Vous êtes sur la page 1sur 9

Contract Number C 311554

Project ID IN000IN0079

Project Name SAIH RAWL COMBINED CYCLE POWER STATION

Document Type INSPECTION PLAN

Document Title CONCRETING


Unit Originator Disc Doc Sheet Rev
Area Seq No
Code Code Code Type No No
Document Number
LNG 75 102961 QA 5733 00002 0000 01

REVISION CONTROL

01 30.01.2017 First Issue-For review & approval TSR KAP

Reviewed &
Rev. Date Description Prepared By
Approved By

C 311554

Document Preparation

Activity Name Designation Initials

Prepared by TS Reddy QA/QC Manager TSR


Reviewed &
KA Prasad Contract Manager KAP
Approved by

Revision History

Revision
Date of Rev Revision Description
Number

01 30.01.2017 Issued for review


Company : Petroleum Development Oman ITP – Concreting Contract Ref : C 311554
Contractor : Bahwan Engineering Co LLC Doc No : LNG-75-102961-QA-5733-00002-0000 Rev. 01
Contract : EPCC- Saih Rawl CC Power Reference Standards: PDO SP 1279 : Dec 2009
Sl Test Verification Verification Sub-
Activity Controlling Document Acceptance Criteria BEC PDO
No Frequency Personnel Record Con

1 Review of, Contract C311554 Contract All data supplied meets the contractual
C311554
Requirements, P.O. Document & requirements and applicable PDO
100% QA Engineer. Contract ------ H H
Requirements. SP-1279 Part D specifications. Specifications
Approval Subcontractor.
2 Approval of C311554 Contract Method statement and ITP, incorporating the Construction
PDO Approved
Method Statement & Document & complete requirements of Controlling Engineer &
100% Method statement ------ H H
Inspection and Test plan. SP-1279 Part D Documents, SP-1279 Part-D QA & ITP
Engineer.
3 Material Approvals  Material Procured only from approved source
(Aggregates, Cement, & meet the requirements.
Water, Admixture, SP-1279 / Part D /  Review of Material test certificates.SP-1279/
Construction
Reinforcement, Spacers, Clause - 2.3. Part D. C311554-C-REC-
100% Engineer / QA 009 ------ H H
Anchor Bolts, Water Bars,  Aggregate /sand from wadi shall not be used
Engineer.
Expansion Joint Filler,
Vapour Barriers, etc).

 Incoming inspection of each materials / items


Materials SP-1279 / Part D / e.g aggregates, Cement, admixture,
Material
4 Inspection, Handling & Clause – 2.3 reinforcement. 100% Delivery Note ------ H R
controller.
Storage.  Materials shall be stored in cooled and
shaded from the Sun
All the grades of concrete shall have the
Design Mix of concrete and limits specified in
SP 1279 Table D5.
Contract Document Cl.
Concrete Grade
2.5/ Specification Construction PDO Approved
C35 for Building and Structure
5 Design Mix of Concrete SP-1279 / Part D / 100% Engineer/QA Design Mix of ------ H H
C20 for Mass concreting Concrete.
Clause - 2.5.1 & 2.5.2.& Engineer.
C10 for Blinding
Approved drawing
Slumps Target
Heavy reinforcement – 75 mm
Other concrete – 50 mm

Page 3 of 9
Calibration of Monitoring
and Measuring Equipment,
All Equipment must work within acceptable Calibration
e.g. Digital Thermometer, Company Specifications,
Measurement Tolerances Certificates,
6 Temperature Recorder, Manufacturer’s 100% QA Engineer Calibration Register, ------ H R
Weighing Gauge Recommendations. etc.
(Balance),

7 Cleanliness of all ----- H S


QA/QC
Measuring Accessories, C311554-C-REC- -
SP-1279, Part-D Thoroughly cleaned 100% Inspector 010
such as slump cone,
cube moulds, etc.
8 Cleanliness of all ----- H S
machineries, tanks that -
stores all the materials QA/QC
Cleaning has been addressed in many places C311554-C-REC-
required for concreting, SP-1279, D2.3.4, 100% Inspector
in PART-D of SP-1279. 010
such as water, chemicals,
etc, prior to start mixing
for concreting
 All the grades of concrete shall have the ----- H H
Trial Mix of concrete. Nine cubes shall be -
made from each of three consecutive
Construction
batches, cured and tested in accordance Accepted Cube
SP-1279 / Part D / Engineer /
9 Trial Mix of Concrete. with BS 1881.Three cubes from each batch 100% Test Result, Cube
Clause - 2.5.3. QC Register.
shall be tested. 7 days, 14 days and 28
Inspector.
days.
 No work shall commence until 14 days test
result achieved

Page 4 of 9
 The ground level - excavated to the level as
per drawings.
 The surface - free from loose stones and
unsuitable material.
 Min 500 micron thick heavy duty sheet -
spread on the area in polythene longest
length and widest width available, - lapped at
SP-1279 D
least 300mm at all joints and intersections. Construction
Preparation of supporting Sec 2.3 & C311554-C-REC-
10  Layer of blinding concrete with PDO approved 100% Engineer / 004 ------ H H
Ground. Approved
concrete mix, Thickness and level in QC Inspector.
Drawings.
accordance with approved drawings.
 Concrete surfaces (PCC & RCC) in contact
with soil & its exposed surfaces - coated with
Nitocote-PE-135 or equivalent approved by
PDO.
 Thickness - at least 400 microns (DFT) when
applied in minimum 2 coats. [Visual]
SP-1279 / Part D / Construction
Accurately fixed as per drawings & Compliance C311554-C-REC-
11 Reinforcement. Clause - 2.3.3. & 100% Engineer / 004 ------ H R
to this Specification.
Approved drawing QC Inspector.
 Line and level - in accordance with drawing. ------ H H
 Rigidly constructed true to both shape and
dimensions specified in contract and
permissible deflection - 3mm.
 Faces in contact with concrete - free from
adherent grout, Projecting nails, splits etc,
and appropriate to the specified concrete
SP-1279 / Part D / Construction
finish.
Clause - 2.4 & Engineer / C311554-C-
12 Form Work.  Mould oil shall be applied to the faces of 100%
Approved drawing QC REC-004
form work to prevent adherence of concrete.
Inspector
25mm chamfers - formed on all external
exposed corners of concrete members.
 Form works shall be cleared out all dust,
wood shaving, dirt and other extraneous
material before any concrete is placed.
 Form work - wetted with clean water before
concreting.

Page 5 of 9
 Spacers shall be made of precast mortar
blocks, prepared using 5mm maximum size
aggregate.
 Preparation of spacer’s blocks shall be in Construction
Spacing of Spacer SP-1279 / Part D / accordance with work instruction. Engineer / QA C311554-C-REC-
13 100% ------ H R
Blocks. Clause - 2.3.5.  Approval shall be obtained for the mix used / QC 004
manufacturer of spacer blocks. Inspector.
 Mortar shall be of the same grade as the
main concrete element.
 Max spacing between spacers shall be 1m.
 Mould oils are of mineral type oil, free of
chlorides and sulphates, insoluble in water, Construction
SP-1279 Part-D Sec: C311554-C-REC-
14 Mould oil. non-staining and non-injurious to concrete 100% Engineer / 004 ------ H R
2.3.6.
and prior company approval shall be QC Inspector.
obtained.
Construction
SP-1279 Part D. Shall be 16 Gauge, black annealed soft iron or C311554-C-REC-
15 Tying wire. 100% Engineer / 004 ------ H R
Sec. 2.3.6. galvanized iron.
QC Inspector.
16 Fixing of Water Bars / SP - 1279 / Part D /
QA/QC C311554-C-
Filler / Vapour Barriers / Clause - 2.3 & Compliance to SP-1279 100% ------ H S
Inspector. REC-004
Anchor Bolts etc. Approved drawing
 Rebar shall be free from pitting, rust, mill ------ H H
scale, oil & grease to avoid any cause of
corrosion
 Area Cleanliness
 Rebar and formwork shall be clean and
dampened with clean water prior to pouring.
 Minimum Lap Length 50 times bar dia. or as
Construction
Approved Drawings per drawing.
Engineer / C311554-C-
17 Pre – Pour Inspection. SP-1279 D  Spacers shall be placed at a maximum 100%
QC REC-004
Sec 2.3, D2.12. spacing of 1 meter.
Inspector.
 Re-bars, form work, cover, line and level,
embedment’s, bolt / bolt sleeves shall be in
accordance with drawings.
 Check that all works prior to concreting is
completed such as electrical, mechanical
and plumbing works.
 Release for concreting

Page 6 of 9
SP-1279 Part-D, D2.5.7,  Kept to a minimum
Construction Joints, D2.5.9, D2.3.8.  Company approval before pouring Construction Approved
18 Shrinkage and Water Water Bars – Project commences 100% Engineer / Pouring ------ H H
Bars. Drawings, Manufacturing  Pouring Sequence Plan QC Inspector. Sequence Plan.
Instruction.  Detailed drawing showing water stop details
 Grade concrete shall be as per drawings.
 PDO approved mix design.
Construction
Approved drawings.  Ingredients shall be mixed at least for 2
Engineer / QA C311554-C-REC-
19 Batching & Mixing. SP-1279 2.5.2. minutes and concrete mass shall be of 100% 004 ------ H W
/ QC
BS 8110. uniform colour consistency.
Inspector.
 Mixing of concrete and aggregates shall be
done at specified temperature.
 Hand mixing or Ready mixed Concrete shall
be approved by the Company.
 Check Ready mix delivery ticket- verify
duration
 Ambient temperature during concrete shall be
Mixing, Transporting, SP-1279 / Part D / less than 46°C. C311554-C-REC-
20 100% ------ H H
Placing & Compacting. Clause - 2.5.4, 2.5.5  Concrete temperature shall not exceed 30°C. 004
 Chutes of 1 in 2 slopes shall be provided
when poring height exceed 1.5 m.
 Layer thickness shall not exceed 300mm.
 Shall be placed on its final position within 30
minutes of mixing.
Construction ------ H H
Placing of concrete by SP-1279 D2.5.5,  With the approval of the Company. Engineer / Company
21 100%
Pumps. ACI 304 2R.  Pneumatic Pumping is not permitted. QC Approval.
Inspector.
 Each pour / Batch shall have sampling ------ H W
2 Cubes at
Records as per Table D6.
7 days & 2 Construction C311554-C-
 Two cubes tested at 7 Days age. 2 Cubes
Sampling & Testing of SP-1279 / Part D / Cubes at Engineer / REC-004
22 tested at 28 days age. 1 Cube to be kept for Cube test
Concrete. Clause - 2.9. 28 days & QC
future reference till the end of contract. register
1 for future Inspector.
 One set of cubes (5 nos) shall be prepared
reference
for every 25 m3

Page 7 of 9
SP-1279 / Part D / Construction
Clause – 2.5.6.1, 2.5.6.2, Engineer / QA C311554-C-REC-
23 Surface Finishes. Compliance to SP 1279 Part D 100% ------ H W
2.5.8 & Approved / QC 004
drawing. Inspector.
 Top Exposed surface - covered with
impermeable sheeting immediately after
completion of the concrete pour, ensuring
sufficient overlap so as to prevent air
circulation over the concrete surface.
 The sheets - removed when the concrete has
stiffened sufficiently (in any case after not
SP-1279 / Part D / more than 24 hours).
Clause - 2.5.6,  Mixing quality water - be ponded on the
Construction
Curing & Protection of SP-1282. surface for 7 days. C311554-C-REC-
24 100% Engineer / ------ H H
Concrete.  The impermeable sheets -replaced over the 004
QC Inspector.
foundation to reduce evaporation of water.
 For vertical faces of concrete, on removal of
formwork, the concrete - closely wrapped
with wet hessian and enclosed with polythene
sheeting.
 The hessian shall be kept wet for 7 days
after that curing, concrete surface be sprayed
with company approved curing compound
when it is just surface dry.
Table D4. Const
SP-1279 / Part D / C311554-C-REC-
25 Formwork Removal. Shall be after Company approval 100% Engineer / 004 ------ H H
Clause - 2.4.2.
SP-1279 / Part D Clause no: 2.4.2. QC Inspector.
Company Approved Repair procedure prepared Construction Repair
Repair of New SP-1279 / Part D /
26 by BEC 100% Engineer / Inspection ------ H H
Concrete. Clause - 2.5.10, D1.4.
QC Inspector. Report.
 Achieving the minimum compressive 28-day
strength result for the required concrete
grade.
27 Acceptance of Concreting SP 1279 D Cl 2.9.2 100% QC Inspector. Lab Test Report ------ H H
 Monitoring the 7 day concrete strength to
predict 28 days results (70% of 28 days)
 28 days test
SP-1279 / Part D / Construction
Grout Mortar for Filling & Compliance to the C311554-C-REC-
28 Clause - 2.6 & Approved 100% Engineer / 004 ------ H W
Packing. Specification SP 1279
drawing QC Inspector.
29 Loading of Concrete SP-1279, Part-D, At least 28 days old 100% Construction ----- ------ H W
D2.5.11 before any load is applied Engineer /

Page 8 of 9
QC Inspector.
C311554-C-REC-
Documentation & Construction
SP-1279 / Part D / Compliance to this 010 &
30 Concrete Pouring 100% Engineer / QA ------ H R
Clause - 2.11 & 2.12. Specification. C311554-C-REC-
Records. Engineer. 004

Inspection and test mark-up legend: M = Monitor, W = Witness, H = Hold Point, R = Document Review, A= Document Approval

The following definitions shall apply:

Hold Point (H): A critical step in fabrication and testing where it is mandatory that the Company inspect the component/equipment or witness an activity. Activities designated as
a Hold Point shall not proceed unless the Company/Representative is present or the Hold Point is formally waived. The Company shall be notified at a duration specified in the
contract in advance of the activity.

Witness Point (W): A critical step in fabrication and testing where it is desirable that the Company/Representative inspect the component/equipment or witness an activity. The
Company shall be notified at a duration specified in the contract in advance of the activity. Once proper notification is given, the activity may proceed according to the schedule
regardless of the Company’s attendance.

Monitor Point (M): A critical step in fabrication and testing where it is optional that the Company inspect the component/equipment or witness an activity. The Company shall be
notified at a duration specified in the contract in advance of the first occurrence of the activity at each worksite. No further notification for like activities at each worksite shall be
required. The activity may proceed with or without the Company’s attendance.

Approval Point (A): A critical step in design, procurement, and or fabrication and testing where it is mandatory that the Company approve a document/qualification/ equipment/or
activity. The Company shall be notified at a duration specified in the contract in advance of the first occurrence of the activity or provided the document in a period of time
specified by the contract. The activity may not proceed without the Company’s approval.

Review Point (R): A critical step in design, procurement, and or fabrication and testing where it is desirable that the Company review the document/qualification/ equipment/or
activity. A separate notification is not needed unless otherwise specifically requested; the Company may perform this along with any of the other intervention types.

Vous aimerez peut-être aussi