internal heat generation and radiation effects, Energy (2014), http://dx.doi.org/10.1016/j.energy.2014.08.071
476 B. Kundu, K.-S. Lee / Energy Conversion and Management 110 (2016) 469–480
not available in the literature so that the validation cannot be made Fig. 5a is depicted for the fin efficiency. In a previous study [26],
directly. However, in the present study, numerical method has also this result was generated by an analytical analysis headed by
been established. Hence it is possible to validate the present Bessel functions. The present and published results are the same
approximate model with the numerical values. Fig. 3 depicts the with and without heat generation and it is clearly understood from
temperature distribution in an ASPF as a function of radial coordi- Fig. 5a. Another effort is dedicated for the validation purpose for a
nate for two different porosity values determined from the present design condition which is exactly same for the analysis of DTM
DTM and numerical analyses. A good matching of results between already available in a study [26]. This analysis was made for the
these two results is displayed here. Moreover, for a minute obser- stationary solid annular step fins exposed in convection and radia-
vation, the numerical results have an under value compared to that tion environments with an internal heat generation. Form the pre-
determined by proposed DTM. In this stand point, it may be noted sent study, this analysis can be made with zero value of some
that the accuracy level of DTM’s results is always better than the design parameters. Fig. 5b is drawn from the present study for
numerical results predicted by the FDM. It is obvious that an error / ¼ Rt ¼ Pe ¼ Ra ¼ 0 and published data. Both the results have
in results is found due to discretization of governing equations in been with same value as displayed in this figure. Now comparing
the FDM analysis. From the figure, effects of porosity / on the fin Fig. 5a and b, it is found that the radiation effect decreases the
temperature are also understood. An increase in porosity increases fin surface temperature due to more heat transfer from the fin sur-
the fin surface temperature as well for an increment of conductive face to the surrounding. Finally, a study is conducted to validate
resistance in the direction of heat conduction due to the presence the results for fin efficiency of the present study with all nonzero
of fluid column in the flow path. design parameters with that of numerical values. An excellent
For the movement of fins with a uniform velocity in the radial matching of results is shown in Fig. 5c. The effect of heat genera-
direction, heat conduction in the fin increases due to addition of tion on the fin efficiency of ASPFs can also be understood from this
convective or enthalpy flux. As the model for temperature has been depicted figure. The heat generation effect on the fin efficiency
validated in the above section, now some important results for reduces in case of the porous fin compared to the solid fin. The
temperature are being presented. Fig. 4 is drawn to show the effect location at which the maximum fin efficiency is noticed for porous
of modified Peclet number on temperature distribution in an ASPF. fins with heat generation is always lower value with respect to the
The internal heat generation on the temperature under moving fin parameter Z 0 compared to the solid fin.
condition is also illustrated. Fig. 4a is plotted without heat genera- For the consideration of the moving material condition, the
tion and Fig. 4b is with heat generation. In the parameter Pe , there variation of fin efficiency of porous fins is displayed in Fig. 6a. In
is a velocity term. The temperature in the fin declines initially with comparison, the results have been generated from the present
Pe at a higher rate for both with and without internal heat gener- study with the same design condition except / ¼ 0. The fin surface
ation. At a very high value of Pe , fin temperature does not signif- temperature gradually diminishes with the modified peclet numer,
icantly change with variation of Pe . This phenomenon is due to Pe for both solid and porous fins. For the stationary fin, the tem-
less dependence of temperature on high values of Pe because of perature difference between porous and solid ASPFs is a maximum
a less variation of conductive resistance. In comparison with the and it gradually reduces with Pe . For a very small value of Pe , fin
internal heat generation, this effect is relatively more with Pe . efficiency of porous fin is always higher than the solid fin.
From Fig. 4b, it is noted that at a lower value of Pe , the fin temper- However, for a very large value of Pe , this trend may be altered.
ature increases from the fin base along the length of a fin due to a This is due to change in conductive resistances under a different
heat generation rate, the maximum temperature attains at a sec- design condition. In order to have high fin efficiency, a stationary
tion in the fin and after that fin temperature declines in the direc- porous fin is a best option to select compared to the stationary
tion of conduction energy. So it is required to determine the solid fins. On the other hand, solid fin can be considered for higher
maximum temperature in the fin for calculating the fin efficiency. efficiency if Pe value is very high in a design condition. The influ-
Next, the fin efficiency has been determined from the analysis ence of radiation heat transfer from the fin surface for both porous
of an ASPF. To present the fin efficiency result, again validation and solid moving fins is shown in Fig. 6b. The surface radiation
may be important for the correctness of calculations. With a sim- parameter Rp declines the fin efficiency for both the porous and
plified case as already considered to take the results for validation, solid fins as well and it may be an expected observation for the
1.0 1.0
Present Analysis Present Analysis
Bessel Function [26] Numerical
Numerical
0.9 0.9
=0.5
0.8 0.8
0.7 0.7
=0.2
0.6 0.6
0.4 0.5 0.6 0.7 0.8 0.9 1.0 0.4 0.5 0.6 0.7 0.8 0.9 1.0
R R
Fig. 2. Comparison of present analysis with Bessel and numerical methods for Fig. 3. Comparison of present results with the numerical results of an ASPF
R1 ¼ 0:4; qg ¼ 0:1; b ¼ 0:1; ha ¼ 0:4, Bi = 0.05, w ¼ 0:05; s ¼ 0:5; R2 ¼ 0:7, and (R1 ¼ 0:4; qg ¼ 0:1; b ¼ 0:1; ha ¼ 0:4, Bi = 0.05, w ¼ 0:05; s ¼ 0:5; R2 ¼ 0:7; Rt ¼ 0:1;
/ ¼ Rt ¼ Rp ¼ Pe ¼ Ra ¼ 0. kr ¼ 0:001; Pe ¼ 0:1; Ra ¼ 1:0, and Rp ¼ 0:1Þ.
B. Kundu, K.-S. Lee / Energy Conversion and Management 110 (2016) 469–480 471
Pe R dh
2
d h d dh dh
2. Mathematical analysis for ASPFs ð1 / þ /kr ÞR 2
þ 4Rt R h3 þ ð1 / þ /kr Þ
dR dR dR R1 dR dR
dh Pe qg qg bR GrDa Pr kr R 2
In order to obtain the maximum heat transfer rate from a step þ 4Rt h3 h þ 2 R þ 2 ðh h a Þ ðh ha Þ
dR R1 R1 R1 s 2wR21 sð1 ha Þ
fin, porous and moving conditions can be adopted. A cross-
Bi Bi
sectional view of an ASPF is shown in Fig. 1. The inner, step and ð1 /ÞRðh ha Þ 2 ð1 /ÞRp R h4 h4a ¼ 0ðR2 6 R 6 1Þ ð4aÞ
wsR21 wR1 s
outer radii of a fin are r 1 ; r 2 , and r3 , respectively whereas the base
JOURNAL OF THERMOPHYSICS AND HEAT TRANSFER
Balaram Kundu∗
Jadavpur University, Kolkata 700 032, India
DOI: 10.2514/1.T4977
An annular disc fin is a common choice to enhance heat from a cylindrical primary surface. In nuclear applications,
heat transfer from the fin surface is due to convection and radiation and heat also generated in the fin. With radiation
and heat generation, an analysis is presented. A closed-form analysis based on the differential transform method was
established for fin heat transfer. As heat is generated, it is suggested to determine the fin heat transfer by an integral
approach, and an integrodifferential formulation to the differential transform function was implemented newly and is
the only way for calculating the heat transfer rate for the internal heat generation in the fin. This method is introduced
in the literature for the first time for annular disc fins. The effects of heat generation on the fin performance
Downloaded by UNIVERSITY OF TORONTO on November 29, 2016 | http://arc.aiaa.org | DOI: 10.2514/1.T4977
parameters were studied under a design condition. A new scheme for the optimization study with variation of heat
generation was carried out to provide a superior aspect of the thermal design of annular fins. For the simplification of
analysis to a designer, approximate methods were also established for a design condition taken in the analysis.
R =
function of temperature, W∕m3
dimensionless radial coordinate, r∕r2 A NNULAR fins attached to the outer surface of a tube are a
principal practice for the augmentation of heat transfer from a
cylindrical primary surface. These fins are attached externally to the
R1 = dimensionless inner radius, r1 ∕r2
R = dimensionless mean radius, r∕r 2 circular pipe to increase the heat transfer rate due to the enlargement
r = radial coordinate starting from center of tube, m of the surface area, convective heat transfer coefficient, and radiation
effects. The fin with heat generation always produces a high fin
surface temperature, and hence convection may predominate in heat
Received 8 April 2016; revision received 28 June 2016; accepted for transfer from the surface to the surroundings. On the other hand,
publication 6 August 2016; published online 23 November 2016. maintaining a high fin surface temperature produces radiation heat
Copyright © 2016 by the American Institute of Aeronautics and Astronautics,
Inc. All rights reserved. All requests for copying and permission to reprint transfer, which cannot be omitted in the analysis of fin heat transfer
should be submitted to CCC at www.copyright.com; employ the ISSN under this design condition. An important application of this analysis
0887-8722 (print) or 1533-6808 (online) to initiate your request. See also is in the cooling of nuclear reactors, where heat is generated from a
AIAA Rights and Permissions www.aiaa.org/randp. nuclear source by the combination of rapidly moving neutrons and
*Department of Mechanical Engineering. gamma rays.
Article in Advance / 1
404 M I N K L E R AND ROULEAU
Optimum fins can be made for only certain values which comes from the fact t h a t y/yo must equal 1
of NG . These values may be determined by the at x = 0. The boundary condition used in solving
following reasoning: (Sinh2u/2u) is always positive. Eq. (6) was t h a t y = 0 at x = L, so t h a t the axial
At Qyo/hdo = 1/3, the denominator of heat transfer at the tip of the fin is actually zero.
When the heat generation rate is zero, Eq. (7) re-
1 ~ (Qyo/hdo)
duces to the form of a parabola concave downwards.
1/3 - (Qyo/hSo)
As Q increases, the fin becomes fatter until finally
vanishes. The expression is negative for 1/3 < at u = (I/NRS/N^) + 1/NQ it becomes concave
Ng < 1, and NG > 1 is not permissible since NR will upwards.
then be negative. Hence, an optimum u exists only Such a fin would be extremely difficult to make in
for 0 ^ NG < 1/3. quantity and would tend to break easily because of
Optimum Fin. Although the rectangular fin is the long sharp point on the concave downward shape.
easy to make, it does not do the best job t h a t a fin However, the optimum shape may be approximated
can in transferring heat. Several definitions of "best" with a fair degree of accuracy by a fin of triangular
can be made, but the one commonly used is t h a t fin profile, which does not present these difficulties.
Downloaded by [University of Texas Libraries] at 13:48 28 August 2017
shape which results in the maximum heat removal Triangular Fin. Substitution of the triangular
rate for a given amount of fin material. Optimum shape y = y0(L — x)/L into Eq. (1) yields
shapes of fins with no heat generation are discussed
in references 2 and 3. Schmidt (5) has shown t h a t d/e 1 d£__ 1 Lh Q
(9)
an optimum fin has a linear temperature distribu- dz2 z dz z yok k
tion. This may be seen intuitively by the following where z = L — x. The boundary conditions are
simple reasoning which holds regardless of whether
or not there is internal heat generation. The steeper (a) 6 = do at z = L, and
the temperature gradient is at x = 0, the greater q (b) 6 is finite at z = 0
will be. If most of the heat can be carried away
from the fin by convection at small values of x, The solutions are
then the fin can be kept short, resulting in savings in
material. The greater 6 is at small values of x, the °(Vz)
greater the convection heat transfer at small values h(2u)
of x. If the 6 vs x curve is concave upwards, 6 is
(10)
x 1
large near x = 0, but —dd/dx is small at x = 0.
+ No j
L
+ u
Likewise, if 6 vs x is concave downwards at x = 0,
— dd/dx is large at x = 0, but 6 is small. The only
compromise between the two conflicting shapes is N
\ ul / Io(2u) u
to make 6 vs x linear; that is, 6 = 60 — qx/kyo.
Substitution of 6 = do — qx/kyo into Eq. (1) yields DISCUSSION
(7) G A M M A R A Y S IN V A R I O U S F I N MATERIALS
• H sl W&S G - O H
e x p Material
Density
(g/cm 3 ) Fast Gamma
This optimum shape is subject to the condition t h a t neutrons rays
thickness, zero tip surface. However, in industrial applications only trapezoidal profile spines are used.
Therefore, all previously reported analyses, except one, are only of academic interest.
In this work, we present an analysis and optimization of convective pin fins of trapezoidal profiles
with internal heat generation. One notable case involving heat generation is when the spines are
exposed to atomic radiation. In this case, the heat is generated from the absorption of nuclear radiation
by a combination of fast neutrons and gamma rays. Minler and Rouleau [9] pointed out, that the implicit
effect of the nuclear source is introduced through the magnitude of heat generation, by taking into
account the relaxation length of the pin's material and the fraction of each source. Therefore, this
analysis could be useful for studying the cooling of nuclear reactors.
The method employed to derive the exact solution of the pertinent differential equation is similar
to the one reported in [8]. The trapezoidal profile of the spines considered here is characterized by the
parameter k = We/W. The solution is further utilized to obtain expressions for the optimum heat
dissipation, or volume, and the pin fin's dimensions. The results are presented graphically, and in
suitable polynomial form, that will be useful in computerized design applications.
°°
®o
FIG. 1
Schematic pin fin diagram
The spine is attached to a primary surface of temperature 0 o, measured in excess of the ambient fluid
temperature. Using the dimensionless coordinate x=r/L, the profile of the spine is:
The dimensionless temperature T=G/®o will be determined from the solution of the following differential
equation and boundary conditions [8]:
2878 A. Aziz, M.N. Bouaziz / Energy Conversion and Management 52 (2011) 2876–2882
Z 2
kEk ¼ E2 ðxÞdx ð3Þ d h
2
N2 h þ N2 Gð1 þ eG hÞ ¼ 0 ð10Þ
X dX
where dh
X ¼ 0; ¼0 ð11Þ
dX
EðxÞ ¼ ½DðT; x; a ; 0Þ DðT; x; a; eÞ ð4Þ
X ¼ 1; h¼1 ð12Þ
and a⁄ is the new constant unknown parameter to be estimated. The
nonlinear operator B may be treated in the same manner. The zero-
3.2. Application of OLM
order solution is substituted in Eq. (4) and integration performed.
The functional in Eq. (3) is minimized i.e.
For Eqs. (10)–(12), the functional in Eq. (3) may be written as
@kEk Z " !
2
¼ Iða Þ ¼ 0 ð5Þ 1
d h
@a kEk ¼ 2
N2 h þ N2 Gð1 þ eG hÞ
0 dX
The solution of Eq. (5) gives a⁄. The just outlined procedure is first !#2
2
implemented to develop an approximate solution for a fin with d h
temperature dependent heat generation and a constant thermal 2
N21 h þ N 21 G dX ð13Þ
dX
conductivity.
where N1 is the optimum fin parameter to be determined. Eq. (13)
3. Fin with temperature dependent internal heat generation can be simplified and expressed in the form
and constant thermal conductivity h i h i
kEk ¼ a2 w1 þ G2 2Gw2 þ 2a eG N2 Gw1 eG N2 G2 w2
3.1. Governing equations þ e2G N4 G2 w1 ð14Þ
2
ðT T 1 Þ x hPL 4.1. Governing equations
h¼ ; X¼ ; N2 ¼ ; G
ðT b T 1 Þ L k0 A
Assuming the thermal conductivity of the fin to vary linearly
q1 A
¼ ; eG ¼ eðT b T 1 Þ ð9Þ with temperature, we have
hPðT b T 1 Þ
k ¼ k0 ½1 þ bðT T 1 Þ ð22Þ
Eqs. (6)–(8) take the form
where the constant b is a measure of the thermal conductivity var-
iation with temperature. Eq. (22) may be written in dimensionless
form as
A. Aziz et al. / Energy Conversion and Management 74 (2013) 366–376 367
Nomenclature
used Adomian double decomposition method (ADDM) to obtain modulus, and the coefficient of linear thermal expansion of the
the heat transfer and thermal stress characteristics in the fin. disk, and assuming Poisson’s ratio to be a constant. Moreover, since
Arslanturk [12] adopted the ADM to derive correlations for opti- functionally graded materials (FGMs) exhibit great performance in
mum design of radial fins with temperature dependent thermal both thermal and mechanical systems, they have received increas-
conductivity. Kundu [13] developed an iterative procedure to ana- ing attention in many industries such as heat exchanger tubes, ex-
lyze an annular step fin (ASF) with the simultaneous heat and mass tended surfaces, heat-engine components, and plasma facings for
transfer. Yu and Chen [14,15] used a combination of Taylor trans- fusion reactors [27–29]. Hence one can easily find significant num-
formation and finite-difference approximation to study radial fins. ber of new published literature dealing with mathematical model-
More recently, the differential transformation method (DTM) has ing of functionally graded fins [30–34].
been effectively used to derive accurate analytical solutions for The present paper formulates a mathematical model for a radial
nonlinear heat transfer problems. The DTM, which is based on a fin which is more realistic and has not been considered in the lit-
Taylor series expansion, was first proposed by Zhou [16] in 1986 erature previously. The model assumes the fin base to be heated
for the solution of linear and nonlinear initial value problems that by convection by a hot fluid as would be the case for a finned inter-
appear in electrical circuits. This method derives the solution in the nal combustion engine or compressor. The top and the bottom sur-
form of a highly accurate and rapidly convergent series. Chu and faces of the fin lose heat to their surroundings with different
Chen [17] used a combination of differential transform and finite temperature convection and radiation heat sinks. When radial fins
difference methods to solve a conduction problem containing com- operate in a natural convection environment, radiation heat loss is
plex nonlinear terms. The method was applied by Chu and Lo [18] comparable to convection heat loss and must be included to simu-
to nonlinear transient heat conduction problems. Lo and Chen [19] late the surface heat loss accurately [35]. The present model allows
investigated hyperbolic heat conduction problems using the hybrid for combined convection and radiation heat loss from tip of the fin
differential transfer/control-volume method. Torabi et al. [20] ob- instead of commonly employed insulated tip or pure convective tip
tained an analytical solution for the temperature distribution in a conditions. The model also incorporates a uniform internal heat
convective–radiative continuously moving fin with temperature generation in the fin. It is worth mentioning that, the effects of
dependent thermal conductivity using the DTM. Jang et al. [21] internal heat generation in extended surfaces are of practical
investigated and characterized a two-dimensional thermal con- importance in the field on nuclear engineering, when experiencing
ductive boundary-value problem with discontinuous boundary internal heat generation due to the absorption of c-rays emanating
and initial conditions. Rashidi et al. [22] applied the DTM to devel- from the core of the reactor [36–38]. Therefore, considerable atten-
op an analytical solution for the problem of mixed convection over tion has been recently paid to the mathematical modeling of fins
an inclined flat plate embedded in a porous medium. Kundu and with internal heat generation [39–42].
Barman [23] successfully applied the DTM to determine the tem- In addition, two types of fin materials are investigated, namely a
perature distributions in wet fins of rectangular and triangular homogeneous material and a functionally graded material. For the
geometries. Yaghoobi and Torabi [24] adopted the DTM to develop homogeneous material, the thermal conductivity is assumed to be
analytical expressions for the transient response of convective and a linear function of temperature while for the functionally graded
convective–radiative cooling of a lumped system with temperature material, the thermal conductivity is assumed to be a linear
dependent specific heat. Peng and Chen [25] employed a hybrid function of the dimensionless radial coordinate. The latter circum-
numerical technique which was combination of the differential stance is important in functionally graded finned heat exchangers
transformation and finite difference approximation to evaluate where radial fins are manufactured integrally with the tubes [27].
heat dissipation from an annular fin. Chiba [26] calculated temper- Aziz and Rahman [27] have analyzed the performance of a func-
ature distribution and thermal stresses in convective annular fins tionally graded radial fin with pure convection surface heat loss
with temperature dependent thermal conductivity, Young’s and boundary conditions of constant base temperature and
60 M.T. Darvishi et al.
Figure 2 Dimensionless temperature distribution along the fin height at the Figure 3 Dimensionless heat loss as a function of fin tip radius for fixed
tip in the case of M1 = 0.1, α = 0.8, β = 1, Rb = 1.1, Re = 1.5, L = 0.2, and fin height, L = 0.1, in the case of α = 0.9, β = 1, Rb = 1.1, M1 = 0.1, and
Mf = 1000. Mf = 1000.
Fuel channel
Fuel rod
Tie rod
Graphite sleeve
replaced when the fuel is replaced, since it has been in direct contact with the hot gas. The fuel
cans have small circumferential ribs at 2-mm intervals to improve the heat transfer. The fuel
consists of 14.4-mm o.d. pellets of enriched U0 2 .
The carbon dioxide enters the core at 294°C and leaves at 645°C. Its velocity increases sig-
nificantly along the channel as the gas expands, but the mean value is about 20 m s _1 . In this
way the surface temperature of the stainless-steel cans is kept below 825°C. The high core
outlet temperature enables steam to be produced in the boilers at 541°C and 170 bars
pressure, giving a net plant efficiency of 0.412.
FUEL ROD DESIGN 33
The thermal conductivities of helium and of fission product gas, at 520°C, are 0.30 and
0.014 W m"1 K -1 respectively, so for a gap of 0.01 mm the heat transfer coefficients would be
30,000 and 1400 W m 2 K"1 respectively. Some recent experimental work suggests that this
simple model of the heat transfer in the gap is a good one. The size of the gap during power
operation in the reactor was not measured directly, but calculated from the measured fuel
centre temperature [11]. Since the rods were only in the reactor a short time the effect of
fission product gas was simulated by filling some rods with xenon. However, other workers
have failed to find the dramatic difference between helium and xenon filling that one would
expect from the thermal conductivities [12].
The estimates of hg above suggest that the heat transfer in the gap deteriorates markedly
with irradiation. However, this is for a constant gap width. In practice, the fuel swells due to
the build-up of fission products and the can creeps down on to the fuel because the coolant
pressure is normally much higher than the pressure inside the can. So the contact between fuel
and can tends to improve with time, to some extent offsetting the lower conductivity. The
degree οΐ contact between the surfaces depends on the surface roughness, the hardness of the
materials, and the pressure that is pushing them together. Various analyses are available that
include the effect of direct solid to solid contact on the heat transfer [ 13,14].
The final conduction heat transfer process before the energy reaches the coolant is through
the cladding.
The total rate of heat flow through any cylindrical surface of radius r in the cladding will be
constant at R W m _I , so
dr
R = kc2nr
ar
and when this is integrated between the inner radius of the cladding a and the outer radius b,
then
R , ,N
Tic Ts
~ =
^ l n { b / a )
' < 3 · 18 )
The cladding thickness is usually sufficiently small for the heat transfer through the clad-
ding to be treated as conduction through a plane wall with negligible error.
Bringing equations (3.3), (3.16) and (3.18) together the overall fuel-rod temperature
difference, from the centre of the fuel to the outer edge of the cladding is
R [ 2r\ a 1 R R , , ,
TmaK-Ts=-— 1 - — - * — i n — + — — + — — In (b/a) (3.19)
4πκ |_ (a — r h) rh J 2nahg 2nkc
The principal cladding material in water reactors is Zircaloy, zirconium with about 1% tin
and very small amounts of other metals. Stainless steel has been used in PWRs but is being
34 THERMAL DESIGN OF NUCLEAR REACTORS
replaced by Zircaloy which has a lower neutron absorption. Stainless steel is suitable for
higher temperatures than Zircaloy and is used in some gas-cooled reactors and the sodium-
cooled fast reactor. The cans for the AGRs in the U.K. are made of steel containing 20% Cr
and 25% Ni, while type 316 stainless steel was used for the first charge of the U.K. Prototype
Fast Reactor. Thermal properties of various fuel and cladding materials are given in Table
3.1, together with limiting temperatures of the materials and the nature of the limitation.
Melting-
Density Conductivity Specific heat point Limiting
Material (kg m"3) { W m _ I K - r ( a t °C)( { J k g - , K - , ( a t ° Q } (°C) temp. (°C)
The real limitation on U0 2 fuel temperatures is not the possibility of fuel melting but the
high pressure exerted by the fission product gases, the release of which increases rapidly with
temperature. About 15% of the fission products consist of the inert gases xenon and krypton.
Initially they are present in enforced solution in the lattice of the U0 2 crystals, but gradually
they come out of solution and start to exert the normal gas pressure. At low temperatures
virtually all the xenon and krypton is held inside the fuel, but as the temperature increases
more and more comes out of the solid solution. The details of this process are very com-
plicated, but various empirical models have been suggested relating the proportion of the gas
that is released to the temperature. For example a pessimistic design model that has been used
by the General Electric Company assumes 4% release up to 1649°C (3000°F) and 100%
above 1649°C [2], Usually the release is related to the changes that are observed in the U0 2
structure, e.g. [15].
Ownership PPL Susquehanna LLC 90 percent
Allegheny Electric Cooperative Inc. 10 percent
Location On a 2,100-acre site in Salem Township, Luzerne County,
about seven miles northeast of Berwick
Capacity Two generating units of 1,100 megawatts each
Generators Speed 1,800 revolutions per minute
Voltage 24,000 volts
Cooling Stator by water
Rotor by hydrogen
Turbines Type Tandem compound, six flow
Steam Temperature 540°F (282°C)
Steam Pressure 1,000 pounds per square inch
Steam Flow 14,139,000 pounds per hour
Turbine-Generators Length 208 feet (63 meters)
Transformers Capacity 1,214,000 kilovolt-amperes
Voltage Step-Up Unit #1 – 230,000 volts
Unit #2 – 500,000 volts
Cooling Oil
Reactors Type Boiling water, direct cycle
Coolant Water
Moderator Water
Core Coolant Flow Rate 216,000 gallons per minute
Feedwater Inlet Temperature 386°F (197°C)
Steam Outlet Temperature 550°F (287°C)
Coolant Pressure (inlet) 1,075 pounds per square inch
Steam Capacity 14,184,000 pounds per hour
Heat Output 11,741,000,000 British thermal
units per hour
Fuel Cores Pellets
Material Uranium dioxide (U0²)
Enrichment 0.71 to 4.95 percent
Length 0.413 inch
Diameter 0.341 inch
Number 24,300,000 per reactor
Total Weight, Uranium 135.5 metric tons per reactor
Rods
Material Zircaloy – 2
Cladding Thickness 0.024 inches
Outside Diameter 0.396 inches
Length 13.57 feet
Number 69,524 per reactor
4
Ownership PPL Susquehanna LLC 90 percent
Allegheny Electric Cooperative Inc. 10 percent
Location On a 2,100-acre site in Salem Township, Luzerne County,
about seven miles northeast of Berwick
Capacity Two generating units of 1,100 megawatts each
Generators Speed 1,800 revolutions per minute
Voltage 24,000 volts
Cooling Stator by water
Rotor by hydrogen
Turbines Type Tandem compound, six flow
Steam Temperature 540°F (282°C)
Steam Pressure 1,000 pounds per square inch
Steam Flow 14,139,000 pounds per hour
Turbine-Generators Length 208 feet (63 meters)
Transformers Capacity 1,214,000 kilovolt-amperes
Voltage Step-Up Unit #1 – 230,000 volts
Unit #2 – 500,000 volts
Cooling Oil
Reactors Type Boiling water, direct cycle
Coolant Water
Moderator Water
Core Coolant Flow Rate 216,000 gallons per minute
Feedwater Inlet Temperature 386°F (197°C)
Steam Outlet Temperature 550°F (287°C)
Coolant Pressure (inlet) 1,075 pounds per square inch
Steam Capacity 14,184,000 pounds per hour
Heat Output 11,741,000,000 British thermal
units per hour
Fuel Cores Pellets
Material Uranium dioxide (U0²)
Enrichment 0.71 to 4.95 percent
Length 0.413 inch
Diameter 0.341 inch
Number 24,300,000 per reactor
Total Weight, Uranium 135.5 metric tons per reactor
Rods
Material Zircaloy – 2
Cladding Thickness 0.024 inches
Outside Diameter 0.396 inches
Length 13.57 feet
Number 69,524 per reactor
4
81 L[!T[ Yu\ C[!K[ Chen:Journal of The Franklin Institute 225B "0888# 66Ð84
the powerful techniques for solving nonlinear heat transfer equations for _ns with
nonlinear boundary conditions at the tip[ Although the temperature distribution
solution requires numerical calculations\ the solution is a close form series ðsee eqns
81 L[!T[ Yu\ C[!K[ Chen:Journal of The Franklin Institute 225B "0888# 66Ð84
the powerful techniques for solving nonlinear heat transfer equations for _ns with
nonlinear boundary conditions at the tip[ Although the temperature distribution
solution requires numerical calculations\ the solution is a close form series ðsee eqns
Optimal dimensions of circular fins 3433
we seek the bore half thickness w, the length The dimensionless forms of the profile equations
L = (r, - r,,), and the power in the profile function n, are
that maximizes the heat dissipated by the fin. It should
be noted that under steady-state conditions, the heat
(16)
transfer from the fin can be expressed as
qf= -4nr,wk
(3
%
,=ro
, (6) and
n 1 “+’
with the constraint that (17)
n’=-U 0 T
qf > qb = 4nrowhb(Tb- Tm)t (7)
where, v, /I and n are parameters to be determined by
where qb,h,,, T,,refer to the values of the corresponding the optimization process. The dimensionless tem-
quantities if no fin were present. We also assume that perature 0, is obtained by solving the above problem
the thermal conductivity of the fin material is expre- as a function of spatial variable r and the parameters
ssed as 8, v, E, B, and n. The reduced volume Umay be defined
as [15]
k = k,[l +s(T- T,)/T,,], (8)
and the fin profile is given by (/3l-1)+&(p-l)
1
)
01
”
Q= -U+Ee)de
V2 2+,’ (21)
’ (22)
where
1:2
where Ef is defined as the effectiveness of the fin
(14)
=0 at<=fl ifr@)#O; x2
x; = (23)
VW -t&Xl)
(15b)
Q(< = /I), is bounded if r@) = 0. (15c)
3436 S. M. ZUBAIR et al.
1.650
Reference values @ E = 0
1.600
vopt = 0.73
U opt = 2.60
1
-.40 -.30 -.20 -.lO .oo .lO .20 .30 .40
E'
Fig. 5. The reduced heat-transfer rate (Q) vs variable thermal conductivity constant (E) for an optimum
profile fin.
0.4. The results are presented in Fig. 5. It is observed To incorporate the effect of variable thermal con-
from this figure that Q shows an increasing trend as E ductivity on the heat-transfer rate, a regression analy-
is increased from -0.4 to 0.4. The optimal dimensions sis was carried out between E and Q. The value of Q
are not affected and show no appreciable change. This at c = 0 is considered as a reference value (Q”) and
observation is in agreement with the results for a trap- the corrected value of reduced heat-transfer rate (QJ
ezoidal profile (constant slope) fin presented in ref. is modelled as
u51.
Qc = Q,,+d,E+d2E2+d3c3, (29)
Correlation fbr the optimal dimensions
It is useful to present the numerical results obtained where d, = 0.4069, d2 = -0.1669, d3 = 0.075.
for the optimal dimensions in the form of regression Investigation of the values of vopt, /I”,, and U”,, at
equations. An attempt was made to find the cor- given values of Q showed that the above regression
relation for the optimal dimensions (vopl, /Yopt,U,,,) by equations are in excellent agreement with the numeri-
curve fitting these variables as a function of Q. cal data in the range 0.2 < Q < 12.0, which covers
Regression analysis was carried out by using the stat- most of the practical cases. This is further illustrated
istical analysis package STATGRAPHICS [21]. The in the example given below.
following functional forms were found to be most
suitable.
Illustrative example
v,pt = a, + (b, /Q’i) (26) We now illustrate the usefulness of the results pre-
/lop, = u: +h*Q’z. sented, by means of an example problem. Consider a
(27)
situation in which it is required to determine the opti-
Uopt = +Qha, (28) mal dimensions of a circular fin of bore radius 0.05 m,
where a,, h,, cl, a2, h2, c2, q and b, are regression and Q = 2.0 needs to be dissipated. The temperature
constants determined by regression analysis using the difference between the bore and coolant is 100 K and
statistical analysis package [21]. The results for these other variables are, h = 200 W.m-**K-‘, kc, = 382
parameters are presented in Table 1. W-m-l-K_‘, k,, = 228 W-m-‘*Km’. It is required
Table 1. Regression constants for equations (26)-(28) for the constant and optimal fin profile
________
Profile a1 h, “I u2 bz (‘2 a, h,
.____ _~ ~_~ ~__ ~~~~~ ~~~~
Constant 0.066 1.081 0.886 0.68 1 I.429 0.579 1.588 2.448
Variable 0.021 1.005 0.853 1.093 0.895 0.787 0.893 2.584
Optimal dimensions of circular fins 3431
to determine the optimal dimensions for a circular fin tions compare favorable (within + 3%). This further
for the following two cases : (i) constant thickness and consolidates the validity of these equations.
(ii) optimal profile. For such a design problem, we
can use either the results presented in a graphical form Performance of optimal and constant profile fins
or regression equations. The optimal dimensions of Figures 6 and 7 show the performance for the opti-
the constant thickness and optimal fin profile are mum fin profile (n = 2) and the constant thickness
taken from Figs. 3 and 4, and are presented in Table aluminum and copper fins. In these figures, we have
2. Similar results can also be obtained by using the used V = 100 cm3, k,, = 382 W *mm’ *KU’, k,, = 228
regression equations (26)-(28) and the results are W*m-‘*K-l, h = 200 W-m-**K-l, r0 = 0.05 m,
shown in Table 3. Comparison of the optimal dimen- T,, = 400 K and T, = 300 K. The plot of reduced
sions obtained from graphs and the regression equa- temperatures (0) vs reduced radius (5) is presented in
k C” = 382.00 W/m.K
k a1 = 228.00 W/m.K
h = 200.00 W/m2.K
To = 100.00 K
r0 = 0.05 m
Q = 2.00
0.6 -
Copper (optimal profile)
_. 1 1.5
5 = r/rod
2
Fig. 6. The reduced temperature (0) vs reduced radius (0 for an optimum profile and constant thickness
fins : performance of aluminum and copper fins.
I
2.5