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The Association of Iron and Steel Electrical Engineers was organized in 1907. In October 1909,
Technical Report No. 6 was adapted, originally titled “The General Crane Specification,” as a
bidders’ specification for electrical overhead traveling cranes. From this 107-year history, the AIST
Cranes Technology Committee has successfully maintained a healthy membership and traveled
through constantly changing technological advancements. The evolution, ambitions, membership
and collaborations of this group will be revealed.
Author
Charles A. Totten
sales engineer,
A t the turn of the 20th century,
the United States became the
dominant world steel market sup-
also the lowest-cost producer and
the future demand for steel seemed
inexhaustible. In 1901, it became
T&M Equipment Co.,
Leavenworth, Ind., USA plier, providing more than 40% of United States Steel Corporation.
charles.totten2@gmail.com the world’s steel. At Carnegie Steel, The Association of Iron and
people found that, by installing Steel Electrical Engineers, AISEE,
electric overhead traveling (EOT) was organized in 1907. In October
cranes, they could speed up produc- 1909, the “The General Crane
tion, therefore boosting the capacity Specification,” as a bidders’ speci-
of the mills. This steel company, the fication for electrical overhead
largest in the U.S. at the time, was traveling cranes was created and
Figure 1
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approved. It was six pages long, including the cover Collaborations – Technical Report No. 6
sheet, plus three sheets for bidders’ data information.
The Carnegie Steel Company Crane Specification Since 1910, AIST and its predecessors have sponsored
was the basis of this new document. The goal of a series of empirically and technologically advancing
this document was to become the standard for steel specifications for electric overhead traveling cranes
mills and ensure each bidding crane manufacturer for steel mill service. Such specifications have been
was quoting the equivalent machine in all its char- required since it has long recognized that steel mill
acteristics and design features. This effort continues cranes must be of strong, rugged construction for
today as the first priority of the current AIST Crane 24-hour service, 7 days a week. It was required that two
Technology Committee (CTC), and in Technical Report complete sets of detail drawings of the “as built” crane
No. 6, “Specification for Electrical Overhead Traveling be delivered to the customer before final payment
Cranes for Steel Mill Service.” is made. These specifications, which were originally
In 1917, the first record of a formal crane committee issued in 1910, have been reissued in 1916, 1919, 1929,
was listed as AISEE Standardization Committee with 1938, 1942, 1949, 1968, 1969, 1991 and 2005.
six divisions, and Division 5 — Cranes was included.
In 1918, the divisions were changed to subcommit- 1919: Crane Specification — This specification further
tees and the subcommittee on cranes was created. modernized crane data by including strength of mate-
In 1936, the AISEE was renamed the Association of rials, factors of safety, rolled or forged steel wheels,
Iron and Steel Engineers (AISE). This renaming was diametrical pitch for gearing, box-type girders, mag-
due to the natural development of the organization netic shoe brakes and magnetic controls.
into a more comprehensive and expanded coverage of
the entire steel industry and the specialized divisions 1929: Association for Iron and Steel Electrical Engineers —
of manufacturing that are included. Electrical Overhead Traveling Crane Specifications — This
During 1968, as had happened in the past, the specification included details and information sheets
crane subcommittee was broken up into various com- for the purchaser for a uniform proposal. Safety items
ponent subcommittees for standardizing of compo- were added and provision for using anti-friction bear-
nents. Eventually, three sections became the practice: ings included.
electrical, mechanical and structural. These groups
further mastered the development of the crane’s
design of components, equipment and structure.
On 1 January 2004, the AISE joined with the Iron
& Steel Society (ISS), another steel-dedicated organi-
zation and the new consolidated organization is now
named the Association for Iron & Steel Technology
Figure 2
(AIST). The crane committee was named the Cranes
Operating Committee. In November 2008, the name
was changed to the Cranes Technology Committee
and remains so today.
The mission of AIST is “to advance the technical
development, production, processing and applica-
tion of iron and steel.” There is the vision “to be a
global leader in networking, education and sustain-
ability programs for advancing iron and steel technol-
ogy.” Today, the organization has a formal annual
internal review with all its Technology Committees
and Member Chapters, called the AIST Leadership
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added for crane usage, and the 105, 135 and 175 lb. In 1963, the progress of the committee was noted as
sections were now available. A new method of select- being very slow due to the lack of manpower available
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ing motors was introduced and has been extensively by the producers. The AISE staff and the Research
revised. This method was based on characteristic Committee made efforts to engage someone to carry
curves of the motor and attempts to select the motor out this work. Mr. Livingston of U. S. Steel had for sev-
to meet its actual load. Consideration of these items eral years worked on accomplishing this update and
means more information will have to be given to the he retired in 1965. In 1966, the new chairman from
control manufacturer. J&L Steel agreed to continue this work with an April
In March 1947, when the Crane Committee was 1968 estimated as a completion date. Three working
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going over the specification, the question of crane ser- groups — Electrical, Mechanical, and Structural —
vice came up to see if it could be applied when setting were established and were in charge of reviewing their
53
Figure 4
class limits. The allowable design
stresses, which formerly were
based on American Association
State Highway and Transportation
Officials (AASHTO), had been
revised to conform with AISC.
There are several reasons for this
approach. In the past, failures
were not typically the result of
inadequate allowable stresses, but
rather were attributed to poor
analysis and fatigue details. With
finite element techniques and
computer analysis design, meth-
ods have improved. Also, several
items contributing to the con-
sideration of AASHTO do not
apply to the crane environment.
These can be defined as future
(a) (b)
code changes due to legislative
Technical Report No. 6 specification, 1968 (a) and 1969 (b).
action, lack of maintenance con-
trol in the public section and a
difference in exposure such as
road salts.
The Mechanical Section was
specific sections and come up with any needed revi- also revised to allow more decisions to be made
sions for the next Technical Report No. 6. based on duty cycles. Examples of this are options in
At the AISE Annual Convention of June 1968, a rope fleet angles, rope drum and rope sheave diam-
paper covering the three sections of the specification eters, and other areas. Crane hook design is based
was presented. All the items that had been worked on on infinite life, unless the owner specifies finite life.
for the past 20 years were included in the specifica- Considerable information on method of analysis of
tion, as well as allowable wheel load tables, crane limit trapezoidal-shaped hooks of both fish-hook and sister-
switch and motor selection methods. hook configuration was added to the commentary.
The crane wheel and crane rail section was expanded
1991: Technical Report No. 6 — September 1991 was with allowable wheel load guides for both heat-treated
the next issue of Technical Report No. 6. AISE had and case-hardened wheels. Tables with speed modi-
been contacted many times that the report needed fication factors and proposed service factors (based
to be updated, but progress was very slow. Leading on load cycles) to determine maximum wheel loads
up to this time the committee was organized and were added. A special note was made (3.7) that crane
divided into three sections that met separately. These bridge wheel flange/rail lubricators are essential for
were working group (WG) #1 (Electrical), WG #2 long wheel and rail service life. The commentary
(Mechanical) and WG #3 (Structural). Frequent meet- included descriptions of various available technolo-
ings were conducted at different plants and off-plant gies for heat treatment of steel crane wheels. The
sites to finally complete the update. bumper section had the addition of a crane bumper
This updated 1991 specification allowed for a crane end force example. It showed the option to reduce
to be designed from a selection of four service classes. end forces by increasing bumper stroke.
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It provided owners, engineers and manufacturers with The Gearing Section now included more defini-
a comprehensive and rational approach to the design tive metallurgical specification and classifications. A
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and construction of steel mill cranes and other cranes figure depicting depth of effective case at pitch line
having a related or similar usage. was now shown.
This specification was divided into four main sec- Finally, the commentary amplified the descriptions
tions: General, Structural, Mechanical and Electrical, of infinite and finite life and their relationship to
and their relative commentaries and appendices. crane service life and failure modes. The commentary
In the Structural Section, fatigue provisions had continued to include the summary of conditions that
been expanded to include four service classes based affect the fatigue strength of machinery components.
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on an equivalent cycle equation, as a means for fine- The Electrical Section followed the same design
tuning a design with intermediate values between approach used in the 1969 (tentative) specification.
54 Technical Article
Figure 5
It included a commentary that supplemented and
explained the basis and application of portions of
the Electrical Section. There were a number of areas
in this section that called for greater input from the
owner to the equipment supplier to ensure adequate
equipment design without over design. It is very
important that the supplier and the owner take the
time to define as accurately as possible the design
criteria, such as the most severe repetitive duty cycle,
the intervals of slow speed operation, the control to
be used, the ambient temperature, the emergency
operating requirements, the normal supply voltage
swings and the acceleration requirements. There
were 12 subsections in the Electrical Section that dealt
with the electrical equipment requirements for all
classes of cranes used or required in the steel industry.
These subsections included equipment selection, safe-
ty requirements and good manufacturing practices.
All of the information in this specification was
reviewed and updated to the current state-of-the-art
procedures for design. However, latitude was provided
for even more advanced proven techniques.
the duty cycle of the application without overdesign- to reflect a more life cycle approach related to crane
ing the crane and increasing its manufacturing costs. service class when selecting motors. Tables 4.4 and 4.5
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It is a comprehensive and rational approach to the should be used to select the Electrical Service Class
design and construction of steel mill cranes and other based on percent time-on. Wireless control systems on
cranes that have related or similar usage. cranes are specified for conformance to NEMA ICS 8
The General and Structural Sections were rela- Part 1. The latest solid-state controls, DC to DC Static
tively unchanged. The Mechanical Section has seen Control has been added to provide proper application
some changes to allow more competitive designs in of static control using DC – DC power to DC series
the travel drives by allowing gear motor-type drives. or shunt motors on EOT cranes. Adjustable voltage
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The gear design service factor table was modified DC control has been modified to enhance this type
appropriately. The crane rail section title blocks were control by specifying the use of dynamic braking and
55
Figure 6
other features of this drive type. An entire new section
on Operator Interfaces has been added to identify the
application of various styles of operator interfaces fol-
lowing established regulatory guidelines and general
industry practices.
June 2016
many to name.
• 1971: “Prediction and Analysis of Crane Wheel were members of the 1949 specification crane com-
Service Life.” mittee. This was a period of risk-taking new designs
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• 1977: “Newest Methods Applied to Crane and innovation and it included the drive arrangement
Wheel Calculations in Europe.” called the A-4. Today this A-4 drive arrangement is
the most commonly used drive on new cranes. This
Over the years, there were many more technical was also the time when the steel companies had gener-
papers authored on cranes and published in the ated their own company specifications with references
magazine. AIST has a “Reference Handbook for to Technical Report No. 6. They were confident in the
EOT Cranes” available with a collection of previously knowledge that the Technical Report No. 6 designs were
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published papers. One edition is for Electrical and now demonstrating to be very reliable and could stand
another for Mechanical papers. This priority of public up to the conditions in the steel plants.
56 Technical Article
Figure 7
Collaboration – Crane Innovator of the Year Award
fall protection, and a multitude of other pertinent exists, DC contactors. Each new crane-applicable
subjects like structural items such as crane runway innovation that is developed is covered on the crane
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symposium schedule. One example of this is the flash- proposal to have associate memberships composed of
butt welding of crane rails, which was introduced in assistant superintendents was denied.
1985. Today, nearly every steel plant and aluminum These producers were dealing with all the electrical
plant has decided this is the best joining method and issues in their various Pennsylvania-area plants, which,
uses this process for re-railing crane runways. This of course, were very similar. Of high concern was the
was railroad technology that was brought into the disastrous number of accidents and fatalities of the
steel industry by crane people. Today, crane rail joint times, which were concentrated in the iron and steel
breaks are a thing of the past. A large load of main- industry, and cited in Allegheny County, Pa., USA.
tenance manpower making short-lived, repeating These fatalities often involved arc lighting systems
repairs, to rail joint breaks on the runways has ended. as produced by multiple manufacturers and typically
Another example of gaining industry-wide acceptance powered by 1,100 volts. Electrical overhead traveling
was the use of the permanent bearing lubricant in cranes were just a part of their coverage responsi-
wheel assemblies called polyoil. Again, this has been bilities, but important, since a high percentage of
shown to increase reliability and reduce maintenance accidents were contributed to the cranes and their
man hours on cranes. loads. Selecting crane operators, their “floor hookers”
Over the years there have been more than 4,000 on and utilizing “torpedoes” on runways, and watch-
registrants at these symposia. There are too many men in the cabs were all practiced procedures. People
presenters to name all that have been contributors. were hurt from items dropping off the cranes, such as
The 25th Crane Symposium in the U.S. is occur- gear pinions and wrenches. Much credence was given
ring this month in Pittsburgh. There have been three to the accidents being related directly with produced
international Crane Symposiums as well: in Kosice, tonnage.
Slovakia, in 2008, and two in Rosario, Argentina, Probably in the 1940s, when many stand-alone tech-
in 2014 and 2017, as a joint event with the Instituto nical reports, including Technical Report No. 6, were
Argentino de Siderurgia (IAS). being written, the organization decided that it was
This initial 1992 event was the beginning of educa- necessary for EOT cranes to become a focused section
tional conferences on many of the steel mill subjects of the AISE. Its name became Subcommittee No. 6 on
as compiled by the AISE committees. Today approxi- Electrical Overhead Traveling Cranes for Steel Mill
mately 15 of these two- or three-day training courses Service. The subcommittee membership was tightly
are held each year sponsored by the various AIST controlled as a producers’ organization, with individu-
Technology Committees. als as members, but now did accept manufacturers
(cranes) membership as individuals.
The 1949 specification was inspired by 20 high-level
Collaborations – Maintenance, Inspection and Repair plant management personnel from 19 steel plants.
Handbook Also included, perhaps for the first time, were non-
producers — there were crane manufacturers’ sup-
In 1997, a goal was established for the CTC: to put port of 13 personnel from 11 companies.
together a manual that would benefit new employees The 1991 Technical Report No. 6 committee members
coming to work on steel mill cranes and at the same consisted of 12 producer members from eight steel
time capture the experience of retiring professional companies. There were six members from four crane
crane people. In 2016, after nine years of meetings, manufacturers. There were 11 members from 11 engi-
the final edits of the handbook were completed and neering and consulting services companies. There
the book ready for publication in 2017. The ambition were eight members from eight different product/
is for this training manual to be in every steel plant, equipment suppliers, three from drive controls, three
contributing to the development of a highly qualified from wheels and gears suppliers, and two from rails
crane person’s knowledge even before he/she boards and rail clips.
an electrical overhead traveling crane.
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Today
Membership
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intendents, chief electricians and engineers. The try has prospered and become very dominant. The
membership of the Cranes Technology Committee
58 Technical Article
reflects this, and is much different and larger than This devotion of the CTC has matured from only
in the 1980s. This CTC is still a producer organiza- maintaining Technical Report No. 6 to now include
tion and non-producers are allowed membership, and total maintenance on the crane and runway, and a
there are some slight differences in terms serving as developed communication system to help make this
officers. The January 2017 official CTC membership part of the entire American steel industry the best in
was 193 members with 30% being producers. There the world.
were 53 producer members from 15 different steel
companies. There were 36 members from seven differ-
ent crane manufacturing companies. There were 18 Ambitions
members from 15 different engineering or consulting
companies. There were 65 members from 46 different The greatest ambition of the Cranes Technology
equipment or product manufacturers. There are 10 Committee is to constantly be a justifiable leader and
members from seven different crane service compa- be relative and connected and forward looking to the
nies. Some of these companies do overlap in the busi- ever-changing requirements for cranes and their run-
ness provided. For regular meetings, usually about 30 ways for the benefit of the users of steel mill cranes.
members are present. It is required to attend one of The specification is always the first priority and
the four meetings each year. it needs to be regularly updated as needed improve-
The AIST Cranes Technology Committee has a ments are recognized and need to be incorporated
larger scope of responsibilities than just updating in the new issue. Overall the steel personnel are
Technical Report No. 6, the original reason for the com- confident that using the specification results in a
mittee. The number of steel company chief electrical well-designed crane that is full of features that make it
engineers attending meetings is limited normally easy to maintain. It has been said by some who think a
to very few, if any, and the responsibilities for steel Technical Report No. 6 crane is overdesigned and results
plant EOT CTC members is now expected to be upon in a “gold plated” crane. Closer review of Technical
steel mill frontline crane maintenance supervisors Report No. 6 shows there are several levels of design
or department heads, and their skilled workforce to the crane can and should be built to for its special-
give expectations, ideas and needs, and then often ized function. There is also the knowledge that once
relying on the non-producer members to deliver these the crane is in the plant, the maintenance and repair
new features or functions on new and existing cranes. processes on the crane should be efficient and effec-
There is a wide range of competing crane component tive and result in as close to zero unplanned outages
products, such as enhancements for wheels, gears, occurring as possible. Also, the safety of the workforce
hoist drums, sheaves, bearings, radio controls, spe- is to always be a guiding principle to follow, and thus
cialized sensors, automation, inspection/repair ser- having well-developed procedures and practices cov-
vice companies, machining, lubrication, safety glass, ering all the work that is performed on the crane is a
brakes, harder rail and clips, solid-state controls, AC basic requirement for the skilled crane maintenance
and DC, power collector systems, and below-the-hook technician. F
lifting equipment, that did not exist in earlier times
and are now the way crane owners and designers This paper was presented at AISTech 2017 — The Iron & Steel Technology
make cranes just as reliable and maintainable, but Conference and Exposition, Nashville, Tenn., USA, and published in the
Conference Proceedings.
more precisely controlled, safer, faster, more efficient
and at lower life cycle cost.
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