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Chain
Dimensioning Dimensioning Holes
Parallel
Dimensioning
2
What Is GD&T?
GD&T stands for geometric dimensioning and tolerancing. It is a system of symbols,
rules and definitions used to define the geometry of mechanical parts.
GD&T is one of the most powerful tool available that can improve quality, reduce
cost and shorten delivery time. All of this is possible when the concurrent
engineering team is involved with the creation of the drawing. The drawing is a
common thread that ties these groups together. They all are involved with the
engineering drawing. GD&T on the drawing must first and foremost capture design
intent. However, the best design in the world is worthless if it cannot be produced.
That is why it is necessary for production/vendors and quality to be involved with the
requirements that are placed on the drawing. When they are not involved, the
drawings often have overly tight tolerances and result in non-producible parts. At
least not producible at the quality level, cost and timeliness expected by industry.
3
Why Engineering Drawings?
Engineering drawing is a formal and precise way of communicating
information about the shape, size, features and precision of physical objects.
Drawing is the universal language of engineering.
Drawing Standards
Just like written language has standards, the “grammar” of technical drawing
is defined by...the ASME Y14.5 or the ISO 1101 standard
The ASME standards must be understood to read a drawing.
This standard lets the designer inform the machinist, toolmaker or fabricator what
are the important features of the design when they are making the part.
The standard also lets the inspector know what are the important features to inspect
form.
Word explanations can be confusing especially with the global market and the
translations of words into different languages.
5
A Dimensioning Example,showing that
placement should match intent
These drawings show bolts holes for mounting a flange onto a plate. When
mounting the flange, the position of the holes with respect to each other is very
important, or else the flange (or part) won’t fit. It makes sense to dimension
the distance between the holes, instead of the distances to the edge.
6
Types of Dimensional Tolerances
Limit Dimensioning Plus & Minus Tolerancing
Geometric Dimensioning
& Tolerancing
8
Disadvantage of Co-ordinate Tolerancing System
9
Disadvantage of Co-ordinate Tolerancing System
(A) (B)
x
x
10
Feature & Feature control frame
Feature of size
Diameter symbol
Geometric
characteristics
symbol
Datum
Tolerance
Maximum material
condition
11
Geometric Characteristic Symbols
These are a set of fourteen symbols used in the language of Geometric tolerancing.
12
Features
A – Hole surface
B – Back face of surface E
C – Right face
D – Bottom face
E – Left face
F – Top face
G – Back face of surface C
The above part described with A,B,C,D,E,F&G are surfaces of the part.
The part has seven features.
13
Feature of size
This could be a cylindrical surface or a parallel surface associated with size
dimension which has an axis, central line or plane contained within it.
External FOS
Non FOS
Internal FOS
Non FOS
Internal FOS
External feature of size are comprised of part surface that are external surface.
Internal feature of size are comprised of part surface that are internal surface.
14
Feature of size
Caliper Rule -- Opposed Points
This rule is not found in the Standard but it is pretty helpful. The left end of the caliper
shown is used if the feature being measured has opposed points. Since these features have a
toleranced dimension and contain opposed points, they are features of size. Toleranced
dimensions that are measured using the probe on the other end of the caliper do not have
opposed points and are not features of size. This rule of thumb is intended to help you
identify features of size and is not intended to suggest that calipers are the best way to
measure size dimensions.
15
Modifiers
Modifiers convey additional information about the drawing or tolerancing of
the part. These are common modifiers used in geometric tolerancing.
TERM ABBREVATION SYMBOL
TANGENT PLANE
DIAMETER DIA
RADIUS R
CONTROLLED RADIUS CR
REFERENCE ()
FREE STATE
UNILATERAL 16
Material conditions
Largest Smallest
shaft shaft
Smallest Largest
hole hole
17
Regardless feature of size - RFS
In the below example Regardless of Feature Size is implied. This is the most
restrictive (expensive) control. Although the size may not be less than 9.8mm or
greater than 10.2mm, the hole may act like 9.5mm to 10.5mm. Any holes made
from 9.5mm to 9.8mm or from 10.2mm to 10.5mm should be rejected for size
even though they may function.
18
Maximum material condition - MMC
By using the MMC modifier, a bonus is allowed that could permit the hole to be
out of position by as much as 0.7mm. Although the inner boundary did not
change, the outer boundary has grown to 10.9mm since a 10.2mm size hole may
be out of position by as much as 0.7mm due to bonus tolerance. This could cause
shift problems if this hole is being used to locate parts in an assembly.
19
Least material condition - LMC
By using the LMC modifier, a bonus is allowed that could once again permit the
hole to be out of position by as much as 0.7mm. This time the outer boundary did
not change from the first RFS example, but, the inner boundary could be as small
as 9.1mm since a 9.8mm size hole may be out of position by as much as 0.7mm due
to bonus tolerance. This could cause fit problems in an assembly.
20
Projected tolerance
When a fastener mates with a threaded hole or a pin pressed in to a hole, or even
when there is a very close fit, it is good idea to specify a projected tolerance zone.
When specifying projected tolerance zone for a blind hole or a through hole, it
should be clear which surface is the interface and should be shown in the drawing.
21
Tangent plane
Here the Disk contacts the high points of the flat surface on the Drive Shaft. The
tangent plane modifier, the letter T in a circle, means that the tolerance applies to
a plane established by the high points of the surface. The flatness deviation in the
surface would be ignored when the surface profile tolerance is inspected. A flat
plate placed against the surface would have to be in the profile tolerance centered
at the 14mm basic dimension relative to the datum reference frame. This modifier
works well where it is expected that the process will create a surface that is
concave.
22
Free state
When a tolerance is defined under free state, the measurement is to be done after
removal of all restraining forces on the part.
A Free state tolerance is defined for fragile and thin sections parts which are
susceptible to deformation under stress. Mainly used in plastic and rubber
components
23
Diameter Modifier - Ø
The diameter symbol is used two ways. One inside the feature control frame to
denote the shape of the tolerance zone and outside to denote as diameter for the
feature of size.
24
Radius & Controlled radius – R & CR
Radius - A straight line extending from the center of an arc or circle to its surface.
Controlled Radius - A radius with no flats or reversals allowed. The symbol for a
controlled radius is "CR."
Part contour must be within the
tolerance zone. Flats and reversals
are not allowed.
25
Hole symbols
Counter bore or
Spot face Symbol
Depth symbol
Counter sink
symbol
26
Why Datum system ?
It allows the designer to specify …… which part surfaces are to contact the
inspection equipment for the measurement of dimension …. which sequence the part
is to contact the inspection equipment for the measurement of dimension.
dimension
12.4 16.4
12.0 16.0
Method 1 12.4
Method 2
12.0
16.4
16.0
Consequences:
Good parts are rejected and Bad parts are accepted.
27
Importance of Datum
28
Datum
A Datum is theoretically exact plane, point or axis from which a dimensional
measurement is made. It is a true geometric counterpart of a datum feature. A
true geometric counterpart is the theoretical perfect boundary or best fit tangent
plane of a datum feature.
29
Datum representation
Indication of datum feature Filled or Unfilled is ok
Placement of datum
feature symbols on
feature of size.
30
Datum representation
Datum reference in feature control frame
Primary datum : A
Secondary datum : B
Basic dimension symbol
Tertiary datum: C
Placement of datum
feature symbol in
conjunction with a
feature control frame
31
Datum feature of part / Stimulated datum
Datum plane A
True geometric counterpart of datum feature A
Datum feature – Actual part surface
Part
Surface plate
Or datum feature stimulator
Stimulated datum is
established by inspection
equipment
Stimulated datum plane A
Plane derived from the datum feature stimulator
32
Datum reference frame
Primary datum establishes the orientation of the part to datum reference frame.
It restricts three degree of freedom.
Secondary datum locates the part within the datum reference frame.
It restricts two additional degrees of freedom.
Tertiary datum locates the part within the datum reference frame.
It restricts last degree of freedom.
33
Degrees of freedom
34
Degrees of freedom
35
Degrees of freedom
36
Datum symbol placement
The below drawing illustrates establishing datum center planes for datum B and
datum C. To do this, the triangles are placed inline with the size dimensions.
This approach would be used if the pattern of holes should remain centered on
the plate regardless of the actual length and width.
37
Datum symbol placement
If the centering of the pattern of holes is not important, the datum triangles may
be offset as shown in the below drawing. Datum planes are established by the
sides of the part. Although, this approach is usually preferred by manufacturing,
the symmetry of the part is lost and may cause confusion at inspection.
Depending on the actual size of the part, the pattern will be controlled better to
one side than the other.
38
Datum symbol placement
Placement of the new datum feature symbol (triangle) can be critical. In the first
three views below the datum feature symbol is associated with the size dimension
of a feature of size. They indicate that a datum axis should be established using
the feature indicated.
39
Datum symbol placement
In the view below, the datum may be interpreted as a line lying in a plane
tangent to the feature indicated. If line contact is desired a datum target line
should be indicated.
40
Datum center plane MMC primary
Datum axis B
Datum plane A
Surface plate as datum
feature stimulator
42
Rules of GD&T
Rule # 1
This rule is referred to as the “ Individual feature of size rule”
In industry rule 1 is phrased as “Perfect form at MMC” or the “Envelope rule”
No element of feature shall extend beyond the MMC boundary of perfect form.
The form tolerance increases as the actual size of the feature departs from the
MMC towards LMC.
In this rule, the word perfect form means perfect flatness, straightness,
circularity and cylindricity. In other words parts produced at MMC have
perfect form
43
Rule 1 applied to…………
Ø9.8 boundary
of perfect form
at MMC
Ø10.2
RFS is the default for tolerance and datum reference (as appropriate)
For a tolerance of position, RFS may be stated for the tolerance and datum
references (as appropriate)
46
Rules of GD&T
Rule # 5
When a datum feature of size is controlled by a geometric tolerance and is
specified as secondary or tertiary datum, the datum applies at virtual condition
with respect to orientation.
47
Revision of Standard
48
Virtual condition
The virtual condition of a part is the condition that defines the boundary of
acceptability. This condition is the boundary established by the collective effect of
size and geometric tolerance.
49
Virtual condition – Internal feature of size @ MMC
The virtual condition for a internal feature is the constant value equals to its
maximum material condition size minus its applicable tolerance of form or
location
Stimulated Gauge
Plug gauge - GO
Ø24.8 diameter
01
Plug gauge – NO GO
Ø25.21 diameter
02
Functional gauge
Ø24.75 diameter
50
Virtual condition – External feature of size @ MMC
The virtual condition for a external feature is the constant value equals to its
maximum material condition size plus its applicable tolerance of form or
location
Stimulated Gauge
01 & 02
Functional gauge
Ø45.40 diameter
51
Introduction to BONUS Tolerance
When a MMC modifier is used in the feature control frame, it means that the
stated tolerance applies when the FOS is at its MMC. When the actual mating
size of FOS departs from MMC towards LMC, an increase in the stated tolerance
- equal to the amount of departure is permitted. This increase or extra tolerance
is called Bonus tolerance. 2.7 Gauge
Interpretation
opening
0.2 bow
At MMC
53
Example – Condition - MMC/LMC/RFS
54
Example – Condition - MMC/LMC/RFS
55
FORM TOLERANCE
Straightness
Flatness
Circularity
Cylindricity
56
Straightness
Straightness is a condition where one line element of a surface or axis is
in a straight line.
The tolerance zone when projected in a plane is limited by two parallel
straight lines, a distance ‘t’ apart.
57
Straightness
58
Straightness
a. The maximum diameter of the pin with perfect
On Drawing form is shown in a gauge with a 16.04 diameter hole.
b. With the pin at max. dia 16.0, the gauge will accept
the pin with up to 0.04 variation in straightness.
Part is held between centers. Measurements
are taken along longitudinal sections. At least
four sections must be measured. At least three
points must be measured in each section. This
holds good for RFS condition. For ‘M’
modifier use functional gauges.
c. With the pin at min. dia 15.89, the gauge will
accept the pin with up to 0.15 variation in
straightness.
59
Exercise
60
Flatness
Flatness is the condition of a surface having all of its elements in one plane. The
tolerance zone for a flatness control is three dimensional.
General representation
Two parallel
planes 0.2 apart
Surface plate
61
Flatness
In this example, the flatness has been applied to
datum feature A. Three possible inspection
methods are illustrated as below.
63
Circularity - Interpretation
64
Cylindricity
Cylindricity controls roundness of a feature over its entire surface. Cylindricity is
a condition of a surface of revolution in which all points of the surface are
equidistant from a common axis.
65
Cylindricity
In this example, the cylindricity has been applied to 5 features. Cylindricity is an
individual control. Therefore, each feature is inspected independent of the others.
An electronic probe gathers many points on the surface. A computer then evaluates
the points to fit them between two concentric cylinders that may not have a radial
separation greater than 0.02. The actual size, location and orientation of the feature
are ignored. Cylindricity is a composite of circularity, surface straightness and
taper.
66
PROFILE TOLERANCE
67
Profile of any line
Profile of any line is a two-dimensional cross section tolerance. The line profile
tolerance is used where parts have changing cross section along their length and
do not have to be along the entire feature. The profile tolerance is assumed a
bilateral tolerance, which is the tolerance both above and below the true profile
line.
XY
Uses profile of a line to control all Cross section of a simple contour that is
around of a cross section of a wing. controlled by line profile tolerance.
68
Profile of any Surface
Most of us still use ± linear, general tolerances found in the titleblock of a drawing. We do not know
why we use it, we just do. "That's the way we've always done it." This general note causes much
confusion because it does not relate tolerances to a datum reference frame, allows tolerance
accumulation and wedge shaped tolerance zones.
To clear up the drawing's meaning, many practice to change to a general profile of a surface tolerance
with datum referencing. This requires that the dimensions describing surfaces be basic. Since this will
usually be most of the dimensions, it is becoming a common practice to add the note
"UNTOLERANCED DIMENSIONS ARE BASIC". This note eliminates a lot of boxes on the drawing.
Since the general profile tolerance controls location of the entire surface of each feature, the only
reason to put any geometric tolerances on the field of the drawing is for refinements of orientation, size
and form.
69
Profile of any Surface
MMC May Be Applied to Datum References in a Profile tolerance callout, but
not to the Profile Tolerance.
70
Profile vs Direct tolerancing
A better approach is shown on the revised drawing below. By stating that ALL
UNTOLERANCED DIMENSIONS ARE BASIC and specifying a general profile
tolerance relative to a datum reference frame, several improvements have been
made to the drawing. Tolerance accumulation is reduced / avoided compared to
conventional tolerancing. No need for all of those boxes around the dimensions.
71
Another advantage of profile tolerancing
Imagine trying to inspect the R8 dimension if it had been toleranced without GD&T
as is shown here. Try to determine if the center of the 4X R8±0.1 are on the Ø36±0.1
and at the implied 90°±0°30'. By the way, how centered does the Ø36 have to be on
the Ø28. There are many ways to "interpret" this drawing. However, the drawing
with GD&T has "one clear meaning." Bottom line, if you want to do an inadequate
job of inspecting a part using calipers-go ahead, regardless of how the part is
toleranced.
Dimensioning without GD&T Dimensioning with GD&T
73
ORIENTATION TOLERANCE
Angularity
Perpendicularity
Parallelism
74
Angularity Control
Angularity is a condition of a surface, center plane or axis being exactly at the
specified angle. It limits the amount of surface, center plane or axis is permitted to
vary from its specified angle.
Angularity are applied to surface and cylindrical FOS. Tolerance zone for surface
are two parallel planes and for cylindrical FOS will be a cylinder.
76
Parallelism Control
Parallelism is a condition of a surface, center plane or axis being exactly parallel
to the datum. It limits the amount of a surface, center plane or axis is permitted to
vary from being parallel to datum. It is applied to a surface and cylindrical FOS.
29.7
30.3
Datum A
Datum A
77
Parallelism Control
Bonus tolerance is permissible. A fixed gauge can be used to verify parallelism.
Parallelism tolerance zone limits the flatness of the toleranced feature.
AME Parallelism tolerance Bonus tolerance Total Tolerance zone
Parallelism applied to a 8.2 LMC 0.1 0.4 0.5
cylindrical FOS at MMC 8.0 0.1 0.2 0.3
7.8 MMC 0.1 0.0 0.1
78
Perpendicularity Control
Perpendicularity is a condition that results when a surface, axis or center plane is
exactly 90 degree to a datum ref. It limits the amount of surface, axis or center
plane is permitted to vary from being perpendicular to the datum. It is applied to
surface, planar FOS and cylindrical FOS.
Datum A
Datum A
79
Perpendicularity Control
Perpendicularity applied to cylindrical FOS. Bonus tolerance is permissible.
AME Perpendicularity tolerance Bonus tolerance Total Tolerance zone
Perpendicularity applied to 50.2 MMC 0.1 0.0 0.1
a cylindrical FOS at MMC 50.1 0.1 0.1 0.2
50.0 LMC 0.1 0.2 0.3
Axis of Ø50 can lie between two planes 0.1 apart with
ref. to datum A and 0.3 at LMC. Gauge ID Ø50.3
Position
Concentricity
Symmetry
81
Position Control
True position is the theoretically exact location of a FOS as defined by basic
dimension. Tolerance of position (TOP) can control is a geometric tolerance that
defines the location tolerance of a FOS from its true position. It can control distance
between FOS (SLOTS), location of FOS (HOLES), coaxiality between FOS.
Interpretation
From Datum B
82
Advantage of Position Tolerancing
Cylindrical tolerance zone are 57% larger than square zones. Permits additional
tolerance – Bonus and datum shift. Prevents tolerance accumulation. Permits the
use of functional gauges. Protects part function and lowers manufacturing cost.
83
Inspection of TOP applied at MMC
A TOP applied at MMC can be verified in number of ways like Variable gauges,
CMM and functional gauging. Functional gauge is a gauge that verifies functional
requirements of a part feature. Also called attribute gauge or fixed gauge.
Functional gauge only provides a pass or fail assessment of a part feature. i.e. does
not provide numerical reading of a part parameter. It represents the virtual
condition of the tolerance FOS.
Functional Gauge – Used to check the
function of part feature
84
Benefits of Functional gauges
•The gauge represents the worst case mating part.
•Parts can be verified quickly.
•A functional gauge is economical to produce.
•No special skills are required to read the gauge or interpret the results.
•In some cases a functional gauge can check several part characteristics
simultaneously.
Functional Gauge
85
Co-axial diameters controlled by TOP (RFS)
Interpretation : The axis of Ø45 can lie on tolerance zone of Ø0.4 with reference to
datum A regardless feature of size. Variable gauges are used. Functional gauges
are not used on RFS condition.
Axis of Ø20 (Datum A)
Ø0.4 Tolerance
of position
86
Bi – Directional TOP (Locating a hole in two directions)
In this application the tolerance zone are parallel boundaries in the direction of
TOP control. The shape of the tolerance zone is rectangular.
Tolerance zone
87
Use TOP to locate an elongated hole
For elongated hole – bonus tolerance is are permissible. The size should meet the
functional requirements.
88
Use TOP in fixed fastener assembly
A fixed fastener assembly is where the fastener is fixed or restrained in to one of
the components of the assembly. Often, the holes in one of the component in
assembly are clearance hole and other would be threaded to held the fastener.
This is called fixed fastener assembly
89
Concentricity Control
A concentricity or coaxiality is a condition where the median points of all
diametrically opposed elements of a cylinder are congruent with the axis of the
datum feature. It is used when precise balance of part is required, equal wall
thickness are required, equal distribution of mass.
Datum axis A
90
Symmetry Control
Symmetry is a condition where the median points of all opposed elements of two
or more feature surfaces are congruent with the axis or center plane of a datum
feature. It is applied to features that are shown symmetrical to the datum center
plane. It is difficult to measure, since it requires deriving the features median
points to determine if they are contained within the specified tolerance zone
which is centered on the datum axis or datum center plane
91
Symmetry Control
Symmetry tolerance added to a line or axis. Here the
tolerance is given to the axis of a lever. The axis of the
hole to be contained between two parallel planes 0.1
apart and symmetrically disposed with respect to datum
A,B&C.
Circular elements that are contained within a cylindrical feature that is shown
centered on the datum axis.
93
Total Runout
Total runout requires determining the full indicator movement over the entire
feature. Total runout, therefore, detects any changes in size, i.e. barreling,
waisting or taper. Although changes in size are controlled, the actual size of the
feature is determined and controlled by the size dimension and tolerance. A
feature may be manufactured to a very tight size tolerance but due to
eccentricity, the runout could be large. Total runout controls form, orientation
and location but not size.
94
Runout (Circular Vs Total)
The worst circular runout error occurs at the slice with the greatest variation. In
this case two slices vary a total of 0.03.
Total runout is the difference between the highest and lowest readings found over
the entire feature. The highest reading was +0.02 and the lowest reading was
-0.09. Therefore, the total runout for the feature is 0.11, the difference between
+0.02 and -0.09.
95
(Runout Vs Concentricity)
Avoid specifying concentricity. Concentricity requires deriving the median line of
a feature. All of the features shown below are concentric. Usually, designs require
that a feature be round as well as concentric like example A.
96
97