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FLUOKIT M24+
Installation
Commissioning
Operation
Maintenance
Instructions
AREVA T&D
Table of contents
1.1 Our Service Unit: our specialists, and suitably adapted services... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 AREVA T&D Training Centre: your training partner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 Dimensions and approximate weight of the Functional Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 Presentation of the Functional Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
i
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
10 Normal/Backup function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.1 Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.2 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10.3 Mechanical interlocking forbidding connection in parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ii
Table of contents
11.1 Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.2 Wall storage rack (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.3 Operation of a Functional Unit equipped with a C410−C410S−C410M control . . . . . . . . . . . . . . . . . . . 33
11.4 Operation of a Functional Unit equipped with a C430−C430M control . . . . . . . . . . . . . . . . . . . . . . . . . . 33
11.5 Operation of a Functional Unit equipped with a C440−C440M control . . . . . . . . . . . . . . . . . . . . . . . . . . 34
11.6 Cable testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
11.7 Installing the removable earthing switch device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
16 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
16.1 Reminder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
16.2 Inventory of tools and accessories on completion of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
16.3 Pre−commissioning information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
16.4 Final checks before commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
16.5 Energising the "Incoming" Functional Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
16.6 Energising a second ’Incoming’ Functional Unit, supplied from the same source . . . . . . . . . . . . . . . . 43
16.7 Control of phase balance with a VPIS voltage presence indicator (in accordance with IEC61958) . 43
16.8 Energizing the switchboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
iii
17 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
18 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
20 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
iv
1 AREVA at your service
Operation and maintenance may If this is not the case, please refer ral Safety Instructions booklet for
only be carried out by personnel to our Service Unit or to our Trai- Electrical Applications"
who have received suitable authori- ning Centre. UTE C 18 510
sation for the operations and All locking−out operations must be (or its equivalent outside FRANCE).
manœuvres they are responsible performed according to the "Gene-
for performing.
1.1 Our Service Unit: our specialists, and suitably adapted services...
Faced with the direct and indirect training costs of the operational
stoppages and shutdown, training is a real investment
1
2 With regards to this User Manual
© − AREVA−2005. AREVA, the marks. The other brand names whether they be copyright or not,
AREVA logo and their figurative mentioned within this document, belong to their respective holders.
forms are AREVA registered trade-
2.2 Responsibilities
Our devices are quality controlled accordance with the indications − of any possible aggressive clima-
and tested at the factory in accor- given in this document, must be tic conditions (humidity, pollution,
dance with the standards and the observed. etc.) acting in the immediate envi-
regulations currently in force. AREVA declines any responsibility ronment of the materials that are
Apparatus efficiency and apparatus for the consequences: neither suitably adapted nor protec-
life depend on the compliance with − due to the non respect of the ted for these effects.
the installation, commissioning and recommendations in this manual This user manual does not list the
operation instructions described in which make reference to the inter- locking−out procedures that must
this user manual. Non respect of national regulations in force. be applied. The interventions des-
these instructions is likely to invali- − due to the non respect of the ins- cribed are carried out on de−energi-
date any guarantee. tructions by the suppliers of cables zed equipment (in the course of
Local requirements especially and connection accessories during being installed) or locked out (non
about safety and which are in installation and fitting operations, operational).
2.3 Reminder concerning normal service conditions (in accordance with IEC 60694)
The ambient air temperature should The mean measured value for a 24
be comprised between − 5°C and hour period must not exceed 35°C.
+ 40° C.
* Installation altitude
HV equipment is defined in accor- Beyond this, account must be For these specific cases, contact
dance with European Standards taken of the decrease in dielectric the AREVA Sales Department
and can be used up to an altitude withstand.
of 1,000 m.
* Atmospheric pollution
The average atmospheric relative The average water vapour pressure The average atmospheric relative
humidity level measured over a over a period of 24 hours must not humidity value measured over a
24−hour period must not exceed exceed period of one month must not
95%. 22 mbar. exceed 90 %.
2
The average water vapour pressure high atmospheric humidity level or Whenever the humidity level is
over a period of one month must the presence of hot air. This higher than 95 %, we recommend
not exceed 18 mbar. condensation can be avoided by an that you take appropriate corrective
Condensation may appear in case appropriate lay−out of the room or measures. For any assistance or
of any sharp variation in tempera- of the building (suitably adapted advice, contact the AREVA After−
ture, due to excessive ventilation, a ventilation, air driers, heating etc.). Sales department (See § 1.1).
When commissioning and opera- All manipulations must be comple- The durations (for completing the
ting the equipment under normal ted once started. operations mentioned) given in the
conditions, the General safety maintenance tables are purely an
instructions for electrical applica- indication and depend on on−site
tions must be respected, (protec- conditions.
tive gloves, insulating stool, etc.), in
addition to standard operating
instructions.
2.5 Other technical notices to be consulted
2.6 Tools and products (not supplied) required for the operations described in this notice
− Electrician knife
− Crowbar
Product code
− Dry cloth
3
2.7 Symbols & conventions
Threaded fasteners without grease: Threaded fasteners with grease: Use grease referenced:
assembly with ungreased washers. mounted with the washer greased.
01
Zinc plated steel fasteners without grease (daN.m) Stainless steel fasteners with
Dimensions grease (daN.m)
Class 6.8 Class 8.8 A2−70
M6 0.7 0.9 0.7
M8 1.6 2.1 1.6
M 10 3.2 4.3 3.2
M 12 5 6.6 5
M 14 8.7 11.6 8.7
M 16 13.4 17.9 13.4
M 20 26.2 35 26.2
4
3 Presentation
3.1 Description
FLUOKIT M24+ Functional Units This product range also meets the Each Functional Unit is divided into
are designed for indoor use. requirements of NFC 13−100 and 4 separate compartments, separa-
The range meets the definition of the Enterprise Specification ted by metal partitions:
switchgear of the type "under com- HN 64−S−41 from EDF. − Telecontrol compartment,
partmentalised metal casing", in − Busbars,
compliance with the design and − Breaker switchgear or
construction rules mentioned in the isolation switchgear, with an
Standards IEC 62271−200 and operating lever,
IEC60466. − Cables.
PBB or PGC
Functional Units PFA TM PGB − PGC
1250A
Width (mm) 375 500 375 500 750 875 1125 1250 1000
Overall Depth (mm) 1072 1072 1072 1072 1110* 1110* 1110* 1110* 1110
Height
g ((mm)) standard 1610 1610 1610 1610 1610 1610 1610 1610 1610
with deflector or LV box on the roof 1950 1950 1950 1950 1950 1950 1950 1950 1950
Space for manœuvres in
800 800 800 800 1000 1000 1000 1000 1000
front (mm)
Approximate weight (kg) 115 125 195 210 410 460 510 610 600
* Disconnectable Functional Unit in 1120 mm
5
3.3 Presentation of the Functional Units
0 Key
−1 Busbar connection plates −17 Circuit breaker mechanical control mechanism
−2 ISR switch−disconnector (BLR)
−3 Upstream Earthing Switch −18 Voltage presence luminous indicators or interface
for Voltage Detection System
−4 Upper fuse support shell
−19 Inspection window for checking the earthing
−5 Cable connections shell switch position
−6 MV Fuse −20 Earthing pin for installation of earthing block
−7 Capacitive insulator −21 Access panel to the cable compartment
−8 Lower fuse holder shell −22 ES location (LV capacitors)
−9 Downstream Earthing Switch −23 Voltage transformers
−10 Base plate in 4 elements −24 Auxiliary contacts
−11 LV casing −25 Current transformers
−12 Exhaust shaft −26 Cable connection lugs
−13 Overpressure valves −27 FP circuit breaker with interruption under SF6 gas
−14 Earthing bar connection point −28 ISR locked in ‘Open’ position
−15 Access panel to the busbars −29 Upper plugging−in clamps
−16 Mechanical control mechanism for the −30 Lower plugging−in clamps
switch
−31 HV Fuse
IS (Switch−Disconnector)
15
14
1
13 13
11
2
16 12
3
18
5
7
20 19
22 13
13
21
10
13
13
6
PF − PFA (Fuse Protection)
15
14
1
13 11 13
2 12
16
3
18
4
20 19
6
22
13 13
8 21
7
9
13
10
TM (Instrument Transformer)
15
14
1 11
13 13
24
2 12
16
3
4
19
6 20
13
8 21
23
7
PGB + current transformers + FP circuit breaker (General Busbar Protection)
12
15
1 1
11
2 2
16
27 13 17
21
25
13
13
25
12
15
1 1
11
2 28
16
3 9
25 17
27
13 21
13
7
26
13
8
PGC disconnectable (General Cable Protection)
+ current transformers and FP circuit breaker
12
1 11
2
16
3 18
29
17
27
21
13
30
+ 6 current transformers
+ 6 current transformers
+ 6 voltage transformers
1 1
29
27
RKF24
25
13
30 31
13
RKF24
23
9
4 Packaging − Handling − Storage
The conditions and methods of Packaging is dependent on the The Functional Unit must be
transport are defined with the cus- conditions of transport, storage and handled and transported ver-
tomer, at the time of processing the the nature of the product being tically (position shown below).
contract. transported.
ÁÁÁÁÁÁÁ
ËËËËËËË
ËËËË
ËËË
ÁÁÁÁÁÁÁ
ËËËË
ËË
ËËËËËËË ËË
ËËËË
ËËËËËËË
ËËËË
1
ËËËËËËË
ËËËË
ËËËËËËË
ËË
ÁÁÁÁÁÁÁ ËË
ËËËËËËË
ËËËË
ËËËËËËË
ËËËË
2
ËËËËËËË
ËËËË
ËËËËËËË
ËË
ÁÁÁÁÁÁÁ ËË
ËËËËËËË
ËË
ÁÁÁÁÁÁÁ ËË
ÉÉÉÉÉÉÉ ËËËËËËË
ËËËË
F The packaging of a Functional F The packaging of a Functional F Status of the equipment on
Unit for road and rail transport: Unit for air and maritime delivery:
− fixed on to a wooden pallet or transport: 1. Load break switch "Open"
bound by hoops, − under a heat−sealed cover 2. Earthing switch
− covered by plastic sheeting, with bags of desiccant, "Closed".
− protection of the front face. − packed in wooden crates.
4.4 Reception/Acceptance
F Ensure that the material F Check the characteristics shown In the event of an anomaly,
delivered is all there. on the name and rating plates, inform and make the
F Carry out a visual inspection of in relation to the initial order necessary reserves with the
the Functional Units and moving (see § 4.5). transporter.
parts. The Functional Unit must
F Verify that the accessories are remain on its base, within its
present in accordance with the original packaging during any
attached list. storage period and until it arrives at
the location of its installation.
10
4.5 Location of the technical data plates
1 2 3 1 2 3
F 1 − Technical characteristics.
F 2 − Allocation to AMT customer
(references, order number, etc.).
F 3 − Identification plate.
4.6 Handling
ÌÌÌ
ÎÎÎ
ÎÎÎ
ÌÌÌ
ÎÎÎ
ÌÌÌ
ÎÎÎ
ÌÌÌ
1m min.
ÎÎÎ
ÌÌÌ
ÎÎÎ
ÌÌÌ
ÎÎÎ
ÌÌÌ
ÎÎÎ
ÌÌÌ
ÎÎÎ
ÉÉÉÉÉÉ
ÉÉÉÉÉÉ
F Road and rail packaging (500 F Air and maritime transport F Pass 2 slings, each one
kg max.): with the aid of a packaging: Depending on the supporting 1,000 kg.
hand−operated lift truck. weight indicated on the crate. F Remove the lifting parts after
F It is imperative that the forks of F It is imperative that the forks of handling (4 screws, 13 mm
the truck are fully engaged the truck are fully engaged spanner).
across the entire width of the throughout the entire width of
Functional Unit. the crate.
F Move the Functional Unit, by F Move the Functional Unit, by
always taking account of its always taking account of its
centre of gravity (marked on the centre of gravity (marked on the
packaging). packaging).
11
4.7 Storage conditions
Ensure that the material is suitably Preserve the equipment in its intact sudden temperature changes.
packaged for the requirements of original factory packaging.
the planned storage period. Ensure that there is a total absence
Avoid leaving the material where it of aggressive vapours
is likely to be subjected to large, [e.g.: Sulphur Dioxide (SO2)].
ÌÌÌÌÌÌÌ
The area chosen for storage must
ÌÌÌÌÌÌÌ
be capable of protecting the
products against possible damage
due to deterioration agents, such
ÌÌÌÌÌÌÌ
ÌÌÌÌÌÌÌ
as:
− Water
ÁÁÁÁ
Ë
ËË
Ë
ËËËË
− Water vapour
− Saline atmosphere Ë
ËË
ËË
ËË
ËË
Ë
ËËËË
ËË +50° C
ËËË
ËË
ËËË
ÁÁÁÁ
− All types of pollution
− Micro−organisms.
ÉÉÉËË
ËËË
ËËË
derogations to these criteria
Description Levels
Operations carried out by the Customer 1
Operations requiring specific training, carried out by an approved third party 2
Work to be carried out exclusively by AREVA 3
12
5 Unpacking and installing the equipment
The installation of a switchboard A layout on iron supports for level- The overall flatness of the support
requires a sufficiently flat and even ling off is ideal as they will also surface should not show up any
concrete structure. The dressing of serve as a guide for the adjustment deflection greater than 6 mm throu-
a top coat of cement using a rule of the cement top coat. ghout the length of the switch-
should eliminate any surface irregu- board.
larities greater than 2 mm per
metre.
5.2 Unpacking the Functional Units
Tools required:
Proceed with unpacking the Functio- − Knife for road and rail
Use suitable protective gloves for
nal Units only where they are to be transport packaging
any handling operation.
installed on site. − Crowbar for air and sea
transport packaging
F Remove the protective plastic F Special case of Functional Units F Remove the mechanical control
cover. without an earthing switch. hood (see the corresponding
F Open the front panel: manual § 2.5).
1 − lift the panel
2 − pull the panel towards you.
2 rear fixings
2 front fixings
F Loosen the 2 CHC bolts. F Remove the 4 fixing screws F Place the Functional Unit on the
F Pivot the lug towards the right. (16 mm spanner) from the ground.
F Remove the front panel. wooden base. F Replace the front panel
F Free the Functional Unit.
13
1 m min.
F Four fixed slinging points are F Lift the Functional Unit by F Slide the Functional Unit along,
provided for on the roof of each 4 slings each one capable of using three cylindrical rollers of
Functional Unit. supporting 1,000 kg. 30 mm min. diameter.
F Respect the minimum carrying F Thus moving it to its final
These lifting lugs height as shown on the above installation place.
are to be removed when diagram.
the Functional Units are in the
immediate proximity of their
definitive installation.
14
6 Installation
F To each far end Functional Unit F Mark out the coupling points: F Place the second functional unit
fix the blanking off side panel. − 7 distributed over the front alongside the first.
F Position the first Functional facing panel, F Align the front panels.
Unit. − 2 on the lower cross−bar, F Interconnect the Functional
F Verify that it is upright. − 2 on the upper cross−bar, Units using all the fixing points
− 3 at the rear, in the cable (H M8x20 bolts and nuts).
compartment. F Continuing with the assembly.
F Unscrew the fixing bolt on the F Replace the cover by inserting F Engage the snug into the slot.
metal cover (10 mm spanner). its upper part behind the busbar F Lower the cover.
F Lift up then remove the cover. reinforcement. F Screw in the fixing screw.
F Carry out coupling.
15
6.3 Fixing the Functional Units to the floor
Fix the Functional Units to the 2 points at the rear (H M12x30 side diameter of 32mm) or 2 points
ground, by 2 points at the front and screws and flat washers with an out at the centre (PGC and PGB).
60
PGB or PGC
70
Front face of the switchboard: 3 or X Functional Units
F 4 ground anchoring points F Each functional unit must imperatively be anchored to the floor by its
(Fasteners not supplied). four fixing points.
1.5
F On the roof of the Functional Units, position and fix the earthing circuit F Close−up of the connection.
bars (M8 washer + ES 8 washer + H M8 nut − 13 mm spanner).
6.5 General switchboard earthing connection to the earthing spike of the building
This connection is via the Functio- The copper connecting conductor Remove the plastic blanking
nal Unit to the extreme right of the must have a minimum cross sec- panel to connect the cable.
set (viewed from the front). tion of 30 mm2 (fasteners not supplied).
4.9
4.9
H M12x35 bolts
+ 2 flat washers
+ self−locking washer
+ M12 ‘Nylstop’ nut
16
6.6 Standard busbar connections
No preparation is required for the If the storage time has been long, In case of oxidation, lightly brush
contact surfaces. A simple dusting ensure that there has been no the parts with Vaseline, using a
down should be allowed for. trace of any knocks or oxidation. very fine metal brush.
F Gain access to the busbar by F Also remove the second panel F The busbar assembly is
removing the first roof panel (4 H M6x20 screws). accessible, as well as the front
(fixing by 7 H M6 screws). protection panel.
F Possibility of dismantling this F Standard assembly of the bars on to the supply terminals.
panel to have access to the F Under 630 A, provide for a copper shimming washer at the
wires behind the LV box. extremity.
F For a greater number of Functional Units:
− Fit the first and third flat bars,
− Place the second bar on the first two,
− Continue in this way.
F Connection of the busbars between two Functional Units. F Standard busbar connection.
17
6.7 Connection of a 1250 A busbar
Internal contact
Deflector Shim
External contact
2 2
F Fit the external contact, the internal contact, the 3 Belleville washers then the CHC M10x65 bolt, without
tightening.
F Position the 1250 A bars between the two contacts. At each extremity (as shown here), fit a shim in place
of the second bar.
F When all of the bars have been fitted, tighten to the indicated torque.
F Clip on the extremity deflectors.
H M10 nut
Deflector
3 Belleville washers
Internal contact
1250 A Bar
630 A Bar
Shim
External contact 2
M12/M10−92 pin
Example of a connection.
Insulator
F Screw the M12/M10−92 pin into the insulator.
F Fit the 630 A bar, the external contact, the internal contact, the
3 Belleville washers then the H M10 nut, without tightening.
F Position the 1250 A bars between the two contacts. At each
extremity (as shown opposite), fit a shim in place of the
second bar.
F When all of the bars have been fitted, tighten to the indicated
torque.
F Clip on the extremity deflectors.
18
6.9 Connecting a 1,250 A busbar to a 1,250 A isolating switch (PBB or PGC)
3 Belleville washers
1250 A Bar
PGC assembly
F Fit the external contact, the internal contact, then the extra flat bars. Then fit the three Belleville washers
and the CHC M10x70 bolts, without tightening them.
F Position the 1250 A bars between the two contacts.
F When all of the bars have been fitted, tighten to the indicated torque.
19
6.10 Coupling of a Fluokit M24+ functional unit to a Fluokit M24 functional unit
The example given is for the coupl- The coupling plate is different
ing of a Fluokit M24+ functional unit according to whether the extension
on the right of a Fluokit M24 func- is on the right or on the left.
tional unit.
2 3
3
Front Coupling
panel plate
1 3
F Remove the door of the Fluokit F Fastening points on the plate: F Press the plate against the
M24+ functional unit to be 1 − 4 fastenings by M6 nuts functional unit.
coupled. + washers F Fasten the plate with 4 M6 nuts
F Mount the end plate if needed 2 − fastenings by H M8x20 bolts + washers [1] from the inside of
(see § 6.1) 3 − fastenings by M6 nuts the functional unit
+ washers
F Remove the end plate from the F Remove the protective cover as F Fasten the functional units to
M24 functional unit. indicated in § 6.6. each other at the back [2].
F Move the Fluokit M24+ F Fasten the functional units to
functional unit close to the each other at the front [2].
switchboard.
F Fasten the coupling plate, on
the Fluokit M24 side, from the
inside of the functional unit [3].
20
7 Connection of the HV cables
F State of the Functional Units after installation: all of the earthing switches F Remove the upper cable
are closed. tightening straps (2 H M8x50
F Remove and mark the cable access panels in accordance with the screws).
Functional Units.
Cross−
brace
Floor elements before
2
Side face view 1 removal
F Remove the lower front cross F 1 − Pull the first element towards the front.
brace (2 H M8x20 bolts and F 2 − Lift up and extract this element.
Nylstop nuts). F Proceed in the same way for the following two elements.
21
7.2 Connection instructions
− Use short cable terminations of the EUI−C type (with shells). They are compulsory
for Functional Units PF − PFA − PGC
− The building of the extremity (other than AREVA supply) must be carried out in
accordance with the manufacturer’s instructions.
− The earthing braid for each cable must always exit above the bottom plate and the
clamping collar.
− Leave 40mm of free clearance on the lug barrel for fitting the grounding clamp.
− Ensure the correct orientation of the contact plate before crimping it.
− There must be no tension on the cable.
ÄÄÄÄ
ÄÄÄÄ
F Pull out each cable from the F Cut out each grommet to the F Fit the grommet on to its cable.
opening via the front of the diameter of the cable.
Functional Unit to make up the
extremity.
22
7.4 Connection of an IS Functional Unit
1
7 6 4.9
5
20
2
Ø 13mm
Ø 28mm
F Lift off the deflector, the Round lug connection Rectangular lug connection
H M12 nut and the two washers
for each point. F Fit the lug which must hold firm F Fit in place the spacer in
F Connection is made by a round against the contact plate. copper.
or rectangular lug. In this last F Fit the flat washer F Position and hold firm the
case, axis of the hole must be F Fit the Belleville washer rectangular lug.
20 mm max. from the upper F Screw in and tighten the nut to F Fit the flat washer.
side de the lug. the indicated torque (18 mm F Fit the Belleville washer.
spanner). F Screw in and tighten the nut to
F Clip on the deflector. the indicated torque (18 mm
spanner).
F Clip on the deflector.
1
5
8 1.5
4
F The connecting point is to be F Proceed in the same way as for F Connection is made by a round
found below the fuse’s lower the IS unit (§ 7.4). lug.
support. F Remove the H M8 nut and the F There is no deflector.
F Begin the connections by the two washers from each point.
cable at the back.
23
7.6 Clamping the cables and connection of the screen braids
3
3 2
24
7.9 Fitting the fuses on to the PF−PFA Functional Units
F For a striker fuse of the FN or F Lift the lid of the upper current F Fit the fuse into the lower shell.
FD type (DIN), remove the supply terminal.
protective label. F Hold the fuse by its upper part.
F For FNw and FDw fuses this
label must remain on.
F For other fuses, follow the
manufacturer’s instructions.
Position the striker
towards the top.
F Push the fuse home into the F Ensure the correct refitting of F The fuse is now in place.
upper current supply terminal. the lid and the position of the
F Ensure that the upper contacts label: it must be visible from the
are correctly covered. The 4 front face panel.
blades of the jaw must hold
firm over all of their surface
contact, on the fuse cup.
25
7.10 The sensors (rings) for fault detection and signalling
Position and fit each ring, centred Insulate the earthing braid. Connect together the 3 cable
perpendicularly to the cable. screen braids, on to the earthing
Pass the braid back, in the reverse circuit (H M8x30 bolt, 13 mm span-
The rings must be positioned direction to the cable, into the ring
below the cable end of each ner).
cable. Under no circumstances
must they be on the cable end.
1.5
After any work in the cable Ensure that all of the connec- Ensure that the fuses have
compartment, replace the tions, busbar couplings, been correctly fitted in place,
front face panel. cables, earthing circuits and low and the presence of access panels
voltage circuits have been correctly to the interior of the Functional
carried out. Units.
26
8 Connection of the low voltage circuits
F On the front panel, the cover F If this is the case, this F The cover is thus permanently
may bear an ID plate – description must be noted on linked to a single functional unit.
identifying the functional unit. the label within the box.
Packet of
labels
Connector
F Front face of the box. F Neutralization switch marked F The cable connection is
UFA. delivered with a connector
marked UFA, and a packet of
labels.
27
8.3 Connection of the "Metering" low voltage wiring to the PGB Functional Unit
Material to be provided:
Lugs for 6 mm diameter fixings,
− 1.5 mm2 cross section (TM),
− 2.5 or 6 mm2 cross section
(PGB).
2
1
8.4 Connection of the "Metering" low voltage wiring to the TM Functional Unit
28
9 Double shunt layout function
This enables the manual or auto- 1 − The double shunt layout func- and Cable B of 5 or 10 metres
matic transfer of the load from a tion without any detection of an HV each, 6 opening rings equipped
source chosen as a normal power fault comprises: 1 automatic chan- with connectors, 2 cables for the
supply (cable 1) to a second source geover box with four 12 V batteries, connection of the rings equipped
called a "backup" (cable 2). 2 cables marked Cable A and with connectors of 7 or 12 metres
The double shunt layout function Cable B of 5 or 10 metres each. each.
comprises two IS each of which is
equipped with a C410M mechanical 2 − The double shunt layout func-
control mechanism (without mecha- tion with detection of an HV fault For the installation of the
nical latching) or C440M (with dou- comprises: 1 PASA automatic automatic changeover switch,
ble mechanical latching), and a changeover box with four 12 V bat- refer to the instruction notice
voltage detection relay of the IPT teries, 2 cables marked Cable A "PASA Box" Ref. AREVA N° 896 A.
type.
Automatic M M
changeover
switch
Voltage
Packet containing
Voltage detection
some self−stick
detection relay
relay Connection
terminal to
automatic
changeover switch
Cable 1 Cable 2
F Schematic diagram for the F Connection of the control to the
double shunt function without PASA box, delivered
fault detection. systematically in UFA.
10 pin male connector − Type H.an 10A (seen from pin side)
29
9.2 Identification and function of the pins [Public Distribution]
Pin N° Remote Control Function (RC) Pin N° Remote Control Function (RC)
1 − 48V 6 + 48V
2 HVA closing command 7 Command neutralised
3 HVA opening command 8 Presence/absence of HVA voltage
4 HVA switch open 9 Reserved
5 HVA switch closed 10 Reserved
ÂÂÂÂÂÂÂÂÂ
for the rings
bundle coming from the
ËËËËËËËËËËËË
automatic changeover switch.
ËËËËËËËËËËËË
The screen braids for the
cables absolutely must pass
ËËËËËËËËËËËË
male Floor panel for the
Functional Unit through each ring, in the
Connectors reverse direction to the HV cable,
female before being connected to earth.
F Connecting the rings.
Ensure that the batteries are pro- Carry out replacement of Apply the commissioning instruc-
perly charged before the commis- these batteries every 4 years. tions in chapter 16.
sioning tests
30
10 Normal/Backup function
10.1 Principle
This function provides an automatic Between the 2 Functional Units cal- A mechanical function interlock pre-
transfer of the load from the "Nor- led Cable 1 and Cable 2, the selec- vents the 2 sources from being
mal" source to a "Backup" source in tion of the "Normal" source is made connected in parallel.
the event of a loss in voltage from by a selector switch.
the former. It will automatically
return to the "Normal" source once
the voltage has been definitively
restored.
10.2 Presentation
3 4 5
2
1
Câble 1 Câble 2 6
F IS Functional Units are coupled F Front face of the LV box. F The LV box groups together the
together and equipped with 1. "Normal" source selector changeover automatic controls.
C440M mechanical control switch. It is padlockable in the 3 3. Protection fuses.
mechanisms. positions and must be set to 0 4. Automatic changeover
N.B.: Shown without the before any maintenance control relays.
electrical energy unit. operation. 5. RPT voltage detection relays.
2. Operations counter. 6. Connections terminal block.
Increments a unit whenever the
Normal−Backup source carries
out a complete operating cycle.
When the operations counter is
located between 2 units, the
Normal−Backup operates on the
"Backup" source.
31
F Protection fuses. F Changeover relays. F RPT voltage detection relays
The K4 relay is set for a (one per Functional Unit). The
minimum voltage reference voltage is taken on
disappearance time on the the L2 phase, at the voltage
busbar = 0.3s. It is possible to socket level.
adjust this time depending on
the network’s constraints.
F Covers removed.
F The two C440M mechanical
control mechanisms are not
interchangeable between each
other.
32
11 Operating accessories and instructions
11.1 Reminder
The Functional Unit is delivered The manoeuvres for manual opera- If cubicle de−energized: the wea-
with the: tion are made without any special ring of gloves is not compulsory.
− load break switch "Open," effort. If cubicle is energised: respect and
− earthing switch "Closed". apply the operating and safety ins-
tructions in force on the site.
2 2
1
F The accessories (fuses, levers) F A single operating lever, for the F Place the lever in position:
are stored in the wall storage load break switch and the 1 − Lever pin in the main shaft
rack (see § 11.2). earthing switch. manoeuvring shaft,
2 − Secondary pin in the notch.
Fixings
375 mm min.
Fixings Withdrawable
PG rolling floor
F If necessary, cut out the upper F Under the wall storage rack, fix the
part to house the box containing (optional) support for the rolling floor
the fuses. supplied in the case of a withdrawable
PG Functional Unit.
33
11.5 Operation of a Functional Unit equipped with a C440−C440M control
34
12 Operating the TM Functional Unit
Î
Î
F Door panel in place and locked, F Fit the protective cover in place F The rest of the manoeuvres are
close the fuses of the again and lock it. identical to those of the IS
secondary circuit for the voltage F There is a small pad in the top Functional Unit (refer to the
transformers. left hand corner used to apply a instruction manual, see § 2.5).
lead seal to the box.
35
13 Operating the PGB Functional Unit
F Using the right hand, turn the F Make the rod slide upwards F The earthing switches are now
padlockable button and then grip the lever by both of its open.
maintain it there. extremities. F Remove the lever.
F Insert the lever. F Lower the lever towards the left.
F Using the left hand, turn the F Make the rod slide upwards F The switch is now closed.
padlockable button and then grip the lever by both of its F Remove the lever.
maintain it there. extremities.
F Insert the lever. F Lower the lever towards the
right.
36
13.3 Closing the circuit breaker
F Lock the load break switch and F The circuit breaker is locked in F Insert the key and turn it: The
remove the key. the "tripped" position. circuit breaker is now unlocked.
F Using the crank handle, reset F Turn the handling button to F Circuit breaker closed, reset the
the BLR mechanical control close the circuit breaker. BLR so as to have a reserve of
mechanism. energy available.
37
14 Operating the PGC Functional Unit
F Using the right hand, turn the F Make the rod slide upwards F The earthing switch is now
padlockable button and then grip the lever by both of its open.
maintain it there. extremities. The door panel is now.
F Insert the lever. F Lower the lever towards the left. locked.
F Using the right hand, turn the F Make the rod slide upwards F The earthing switch is now
padlockable button and then grip the lever by both of its open.
maintain it there. extremities. F Remove the lever.
F Insert the lever. F Lower the lever towards the left.
38
14.3 Closing the load break switch
F Using the left hand, turn the F Make the rod slide upwards F The switch is now closed.
padlockable button and then grip the lever by both of its F Remove the lever.
maintain it there. extremities.
F Insert the lever. F Lower the lever towards the right.
F Lock the load break switch and F The circuit breaker is locked in F Insert the key and turn it: The
remove the key. the "tripped" position. circuit breaker is now unlocked.
F Using the crank handle, reset F Turn the handling button to F Circuit breaker closed, reset the
the BLR mechanical control close the circuit breaker. BLR so as to have a reserve of
mechanism. energy available.
39
15 Locking−out and locking operations
F De−energize the LV auxiliaries F Padlocking of the earthing F Other padlocking devices for
power supplies before switch in either the open or the earthing switch or load
padlocking the switch (C410 or closed position. break switch in the open or
C430 mechanical control) in the closed position, with a short
open or closed position. shackle padlock..
40
F Padlocking the door panel. F Padlocking of the tripping button
on a C430 mechanical control
mechanism.
41
16 Commissioning
16.1 Reminder
Prior to shipping, FLUOKIT M24+ If the equipment has been stored in Also check the leaktight sealing in
Functional Units are mechanically a damp location, it is recommended the room and the cable troughs.
and electrically tested. that the room be heated and the
heating elements be energised for
a period of 24 hours prior to instal-
lation of the switchboard.
16.2 Inventory of tools and accessories on completion of work
Recover, verify and tidy away all Return the Functional Unit’s and Attach the M24+ technical instruc-
assembly tools and objects not Circuit Breakers’ operating acces- tion manual in a visible location
required in the switchboard. sories to their respective storage within the room.
positions.
16.3 Pre−commissioning information
Respect the General Safety Ins- Record the serial numbers and Refer to the drawings and diagrams
tructions booklet for Electrical identifying marks on equipment and supplied with the equipment. They
Applications and the particular switchgear while they are accessi- describe the functionalities
regulations for the network concer- ble. Tests and inspections have employed to carry out the level of
ned with regard to locking−out pro- already been carried out in the fac- operation required.
cedures. tory.
16.4 Final checks before commissioning
42
State of the switchgear Date Remarks Signature
− Ensure that all the load break switches, circuit breakers and
earthing switches are open and the access panels to the cables
and the busbars are in place.
− In accordance with the fuse supplier instructions, ensure that
the striker covers on the voltage transformer fuses have been
removed.
16.6 Energising a second ’Incoming’ Functional Unit, supplied from the same source
Energize the cables. Check that the neon lights of the Check the phase balance (See §
voltage presence indicator light up. 16.7) prior to commissioning.
16.7 Control of phase balance with a VPIS voltage presence indicator (in accordance with IEC61958)
L1 L2 L3 L1 L2 L3 L1 L2 L3
Close the breaking devices on the Energize the "Outgoing" Functional Close the corresponding breaking
"Incoming" functional units. Units. devices.
43
17 Maintenance
Description Levels
Operations recommended in the instructions manual "installation − operation − maintenance", carried
out by suitably qualified personnel having received training allowing them to intervene whilst respec- 1
ting the safety rules.
Complex operations, requiring specific expertise and the implementation of support equipment in
accordance with AREVA’s procedures. These are carried out by AREVA or by a specialised techni-
2
cian, trained by AREVA (see § 1.2) in the implementation of procedures, and who is equipped with
specific equipment.
All preventive and corrective maintenance, all renovation and reconstruction work is carried out by
3
AREVA.
44
17.4 Checking HV connections (busbars, cables, etc.)
A label stuck onto the ID plate is It is not necessary that the busbar On the other hand, the other
used to certify the torque of the be checked again. connector points should still be
busbar (See § 17.4). checked.
Specific case – request for systematic verification of torque levels (vibration, etc.)
22
22 22
F Clean and apply a film of F Clean and apply a film of F Clean and apply a film of
grease to the plugging−in studs grease to the lower cups on the grease to the contact plates on
on the earthing switch. PF−PFA, for contact with the the downstream earthing switch
earthing switch. for a PGC.
45
17.6 Corrective maintenance
F Take hold of the fuse by the F Lift the fuse up to free it from F Fit the replacement fuses by
upper part. the lower current supply carrying out the instructions
F Pull the fuse towards the front. terminal. in § 7.9.
This causes the upper current F Similarly remove all 3 fuses.
supply terminal shell to open.
The latter will remain open.
46
F The VDS is located in the F Example under IS: Dismantle F Extract the VDS via the front,
cross−brace which supports the the trough in the lower right disconnect it and replace it.
capacitive insulators (See § 3.3). hand corner, fixed in place by
1 x HM10 bolt.
47
18 Spare parts
Describes a part that is designed to The replacement of these For an explanation of the
replace a corresponding one with a parts can only be carried out levels of maintenance, please
view to re−establishing the original by a person who is suitably quali- refer to § 17.1.
function. fied and trained for this operation.
Replacement Levels
Programmed replacement Denomination
every 1 2 3
Levels
Non−Programmed replacement Denomination
1 2 3
Levels
Exceptional replacement Denomination
1 2 3
Grommet (IS/PF) − X X
Describes the spare parts or assemblies Grommet (PGC) − X X
whose foreseeable service life is at least
equal to that of the equipment. Busbar deflector − X X
Use: Spare parts or sub−assemblies Cable connection deflector (IS) − X X
conserved in a safety stock
stock.
Current transformers or rings (phase) − X X
Voltage transformers (roof or cable compartment) − X X
Lightning arresters for the SP or LP Functional Units − X X
Operating lever − X X
Circuit breaker − X X
Complete equipped pole − X X
48
18.3 Storage conditions
The components should be stored search, they must be marked by should preferably be stored in their
away from dust, humidity or the the AREVA reference number. Cer- original packaging.
sun. In order to facilitate the tain components are fragile; they
18.4 Maintenance Consumables
49
19 At the end of the equipment’s operational
life
Our Functional Units are composed They enable the following: The indications given in tables
of recyclable elements. − Calculation to be made of the (§ 19.5) facilitate co−operation bet-
The tables (§ 19.5) give information capacities for valorisation, ween users and companies specia-
and figures for the types of mate- − Optimising the valorisation pro- lised in elimination to valorise the
rials, their quality and their methods cess, product at the end of the product’s
of valorisation. − Evaluating the cost of valorisation. service life.
Copper + Alu
Steel
* 2
1
* 3
* Copper
Copper
1
* * 2
Thermosetting parts
Thermosetting parts
+ copper + SF6
Do not dismantle the Do not open the poles Do not dismantle the ear-
1 mechanical control mecha- 2 without first having recovered 3 thing switch’s springs without
nism springs without the the SF6 gas using the appro- the releasing device.
releasing device. priate tools.
50
19.4 Specific recommendations for the "SF6 gas" type circuit breaker and load break switch
Weight
Materials including inserts % of Materials Valorisation
(kg)
Steel 253 Yes
Stainless steel 0
Weight
Materials % of Materials Valorisation
(kg)
Epoxy Resin* 71,3 Cannot be valorised
Glass fibre reinforced polyester 0 (sent to
Others 0 Technical Burial Centres)
Total Thermosetting Products 71,3 15,6
* mainly silica
Weight
Materials % of Materials Valorisation
(kg)
PC 2,92
PTFE 0,26
PVC 0
PPO 0,9 Yes
PU 60
Others (PMMA, PA, PBT) 2,5
Total Thermoplastics 66,58 14,51
Weight
Materials % of Materials Valorisation
(kg)
Elastomers 0,4 0,09
Cannot be valorised
Paints 0,13 0,03
Weight
Gas % of Materials Valorisation
(kg)
SF6 0,58 0,13 Yes (regeneration)
Weight
Other materials % of Materials Valorisation
(kg)
Total 2,91 0,64 Cannot be valorised
51
20 Notes
If you have any comments on the use of this document or on the use of the equipment and services that
are described in it, please send us your remarks, suggestions and wishes to:
AREVA Service Technique BP 84019 F−71040 Mâcon Cedex 9 − FRANCE
Fax: 33 (0)3 85 29 36 36
52
53
The other names mentioned, registered or not, are the property of their respective companies. − 389191982 RCS PARIS − Creation: AREVA Mâcon − Printed in France.
AMTNoT090−02 08 (12/2005) E − AREVA − 2005. AREVA, the AREVA logo and any alternative version thereof are trademarks and service marks of AREVA.
AREVA T&D
Boulevard de la Résistance BP84019 F−71040 Mâcon Cedex 9 − FRANCE
Tel.: +33 (0)3 85 29 35 00 − Fax.: +33 (0)3 85 29 36 36