Saic L 2139

SAUDI ARAMCO ID/PIEU-28-February-2019 - REV.2019.02.00 (Standards Cutoff - February 28,2019) Rev.2019.02.
00 28-Feb-19
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Pre-Test Punch Listing of Cross Country Pipeline SAIC-L-2139 30-May-19 Piping-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Note Use Pre- test Punch List Form, SATR-A-2007, for listing of specific deficiencies, indicating location &/or references.
A WELD DATABASE & PACKAGE VERIFICATION:
Welding Database & Test Pkg have been reviewed:

A) Welding is 100% Complete and Accepted as Required
B) Incomplete Welding is identified for
Reinstatement C) Special Processes PWHT, HT,
PMI, & NDE are complete and accepted for the portion of the line to
be tested. D) All repairs have been completed and SAEP-1160,
A1 accepted by SA. E) SA NDTU has accepted Sections 6 &
interpretation of RTFI results. F) Internal Coating is 8
100% Completed & Accepted by SA
G) Reinstatement Procedure & Plan has been reviewed and
approved by SA. Any Post-Test Work has been identified.
H) Package is completed, review & accepted.
I) Hydro test and layup procedure is reviewed and approved.
SAES-A-004
A2 Test manifold is available and validated to meet the SA requirements. Para 5.7.4,
Appendix B & C
Hydrostatic Testing, layup Procedures & Package has been

approved.
SAES-A-004,
A3 Calculations were carefully cross checked and any limiting factors
Para. 5.12.1
such as internal coatings etc have been considered.
For internally Fusion Bonded Epoxy (FBE) coated piping system, the
test pressure shall not produce hoop stresses in the pipe that could
damage the internal coating.
SAES-L-150,
A4 However, it shall not be less than the minimum required by the
Para. 5.13
applicable Code. Deviation to this requirement shall be approved by
both the Chairman of the Paints and Coatings Standards Committee
and the Chairman of the Piping Standards Committee
Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU-28-February-2019 - REV.2019.02.00 (Standards Cutoff - February 28,2019) Rev.2019.02.00 28-Feb-19
Indicated hydrostatic strenght test pressure of the pipeline is verified

against the applicable limiting factor by determining the lesser of the
following:
a. Pressure rating of flanges or valves in the pipeline.
b. Pipe's hoop stress of 90% of the SMYS of the pipe material SAES-L-150,
A5 based on the nominal wall thickness. The test pressure at the Para. 8.1
lowest point of the pipeline, considering the hydrostatic head,
shall not result in a hoop stress greater than the SMYS.
Strength test pressure shall be maintained for two hours
Test pressure for new sections (replacement) / rehabilitation of an

existing pipeline or when revalidating existing pipelines shall be the
minimum of the following:
a. 1.25 times the MAOP for pipelines with 0.6 and 0.72 design
factors respectively, & if SAES-L-150,
A6 b. 1.4 times the MAOP for pipelines with 0.4 and 0.5 design Para. 8.4
factors.
NOTE: 1.The actual pipe wall thickness and flange rating shall be
taken into consideration when calculating the test pressure.
2.The test pressure shall be verified with the Safety Instruction Sheet
(SIS).
B VERIFICATION OF FINAL WELD DATABASE RECORD (CROSS-CHECK AGAINST REQUIREMENTS)
Weld Summary Record was verified to indicate completion of all weld

SAES-W-012
B1 joints and the applicable weld inspection requirements (visual and
Para. 16.1.2
NDE).
All welds on submarine and offshore pipelines, risers, and associated SAES-W-012
B2 spool pieces were 100% radiographed, except for open non-pressure Para. 16.7.1.2
vents and drains which shall be radiographed 10%.
For on-shore pipelines, a minimum of 10% of the welds made each

day were radiographed. (this is verified through the regular SAES-W-012,
B3
assessment of production welds and welder repair rate and Para. 16.6
documented by SAIC-W-2015 Through out the construction period.)
Weld Map was verified for all additional radiography required:

a) All welds of the first day's production for a particular job or a
minimum of first (40) production joints, whichever is greater.
b) For consecutive, similar jobs (e.g., multiple flowlines), the first
five (5) joints on the subsequent jobs shall be radiographed.
c) Repaired welds (except for superficial grind repairs).
d) The joint preceding and the joint succeeding a repaired weld, if
not previously radiographed.
SAES-W-012
B4 e) The ten preceding and the ten succeeding welds of a cracked
Para. 16.7.1.6
weld, if not previously radiographed.
f) All welds within 60 m of paved road, railroad, and airport
crossings (for the carrier pipe only).
g) All welds in Class 3 or 4 locations, as defined in SAES-B-064.
h) All welds over water, tidal flats, or within 30 m of shoreline.
i) All welds that cannot be hydrostatically tested.
j) All hook-up or tie-in welds.
k) All expansion loop fitting welds.

Weld Map was verified for all branch connection welds (including
sockolet, weldolet, welding bosses). MPT at a minimum inspection
rate of 10% was accepted except for the following applications which
were inspected 100%:
a) Offshore lines
b) All welds within 60 m of road, railroad, and airport crossings SAES-W-012,
B5
(for the carrier pipe only). Para. 16.8.2
c) All welds in Class 3 or 4 locations, as defined in SAES-B-064.
d) All welds over water, over tidal flats, or within 30 m of the
shoreline.
e) All welds that cannot be hydrostatically tested.
f) All lateral branch connections.
SAEP-1160 &
All welds rejected by NDE/RT were verified to be repaired,
B6 NDE Process,
re-tested and accepted. Repair Backlog was verified as ZERO.
Para.7
Arc strikes, gouges, and other indications of careless workmanship

(such as surface porosity, uneven weld profiles, and undercut) shall SAES-W-012,
B7 be removed by grinding & inspected by MPT or LPT. Para. 10.10 &
NDE Process Control Procedure was followed. This is 10.13
documented.
Temporary welded attachments to the pipe were ground off and
inspected by MPT or LPT method. Attachments were cut off no closer
SAES-W-012,
B8 than 3 mm to the base metal surface, prior to grinding
Para. 10.11
NDE Process Control Procedure was followed. This is
documented.
NDE PROCESS CONTROL IDENTIFIED & DOCUMENTED ANY
SAES-W-012,
B9 NDE RELATED TO REPAIRS PER SAIC-W-2054. THIS IS
Para. 17
INCLUDED.
Schedule-'Q'
POST TEST NDE IS IDENTIFIED/LISTED IN REINSTATEMENT Attach-VI ,NDE
B10
PROCEDURE (SEAL WELDED JTS, ETC) PROCESS
CONTROL
C Pipeline Walkthrough: (List specific description and location of deficiencies in the Pre-test Punch List Form)
Drains shall not be installed at the bottom of the pipe for buried SAES-L-450,
C1
pipelines Para. 9.3
Arc strikes, gouges, and other indications of careless workmanship

(such as surface porosity, uneven weld profiles, and undercut) shall SAES-W-012
C2
be removed by grinding. Any surface imperfection which exceeded Para 10.10
the specific standard allowance has been removed.
All permanent flange joints were inspected, gasket verified and

SAES-L-450,
C3 torqued accordance to SAEP-351. (Verification made through review
Para. 9.4
of Flange joint inspection report, SAIC-L-2014).
Drains (above ground locations) shall be provided at all low points of

SAES-L-150,
C4 the piping system.
Para 6.2
(NOTE: Excluding submarine and buried pipelines)
SAES-L-105,
Vents and drain valves, both temporary and permanent, conforms
C5 Para. 7.1.1 &
with the piping class or rating.
7.4.1

Supports are installed. Additional temporary support may be SAES-L-150,

C6
installed as required. Para. 6.3
Expansion joints and spring hangers or spring supports are provided SAES-L-150,
C7
with temporary restraints. Para. 6.4
If requested by the proponent, all new valves designated for isolation

SAES-L-108,
C8 service (as specified by the Proponent) shall be subjected to a high
Para. 4.7.2
pressure hydrostatic seat test prior to installation in the line
During application of Test Pressure, all in line valves, that are not SAES-A-004,
C9
used as Test isolation valves, are in partially open position. Para 6.1.3
Soft seated valves and control valves shall not be installed until after SAES-A-004,
C10
the lines have been thoroughly flushed. Para 5.12.3
All sensitive equipments such as rotating machinery, orifices, control

valves, flow-elements, soft-seated valves, globe valves which are
SAES-L-350
C11 prone to damage during cleaning and flushing of the piping system
Para 14.1
shall not be installed and shall be removed if installed prior to
commencing the cleaning process.
The test fluid shall be injected at the lowest point in the system to SAES-A-004,
C12
minimize entrapped air.All vents shall be open during filling. Para 6.1.1
Drains shall be provided at all low points in the system and SAES-A-004,
C13
immediately above check valves in vertical lines. Para. 5.14.2
The disc of the check valve is removed, unless the check valve has a SAES-A-004,
C14
by-pass. Para. 5.14.3
For pressure testing of any check valves, verify the body and seat
SAES-L-108,
C15 tests requirements. API - 598, Table - I .
Para. 3
SAES-L-110,
C16 Spare taps of orifice flanges are plugged and seal welded.
Para. 9.2
All threaded joints up to the first block valve of hydrocarbon pipeline SAES-L-110,
C17
are seal welded. Para. 9.2
Process instrument and equipment that may be damaged by the

strength test pressure are disconnected. In case instruments are SAES-A-004,
C18 installed and it is not practical to remove them, conditions in-lieu of Para. 1.5.1 &
instruments removal prior to pressure testing in Appendix E shall be 5.12.5
followed.
Buried pipeline are adequately bermed or covered to anchor the line

SAES-L-150,
C19 during pressure test. Above ground pipelines are also to be
Para. 6.3
supported using temporary and permanent supports as needed.
New piping systems shall be flushed clean of loose scale and debris
or scraped prior to commencement of pressure testing. (Refer SAES-
SAES-A-004,
C20 L-350)
Para. 5.12.2
(NOTE: Internal Cleaning procedure for pipe shall be submited for
review and approval)
Blind flanges, paddle blinds or spectacle blinds shall be used to SAES-A-004,

C21
isolate the test sections. Para. 5.13
Blind flanges may be fabricated from verifiable identification of base

material and approval of calculations by the Supervisor, CSD Piping SAES-A-004
C22
Unit. All the temporary welds shall be NDE tested prior to pressure Para 5.13
test.

Protection from Overpressure : A bleed valve readily accessible is SAES-A-004,

C23
provided in case immediate depressurization is required. Para. 5.7.2

All pressure containing components of the pipeline, except

instruments that may be damaged by the test pressure, were SAES-A-004,
C24
physically verified to be included in the test using the P&ID and/or Para. 5.8.1
Pressure Test Diagram.
A request to utilize NDT in-lieu of pressure testing shall be submitted

for approval. For existing operating facilities under construction, the
request shall be submitted through SAIF and conditions in Appendix
H of referenced SAES shall be followed. For facilities under new SAES-A-004,
C25
construction, a sample request form is provided in Appendix H of the Para.5.16
referenced SAES.
Note: The Senior operation
representative will approve for new construction projects.
NDT in-lieu of hydro test weld joint is identified and the required NDE
SAES-A-004,
C26 procedures (RT,AUT,MT,PT) for 100% NDE joints is/are available and
Para.5.16
approved.
Unless specifically allowed by this standard or the referenced Saudi

Aramco SAESs, pneumatic strength testing is not permitted without
written approval of:
SAES-A-004,
C27 a) Inspection Department/Inspection Engineering Unit (IEU)
Para. 5.4.2
Supervisor for operating facilities.
b) Inspection Department/Project Inspection Engineering Support
Unit (PIESU) Supervisor for projects.
REMARKS:
REFERENCE DOCUMENTS:
1. Project Tie-In Procedure

2. AWWA C205-00 (22 January 2012), Cement-Mortar Protective Lining and Coating for Steel Water Pipe-4" and larger-Shop Applied
3. ASME B16.5 (29 April, 2013) Pipe Flanges and Flanged Fittings NPS 1/2 Through NPS 24 Metric/Inch Standard
4. SAES-A-004 (24 October 2018), General Requirements for Pressure Testing
5. SAES-A-206 (01 January 2018), Positive Material Identification
6. SAES-A-007 (01 January 2018), Hydrostatic Testing Fluids and Lay-Up Requirements
7. SAES-H-002 (1 August 2017), Internal and External Coatings for Steel Pipelines and Piping
8. SAES-L-105 (24 June 2018, Piping Line Classes
9. SAES-L-108 (1 March 2016), Selection of Valves
10. SAES-L-350 (30 January 2018), Construction of Plant Piping
11. 01-SAMSS-005 (21 January 2019), Shop Applied, Internal Cement Mortar Lining of Steel Pipe
12. 01-SAMSS-010 (09 July 2014), Fabricated Steel Piping
13. SAES-L-109 (29 January 2018), Selection of Flanges, Stud Bolts and Gaskets
14. 02-SAMSS-011 (8 January 2018), Forged Steel and Alloy Flanges

15. SAES-L-150 (29 January 2018), Pressure Testing of Plant Piping and Pipelines
16. SAEP-1160 (02 August 2016), Tracking and Reporting of Welding,
NDT, and Pressure Testing for Capital Projects 17. SAES-L-450 (13 January 2019), Construction of Plant Piping
18. SAES-L-110 (29 January 2018), Limitations on Pipe
Joints and Components 19 .SAES-W-012, Welding Requirements for Pipelines, 1
January 2018
Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

Work is Complete and Ready for Inspection:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY

SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
B The following information shall be included in each test procedure as a minimum as per GI 002-102


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SAUDI ARAMCO ID/PIEU-28-February-2019 - REV.2019.02.00 (Standards Cutoff - February 28,2019) Rev.2019.02.

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

A WELD DATABASE & PACKAGE VERIFICATION:

Welding Database & Test Pkg have been reviewed:

Hydrostatic Testing, layup Procedures & Package has been

Saudi Aramco: Company General Use

Indicated hydrostatic strenght test pressure of the pipeline is verified

Test pressure for new sections (replacement) / rehabilitation of an

B VERIFICATION OF FINAL WELD DATABASE RECORD (CROSS-CHECK AGAINST REQUIREMENTS)

Weld Summary Record was verified to indicate completion of all weld

For on-shore pipelines, a minimum of 10% of the welds made each

Weld Map was verified for all additional radiography required:

Saudi Aramco: Company General Use

Arc strikes, gouges, and other indications of careless workmanship

Arc strikes, gouges, and other indications of careless workmanship

All permanent flange joints were inspected, gasket verified and

Drains (above ground locations) shall be provided at all low points of

Saudi Aramco: Company General Use

Supports are installed. Additional temporary support may be SAES-L-150,

If requested by the proponent, all new valves designated for isolation

All sensitive equipments such as rotating machinery, orifices, control

Process instrument and equipment that may be damaged by the

Buried pipeline are adequately bermed or covered to anchor the line

Blind flanges, paddle blinds or spectacle blinds shall be used to SAES-A-004,

Blind flanges may be fabricated from verifiable identification of base

Saudi Aramco: Company General Use

Protection from Overpressure : A bleed valve readily accessible is SAES-A-004,

Saudi Aramco: Company General Use

All pressure containing components of the pipeline, except

A request to utilize NDT in-lieu of pressure testing shall be submitted

Unless specifically allowed by this standard or the referenced Saudi

1. Project Tie-In Procedure

14. 02-SAMSS-011 (8 January 2018), Forged Steel and Alloy Flanges

Contractor / Third-Party Saudi Aramco

Saudi Aramco: Company General Use

Work is Complete and Ready for Inspection:

QC Inspector PID Representative

QC Supervisor Proponent and Others

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use

SAUDI ARAMCO USE ONLY

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

Saudi Aramco: Company General Use

Saudi Aramco: Company General Use

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