S4 Parts Manual PDF

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Series Four 12 Cylinder

â
Parts Catalog
First Edition
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FORM 6291
Copyright 2001 All rights reserved
Waukesha Engine
Dresser, Inc.
Waukesha, Wisconsin 53188
Printed in U.S.A. 5/01
Cover Page Table of Contents Group Number Index Part Number Index

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We welcome your comments
In order to continue bringing the best in Waukesha product information, we ask that you take a moment to
let us know about any errors or omissions in this publication. Comments and suggestions are also
welcome.
Please mail entire form to: Attn. Marketing Communications

Waukesha Engine
Dresser, Inc.
1000 West St. Paul Avenue
Waukesha, WI 53188-9916
Or FAX entire form at: 262-650-5500
Waukesha Engine Form 6291 / First Edition
Manual Name Waukesha VHP Series Four 12 Cylinder Parts Catalog
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location and application are important to Waukesha Engine. This information will aid Waukesha’s efforts
in field campaigns and product promotions.
Please mail entire form to: Attn. Marketing Communications

Waukesha Engine
Dresser, Inc.
1000 West St. Paul Avenue
Waukesha, WI 53188-9916
Or FAX entire form at: 262-650-5500
Engine Information
(to fill out form, position cursor over first line then tab to move from line to line)
Name / Title
Company
Address
City, State, Zip, Country
Phone / Fax / Email
Purchased from
Please fill in model number, serial number and check applicable codes (click mouse on appropriate “Intended Use Code”
box for checkmark -OR- tab to appropriate box and hit the space bar).
Intended Use Code Key: G – Gas Compression C – Continuous

P – Power Generation I – Intermittent
M – Mechanical Drive S – Standby
Model Serial Intended Use Code

Number Number G P M C I S
APPENDIX C
GROUP NUMBER INDEX
Group Group
Description Description
No. No.
Warnings And Cautions 033.10 Throttle Control
002.00 Cylinder Head, Valves 033.20 Governor Linkage -- Draw Thru Engines
Cylinder Head, Valve Bridges, Spark Plug 035.00 Intercooler
002.10
Sleeve
035.10 Intercooler -- Draw Thru
002.20 Cylinder Head, Rocker Arms
037.00 Overspeed Governor
002.30 Push Rods, Water Connections
038.00 Governor Drive
002.40 Oil Header
041.00 Intake Manifold, Butterfly Housing
004.00 Piston, Cylinder Liner, Connecting Rod
041.10 Intake Manifold
Crankshaft, Pulley, Flywheel, Vibration
011.00 041.20 Butterfly Valve Housing -- Draw Thru
Damper
014.00 Oil Pan 042.00 Exhaust Manifold
045.00 Gear Cover
014.10 Oil Pickup Screen
055.00 Oil Filter
014.20 Oil Filler
055.10 Microspinâ Centrifuge
017.00 Oil Cooler, Remote Mounted
055.20 Microspinâ Centrifuge, Engine Mounted
017.10 Engine Mounted Oil Cooler
Flywheel Housing, Barring Device,
020.00 Crankcase, Lifting Eye, Idler Gear 057.00
Magnetic Pickup
020.10 Oil Strainer 060.00 Jacket Water Pump
020.20 Valve Lifter Housing 061.00 Auxiliary Water Pump
022.00 Ignition Module Mounting 061.10 Auxiliary Water Pump -- High Capacity
022.10 Ignition Harness, Spark Plug, Ignition Coil 064.00 Water Inlet
022.20 Ignition Control panel 064.10 Water Inlet Header
022.30 Shielded Ignition Switch 067.00 Magneto Drive
023.00 Camshaft, Valve Lifter, Idler Gear 068.00 Air/Gas Motorized Prelube Pump
025.00 Hand Throttle 069.00 Air/Gas Prelube Pump Motor
025.10 Air Actuator 070.00 Breather (L5774LT, L5794GSI, L7044GSI)
027.00 Turbochargers And Exhaust Outlet 070.10 Breather, Rear of Gear Housing
028.00 Alternator 070.20 Breather (L5794GSI, L7044GSI)
029.00 Turbocharger Air Connections 070.30 Ejector Breather (L5794GSI, L7044GSI)
029.10 Turbocharger Oil Connections 070.40 Breather (L5794LT, L7044GSI)
Turbocharger Water Connections, Heat Ejector Breather (L5774LT, L5794LT,
029.20 070.50
Shields L7044GSI)
031.00 Governor -- Woodward UG--8LD 077.00 Water Manifold
031.10 Governor -- Woodward EG3P, Draw Thru 078.00 Jacket Water Thermostat Housing
033.00 Throttle Control -- LT 080.00 Oil Pump
FORM 6291 First Edition 263

APPENDIX C
Group Group
Description Description
No. No.
085.00 Air/Fuel Module 214.00 Carburetor
085.10 Air/Fuel Module 214.10 Carburetor -- Draw Thru
085.20 Air/Fuel Module -- LT 223.00 Safety Guards
085.30 Actuator Assembly -- AFMä 223.10 Safety Guards -- Alternator
093.00 Wastegate And Connections -- GSI 225.00 AIr/Gas Starter
093.10 Wastegate And Connections -- LT 230.00 Junction Box

253.00 Control Panel -- Pneumatic
093.20 Wastegate Backpressure Regulator -- LT
258.00 Exhaust Thermocouples
100.00 Regulator -- Oil Level -- Groups 71, 100
259.00 Main Bearing Thermocouple
100.10 Regulator -- Oil Level
263.00 Gas Regulator
202.00 Instrument Panel
263.10 Gas Regulator -- LT
204.00 Electric Starting
292.00 Engine Pressure Connections
205.00 Stub Shaft
293.00 Engine Temperature Connections
208.00 Air Cleaner
Detonation Sensing Module -- CSA System
294.00
208.10 Single Air Inlet Header Approved
264 FORM 6291 First Edition

TABLE OF CONTENTS
Page Page
Alphabetical Index of Parts . . . . . . . . . . . . . . . . . . . . . . iii Warranty
Customer Ordering Procedure . . . . . . . . . . . . . . . . . . . v Continuous Duty Applications . . . . . . . . . . . . . W--1
Parts Catalog Information . . . . . . . . . . . . . . . . . . . . . . vi Excess Of Continuous Duty Ratings . . . . . . . W--2
Parts Illustrations and Parts Lists . . . . . . . . . . . . . . . . 8 Express Limited Warranty For Genuine Waukesha
Part Number Index -- Appendix A . . . . . . . . . . . . . . 245 Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . W--3
Engine Preservation Products -- Appendix B . . . . . 261 Express Limited Warranty For Custom Engine
Group Number Index -- Appendix C . . . . . . . . . . . . 263 Controlâ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . W--4
ALPHABETICAL INDEX OF PARTS
Page Page
Actuator Assembly -- AFMä . . . . . . . . . . . . . . . . . . . 179 Detonation Sensing Module -- CSA System
Air Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Approved . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 Draw Thru Butterfly Valve Housing . . . . . . . . . . . . . 111
Air Cleaner -- Draw Thru . . . . . . . . . . . . . . . . . . . . . . 209 Ejector Breather . . . . . . . . . . . . . . . . . . . . . . . . 159, 165
Air Inlet Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 Electric Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Air/Fuel Module . . . . . . . . . . . . . . . . . . . . . . . . 173, 175 Engine Mounted Oil Cooler . . . . . . . . . . . . . . . . . . . . 39
Air/Fuel Module -- LT . . . . . . . . . . . . . . . . . . . . . . . . . 177 Engine Pressure Connections . . . . . . . . . . . . . . . . . 239
Air/Gas Motorized Prelube Pump . . . . . . . . . . . . . . 145 Engine Temperature Connections . . . . . . . . . . . . . . 241
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Air/Gas Prelube Pump Motor . . . . . . . . . . . . . . . . . . 147
Exhaust Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Air/Gas Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Exhaust Thermocouples . . . . . . . . . . . . . . . . . . . . . . 227
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Arms, Rocker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Auxiliary Water Pump . . . . . . . . . . . . . . . . . . . . . . . . 129
Gas Regulator . . . . . . . . . . . . . . . . . . . . . . . . . 231, 235
Auxiliary Water Pump -- High Capacity . . . . . . . . . . 133
Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Barring Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Governor -- Woodward EG3P . . . . . . . . . . . . . . . . . . 81
Breather . . . . . . . . . . . . . . . . . . . . . . . . . . 151, 157, 161
Governor -- Woodward UG--8LD . . . . . . . . . . . . . . . . 79
Breather, Ejector . . . . . . . . . . . . . . . . . . . . . . . 159, 165
Governor Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Breather, Rear of Gear Housing . . . . . . . . . . . . . . . 155
Governor Linkage -- Draw Thru . . . . . . . . . . . . . . . . . 87
Bridges, Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Hand Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Butterfly Valve Housing -- Draw Thru . . . . . . . . . . . 111 Head, Cylinder . . . . . . . . . . . . . . . . . . . . . . . . 13, 15, 17
Camshaft, Valve Lifter, Idler Gear . . . . . . . . . . . . . . . 61 Header, Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207 Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45, 61
Carburetor -- Draw Thru . . . . . . . . . . . . . . . . . . . . . . 209 Ignition Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Ignition Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . 57
Connections, Water . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Ignition Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Control Panel -- Pneumatic . . . . . . . . . . . . . . . . . . . . 223 Ignition Module Mounting . . . . . . . . . . . . . . . . . . . . . . 53
Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Crankshaft, Pulley, Flywheel, Vibration Damper . . . 25 Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Intake Manifold, Butterfly Housing . . . . . . . . . . . . . . 105
Cylinder Head, Rocker Arms . . . . . . . . . . . . . . . . . . . 17 Intercooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Cylinder Head, Valve Bridges, Spark Plug Sleeve . 15 Intercooler -- Draw Thru . . . . . . . . . . . . . . . . . . . . . . . 97
Cylinder Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Jacket Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . 125
FORM 6291 First Edition iii
Jacket Water Thermostat Housing . . . . . . . . . . . . . 169 Single Air Inlet Header . . . . . . . . . . . . . . . . . . . . . . . 205
Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221 Sleeve, Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lifter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Lifting Eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Spark Plug Sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LT Wastegate Backpressure Regulator . . . . . . . . . 185 Starter, Air/Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Stub Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Magneto Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Temperature Connections . . . . . . . . . . . . . . . . . . . . 241
Main Bearing Thermocouple . . . . . . . . . . . . . . . . . . 229 Thermocouple, Main Bearing . . . . . . . . . . . . . . . . . . 229
Microspinâ Centrifuge . . . . . . . . . . . . . . . . . . . . . . . . 119 Thermocouples, Exhaust . . . . . . . . . . . . . . . . . . . . . 227
Microspinâ Centrifuge, Engine Mounted . . . . . . . . 121 Thermostat Housing, Jacket Water . . . . . . . . . . . . . 169
Oil Cooler, Engine Mounted . . . . . . . . . . . . . . . . . . . . 39 Throttle Control . . . . . . . . . . . . . . . . . . . . . . . . . . 83, 85
Oil Cooler, Remote Mounted . . . . . . . . . . . . . . . . . . . 35
Turbocharger Air Connections . . . . . . . . . . . . . . . . . . 73
Oil Filler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Turbocharger Heat Shields . . . . . . . . . . . . . . . . . . . . 77
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Turbocharger Oil Connections . . . . . . . . . . . . . . . . . . 75
Oil Header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Turbocharger Water Connections . . . . . . . . . . . . . . . 77
Oil Level Regulator . . . . . . . . . . . . . . . . . . . . . 187, 189
Turbochargers And Exhaust Outlet . . . . . . . . . . . . . . 67
Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Valve Bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Oil Pickup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Valve Lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Valve Lifter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Oil Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overspeed Governor . . . . . . . . . . . . . . . . . . . . . . . . . 101
Vibration Damper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Prelube Pump Motor, Air/Gas . . . . . . . . . . . . . . . . . 147 Warnings And Cautions . . . . . . . . . . . . . . . . . . . . . . . . 9
Prelube Pump, Air/Gas Motorized . . . . . . . . . . . . . . 145 Wastegate And Connections -- GSI . . . . . . . . . . . . 181
Pressure Connections . . . . . . . . . . . . . . . . . . . . . . . . 239 Wastegate And Connections -- LT . . . . . . . . . . . . . . 183
Push Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Wastegate Backpressure Regulator -- LT . . . . . . . . 185
Regulator -- Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . 189 Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Regulator, Gas . . . . . . . . . . . . . . . . . . . . . . . . . 231, 235 Water Connections, Turbocharger . . . . . . . . . . . . . . 77
Regulator, Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . 187 Water Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Rocker Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Water Inlet Header . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Rods, Push . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Water Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Safety Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213 Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Safety Guards -- Alternator . . . . . . . . . . . . . . . . . . . . 215 Water Pump, Auxiliary . . . . . . . . . . . . . . . . . . . . . . . . 129
Shielded Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . 59 Water Pump, Auxiliary -- High Capacity . . . . . . . . . 133
iv FORM 6291 First Edition

CUSTOMER ORDERING PROCEDURE 4. Always include the part number, when known, along
with the description of the part. State the quantity of the
part you wish to order. Do not use the word “complete” or
1. Waukesha genuine parts are available worldwide
designate the quantity by sets.
and must be ordered through your local Waukesha
Distributor. EXAMPLE: 168660—filter element—(1) Ordered.
NOTE: Part numbers in this catalog are for reference NOTE: Quantities listed in this catalog are quantity per
only, and should not be used for ordering parts. Your engine.
Waukesha Distributor will refer to your engine specifica-
tion to make certain you receive the correct parts for 5. If a special part is needed, the engine application
your engine. should also be stated.
2. Top level assembly numbers may not be available as 6. Anticipate your parts requirements:
service parts.
· Order parts early in the day.
3. Always specify to your Distributor the engine model · Keep a supply of normal maintenance parts in stock.
designation, specification number, and serial number
as found stamped on the engine nameplate (see · Obtain a parts stocking recommendation from your
Figure 1). local Waukesha Distributor.
SAA # SERVICE TYPE
MODEL
SERIAL WAUKESHA ENGINE DIVISION
NUMBER DRESSER EQUIPMENT GROUP
WAUKESHA, WISCONSIN U.S.A. DATE
COMP.
RATIO
THIS ENGINE IS FACTORY EQUIPPED AS LISTED. HP(kW) ARE PER

ISO 3046/1. CONSULT A W.E.D. AUTHORIZED DISTRIBUTOR OR W.E.D.
APPLICATION ENGINEERING FOR ADDITIONAL INFORMATION.
ALTITUDE LIMIT
PRIMARY SECONDARY FT/M
FUEL
TM AIR INLET TEMP
MIN. WKI LIMT O
F/ C
O
IGN.TIMING
BTDC GOVERNED SPEED RPM
CARB ADJ.
SERVICE VALVE CLEARANCE IN. /mm
211853M
HP/kW INTAKE EXHAUST
OVERLOAD
HP/kW
FIRING ORDER
Figure 1. Nameplate -- Current Production
FORM 6291 First Edition v

PARTS CATALOG INFORMATION Part Number And Description
The second column lists the part numbers. The last

PARTS CATALOG FORMAT column lists the description of the part. Parts included in
assemblies are preceded by one dot and parts included
Illustration Number 0 0 2. 0 0 in subassemblies are preceded by two or three dots.
A BC Engine Model Quantity
A) Group Number. The columns headed by engine model numbers list the
quantity of the part per engine except when parts are
B) For each different illustration in the same group this listed more than once in the catalog. The quantity per
number advances by 1. engine is the total of the quantities listed individually on
separate pages.
C) For each repeated illustration this number advances Extent Of Parts Catalog Coverage
by 1.
This catalog contains only standard or selected option
Item No. parts. Variations of these parts as well as other parts are
not included. Contact your local Waukesha Distributor
The first column lists the item numbers which corre- for assistance in identifying parts not included in this
spond to the item numbers in the illustration. catalog.
EXAMPLE:
ITEM PART L5774 L5794 L7044

NO. NUMBER DESCRIPTION
LT GSI LT GSI
GROUP 2
CA204066K 12 12 12 12 SHAFT, Exhaust Rocker Arm--Assembly
1 · A204066K 12 12 12 12 · ARM, Rocker, Exhaust
2 ·· 167480G 24 24 24 24 ·· BUSHING, Rocker Arm
3 ·· 28462 12 12 12 12 ·· RIVET, Steel, 3/16”
4 · 153886K 12 12 12 12 · SUPPORT, Rocker Arm, Oil
5 · A153889K 24 24 24 24 · SCREW, Rocker Arm Adjusting
6 · 21227 24 24 24 24 · NUT, Thin Hex, 5/8”--18
7 · A204069G 12 12 12 12 · SHAFT, Rocker Arm--Assembly
8 ·· Y18802 24 24 24 24 ·· PLUG, Pipe, Allen Head, 1/8”
vi FORM 6291 First Edition

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WAUKESHA ENGINE, DRESSER, INC.
EXPRESS LIMITED WARRANTY FOR PRODUCTS OPERATED IN CONTINUOUS DUTY APPLICATIONS
INTRODUCTION
CONTINUOUS DUTY DEFINITION: The highest load and speed which can be applied, subject to Waukesha’s approved ratings in effect at time of sale.
APPLICATIONS COVERED BY THIS WARRANTY
Waukesha Engine warrants that it will repair or replace, AT ITS ELECTION AND EXPENSE, any part of an engine, or Enginatorr, or product (hereinafter referred to as
”Products”) manufactured by Waukesha, which proves to have had a defect in material or workmanship.
I. TERMS OF EXPRESS LIMITED WARRANTY
Waukesha Engine warrants that it will repair or replace, AT ITS ELECTION AND EXPENSE, any part of an engine, or engine powered EnginatorÒ (hereinafter
referred to as “Products”) manufactured by Waukesha, which proves to have had a defect in material or workmanship.
II. TERM LIMITATIONS OF EXPRESS LIMITED WARRANTY
A. This coverage shall commence upon initial new Products start--up date and shall expire upon the earlier of the following:
1. 12 months after the initial new Products start--up date; or
2. 24 months after the original shipment date of the covered Products by Waukesha Engine.
B. Notwithstanding the foregoing, Waukesha further warrants that the cylinder block casting, cylinder head castings, connecting rod forgings, and crankshaft
forging will be free from defects in material or workmanship. This additional warranty only covers failures of the specific items noted within this subparagraph.
This coverage shall expire upon the earlier of the following:
2. 25,000 hours of operation of the covered Products; or
NOTE: No damage from other sources, such as damage from the loss of a crankshaft bearing, shall be considered as a forging defect.
III. WAUKESHA’S RESPONSIBILITIES UNDER THE EXPRESS LIMITED WARRANTY

Waukesha shall be responsible for:
A. The repair or replacement, at Waukesha’s election, of covered defective parts and all reasonable labor required regarding a warranted failure during the
express limited warranty term. All such labor shall be provided by Waukesha’s authorized contractor or distributor.
B. Reasonable and necessary travel and expenses incurred by Waukesha’s authorized contractor or distributor.
C. Replacement of lubricating oil, coolant, filter elements, or other normal maintenance items that are contaminated and/or damaged as a direct result of a
warranted failure.
NOTWITHSTANDING THE FOREGOING, WAUKESHA SHALL NOT BE RESPONSIBLE FOR LABOR COSTS ASSOCIATED WITH WARRANTY CLAIMS
BROUGHT PURSUANT TO SUB--PARAGRAPH II (B).
IV. OWNER’S RESPONSIBILITIES UNDER THE EXPRESS LIMITED WARRANTY
Owner shall be responsible for:
A. The operation and maintenance of the Products within the guidelines established by Waukesha.
B. Making the Products available to Waukesha or Waukesha’s authorized contractors or distributors for any warranty repair, during normal business hours.
C. All additional costs incurred for premium or overtime labor, should owner request that repairs be made on a premium or overtime schedule.
D. All costs incurred as the result of removal or reinstallation of the Products as may be required to effect any warranted repair.
E. All administrative costs and expenses resulting from a warranted failure.
F. Any costs of transportation, towing, repair facilities, or associated costs.
G. All labor, travel, mileage, and other related costs and expenses associated with a claim made pursuant to subparagraph II (B) above.
H. Loss of revenue and loss of/or damage to real and/or personal property.
V. LIMITATION OF WAUKESHA’S OBLIGATIONS
The obligations of Waukesha under this express limited warranty shall be waived and voided, and Waukesha shall not, thereafter, be responsible for:
A. Any failure resulting from owner or operator abuse or neglect, including but not by way of limitation, any operation, installation, application, or maintenance
practice not in accordance with guidelines or specifications established by Waukesha; or
B. Any failure resulting from unauthorized modifications or repairs of the Products; or
C. Any failure resulting from overload, overspeed, overheat, accident, improper storage; or
D. Failure of owner to promptly provide notice of a claimed defect; or
E. Failure of Products for which Waukesha did not receive properly completed start--up reports; or
F. Repairs of a covered failure performed with non--genuine Waukesha parts; or
G. Repairs of a covered failure performed by non--authorized contractors or distributors; or
H. Failure to make Products available to Waukesha or its authorized representatives; or
I. Failure to supply documents such as drawings and specifications relating to the specific application of the Products.
VI. APPLICABILITY AND EXPIRATION
The warranties set out above are extended to all owners in the original chain of distribution. The warranties and obligations of Waukesha shall expire and be of no
further effect upon the dates of expiration of the applicable warranty periods.
THE FOREGOING SETS FORTH WAUKESHA’S ONLY OBLIGATIONS AND OWNERS’ EXCLUSIVE REMEDY FOR BREACH OF WARRANTY, WHETHER SUCH
CLAIMS ARE BASED ON BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY), OR OTHER THEORIES, AND THE
FOREGOING IS EXPRESSLY IN LIEU OF OTHER WARRANTIES WHATSOEVER EXPRESSED, IMPLIED, AND STATUTORY, INCLUDING WITHOUT
LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Notwithstanding the preceding, in no event shall Waukesha be liable for any direct, special, incidental, or consequential damages (whether denominated in
contract, tort strict liability, negligence, or other theories) arising out of this Agreement or the use of any Products provided under this Agreement.
Any action arising hereunder or relating hereto, whether based on breach of contract, tort (including negligence and strict liability), or other theories must be
commenced within two (2) years after the cause of action accrues or it shall be barred.
BINDING ARBITRATION
(a) Buyer and Seller shall attempt, in good faith, to resolve any dispute arising out of or relating to this agreement, or the products and/or services provided
hereunder, promptly by negotiation between executives. If the matter has not been resolved within sixty (60) days of a party’s request for negotiation,
either party may initiate arbitration as herein after provided.
(b) Any dispute arising out of or related to this agreement or the products and/or services provided hereunder which has not been resolved by the
negotiation procedure described above, shall be settled by binding arbitration administered by the American Arbitration Association in accordance with
its Commercial Arbitration Rules and judgment on the award rendered by the arbitrator(s) may be entered in any court having jurisdiction thereof.
(c) Unless Buyer and Seller otherwise agree in writing, the arbitration panel shall consist of three arbitrators. The arbitrator(s) shall have no authority to
award punitive or other damages not measured by the prevailing party’s actual damages and may not, in any event, make any ruling, finding or award that
does not conform to the terms and condition of this agreement. The law of Texas shall govern.
(d) The arbitration proceeding shall be conducted in English, in Dallas, Texas.
See Form M--464 for the most current warranty terms. Effective April 10, 2001.
W -- 1
EXPRESS LIMITED WARRANTY FOR PRODUCTS USED IN EXCESS OF CONTINUOUS DUTY RATINGS
INTRODUCTION
This warranty only applies to engines which Waukesha Engine has approved to operate in excess of the continuous duty rating.
APPLICATIONS COVERED IN THIS WARRANTY
Standby Service Applications: This rating applies to those systems used as a secondary or backup source of electrical power. This rating is the output the system will
produce continuously (no overload), 24 hours per day for the duration of the prime power source outage.
Intermittent Service Applications: This rating is the highest load and speed that can be applied in variable speed mechanical system applications only (i.e., blowers,
pumps, compressors, etc.). Operation at this rating is limited to a maximum of 3500 hours/year. For continuous operation for any length of time between the continuous
and intermittent ratings, see the Peak Shaving Application rating procedure.
Peak Shaving Applications: The rating for a peak shaving application is based on the number of horsepower--hours available per year at site specific conditions. All
applications using a peak shaving rating require a signed Special Application Approval (SAA) from Waukesha’s Application Engineering Department.
Waukesha Engine warrants that it will repair or replace, AT ITS ELECTION AND EXPENSE, any part of an engine, or engine powered EnginatorR (hereinafter
referred to as “Products”) manufactured by Waukesha, which proves to have had a defect in material or workmanship.
A. This coverage shall commence upon initial new Products start--up date and shall expire upon the earlier of the following:
1. 60 months or 3500 hours, whichever occurs first, after the initial new Products start--up date; or
2. 72 months after the original shipment date of the covered Service Parts by Waukesha Engine.
B. Notwithstanding the foregoing, Waukesha further warrants that the cylinder block casting, cylinder head castings, connecting rod forgings, and crankshaft
forging will be free from defects in material or workmanship. This additional warranty only covers failure of the specific items noted within this subparagraph.
This coverage shall expire upon the earlier of the following:
2. 25,000 hours of operation of the covered Products; or
NOTE: No damage from other sources, such as damage from the loss of a crankshaft bearing, shall be considered as a forging defect.
B. Reasonable and necessary travel and expenses incurred by Waukesha’s authorized contractors or distributor.
C. Replacement of lubricating oil, coolant, filter elements, or other normal maintenance items that are contaminated and/or damaged as a direct result of a
warranted failure.
NOTWITHSTANDING THE FOREGOING, WAUKESHA SHALL NOT BE RESPONSIBLE FOR LABOR COSTS ASSOCIATED WITH WARRANTY CLAIMS
BROUGHT PURSUANT TO SUB--PARAGRAPH II (B).
A. The operation of the product within the allowable HP--HR/YR rating granted by the specific Special Application Approval for the product.
B. The operation and maintenance of the Products within the guidelines established by Waukesha.
C. Making the Products available to Waukesha or Waukesha’s authorized contractors or distributors for any warranty repair, during normal business hours.
D. All additional costs incurred for premium or overtime labor, should owner request that repairs be made on a premium or overtime schedule.
E. All costs incurred as the result of removal or reinstallation of the Products as may be required to effect any warranted repair.
F. All administrative costs and expenses resulting from a warranted failure.
G. Any costs of transportation, towing, repair facilities, or associated costs.
H. All labor, travel, mileage, and other related costs and expenses associated with a claim made pursuant to subparagraph II (B) above.
I. Loss of revenue and loss of/or damage to real and/or personal property.
B. Any failure resulting from unauthorized modifications or repairs of the Products: or
I. Failure to supply documents such as drawings and specifications relating to the specific application of the Products.
CLAIMS ARE BASED ON BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY), OR OTHER THEORIES, AND THE FOREGOING
IS EXPRESSLY IN LIEU OF OTHER WARRANTIES WHATSOEVER EXPRESSED, IMPLIED, AND STATUTORY, INCLUDING WITHOUT LIMITATION, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
contract, tort strict liability, negligence, or other theories) arising out of this Agreement or the use of any Products
provided under this Agreement.
BINDING ARBITRATION
W -- 2
EXPRESS LIMITED WARRANTY FOR GENUINE WAUKESHA SERVICE PARTS
INTRODUCTION
This warranty only applies to Genuine Waukesha Service Parts (to include assemblies and short blocks) sold by Waukesha Engine and used for repair,
maintenance, or overhaul of Waukesha Products.
A. Waukesha Engine warrants that it will repair or replace, AT ITS ELECTION AND EXPENSE, any Genuine Waukesha Service Part installed on an engine, or
EnginatorR, or product (hereinafter referred to as ”Products”) manufactured by Waukesha, which proves to have had a defect in material or workmanship.
B. Waukesha Engine further warrants that it will repair or replace, AT ITS ELECTION AND EXPENSE, any component of the Waukesha Product damaged as the
direct result of a warrantable defect in a Genuine Waukesha Service Part during the term of coverage.
This coverage shall commence upon the date the Service Part is installed and shall expire upon the earlier of the following:
A. 12 months after the date the part is installed; or
B. 24 months after the purchase date from an authorized Waukesha Distributor.
A. The repair or replacement, at Waukesha’s election, of covered defective Service Parts and progressive damage as explained in Paragraph 1B of this warranty.
B. Labor time to repair or replace the defective part as established by the Waukesha Labor Guide Manual. All reimbursable labor costs shall be provided by
Waukesha’s authorized Distributor.
C. The reimbursement of documented Distributor expenses covering Freight, Customs, Brokers Fees, and Import Duties to obtain the replacement Service Part
from Waukesha.
A. The operation and maintenance of the Products/Service Parts within the guidelines established by Waukesha.
B. Making the Products/Service Parts available to Waukesha or Waukesha’s authorized Distributors for any warranty repair, during normal business hours.
D. All costs incurred as the result of removal or reinstallation of the Products as may be required to effect any warranted repairs.
G. All travel, mileage, and other related Distributor costs and expenses associated with repair under the terms of this Service Parts Warranty.
H. All additional labor time in excess of Waukesha’s Labor Guide for the warrantable repair.
A. Any failure resulting from owner or operator abuse or neglect, including but not by way of limitation, any operation, installation, application, maintenance, or
assembly practice not in accordance with guidelines or specifications established by Waukesha; or
B. Any failure resulting from unauthorized modifications or repairs of the Products or Service Parts; or
C. Any failure resulting from overload, overspeed, overheat, accident; or
E. Failure of Service Parts for which Waukesha did not receive proper documentation concerning the Service Parts purchase date from an authorized Waukesha
Engine Distributor; or
G. Repairs of a covered failure performed by non--authorized Contractors or Distributors; or
H. Failure to make Products and Service Parts available to Waukesha or its authorized representative; or
I. Failure to supply documents such as drawings and specifications relating to the specific application of the Products; or
J. Any failure of Service Parts resulting from misapplication or improper repair procedures; or
K. Any failure or damage resulting from the improper or extended storage of a Service Part; or
L. Freight, Customs, Broker Fees, and Import Duties if appropriate documentation is not provided; or
M. Normal wear items or consumable parts such as belts, spark plugs, lubricating oil filters, air filters, etc. are not considered defective if in need of routine
replacement, rebuild, or maintenance during the term of the warranty.
The warranty set out above is extended to the original purchaser of the Genuine Waukesha Service Parts. The warranty and obligations of Waukesha shall expire
and be of no further effect upon the date of expiration of the applicable warranty period.
VII. WARRANTY ADMINISTRATION
This warranty is administered exclusively by an authorized Waukesha Distributor. The invoice for the failed Service Parts must be provided to the Distributor to
determine whether the warranty is applicable.
Contact the nearest authorized Waukesha Distributor for assistance with warranty matters or questions. The location of the nearest authorized Distributor is
available by contacting Waukesha Engine at (262) 547--3311.
CLAIMS ARE BASED ON BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY), OR OTHER THEORIES, AND THE
BINDING ARBITRATION
Buyer and Seller shall attempt, in good faith, to resolve any dispute arising out of or relating to this agreement, or the products and/or services provided
hereunder, promptly by negotiation between executives. If the matter has not been resolved within sixty (60) days of a party’s request for negotiation, either
party may initiate arbitration as herein after provided.
W- 3
EXPRESS LIMITED WARRANTY FOR CUSTOM ENGINE CONTROLSÒ
INTRODUCTION
The Custom Engine ControlÒ (CEC) are sold as standard, or as options on new Engines or as Genuine Service Parts, and includes the Detonation Sensing Module
(DSM), Air Fuel Module (AFM), Turbocharger Control Module (TCM), and Ignition Module (IM), or any other control device identified as a CEC product.
Waukesha Engine warrants that it will repair or replace, AT ITS ELECTION AND EXPENSE, any CEC installed on an engine, or EnginatorÒ, or product (hereinafter
referred to as “Products”) manufactured by Waukesha, or purchased as a Genuine Service Part, which proves to have had a defect in material or workmanship.
A. This coverage shall commence upon initial new Products start--up date or the purchase date, in the case of service parts sales, and shall expire upon the earlier
of the following:
1. New Products
A. 12 months after the initial new Product start--up date; or
B. 24 months after the original shipment date of the covered Products by Waukesha Engine.
2. Genuine Service Parts
A. 12 months from the date the CEC is put into service; or
B. 18 months from the purchase date.
B. Notwithstanding the foregoing, Waukesha further warrants that it will repair or replace, AT ITS ELECTION AND EXPENSE, any component of the Waukesha
Product damaged as the direct result of a warrantable defect in a CEC product.
B. For the repair of CECs installed on Products shipped from Waukesha, reasonable and necessary travel and expenses incurred by Waukesha’s authorized
contractor or distributor.
C. Replacement of lubricating oil, coolant, filter elements, Waukesha supplied engine components, or other normal maintenance items that are contaminated
and/or damaged as a direct result of a warranted failure.
A. The operation and maintenance of the Products within the guidelines established by Waukesha.
B. Making the Products available to Waukesha or Waukesha’s authorized contractors or distributors for any warranty repair, during normal business hours.
D. All costs incurred as the result of removal or reinstallation of the Products as may be required to effect any warranted repair.
G. All travel, mileage, and other related Distributor costs and expenses associated with repair under the terms of the Service Parts Warranty.
H. All additional labor time in excess of Waukesha’s Labor Guide for the warrantable repair.
B. Any failure resulting from unauthorized modifications or repairs of the Products; or
I. Failure to supply documents such as drawings and specifications relating to the specific application of the Products; or
J. Improper diagnosis of a Product problem for which a CEC product is replaced.
K. Failure of Service Parts for which Waukesha did not receive proper documentation concerning the Service Parts purchase date from an authorized Waukesha
Engine Distributor; or
L. Any failure of a Service Part resulting from misapplication or improper repair procedures; or
M. Any failure or damage resulting from the improper or extended storage of a Service Part; or
N. Freight, Customs, Broker Fees, and Import Duties if appropriate documentation is not provided.
VII. WARRANTY ADMINISTRATION
This warranty is administered exclusively by an authorized Waukesha Distributor. The invoice for the failed Service Parts must be provided to the Distributor to
determine whether the warranty is applicable.
Contact the nearest authorized Waukesha Distributor for assistance with warranty matters or questions. The location of the nearest authorized Distributor is
available by contacting Waukesha Engine at (414) 547--3311.
CLAIMS ARE BASED ON BREACH OF CONTRACT, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY),OR OTHER THEORIES, AND THE
BINDING ARBITRATION
hereunder, promptly by negotiation between executives. If the matter has not been resolved within sixty (60 days of a party’s request for negotiation,
W- 4

S4 Parts Manual PDF

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