COMPRESSED AIR AND

PROCESS FILTRATION
PRODUCT OVERVIEW

FREECALL: 1800 345 837 1

 PURIFICATION OF COMPRESSED AIR, GASES AND LIQUIDS

Compressed Air Purification

Donaldson delivers a complete system of filtration and separation products for compressed air systems.
Donaldson’s technology in the field of compressed air, gas, and fluid separation extends from the
compressor room to all points of use in the factory. Components are designed and matched for optimal
performance. Donaldson’s engineering service leads new products from concept to reality. The product
portfolio covers industrial filters, refrigeration and adsorption dryers and condensate treatment.

Process Filtration

Where quality requirements are exceptionally high, Donaldson has a selection of process filters which
will enable you to reach maximum purity standards. For these purposes Donaldson supplies pre and
sub-micro filters for liquids, for compressed air, gases and sterile air systems.

Adsorption Dryer and System Solutions

Processing concepts consisting of filtration and drying are an integral part of various compressed air
applications. Donaldson designs and manufactures complete solutions that are tailor-made to individual
customer requirements. This guarantees high reliability and simultaneously efficient operation.

Service

A network that provides filtration solutions that help protect people’s lives, that enhance equipment
performance and protect the environment.

Compressed Air Purification System 

Compressor
Aftercooler 
Cyclone separator     
Compressed air receiver vessel
Compressed air pre filter
Refrigeration compressed air dryer
Compressed air post filter
   
Condensate drain Ultramat
Condensate treatment system Ultrasep

Compressed air
Condensate

A reliable discharge and treatment is guaranteed on all condensate collection points within a compressed air purification system

2 www.donaldsonfilters.com.au
 INDUSTRIAL AND PROCESS FILTRATION

Ultrafilter DF High Pressure Filter Housing HD

• Flow rate from 35m /hr to 1100 m /hr
3 3
• Working pressure 20 barg to 400 barg
• Flow-optimised filter housing and filter • Suitable for compressed air and technical
element design gases
• Validated filter performance according to Vacuum Filter VAK / MVAK “Medical”
DIN ISO 125800-1
• Outer and inner surfaces protected • Including drain flask (medical)
against corrosion Silicone Free Filters
• Simple installation and operation
• Specifically designed for use in the
• Economiser function with digital
automotive and paint industries
differential pressure gauge

%0 pace
to 6 ‘NEW’ DF-T (Three) Stage Filter
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can arison inatio This unique filter element combines 3 high efficiency purification stages in one single
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filte element.
• Sub-Micro coalescence filter
• Activated carbon adsorbent
• High efficiency particle filter (class 1 acc. to ISO8573-1:2010)
• Nominal flow rates up to 110 m3/hr @ 7 barg
• Economiser offers control of filter lifetime and differential pressure
• Compact space saving solution for point of use application
• Service advantages vs. multiple housing combination

DF-C Cyclone Separator

• DF-C Cyclone Separator will remove abrasive contamination (solid & liquid particles)
from the flow of air pressure
• Low differential pressure and simultaneously lowered requirements of energy, the
cyclone separator offers substantial cost savings
• High retention rates over large flow range
• The bayonet fixing between housings head and housing bowl makes for ease of
inspection and cleaning of housing
• Housing cannot be opened under pressure due to bayonet lock - high safety during
operation

AG & SG Filter Housings AG-Z & SG-Z Cyclone Separators

• Flow rate from 1440 m /hr to 2880 m /hr
3 3
(AG) and from 1080 m3/hr to 38400 m3/hr
(SG)
• Low pressure drop
• Include differential pressure gauge
and condensate drain
• SG available with ATEX specification
• Maximum working pressure 16 barg
• Innovative spin insert improves efficiency
• Flow optimised filter housing design
• Cost efficient removal of bulk water,
particles and oil droplets
• Retention rate >99% for particle size of 10
micron and larger
• Include UFM-D condensate drain

Filter Elements Competitor Filter Elements

Available as prefilter, microfilter
submicrofilter, activated carbon filter
• Binder-free Syntec XP media
• Low differential pressure
• High dirt holding capacity
• Longer service life
• Lowest filtration costs
Experience Donaldson quality and
performance in your existing compressed
air filter housings
• Improved filtration efficiency
• Lower differential pressure
• Longer service life
• Lower filtration costs

FREECALL: 1800 345 837 3

 PROCESS FILTRATION

Process Filter Housings

• Industrial quality air and gas/steam housings P-EG
• High capacity steam housings P-EGS
• Sanitary gas housings PG-EG
• Industrial, sanitary, pharma quality liquid housings PF-EG
• Vent filter housings
• Disposable laboratory filters UFTD
• Industrial quality PP liquid housings P-KG

Process Filter Elements Low Pressure Sterile Air Systems P-SLF

• Sterile compressed air filters P-SRF, • Cost effective generation of sterile air
P-SRF N from 35 - 900 m3/hr
• Sterile tank vent filters P-BE • May be used stationary or mobile
• Sterile membrane liquid filters • Includes blower and filtration system in a
PF-BEV, PF-PT, PF-PES stainless steel cabinet
• Depth liquid filters PP, PP 100
• Steam filters P-GS VE
• High capacity gas, steam, liquid filters
P-GSL, P-GSLN
• Competitor replacements in P7, P9, DOE
connection

PROCESS FILTER INTEGRITY TESTER

FTC Filter Test Centre
• Integrity and efficiency test centre for
sterile depth filters
• DOP (Dispersed Oil Particulate) test
Membra-Check
• Integrity test centre for membrane filters
• Bubble point test, WIT, diffusion test
Laboratory Services
• Bubble Point Tests, Forward Flow Test,
Pressure Hold Test, WIT Water Intrusion
Test for membrane filters
• DOP test for sterile depth filters P-SRF N,
P-SRF, P-BE
• With test certificate
• Air quality tests including bacterial counts

4 www.donaldsonfilters.com.au
 COMPRESSED AIR DRYERS
HIGH EFFICIENCY REFRIGERATION DRYERS
Buran DC
• Flow rate 20 m3/hr to 1650 m3/hr
• Reliable pressure dew point +3 OC
• Corrosion resistant aluminium heat
exchanger
• Environmentally friendly refrigerant R407c
/R134a with high overload capacity
HIGH EFFICIENCY REFRIGERATION DRYERS/ MEMBRANE DRYERS
SH Custom-Built Refrigeration Dryer
• Designed and built according to customer
requirements
• Use of semi-hermetic screw compressors
Membrane Dryer VarioDry FRL
• Point-of-use compressed air dryer
• No electrical power supply necessary
• PDP reduction up to 20 Kelvin (k)
HEATLESS HIGH EFFICIENCY ADSORPTION DRYERS
Ultrapac 2000
• Complete purification package with pre
and afterfilter
• Desiccant cartridges
• Compact, space saving design
• Flow rate 5 m3/hr to 100 m3/hr
• PDP -40oC / -70oC
Oilfreepac OFP
• Complete purification package for oilfree
air
• 17 sizes available
High Pressure Adsorption Dryer HLP
• Working pressure 25 barg to 400 barg
• Complete purification package including
pre and afterfilter
HEAT REGENERATED HIGH EFFICIENCY ADSORPTION DRYERS
HRS-L “Zero-Loss” (PDP: -70 oC)
• No loss of compressed air
• Low noise level
• Consistent pressure dew point
• No over sizing of compressor
• Desorption in counterflow
• Valves and key components “made in
Germany”
FREECALL: 1800 345 837
Boreas DV AP/WP “Variopulse”
• Flow rate 1800 m3/hr to 28500 m3/hr
• Load dependent control with frequency
converter
• Corrosion resistant aluminium heat
exchanger
• Environmentally friendly refrigerant R134a
with high overload capacity
• Available aircooled and watercooled
Bora DHP
• Flow rate 25 m3/hr to 5,000 m3/hr
• Working pressure 50 barg
• Ideal for PET applications
• Environmental friendly refrigerant R134a/
R404a with high overload capacity
Ultrapac HED/ALD/MSD “Classic”
• Complete purification package with pre
and afterfilter
• Flow rate 5 m3/hr to 8750 m3/hr
• PDP -40oC / -70oC
• Available in “tropical” version
• Up to 1000 m3/hr in cabinet construction
Activated Carbon Adsorber AKC
• Residual oil content <0.003 mg/m3
• Activated Carbon Lifetime > 10,000 hrs
• Includes residual oil indicator
Breathing Air System ALG
• Package includes adsorption dryer
• Removal of CO, CO2, NOx and SO2
• Complies with international standards
HRE (PDP: -40 oC)
• Low investment cost
• Average cooling air consumption 2%
• Desorption in counterflow
HRI CO2 (PDP: -50 OC)
• Ideal for CO2 recovery plants
• Adsorption dryer / deodoriser package
5
 CONDENSATE MANAGEMENT

Reliable Condensate Discharge without Pressure Losses

You will achieve an especially safe and reliable condensate discharge without pressure loss when using
the electronically level-controlled condensate drains. The range is distinguished by a compact design
and is available in five sizes. A rugged housing design, a low noise development during the discharging
process and a high resistance against dirt are only a few of the performance features of the condensate
drain. All condensate drains are easy to maintain and functionally tested by the manufacturer.

UFM-D Electronic Zero-Loss Drains Minimum Expenditure with Service and

• Reliable operation Maintenance
• No purge air loss due to electronic control • Complete replacement of all wear parts
• Simple installation and pressurised parts with
• High pressure version UFM-DHP up to 40 one-handed operation*
barg available • Only one spare part is needed
• No assembly of seals and individual parts
is required
*Applies to the condensate drains sizes UFM-D03,
UFM-D05 and UFM-D10

Oil/Water Separators reduce Disposal Costs

With an oil content of 5% on average, condensate is too harmful to the environment and must not pass
into the wastewater without purification. The specified critical value by legislation is at a maximum of
20 mg/l (measured according to DIN EN ISO 9377-2) - some local regulations of today are even more
restrictive. Ultrasep Superplus N oil/water separators fulfil these requirements, reduce disposal costs
and protect the environment. Donaldson provides the optimal solution for each application in seven
sizes for compressor capacities ranging from120 Nm3/hr to 7,200 Nm3/hr.

UFS-SP Oil-Water Separators Ultra-Aqua UFA Oil-Water Separator

• Residual oil content 10 mg/l or less with Crossflow Membrane Filtration
• 7 models available for optimal sizing • For emulsified compressed air condensate
• Residual oil content < 5 mg/l
• Automatic cleaning during operation

6 www.donaldsonfilters.com.au
 ACCESSORIES, SPARE PARTS and SERVICES

AFTERCOOLERS AND DEMISTERS

Air/Water Cooled Aftercoolers UFK-L,
UFK-W
• Ensures an energy efficient compressed
air system
• Contributes to long pre and afterfilter
service life
• Improves compressor efficiency
• Lowers operation cost for downstream
equipment
Demisters
• Cost efficient removal of bulk water,
particles and oil droplets
• Retention rate 99% for particle sized > 10
micron
• Including UFM-D condensate drain

MEASUREMENT SERVICES AND EQUIPMENT

• Volume flow measurement with Ultraphone Leakage Detector Pressure
consumption profile Dewpoint Meters
• Pressure dew point measurement
• Stationary
• Leakage measurements
• Portable
• Oil aerosol measurement
• Differential pressure management Massflowmeters for CA and N2
• Compressed air condensate analysis • Stationary
• Portable

SERVICES, SPARE PARTS AND CONSUMABLES

• Compressed air audits with detailed Desiccant
analysis and optimisation action plan
• Silica gel
• Commissioning
• Activated alumina
• Preventative maintenance agreements
• Molecular sieve
• Servicing
• Specialty desiccants
• Compressed air leak localisation
Desiccant Replacements for Other
Brands of Adsorption Dryers
• Dewpoint dependent and control retrofits
for energy savings

FREECALL: 1800 345 837 7

 Donaldson offers a wide variety of solutions to reduce your energy costs, improve
your productivity, guarantee production quality and help preserve the environment.

PRODUCTS
• Activated carbon filters • Fine Filters • Process filter housing
• Adsorption dryers • Filter housing • Pure gas filters
• Breathing-air units • High-performance filters • Refrigeration compressed air
• Cartridge filters • High-pressure filters dryers
• Condensate drains • Medical vacuum filters • Service Kits
• Cyclone separators • Micro filters • Silicon-free filters
• Demisters • Oil/vapour absorbers • Steam filters
• Disposable filters • Oil/water separators • Sterile filters
• Elements • Oil/water separation systems • Sub-micro filters
• Emulsion separators • Pre-filters • System solution
• Filters • Process filter elements • Vacuum filters
• Vent filters

SERVICES
• Air Audit - Detailed analysis • Air Survey - Analysis of • Integrity tests
with optimisation action plan compressed air systems • Leak localisation
• Air flow measurement • Condensate sampling • Maintenance agreement
• Air Performance - • Dew point measurement • Oil-aerosol measurement
Optimisation of compressed • Differential pressure measurement • Service agreement
air networks

* Please note that not all products and/or services are available within all regions. Contact a Donaldson representative for more information.

Total Filtration Service

A compressive range of services especially designed to keep your
™
production at peak performance and at the lowest total cost of ownership.

Donaldson Australasia Pty Ltd Donaldson New Zealand

PO Box 153, Wyong NSW 2259 PO Box 14-770 Panmure 1741 Auckland

Freecall: 1800 345 837

Ph: +61 2 4350 2000 Ph: +64 9 579 2790
Fax: +61 2 4351 2036 Fax: +64 9 579 0322

General Brochure 12CAPS003 (06/12)

© 2012 Donaldson Company, Inc. All rights Reserved. Information in this document is subject to change without notice.

Printed in Australia.

www.donaldsonfilters.com.au