[ E[M]CONOMY

means: ]

Precision and reliability - in series.

EMCO MAXXTURN 95
Universal turning center for machining
of bar stock and chuck work
EMCO MAXXTURN 95

[ Control u n i t ] [ Tool turret ]

- Ergonomically designed
- 12-position VDI 40
- Siemens or Fanuc
- All driven
- LCD color monitor, including
- Synchronized tapping
ShopTurn or ManualGuide i
and polygonal turning as
- Optionally available with Teleservice,
standard
Ethernet connection, and PC keyboard

[ Hydraulic unit ]
- Ergonomic operation
- Automatic pressure
monitoring
- Compact and
low-maintenance

[ Work area]
- Plenty of open space
- Optimal chip fall
- Easily accessible

[ Compact machine build ]

- Requires minimal floor space

Machine fitted with optional equipment

The EMCO MAXXTURN 95. Sturdy, efficient, and highly accurate, thanks to its water-cooled hollow-spindle motor, precise C axis,
and rigid Y axis with a wide traverse path. The MAXXTURN 95 is available with a choice of Siemens or Fanuc control unit.
[Engineering] Highlights
■ Top thermostability
■ Extreme machining precision
■ High rapid traverse
■ Stable Y axis with large travel
■ NC-controlled steady rest or tailstock
■ State-of-the-art control technology from Siemens or Fanuc
■ Driven tools including C axis
■ Simple, dialog-supported programming
■ Very compact machine layout
■ Made in the Heart of Europe

Tool turret.12-position VDI 40 axial turret with single-
motor engineering. A servo motor powers the driven
tools and the swivel movement. No tool rise. Switches
with direction logic. Every station can hold driven tool
holders with a DIN 5480 coupling.
Main spindle.The latest synchronous technology
guarantees the highest dynamics and exceptional
torque in a compact design. A closed-circuit cooling
system (water cooling) and complex sensor techno-
logy ensure that temperatures in the headstock are
consistent.
Steady rest. Hydraulically-operated, self-centering
steady rest. Mounted on the tailstock guideway, it can
be positioned above the Z slide. May also be moved
using a servo drive. Can be swiveled if required.

Tailstock. The tailstock is mounted on the guideway
and can be moved using the Z slide. May also be
moved using a servo drive. Hydraulically clamped
when in use. The quill with its integrated bearings and
MT4 taper can also be fine-tuned.
Y axis. The Y axis is one of the highlights of the MAXXTURN series. It is integrated into the machine’s struc-
ture so that the short projections and widely-spaced guide rails guarantee the highest levels of stability,
allowing complex machining tasks to be carried out and entire workpieces to be manufactured in just one
clamping cycle. The control unit’s wide variety of operating cycles allows the additional linear axes to be
programmed and operated with ease.

Available versions of the EMCO MAXXTURN 95

MT 95 standard version

MT 95 M with driven tools

MT 95 MY with driven tools and Y axis

 [ Workpieces]

[ Y axis ]
- Travel +80/-60 mm
- 90° implemented in the
machine construction
- Large distance between guides
- Stable and compact construction

Tool revolver disc

(Steel)
[ Chip conveyor ]
- Hinged type chip conveyor
- Ejection height 1200 mm
- 350-liter coolant volume
- Included in the basic model

Shaft stub
(Steel/20 Mn 6)

[ Machine cover]
- All-round protection against chips
- 100% coolant retention
- Large safety glass window in door
Wheel rim
- Clear view into the work area
(Aluminum)

Drive shaft
(Steel/C45)
 Drive performance
max.800 40 40

700 35 7
max.33

600 30 30 6

500 25 25 5

400 20
20 4

300 15
15 3

200 10
10 2

100 5
5 1

0 0
0 1000 2000 3000 4000 0 0
400 3500 0 1000 2000 3000 4000
2170

Performance and torque curve Performance and torque curve

main spindle driven tools

[ Main spindle ] [ Tool turret ]

- High drive performance 33 kW - VDI rapid-change system
- Large holding torque for milling - 12 driven tool stations
- Closed-circuit cooling system - Block tool holder
- A2-8 spindle nose for internal machining
- Bar capacity ø95 mm - Swivel speed adjustable with override
- Hollow clamping cylinder with
stroke monitoring

[ Tail stock ]
[ Steady rest ] -
-
850 mm travel range
ø 100 mm quill diameter
- Clamping range Ø12-152 mm - 120 mm quill stroke
- Self-centering - MT4 inside taper
- Centrally lubricated with pressurized - With vernier adjustment
sealing air
- Manual positioning or NC controlled
- Can be swiveled

[ Roller guides ]
- In all linear axes [ Machine base ]
- Preloaded
- Monoblock construction
- No backlash in any direction of force
- Welded steel design filled
- High rapid-motion speeds
with HYDROPOL®
- No wear
- Minimal lubrication required

Work area Installation plan

254 Stroke Z =1160 74
4718
77,5

1 1
max=300
2-25mm

ø40

170

158
54
500 2005
2570
170

54
1
2180
70

32 37
1135
1130

MT4
230
ø315

Stroke Y =-60 Stroke Y =+80

(L.H. mounted)

7432
(L.H. mounted)

(R.H. mounted)

1354
ø485
ø135

ø30
0
(R.H. mounted)
Steady-rest

ø2

ø50
Steady-rest

Steady-rest

22

136
Steady-rest

ø6
00

48,5 130 5830

130
Qill stroke=120 120 1 ......Option
245 Stroke = 770
A/F = 425

595

Stroke = 850 (w/ steady-rest = 770)

1235

1160
308 40
ø3
2034

10
ø2
10
303
123

ø3
40
ø4
3

666
59
ø60

1317
ø31

Max. turning diameter 450mm

5
[Technical data]
EMCO MAXXTURN 95

Work area Driven tools

Swing over bed 700 mm (27.6") Number of driven tool positions 12
Swing over cross slide 500 mm (19.7") Maximum speed 0 – 4000 rpm
Distance between centers 1230 mm (48.4") Maximum torque 35 Nm (25.8 ft/lbs)
Maximum turning diameter 450 mm (17.7") Maximum drive performance 8 kW (10.7 hp)
Maximum part length 1100 mm (43.3") Feed drive
Draw tube diameter 95 mm (3.7") Rapid motion speed X/Z/Y 24/30/12 m/min
Travel (944.9/1181.1/472.4 ipm)
Travel in X 303 mm (11.9") Feed force in the X axis 9000 N (2023.2 lbs)
Travel in Z 1160 mm (45.7") Feed force in the Z axis 13000 N (2922.4 lbs)
Travel in Y -60/+80 mm (-2.4/+3.1") Feed force in the Y axis 9000 N (2023.2 lbs)
Main spindle Acceleration time from 0 to rapid motion 0.2 sec
Speed range 0 – 3500 rpm Coolant system

EN4339 . 04/10 . Subject to change due to technical progress. Errors and omissions excepted.
Max. drive performance 33 kW (44.2 hp) Tank volume 350 liters (92.6 gal)
Max. torque on the spindle 800 Nm (589.6 ft/lbs) Pump performance at 3.5 bar 0.57 kW (0.8 hp)
Spindle nose DIN 55026 A2-8 Power consumption
Spindle bearing (inside diameter at front) 160 mm (6.3") Connected load 46 kVA
Spindle bore 106 mm (4.2") Pneumatic load 6 bar (87.02 PSI)
C-axis Consumption approx. 300 l/h (80 gal/h)
Round axis resolution 0,001° Dimensions
Rapid motion speed 1000 rpm Height of centers above floor 1135 mm (44.7")
Tailstock with quill Machine height 2200 mm (86.6")
Tailstock travel 850 mm (33.5") Required space for machine W x D 4750 x 2050 mm
Maximum application force 12500 N (2810 lbs) (without chip conveyor) (187 x 80.7")
Max. Traverse speed 4 m/min (157.5 ipm) Total weight approx. 10400 kg (22928 lb)
Tool holding shaft (with integrated bearings) MT4 Safety devices CE compliant
Tool turret
Number of tool positions 12+12
Tool holding shaft in accordance
with VDI (DIN 69880) 40 mm (1.6")
Tool cross-section for square tools 25 x 25 mm (1 x 1")
Shank diameter for boring bars 40 mm (1.6")
Turret indexing time 0.4 sec

www.emco-world.com

EMCO MAIER Ges.m.b.H.

Salzburger Str. 80 . 5400 Hallein-Taxach . Austria
Phone +43 6245 891-0 . Fax +43 6245 869 65 . info@emco.at