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Materials Science and Engineering B 110 (2004) 202–212

Extended phase homogeneity and electrical properties of barium


calcium titanate prepared by the wet chemical methods
S. Jayanthi, T.R.N. Kutty∗
Materials Research Center, Indian Institute of Science, Bangalore 560012, India

Received 1 September 2003; accepted 4 March 2004

Abstract

Ca-substituted BaTiO3 with extended homogeneity range upto ∼50 mol% CaTiO3 have been prepared by three different chemical routes
namely carbonate-oxalate (COBCT), gel-carbonate (GCBCT), and gel-to-crystallite conversion (GHBCT) followed by heat treatment above
1150 ◦ C. X-ray powder diffraction (XRD) data show continuous decrease in the tetragonal unit cell parameters as well as c0 /a0 ratio with
CaTiO3 content, which are in accordance with the substitution of smaller sized Ca2+ ions at the barium sites. The microstructure as well as
the dielectric properties are greatly influenced by the cationic ratio, α = (Ba + Ca)/Ti. The grain size decreases with CaTiO3 content for the
stoichiometric samples (α = 1), whereas ultrafine microstructure is observed in the case of off-stoichiometric samples (α > 1) for the whole
compositional range of CaTiO3 concentrations. Sharper εr –T characteristics at lower calcium content and broader εr –T with decreased εmax ,
in the higher calcium range are observed in the case of α = 1. Whereas nanometer grained ceramics exhibiting diffuse εr –T characteristics
are obtained in the case of α > 1. The positive temperature coefficient of resistivity (PTCR) is realized for barium calcium titanate ceramics
having 0.3 at.% Sb as the donor dopant for higher CaTiO3 (typically 30 mol%) containing samples (α = 1), indicating that Ca2+ ions do not
behave as acceptors if they were to substitute at the Ti4+ sites. Whereas the off-stoichiometric (α > 1) ceramics retained high resistivity,
indicative of the Ti-site occupancy for Ca2+ in fine grain ceramics.
© 2004 Elsevier B.V. All rights reserved.

Keywords: Ceramics; Permittivity; Stoichiometry and homogeneity; Metastable phases

1. Introduction thermal coefficient of dielectric properties with Z5U char-


acteristics [1]. Ca-substituted BaTiO3 is also found to have
The monolithic as well as multilayer capacitors (MLC) high piezo-coefficient of resistance. It is generally known
with good integrated circuits (IC) compatibility, excel- that Ca2+ ions are useful for broadening the temperature
lent dielectric properties, and volume efficiency have be- dependence of the dielectric constant of BaTiO3 ceramics
come indispensable components in modern electronic cir- [2,3]. The real mechanism causing the diffuse phase tran-
cuits. Success in developing the dielectric materials for sition (DPT) behavior, however, is not well understood.
nickel-electroded multilayer capacitors has been achieved Calcium containing titanate ceramic capacitor composi-
by adding acceptor type dopants to BaTiO3 ceramics, which tions can be processed in lower oxygen partial pressure
reduces the high cost due to electrodes. BaTiO3 has the conditions without any significant change in loss factors.
ability to form extensive solid solutions by means of which Because of the commercial importance, calcium substituted
a variety of materials with continuously changing dielec- BaTiO3 is presently reinvestigated with specific emphasis
tric properties can be produced as polycrystalline ceramics. on preparative routes.
CaTiO3 is one of the common constituents in most of the Phase relations in BaTiO3 –CaTiO3 system were stud-
commercial ceramic capacitors whose exact role is not de- ied by Devries and Roy [4]. According to their phase dia-
fined, although some believe that calcium minimizes the gram, CaTiO3 up to ∼18 mol% forms a homogenous solid
solution with BaTiO3 at 1400 ◦ C. Several subsequent au-
thors have investigated the effect of calcium ion substitu-
∗ Corresponding author. Tel.: +91-80-3092784; fax: +91-80-3341683. tion on the ferroelectric structural transitions and dielectric
E-mail address: kutty@mrc.iisc.ernet.in (T.R.N. Kutty). properties in BaTiO3 . Berlincourte and Kulesar [5] found

0921-5107/$ – see front matter © 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.mseb.2004.03.008
S. Jayanthi, T.R.N. Kutty / Materials Science and Engineering B 110 (2004) 202–212 203

that Ca2+ substitution in BaTiO3 caused only negligible details and acronyms used for barium calcium titanate pre-
changes in the Curie point whereas, Mcquarrie and Behnke pared by different routes are given in Table 1.
[6] reported that Ca-doped BaTiO3 showed a decrease of The precursor route involving the alkaline earths metals
the Curie point. Mitsui and Westpal [7], from the dielectric titanyl oxalates yielded the highest purity titanate ceramics
and X-ray diffraction (XRD) studies, demonstrated that the powders. However, barium calcium titanyl oxalate could not
Curie point of (Ba1−x Cax )TiO3 increases from 130.7 ◦ C for be prepared because of the high solubility of the Ca-rich
BaTiO3 to 136.1 ◦ C for x = 0.08 and then decreased with component in acid media from which BaTiO(C2 O4 )2 ·4H2 O
Ca concentration up to 25 mol%. According to Zhuang et al. is precipitated. Therefore, the carbonate-oxalate method was
[8], the broadened and diffuse dielectric maximum moves adapted. Extra pure TiOCl2 (99.99%) and CaCO3 (99.99%)
to room temperature for the composition with 11 mol% of in the desired stoichiometric ratios were dissolved in di-
CaTiO3 , whereas Jaffe et al. [9] have indicated that the lute HCl. The mixed solution was treated with 1 M ammo-
Curie temperature does not change with Ca-content upto nium carbonate at 40 ◦ C till the pH raised to ∼8, leading
25 mol%. Zhuang et al. [8] were the first to report about to the precipitation of the voluminous gel of amorphous hy-
the possible occupancy of Ca2+ in the Ba2+ as well as drated titania in which the crystalline CaCO3 nanoparticles
Ti4+ sites. Subsequently, several authors have tried to es- were embedded. The precipitate was washed free of chlo-
tablish the site occupancy of Ca2+ in BaTiO3 prepared by ride and ammonium ions. It was mixed with barium titanyl
different processing routes. However, there are no direct oxalate, BaTiO(C2 O4 )2 ·4H2 O, powder in different ratios,
evidences by way of changes in unit cell size, systematic using an ultrasonic blender while kept in suspension in dis-
absences, changes in crystal system or possible topolog- tilled ethanol. The mixtures were dried in air-oven, after
cal transformations, which give insight into the cation sub- filtering off the solvent. They were decomposed at 650 ◦ C
stitutions and ordering in single crystals of (Ba,Ca,Ti)2 O3 . for 7 h. The residues were then homogenized using a plan-
This formula is adopted so as to imply no a priori commit- etary mill (Fritz, Germany) for 2 h in ethanol medium and
ment of the place occupancy of Ca2+ ions in BaTiO3 lat- were dried at 120 ◦ C. The powders were calcined at 850 and
tice. Notwithstanding the limited evidences presented that then at 1150 ◦ C to obtain the desired crystalline phase of
calcium occupies titanium sites, the homogeneity limit has (Bax Cay Tiz )2 O3 .
not been reported when prepared by the low temperature In the case of gel-carbonate method, high purity
chemical routes. During the present investigations, varying BaCl2 ·2H2 O (99.98%) and CaCl2 (99.96%) were dissolved
amounts of calcium were added to form (Bax Cay Tiz )2 O3 in distilled water and the solution was mixed with TiOCl2
with x + y + z = 1 by three different wet chemical meth- (aq). The metal ions were coprecipitated using ammonium
ods, where the mole fraction of calcium titanate ranges from carbonate at 40 ◦ C till the pH is ∼8 leading to amorphous
zero to 0.6. The A/B ratio [α = (x + y)/z] is varied from hydrated titania gel in which BaCO3 + CaCO3 nanocrys-
0.98 to 1.02 so that it can be verified whether the mode talline particles remain embedded. The precipitate was
of chemical formulation influences the dielectric proper- washed free of soluble ions using deionised water and
ties. The electrical resistivity of donor (Sb5+ ) doped bar- air-dried. Calcination was carried out in steps between 650
ium calcium titanate has been studied in order to verify the and 1150 ◦ C with intermittent mixing after cooling to room
acceptor behavior of Ca2+ by way of occupancy at Ti4+ temperature.
sites. In the gel-to-crystallite conversion method [10], the re-
active gels of hydrated TiO2 (TiO2 ·xH2 O where 80 < × <
110) was prepared by the addition of ammonium hydroxide
at 30 ◦ C to the TiOCl2 solution until the pH was around 7.
2. Experimental procedures
The gel was washed free of soluble salts, mostly NH4 Cl.
The gel was suspended in ethanol containing Ca(OH)2
2.1. Preparative routes
+ Ba(OH)2 in the desired ratio in a flask, attached with a
water-cooled reflux condenser and the alkali guard-tube at
Barium calcium titanate (Ba,Ca,Ti)2 O3 was prepared by
the top-end to avoid the ingression of CO2 . The mixture
three different wet chemical methods namely:
was maintained at the boiling point (∼85 ◦ C) while kept
(1) Carbonate-oxalate method (COBCT); agitated with a magnetic stirrer. Ba2+ + Ca2+ ions enter-
(2) Gel-carbonate method (GCBCT); ing the gel produce the chemical changes involving the
(3) Gel-to-crystallite conversion method (GHBCT). breakage of –Ti–O–Ti– (or), –Ti–OH–Ti– bridging bonds
accompanied by dehydroxylation leading to heterogeneous
For independently comparing the properties, the same nucleation and growth of the perovskite crystallites within
compositions were also prepared by the ceramic method the gel. The solid phase remaining in the vessel was then
(CRBCT). In all the preparative routes, the stoichiometry ra- filtered, washed free of Ba(OH)2 and then air-dried. The
tio α = (Ba + Ca)/Ti was varied from 0.98 to 1.02 (0.98 < powders so prepared were calcined at 900 and then at
α < 1.02) and in few cases up to 1.10. α = (x + y)/z = 1 1150 ◦ C. In the case of ceramic method, BaCO3 (99.98%),
refers to the stoichiometric perovskite. The compositional CaCO3 (99.99%), and TiO2 (99.98%) were taken in the
204 S. Jayanthi, T.R.N. Kutty / Materials Science and Engineering B 110 (2004) 202–212

Table 1
Acronyms used for barium calcium titanate powder prepared from different methods
Preparative route adopted Acronyms for barium Preparative method
calcium titanate powder
obtained
Carbonate-oxalate COBCT CaCl2 + TiOCl2 were precipitated using NH4 CO3 .
method And the gel is homogenized with barium titanyl
oxalate powder.
α = 0.98a COBCT-98
α =1 COBCT-100
α = 1.005 COBCT-1005
α = 1.01 COBCT-101
α = 1.02 COBCT-102
Carbonate-oxalate COBT
barium titanate.
Gel-carbonate method GCBCT BaCl2 + CaCl2 is added to TiOCl2 and are
coprecipitated using NH4 CO3 .
α = 0.98 GCBCT-98
α =1 GCBCT-100
α = 1.005 GCBCT-1005
α = 1.01 GCBCT-101
α = 1.02 GCBCT-102
Gel-carbonate barium GCBT
titanate
Gel to crystallite GHBCT TiO2 ·xH2 O (gel) + CaO + Ba(OH)2 are made to
conversion method react in ethanol medium.
α =1 GHBCT-100
Gel to crystallite GHBT
barium titanate
Solid state method CRBCT BaCO3 + CaCO3 + TiO2 were milled and are
made to react at high temperature.
α = 0.98 CRBCT-98
α =1 CRBCT-100
α = 1.005 CRBCT-1005
α = 1.01 CRBCT-101
α = 1.02 CRBCT-102
a α = (Ba + Ca)/Ti.

desired stoichiometry and mixed in a planetary mill for 2 h. a programmable electric furnace (Thermolyne, USA). Ce-
The mixtures were calcined at 1050 ◦ C (8 h) and then at ramic samples of ≥95 theoretical density were obtained dur-
1150 ◦ C (6 h) to effect the solid–solid reactions. ing sintering.
In order to study the variation in properties with respect to In order to study the effect of Ca2+ ions on the donor
off-stoichiometry, α = (Ba + Ca)/Ti was varied from 0.98 doped (Ba,Ca,Ti)2 O3 , ceramic powder prepared from
to 1.02 in the case of all the preparative methods. The pow- carbonate-oxalate method with CaTiO3 varying from 2 to
ders were prepared under identical conditions and were cal- 30 mol% was chosen for PTCR studies. Sb2 O5 (=0.3 at.%
cined as that of the stoichiometric samples. The acronyms Sb) was added to (Ba,Ca,Ti)2 O3 and ball-milled for a few
used for them are shown in Table 1. The sintering and the hours. The mixtures were precalcined at 1000 ◦ C for 2 h
grain growth behavior of (Bax Cay Tiz )2 O3 powders from dif- for homogenity by way of diffusion of the dopants. The
ferent wet chemical methods are greatly dependent on the fine powders were mixed with 2 wt.% of sinter-aiding ad-
(Ba + Ca)/Ti ratio. Samples with various compositions of ditives, which is Al2 O3 + 2SiO2 + TiO2 (AST). These
(Ba,Ca,Ti)2 O3 were prepared by the above methods with the mixtures were mixed in a planetary mill with acetone as
mole fraction of CaTiO3 , ranging from 0.05 to 0.6. The cal- the medium. The dry mixtures were mixed with binder and
cined powders were then mixed with 0.16 wt.% poly vinyl then pelletizied. The samples were heated at a rate of 2 ◦ C/
alcohol (PVA) as the binder and 0.12 wt.% poly ethylene min till 650 ◦ C (1 h) for binder burnout and heated at a rate
glycol (PEG) as the deflocculant. The granulated powders of 3 ◦ C/min to 1380 ◦ C, with dwell time of 3 h and then
were cold pressed into disks of around 2.5 mm thickness cooled at a rate of 15 ◦ C/min. The sintered ceramics discs
and 14 mm diameter. The green pellets were sintered in the were polished on both sides and ohmic metal contacts were
temperature range of 1380–1450 ◦ C for 4 h and cooled in made by electroless Ni coating.
S. Jayanthi, T.R.N. Kutty / Materials Science and Engineering B 110 (2004) 202–212 205

2.2. Characterization ature. For 100% tetragonal BaTiO3 where a = b


= c, the in-
tegrated intensity ratio of the reflections I(0 0 2) /[I(2 0 0),(0 2 0)
X-ray diffraction studies were carried out using a Philips + I(0 0 2) ] will be 0.33. If the phase is 100% cubic (a = b =
PW 1050/70/76 (Netherlands) or a Scintag (USA) X-ray c), the above intensity ratio will become zero. For a mixture
diffractometer having nickel filtered, Cu K␣ as the source. of tetragonal and cubic phases, the ratio will have values
The cell parameters were evaluated from the diffraction between 0.33 and zero. Further, when the phase is 100%
patterns recorded with polycrystalline silicon as the inter- cubic, the reflections from (2 0 0), (0 2 0), and (0 0 2) merge
nal standard. Microstructures of the polished and thermally to single diffraction peak. Powders as well as pressed disks
etched ceramics were studied using S360 Cambridge (Eng- heat treated below 1250 ◦ C show the above intensity rela-
land) scanning electron microscope (SEM). The elemental tion with respect to (0 0 2) and (2 0 0) reflections. However,
distribution analyses of the sintered specimens were carried the XRD of the samples sintered above 1250 ◦ C showed a
out using a fully automated quantitative energy dispersive reversal with higher intensity for (0 0 2) and lower intensity
X-ray analyser (EDX), Links AN10000 (Oxford Instru- for (2 0 0) reflections. Fig. 2 shows the diffraction peaks of
ments, UK) fitted on to the SEM microscope. Electrodes on (2 0 0) and (0 0 2) for the samples COBCT5 and COBCT30
the dielectric ceramic discs were produced by silver paint heated at 1100 and 1300 ◦ C. The reason for the reversal in
(Dupont) fired-on at 800 ◦ C for 10 min, which gave good intensity is due to the preferred orientation of the domains
ohmic contacts. The capacitance values of the ceramic sam- with their c-axis perpendicular to the surface. During sin-
ples were measured using the HP 4284A precision LCR tering, growth of crystallites with preferred orientation is
meter, in the frequency range from 20 Hz to 1 MHZ, while possible, which leads to domains along c-axis on cooling
the temperature of the specimen was varied at the rate of below Tc, resulting in changes of XRD intensities of the
0.5 ◦ C/min. tetragonal line pairs.
COBCT-100, having 50 mol% CaTiO3 , retains phase sin-
gularity with tetragonal symmetry. Above 50 mol% CaTiO3 ,
3. Results they showed two sets of XRD peaks, corresponding to two
phases of which the lower intensity reflections are more com-
3.1. X-ray diffraction parable to those of CaTiO3 than of BaTiO3 . GCBCT-100
and GHBCT-100, having ∼45 mol% CaTiO3 is found to
Fig. 1 shows the X-ray diffraction patterns of Ca- retain phase singularity with the tetragonal symmetry. The
substituted BaTiO3 for the COBCT-100 sample with vary-
ing calcium contents. The extent of splitting and intensity
ratio of (2 0 0) and (0 0 2) reflections are indicative of the
co-existence of cubic and tetragonal phases at room temper-

Fig. 1. X-Ray diffraction patterns of COBCT ceramics sintered at 1380 ◦ C Fig. 2. Reversal in intensity of (2 0 0) and (0 0 2) peak for samples heated
(a) COBCT5, (b) COBCT30, (c) COBCT50, and (d) COBCT60. at 1100 and 1300 ◦ C (a) COBCT5 (b) COBCT30.
206 S. Jayanthi, T.R.N. Kutty / Materials Science and Engineering B 110 (2004) 202–212

second phase is observed with further increase in calcium in lattice parameters above 50 mol% CaTiO3 suggests that
content. The results show that the homogeneity limit of the homogeneity limit has been exceeded which results in
(Ba,Ca,Ti)2 O3 has broadened in all the samples prepared by the formation of a second titanate perovskite phase richer in
the wet chemical route, although the limit is found to differ Ca-content.
somewhat with the actual processing method adopted. The The samples with off-stoichiometry, GCBCT101 and CR-
solubility limits of (Ba,Ca,Ti)2 O3 is controlled by the pu- BCT101, with c0 /a0 = 1.000, show cubic symmetry. In the
rity as well as the surface energy by way of restricted grain case of higher composition of calcium, such as GCBCT30,
growth in the chemically prepared specimens. The presently minor increase in (α = 1.005) is sufficient to render the
observed homogeneity limits are much higher than those re- material cubic. Therefore, from any one of the method of
ported from the phase diagram studies [4], clearly demon- preparation and for a wider range of Ca-substitution, the
strating the advantages of chemical methods in preparing phase contents remain completely cubic at room temper-
the titanate solid solutions. ature (RT) for all the compositions having α > 1. The
The values of lattice constants were obtained from the XRD of the sintered specimens with α > 1.05 show ad-
XRD data. Fig. 3 shows the plots of c0 , a0 , and (c0 /a0 ) ver- ditional peaks corresponding to two phases i.e. Ba-rich
sus mol% CaTiO3 for the COBCT-100, GCBCT-100, and (Ba3 Ca2 Ti2 O9 ) as well as Ca-rich (Ca3 Ba2 Ti2 O9 ) phases
GHBCT-100. The values of c0 and a0 decrease continuously matching with the JCPDS File No. 42-0535. The compo-
with calcium titanate content. Mitsui and Westpal [6] have sitions of the secondary phases have been ascertained by
reported that c0 /a0 ratio of Ba1−x Cax TiO3 decreases mono- EDX analyses. With α < 1.05, the presence of secondary
tonically with Ca-content. They have reported only upto phases is not discernible by XRD. However preferential
6 at.% Ca substitution. However in our samples too, the same segregation of calcium towards the grain boundary layer
trend is observed over a wider range of calcium content. The regions could be deciphered from EDX studies. In a typical
c0 /a0 ratio varies from 1.009 (zero Ca) to 1.006 (50 mol% case of (Ba0.3 Ca0.21 Ti0.5 )2 O3 sintered ceramics, the grain
CaTiO3 ). Similar trend is observed in the case of specimens interiors showed Ba = 42.3, Ca = 8.2 and Ti = 24.6 wt.%
prepared by the three wet chemical routes (Fig. 3). The c0 /a0 whereas the composition of the grain boundary regions
ratio remains nearly the same for specimens from all the showed a wider range: Ba = 42.3–54.2, Ca = 8.2–18.1,
routes. It has been reported [6] that when Ca2+ with ionic and Ti = 14.5–24.6 wt.%. The contents of Ba and Ca in
2+ xii
radius (rCa ) = 1.35 Å is substituted for Ba2+ (rBa 2+ xii
) = the higher ranges approach the compositions of the sec-
1.64 Å [11], the unit cell as well as the lattice parameters de- ondary phases mentioned earlier i.e. (Ba3 Ca2 Ti2 O9 and
crease with the Ca-content. The absence of further changes Ca3 Ba2 Ti2 O9 ). For ceramics containing >50 mol% CaTiO3 ,
segregation of Ca-rich titanate perovskite is conspicuous in
the case of off-stoichiometric samples with α > 1.02.
Zhuang et al. [8] have reported that c0 /a0 decreases
with increasing amount of calcium and that the tetrag-
onality diminishes to approach a cubic unit cell due to
the internal lattice distortion of the materials caused by
the substitution of Ca at the Ti-site, for the composition
of Ba0.95 Ti1−x Ca0.05+x O3−x , where x (0.01–0.04) is the
amount of calcium occupying titanium sites. However the
value of x (referred to as the amount of Ca substituting in
Ti-site) presented by Zhuang et al. [8] is the same as of the
off-stoichiometric samples with α ranging from 1.02–1.08,
wherein the c0 /a0 ratio decreases with α-value, approaching
cubic symmetry. Therefore, the decrease in c0 /a0 observed
by Zhuang et al. is due to the variation in α value and does
not reflect the occupancy of Ca2+ in Ti4+ -sites.

3.2. Microstructural studies

The microstructural features of sintered specimens of


(Ba,Ca,Ti)2 O3 show diversity with the methods of prepa-
ration. When sintered at 1380 ◦ C, COBT-100 having zero
calcium content acquires large grain size of ∼100 ␮m. With
the incorporation of 5 mol% CaTiO3 , the average grain size
reduces to 80 ␮m. Further addition of CaTiO3 to 30 mol%
Fig. 3. Variation of a0 , c0 , c0 /a0 with mol% calcium titanate for decreases the grain size to =10 ␮m. With 60 mol% CaTiO3 ,
COBCT-100, GCBCT-100, and GHBCT-100. which is in the inhomogeneity range, the grain size decreases
S. Jayanthi, T.R.N. Kutty / Materials Science and Engineering B 110 (2004) 202–212 207

to 1–4 ␮m. In the case of GCOBT-100, the grain size varies about 131 ◦ C with εmax ≈ 12, 000. Dielectric properties of
from 45–60 ␮m. When the CaTiO3 content is increased to Ca substituted BaTiO3 ceramics is not a linear function of
30 mol% the grain size decreases to 5–6 ␮m which further the concentration of the substituent. The dielectric behav-
goes down to sub-micrometer range with CaTiO3 con- ior of (Ba,Ca,Ti)2 O3 ceramics prepared by wet chemical
tent of ∼45 mol%. (Ba,Ca,Ti)2 O3 ceramic prepared from methods measured in the temperature range of 20–180 ◦ C
gel-to-crystallite method, having <10 mol% CaTiO3 , pos- are shown in Fig. 5. As the CaTiO3 content is increased,
sess average grains size <5 ␮m, and exhibit wavy grain max decreases and the dielectric maxima broaden for sam-
boundaries. Grain growth is improved at higher CaTiO3 ples prepared by all the routes. The εr –T characteristics are
contents. With 30 mol% CaTiO3 , the ceramics have larger intimately related to their microstructure. Those samples,
grain size of 10–25 ␮m with a broader size-distribution. which possess sharp r peaks around the Curie temperature,
Ferroelectric domains are observed within the individual were found to have coarser grain sizes while those showing
grains for all the specimens with grain size ≥ 2 ␮m. broad and diffuse dielectric response are fine-grained.
Fig. 4 shows the SEM picture of COBT, COBCT10-100 The incorporation of CaTiO3 by the carbonate-oxalate
as compared to the off-stoichiometric samples (α = method in the range of 5–10 mol% shows a marginal increase
1.005–1.01). The grain size reduces drastically to 0.1–1.0 ␮m in Curie point to 138 ◦ C. With higher CaTiO3 content up to
range when the α-value is increased to 1.005. The grain 50 mol%, the Curie temperature remains unchanged around
growth is affected by different parameters such as α-value, 130 ◦ C. Very slight dip in the Curie point is noticed with
processing conditions and the preparative routes. This af- 60 mol% calcium titanate. The εr –T behavior of samples pre-
fects the ferroelectric domain stability, and inhibits the pared by gel-to-carbonate method shows a nearly unchanged
grain growth. For a given method of powder preparation, Tc ∼130 ◦ C till 30 mol% CaTiO3 . The Curie temperature
increasing α-value is the most crucial parameter in lowering dips to 124 ◦ C, accompanied by the decrease in ⑀max for
the grain size to nanometer ranges. 45 mol% CaTiO3 . Whereas, ceramics having CaTiO3 con-
tent of 60 mol% show the diffuse εr –T curve, without any
3.3. Dielectric properties of (Ba,Ca,Ti)2 O3 ceramics peak maximum. In the case of gel-to-crystallite method, the
samples exhibit decrease in Tc up to 12 mol% CaTiO3 . Tc
The dielectric-temperature characteristics (εr –T) of increases with further CaTiO3 content up to 30 mol% and
(Ba,Ca,Ti)2 O3 are greatly dependent on the preparative remains the same without much variation at higher calcium
methods as well as the processing conditions. The εr –T contents. Slightest increase in α > 1.00 causes downward
for BaTiO3 corresponding to tetragonal–cubic transition is shift in Tc for the composition of GHBCT5 and GHBCT12

Fig. 4. Microstructure of stoichiometric (a) COBT (b) COBCT10 and off-stoichiometric ceramic samples (c) COBCT10–1005 (d) COBCT10–101.
208 S. Jayanthi, T.R.N. Kutty / Materials Science and Engineering B 110 (2004) 202–212

Fig. 5. The dielectric vs. temperature for samples sintered at 1380 ◦ C for stoichiometric (Ba,Ca,Ti)2 O3 : (a) carbonate-oxalate; (b) gel-carbonate; and (c)
gel-to-crystallite method.

from gel-to-crystallite and GCBCT45, from gel-carbonate 1.005–1.02, the corresponding εr –T characteristics are
route. Correspondingly, the εr –T characteristics are modified very different (Fig. 7). The curves show shifts in Tc for
for a given composition, prepared by any one of the chem- cubic–tetragonal (C–T), tetragonal–orthorhombic (T–O),
ical methods. However, in general, for stoichiometric sam- and orthorhombic–rhombohedral (O–R) transformations
ples (α = 1.00), the Tmax remains around 115–138 ◦ C. The which might result in the merging of two or more fer-
tan δ as a function of temperature for different Ca-content roelectric phases with the decrease in max as well as
is shown in Fig. 6. Tan δ lies between 0.02 and 0.08 at room shift in Tmax to lower temperature region. In the case of
temperature and is almost unchanged with temperature. The gel-carbonate route, the Tmax is around 90 and 27 ◦ C for the
εr –T characteristics are nearly flat between room tempera- GCBCT10–101 and GCBCT10–102, respectively. The εmax
ture to 80 ◦ C. The temperature coefficient of relative permit- also decreases as shown in Fig. 7. The reason for the dif-
tivity (TCC) lies within a few parts per million in the same ference in the εr –T characteristics for the off-stoichiometry
temperature range. samples with respect to the GCBCT10 could be explained
To study the effect of stoichiometric variations on as follows: During the formation of sintered bodies of
the εr –T characteristics, ␣ = (Ba + Ca)/Ti was var- GCBCT101 and GCBCT102 with sub-micrometer sized
ied for (i) the gel-carbonate and (ii) ceramic route while grains, the excess A-cations near the grain boundary may
maintaining the same CaTiO3 content at 10 mol%. The occupy the titanium sites, thereby acting as acceptors.
samples prepared with α = 0.98 retains the εr –T be- Although it restricts the grain growth, the ferroelectric
havior as that of α = 1 specimens. However, for α = domains are still prevalent. Therefore unlike CRBCT10,
S. Jayanthi, T.R.N. Kutty / Materials Science and Engineering B 110 (2004) 202–212 209

Fig. 6. Variation in tan δ with temperature for sintered ceramics (a) COBCT
(b) GCBCT and (c) GHBCT. Fig. 7. εr vs. T for (a) GCBCT10 and (b) CRBCT10.

with broad εr maxima, which is indicative of diffuse tran-


sition, the sharper εr –T maximum in GCBCT10 reflects or on both A and B-sites, and that Tc lies near room temper-
ferroelectric domain development with first order transition ature for ceramics containing 6% Ca on the A-site and 5%
characteristics. Ca on the B-site. The lowering of Tc with the concentration
Specimens prepared by the ceramic route, CRBCT10–101 of Ca-ion on the B-site (BaTi1−x Cax O3−x ) or on both the A
and CRBCT10–102, show broad εr maxima which is in con- and B-sites (Ba0.95 Ti1−x Ca0.05+x O3−x , x ranging from 0.01
trast to the characteristics of the corresponding stoichiomet- to 0.04) as discussed by Zhuang et al. [8] is found to be due
ric samples i.e. with α = 1.00. This can be attributed to the to the variation in off-stoichiometry (α > 1), where α ranges
effect of higher surface energy arising from the fine grains from 1.02 to 1.08. However there are no direct evidences, to
as seen in the SEM micrographs (Fig. 4). For the CRBCT10 differentiate the site occupancy of Ca2+ in BaTiO3 . More-
off-stoichiometry samples, different contributions of ferro- over, the total concentration of substituted Ca2+ has been
electric domain stability such as, elastic strains, impurity restricted to <8 at.% in most of the earlier investigations.
pinning, point defects, depolarization effects, and the free Whereas in our studies, the homogeneity limit is nearly up
surface accumulation of compensating charges might result to 50 mol% in all the wet chemical route with well-defined
in the suppression of cubic–tetragonal phase transition [12]. splitting in XRD reflection, indicating nearly 100% tetrag-
Due to one or more contributions mentioned above, the grain onality. The εr –T peaks are sharp for the stoichiometric
size decreases drastically, and the R–O transition moves samples with depression in εmax for higher calcium con-
towards higher temperature region. As also, the O–T tran- tents, and minor variations in Tc depending upon the
sition temperature shifts upwards (≥25 ◦ C) while the T–C processing routes.
transition moves down due to near identical values of free Nearly uniform microstructure with large grain size and
energy of formation for different phases. This results in the εr –T relations similar to those of BaTiO3 are obtained for
merging of the transitions giving rise to broad and diffuse α = 1 irrespective of the Ca-content. In contrast, ceram-
εr –T characteristics. The variations in εmax and Tmax for ce- ics with ultrafine-grain microstructure accompanied by the
ramics from all the three wet chemically prepared samples shift in Tc and diffuse phase transition characteristics are
are shown in Fig. 8. It can be seen that the stoichiometric ra- observed for α = 1.005–1.02 as seen in GCBCT10 and
tio, (Ba + Ca)/Ti, plays a major role in determining the mi- CRBCT10. Therefore, the results given by Zhuang et al. [8]
crostructure of the sample as well as the εr –T characteristics could be considered to arise from the stoichiometric varia-
of the samples. According to Zhuang et al. [8], the transition tions and can be explained in terms of sharper εr –T curve
temperature depends on the concentration of Ca on the B-site for stoichiometric and diffuse εr –T for off-stoichiometric
210 S. Jayanthi, T.R.N. Kutty / Materials Science and Engineering B 110 (2004) 202–212

Fig. 9. ρ vs. T for (Ba,Ca,Ti)2 O3 –(0.3Sb–200Mn) + 2AST; COBCT10-


Fig. 8. Variation in Tmax and εmax with calcium titanate mol% for the without AST.
chemically prepared samples from different routes.

samples respectively. It could be concluded that α-value occupancy in Ti4+ sites, the conductivity of donor doped
is the determining factor for the sharper or diffuse εr –T barium calcium titanate has been studied.
characteristics. The method of formulation by Zhuang Fig. 9 gives the electrical resistivity of (Ba,Ca,Ti)2 O3
et al. [8] is, in fact, identical to the off-stoichiometric ceramics for 2–30 mol% CaTiO3 substitution. PTCR of the
samples. ceramics with composition of 10 mol% CaTiO3 contain-
ing 0.3 at.% Sb show four orders of magnitude with room
3.4. Electrical conductivity of donor doped temperature resistivity to around 800  cm. Addition of
(Ba,Ca,Ti)2 O3 ceramics the sinter-aids enhances the magnitude of the PTCR jump
to six orders and also brings down the room temperature
The semiconducting polycrystalline BaTiO3 is charac- resistivity to 56–154  cm for the compositions ranging
terized by its positive temperature coefficient of resistivity from 2–30 mol% CaTiO3 (Fig. 9). The electrical resistivity
(PTCR) around the Curie temperature. The effect of iso- at room temperature, the broadening of ρ–T characteristics
valent substituents in BaTiO3 namely those of Sr2+ and as well as the magnitude of the electrical resistivity at high
Pb2+ are known to shift the Tc to opposite temperature temperatures (>200 ◦ C) are found to depend on the calcium
regions [13]. The typical curve for n-BaTiO3 shows sharp content. Electronic compensation of the donor dopants
PTCR characteristics around Tc with a well-defined resis- takes place in limited concentration range of 0.15–0.4 at.%.
tivity maximum (ρmax ), followed by a continuous decrease From the ionic size considerations, Sb5+ will occupy the
in resistivity with further increase in temperature. PTCR of Ti4+ sites. There is definite difference in the extent of elec-
La-doped (Ba,Ca,Ti)2 O3 prepared by ceramic route as well tronic versus vacancy compensation when both A and B
as hydrothermal method have been reported by Voltzke and sub-lattices are substituted with donor impurities simulta-
Abicht [14]. However, they have reported resistivity jump of neously [15]. If Ca2+ were to substitute in Ti4+ site, the
around three orders of magnitude for 4 mol% Ca although electron compensation by donor (e.g. Sb5+ ) will not be
no ρ–T curves have been presented. The PTCR effect in effective to yield specimens of lower resistance ranges. The
(Ba,Ca,Ti)2 O3 has been seldom reported in literature. In oxygen vacancy due to CaTi would have resulted in the
order to verify the acceptor behavior of Ca2+ by way of barium calcium titanate with high resistivity. However the
S. Jayanthi, T.R.N. Kutty / Materials Science and Engineering B 110 (2004) 202–212 211

semiconducting behavior around RT with lower resistiv- companied by surface contributions affecting the stability
ity and six orders of magnitude of PTCR jump show that of ferroelectrics domains, results in the diffuse-phase trans-
the electron compensation are predominant in the grain formation characteristics for the off-stoichiometric (α > 1)
interior by the substitution of Sb5+ in the Ti4+ site. The samples. Ca-excess conditions lead to restrictions in grain
ferroelectric domain characteristics were retained by the boundary movements and limited grain growth. Ca2+ may
PTCR ceramics. The magnitude of PTCR jump is further occupy Ti-sites near the surface regions and thereby acting
increased by the addition of limited concentrations of Mn, as acceptors. Surface contributions due to depolarization ef-
which enhances the acceptor states. Attempts to prepare fect give rise to modified εr –T behavior.
PTCR samples from the off-stoichiometric compositions Lin and Lin [17], also have studied Ca- modified barium
(higher α-value) for a given Ca-content only led to capac- titanate ceramics and have reported that the cationic ratio
itive specimens. In brief, the present results do not support α = (Ba + Ca)/Ti is the predominant factor which results
the suggestion that Ca2+ ions occupy the Ti4+ -sites, partic- in the variation of dielectric constant as well as the shift
ularly in the stoichiometric barium calcium titanate over a in Curie point. Thus, εr –T relations are strongly influenced
wider range of calcium content (0–50 mol%). by the cationic ratio α = (Ba + Ca)/Ti rather than the
occupancy of Ca2+ ions in Ba2+ or Ti4+ site in the bulk
of the grains. The mode of formulation of the composition
4. Discussion does not reflect the exact site occupy of Ca2+ ions. Han et al.
[18,19] suggested that Ca2+ could partially occupy the Ti
The substitution of Ca2+ in BaTiO3 is seen to influence sites in the BaTiO3 lattice in the case of (Ba + Ca)/Ti >
the microstructure and the electrical properties of these ce- 1. However, Ca2+ with significant difference in the ionic
ramics to a great extent. It is evident from the above results charge as well as radius makes it difficult to substitute at the
that the routes adapted for the processing of (Ba,Ca,Ti)2 O3 Ti4+ sites. The PTCR exhibited by barium calcium titanate
powders as well as the sintered disks can influence the homo- with 2–50 mol% CaTiO3 shows that the acceptor behavior
geneity limit of the solid solutions. The fact that the speci- of Ca2+ by way of substitution at the Ti4+ sites does not
mens prepared from the ceramic methods show limited range prevail in these materials. For the off-stoichiometric samples
of homogeneity suggests that the solid state reactions taking with α > 1, there can be metastable occupancy of Ca2+
place in the mixture of BaCO3 , CaCO3 , and TiO2 particles at Ti4+ sites, at the surface regions, which results in the
results in nonuniform distribution of Ba2+ and Ca2+ ions at increase of the grain boundary surface energy preventing the
the unit cell level [16]. One way of looking at the problem is grain coarsening. Whereas, for the stoichiometric samples,
in terms of the microscopic chemical inhomogenities ensu- Ca2+ substitution at Ba2+ site dominates which leads to
ing from the slow reaction kinetics due to diffusional limita- grain growth in the sintered specimens.
tions, which will restrict the solubility of CaTiO3 in BaTiO3
when prepared by the ceramic method. The alternate way
is to treat the system in terms of metastability wherein the 5. Conclusions
path dependent kinetics modify the criteria of phase stability
in multinary ceramics. The methods adapted for preparation The fabrication of either conductive (PTCR) or capaci-
become very important in such cases. tive barium calcium titanate ceramics is dependent on the
In the wet chemical routes, the distribution of differ- stoichiometric ratio, (Ba + Ca)/Ti. Capacitor ceramics of
ent cationic constituents takes place in the atomic level to nanometer grain size can be sintered in atmosphere of lower
start-with; the compositional inhomogenities originate from partial pressures of oxygen if the α-value is maintained
exsolutions in the solid state during calcination as well as above unity. This may arise from the dual site occupancy
sintering. Unlike in the ceramic method where the initial of Ca2+ ions in fine-grained specimens. Similar complexity,
reaction is rapid but further reaction becomes increasingly related to compositional deviations, may be present in other
slower as the product layer builds up, the kinetics restric- substitutional solid solutions of barium titanate.
tions in the wet chemical route will be by way of seggre-
gations into Ca-rich or Ba-rich titanate perovskite phases.
This drastically reduces the possibility of the compositional Acknowledgements
inhomogenities and leads to metastable phases.
The Naval Research Board, Government of India is
The c0 /a0 ratio of samples obtained from all the wet chem-
thanked for a research grant.
ical routes shows nearly constant value for a broader range
of CaTiO3 content. This shows that the solubility level of
CaTiO3 in BaTiO3 is higher in the case of wet chemical
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