Test Report SRN-1

TEST REPORT
Page |1
TEST REPORT
H Type Connector, 4/0 ACSR Run & 4/0 ACSR Tap
H Type Connector, 4/0 ACSR Run & 1/0 ACSR Tap
H Type Connector, 4/0 ACSR Run & #3 Tap
Test Object H Type Connector, 1/0 ACSR Run & 1/0 ACSR Tap
H Type Connector, 1/0 ACSR Run & #3 ACSR Tap
H Type Connector, #3 ACSR Run & #3 ACSR Tap
H Type Connector, 636 MCM Run & 636 MCM Tap
H Type Connector, 477 MCM Run & 477 MCM Tap
Type SRN-H-1, SRN-H-2, SRN-H-3, SRN-H-4, SRN-H-5, SRN-H-6, SRN-H-65 &
SRN-H-68
Trade Mark SRN
Manufacturer SRN POWER
Address 124 Kewdhala-CSSA Dag No.: 1979-1980,
Madanpur-Narayanganj, Bangladesh
Test Classification Special Test
Test Items 1. Visual & Dimensional Inspection
2. Temperature Rise Test
3. Resistance Measurement Test
4. Heat Cycle Test
Reception Date February 27, 2017
Sample Number 001, 002, 003 & 004
Sample No. 32 Pcs. (4 pcs of each items)
Test Date February 28, 2017~March 22, 2017
Test basis 1. NEMA Publication-CC3; ANSI C 119.4 & UL-486B
2. Technical specification of Bangladesh Rural Electrification Board.
3. The Drawings of sample.
Test conclusion The H type connector passed all items and is deemed satisfactory to meet test
basis.
Remarks /
Prepared by : ____________________
Reviewer : ____________________
Approved & Authorized Signature: ____________________
Page |2
1. Visual & Dimensional Inspection:
The Visual & dimensional inspection of 1 to 4 samples found identical with drawings, catalogue and
was confirmed with the requirement stated in standard.
Remark: Conformed with standard.

2. Temperature Rise Test:
The recoded value of temperature rise test is given below:
i) Table for SRN-H1:
AMBIENT CONTROL WIRE
CYCLE No. TEMPERATURE TEMPERATURE TEMPERATURE OF CONNECTOR
ºC ºC ºC
1 d 2 d 3 d 4 d
25 20 119 55 64 60 59 60 59 55 64
50 19 120 58 62 57 63 57 63 56 64
75 20 118 60 58 55 63 55 63 55 63
100 19 119 57 62 56 64 56 63 59 60
125 20 120 56 64 56 64 58 62 60 60
AVERAGRE DIFFERNTIAL TEMPERATURE ºC 62 62.6 62 62.2
MAXIMUM DIFFERENCE FROM AVERAGE ºC 2 1.4 1 1.8
LEGEND:
d = DIFFERNTIAL TEMPERATURE
= CONTROL WIRE TEMPERATURE – CONNECTOR TEMPERATURE
Page |3
GRAPH- SRN-H1
140
120
100
80
60
40
20
0
125
100
75
50
25
25 50 75 100 125
ii) Table for SRN-H2:

ºC ºC ºC
1 d 2 d 3 d 4 d
25 20 117 56 61 55 62 55 62 55 62
50 19 118 57 61 55 63 57 61 57 61
75 20 120 55 65 58 62 58 62 57 63
100 19 119 56 63 57 62 56 63 57 62
125 20 121 55 62 58 63 57 63 58 63
AVERAGRE DIFFERNTIAL TEMPERATURE ºC 62.4 62.4 62.2 62.2
MAXIMUM DIFFERENCE FROM AVERAGE ºC 2.6 0.6 0.8 0.8
LEGEND:
Page |4
GRAPH- SRN-H2
140
120
100
80
60
40
20
0
125
100
75
50
25
25 50 75 100 125
iii) Table for SRN-H3:

ºC ºC ºC
1 d 2 d 3 d 4 d
25 21 120 58 62 59 61 61 59 59 61
50 20 121 57 64 59 62 57 64 59 62
75 21 119 59 60 61 58 59 60 61 58
100 19 122 59 63 60 62 60 61 58 64
125 21 121 62 59 60 61 59 62 61 60
AVERAGRE DIFFERNTIAL TEMPERATURE ºC 61.6 60.8 61.2 61
MAXIMUM DIFFERENCE FROM AVERAGE ºC 2.4 1.2 2.8 3
LEGEND:
Page |5
GRAPH- SRN-H3
140
120
100
80
60
40
20
0
125
100
75
50
25
25 50 75 100 125
iv) Table for SRN-H4:

ºC ºC ºC
1 d 2 d 3 d 4 d
25 21 119 51 68 51 68 55 64 52 67
50 22 118 50 68 51 67 52 66 49 69
75 21 117 50 67 50 67 51 66 52 65
100 20 119 51 68 53 66 51 68 53 66
125 23 117 50 67 52 65 56 61 52 65
AVERAGRE DIFFERNTIAL TEMPERATURE ºC 67.6 66.6 65 66.4
MAXIMUM DIFFERENCE FROM AVERAGE ºC 0.4 1.4 3 2.6
LEGEND:
Page |6
GRAPH- SRN-H4
120
100
80
60
40
20
0
125
100
75
50
25
25 50 75 100 125
v) Table for SRN-H5:

ºC ºC ºC
1 d 2 d 3 d 4 d
25 23 116 54 62 48 68 49 67 47 69
50 22 120 51 59 52 68 52 68 52 68
75 21 119 55 64 54 65 56 63 54 65
100 20 118 54 64 55 63 52 66 53 65
125 22 120 55 65 57 63 56 64 51 69
AVERAGRE DIFFERNTIAL TEMPERATURE ºC 6208 65.4 65.6 67.2
LEGEND:
Page |7
GRAPH- SRN-H5
120
100
80
60
40
20
0
125
100
75
50
25
25 50 75 100 125
vi) Table for SRN-H6:

ºC ºC ºC
1 d 2 d 3 d 4 d
25 23 124 55 69 60 64 58 66 55 69
50 22 120 58 62 62 58 58 62 59 61
75 22 124 55 69 59 65 59 65 55 69
100 24 119 57 62 60 59 55 64 54 65
125 21 121 54 67 60 61 61 60 59 62
AVERAGRE DIFFERNTIAL TEMPERATURE ºC 65.8 61.4 63.4 65.2
LEGEND:
Page |8
GRAPH- SRN-H6
140
120
100
80
60
40
20
0
125
100
75
50
25
25 50 75 100 125
vii) Table for SRN-H65:

ºC ºC ºC
1 d 2 d 3 d 4 d
25 20 121 58 63 59 62 59 62 60 61
50 21 124 59 65 58 66 61 63 59 65
75 20 124 58 66 58 66 62 62 62 62
100 21 122 60 62 61 61 61 61 60 61
125 23 125 61 64 60 65 62 63 62 63
AVERAGRE DIFFERNTIAL TEMPERATURE ºC 64 64 62.2 62.6
MAXIMUM DIFFERENCE FROM AVERAGE ºC 2 2 0.8 2.4
LEGEND:
Page |9
GRAPH- SRN-H65
140
120
100
80
60
40
20
0
125
100
75
50
25
25 50 75 100 125
viii) Table for SRN-H68:

ºC ºC ºC
1 d 2 d 3 d 4 d
25 21 124 58 66 62 62 62 62 61 63
50 22 125 57 68 61 64 60 65 59 66
75 24 125 57 68 60 65 61 64 60 65
100 21 123 58 65 61 62 61 62 60 63
125 23 124 57 67 62 62 59 65 61 63
AVERAGRE DIFFERNTIAL TEMPERATURE ºC 66.8 63 63.6 64
MAXIMUM DIFFERENCE FROM AVERAGE ºC 1.2 2 1.4 2
LEGEND:
P a g e | 10
GRAPH- SRN-H68
140
120
100
80
60
40
20
0
125
100
75
50
25
25 50 75 100 125
3. Resistance Measurement Test:

The recoded value of resistance measurement test is given below:
i) Table for SRN-H1:
RESISTANCE (OHM) CONNECTED TO 20 ºC
CYCLE No.
CONNECTOR 1 CONNECTOR 2 CONNECTOR 3 CONNECTOR 4
25 0.00048 0.00048 0.00049 0.0005
50 0.00047 0.00047 0.0005 0.00047
75 0.00045 0.00046 0.00049 0.00048
100 0.00047 0.00047 0.00048 0.00047
125 0.000466 0.00048 0.00047 0.00049
AVERAGRE 0.000466 0.000472 0.000486 0.000482
RESISTANCE
MAX. DEVIATION 0.000014 0.000008 0.000014 0.000018
FROM AVERAGE
% OF DEVIATION 3.00 1.69 2.88 3.73
FROM AVERAGE
P a g e | 11
CYCLE NUMBER
GRAPH-SRN-H1
0.0005
0.00049
0.00048
CONNECTOR 1
0.00047
CONNECTOR 2
CONNECTOR 3
0.00046
CONNECTOR 4
0.00045
0.00044
0.00043
25 50 75 100 125
ii) Table for SRN-H2:

CYCLE No.
25 0.00047 0.00051 0.00052 0.00051
50 0.00048 0.0005 0.00051 0.00052
75 0.0005 0.00048 0.0005 0.00049
100 0.00048 0.00049 0.00051 0.0005
125 0.0005 0.0005 0.0005 0.00048
AVERAGRE 0.000486 0.000496 0.000508 0.0005
RESISTANCE
MAX. DEVIATION 0.000014 0.000014 0.000012 0.00002
FROM AVERAGE
% OF DEVIATION 2.88 2.82 2.36 4
FROM AVERAGE
P a g e | 12
CYCLE NUMBER
GRAPH-SRN-H2
0.00052
0.00051
0.0005
0.00049 CONNECTOR 1
CONNECTOR 2
0.00048
CONNECTOR 3
0.00047 CONNECTOR 4
0.00046
0.00045
0.00044
25 50 75 100 125
iii) Table for SRN-H3:

CYCLE No.
25 0.00052 0.0005 0.00051 0.0005
50 0.00051 0.0005 0.00052 0.00051
75 0.0005 0.00051 0.0005 0.00053
100 0.00051 0.00052 0.00052 0.0005
125 0.00052 0.00051 0.0005 0.00052
AVERAGRE 0.000512 0.000508 0.00061 0.000512
RESISTANCE
MAX. DEVIATION 0.000008 0.000012 0.00001 0.000018
FROM AVERAGE
% OF DEVIATION 1.56 2.36 1.96 3.51
FROM AVERAGE
P a g e | 13
CYCLE NUMBER
GRAPH-SRN-H3
0.00052
0.000515
0.00051
CONNECTOR 1
CONNECTOR 2
0.000505
CONNECTOR 3
CONNECTOR 4
0.0005
0.000495
0.00049
25 50 75 100 125
iv) Table for SRN-H4:

CYCLE No.
25 0.0005 0.00051 0.00052 0.00051
50 0.00051 0.0005 0.0005 0.0005
75 0.00052 0.00051 0.00052 0.00052
100 0.0005 0.00053 0.00051 0.00051
125 0.00051 0.00052 0.0005 0.0005
AVERAGRE 0.000508 0.000514 0.00051 0.000508
RESISTANCE
MAX. DEVIATION 0.000012 0.000016 0.00001 0.000012
FROM AVERAGE
% OF DEVIATION 2.36 3.11 1.96 2.36
FROM AVERAGE
P a g e | 14
CYCLE NUMBER
GRAPH-SRN-H4
0.00053
0.000525
0.00052
0.000515
CONNECTOR 1
0.00051
CONNECTOR 2
0.000505 CONNECTOR 3
CONNECTOR 4
0.0005
0.000495
0.00049
0.000485
25 50 75 100 125
v) Table for SRN-H5:

CYCLE No.
25 0.00045 0.00047 0.00048 0.00046
50 0.00046 0.00046 0.00045 0.00048
75 0.00048 0.00048 0.00047 0.00047
100 0.00046 0.00047 0.00048 0.00046
125 0.00048 0.00048 0.00047 0.00048
AVERAGRE 0.000466 0.000472 0.00047 0.00047
RESISTANCE
MAX. DEVIATION 0.000014 0.000008 0.00001 0.0001
FROM AVERAGE
% OF DEVIATION 3 1.69 2.12 2.12
FROM AVERAGE
P a g e | 15
CYCLE NUMBER
GRAPH-SRN-H5
0.00048
0.000475
0.00047
0.000465
CONNECTOR 1
0.00046
CONNECTOR 2
0.000455 CONNECTOR 3
CONNECTOR 4
0.00045
0.000445
0.00044
0.000435
25 50 75 100 125
vi) Table for SRN-H6:

CYCLE No.
25 0.00047 0.00048 0.00052 0.00048
50 0.00048 0.00047 0.0005 0.00047
75 0.00046 0.00046 0.00048 0.00048
100 0.00048 0.00047 0.00051 0.00049
125 0.00047 0.00046 0.00052 0.00046
AVERAGRE 0.000472 0.000468 0.000506 0.000476
RESISTANCE
MAX. DEVIATION 0.000008 0.000012 0.000014 0.000014
FROM AVERAGE
% OF DEVIATION 1.69 2.56 2.76 2.94
FROM AVERAGE
P a g e | 16
CYCLE NUMBER
GRAPH-SRN-H6
0.00052
0.00051
0.0005
0.00049
CONNECTOR 1
0.00048
CONNECTOR 2
0.00047 CONNECTOR 3
CONNECTOR 4
0.00046
0.00045
0.00044
0.00043
25 50 75 100 125
vii) Table for SRN-H65:

CYCLE No.
25 0.00017 0.00017 0.00015 0.00015
50 0.00018 0.00016 0.00014 0.00014
75 0.00017 0.00017 0.00015 000014
100 0.00018 0.00017 0.00014 0.00014
125 0.00016 0.00016 0.00015 0.00015
AVERAGRE 0.000172 0.000166 0.000146 0.000144
RESISTANCE
MAX. DEVIATION 0.000008 0.000004 0.000004 0.000006
FROM AVERAGE
% OF DEVIATION 4.6 2.4 2.73 4.16
FROM AVERAGE
P a g e | 17
CYCLE NUMBER
GRAPH-SRN-H65
0.00018
0.00016
0.00014
0.00012
CONNECTOR 1
0.0001
CONNECTOR 2
0.00008 CONNECTOR 3
CONNECTOR 4
0.00006
0.00004
0.00002
0
25 50 75 100 125
viii) Table for SRN-H68:

CYCLE No.
25 0.00017 0.00016 0.00016 0.00015
50 0.00018 0.00017 0.00015 0.00015
75 0.00016 0.00016 0.00015 0.00016
100 0.00017 0.00017 0.00016 0.00016
125 0.00018 0.00016 0.00015 0.00016
AVERAGRE 0.000172 0.000164 0.000154 0.000156
RESISTANCE
MAX. DEVIATION 0.000008 0.000006 0.000006 0.000004
FROM AVERAGE
% OF DEVIATION 4.65 3.65 3.89 2.56
FROM AVERAGE
P a g e | 18
CYCLE NUMBER
GRAPH-SRN-H68
0.00018
0.00016
0.00014
0.00012
CONNECTOR 1
0.0001
CONNECTOR 2
0.00008 CONNECTOR 3
CONNECTOR 4
0.00006
0.00004
0.00002
0
25 50 75 100 125
4. Heat Cycle Test:

i). After temperature rise test & resistance measurement test following observation are made for SRN-
H1:
a). The average heat cycle current throughout the tests was recorded as 230A.
b). Recorded temperature can be followed from Table for SRN-H1. The Temperature Data Table for
SRN-H1 & Graph-SRN-H1 shows the maximum deviation of the difference in temperature of the
connector SRN-H-1 and the control wire was not higher than 2ºC as against permissible limit of 10ºC
as per ANSI C119.4 & NEMA CC3 Standards.
c). Resistance Measurement values are recorded in Table for SRN-H1. The Resistance Data Table for
SRN-H1 & Graph-SRN-H1 shows the maximum deviation from the average of measured value is
3.73% which is well within the permissible limit of 5% allowed by ANSI C119.4 & NEMA CC3
Standards.
d). No noticeable change in connector composer was observed after conducting 125 Cycles `H` Type
connector has successfully cleared that Heat Cycle Tests and such as conforms requirements of ANSI
C119.4 & NEMA CC3.
P a g e | 19
ii). After temperature rise test & resistance measurement test following observation are made for SRN-
H2:
connector SRN-H-2 and the control wire was not higher than 2.6ºC as against permissible limit of 10ºC
SRN-H2 & Graph-SRN-H2 shows the maximum deviation from the average of measured value is 4%
which is well within the permissible limit of 5% allowed by ANSI C119.4 & NEMA CC3 Standards.
C119.4 & NEMA CC3.
iii). After temperature rise test & resistance measurement test following observation are made for SRN-
H3:
Standards.
C119.4 & NEMA CC3.
P a g e | 20
iv). After temperature rise test & resistance measurement test following observation are made for SRN-
H4:
Standards.
C119.4 & NEMA CC3.
v). After temperature rise test & resistance measurement test following observation are made for SRN-
H5:
SRN-H5 & Graph-SRN-H5 shows the maximum deviation from the average of measured value is 3%
which is well within the permissible limit of 5% allowed by ANSI C119.4 & NEMA CC3 Standards.
C119.4 & NEMA CC3.
P a g e | 21
vi). After temperature rise test & resistance measurement test following observation are made for SRN-
H6:
Standards.
C119.4 & NEMA CC3.
vii). After temperature rise test & resistance measurement test following observation are made for SRN-
H65:
connector SRN-H-65 and the control wire was not higher than 2.4ºC as against permissible limit of
10ºC as per ANSI C119.4 & NEMA CC3 Standards.
Standards.
C119.4 & NEMA CC3.
P a g e | 22
viii). After temperature rise test & resistance measurement test following observation are made for
SRN-H68:
Standards.
C119.4 & NEMA CC3.
̶ END OF REPOERT ̶
P a g e | 23

Test Report SRN-1

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TEST REPORT

Approved & Authorized Signature: ____________________

Remark: Conformed with standard.

ii) Table for SRN-H2:

iii) Table for SRN-H3:

iv) Table for SRN-H4:

v) Table for SRN-H5:

vi) Table for SRN-H6:

vii) Table for SRN-H65:

viii) Table for SRN-H68:

3. Resistance Measurement Test:

ii) Table for SRN-H2:

iii) Table for SRN-H3:

iv) Table for SRN-H4:

v) Table for SRN-H5:

vi) Table for SRN-H6:

vii) Table for SRN-H65:

viii) Table for SRN-H68:

4. Heat Cycle Test:

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