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The casting of fiber-reinforced concrete presents L'utilisation de fibres m(talliques dans le bSton am(liore
greater handling difficulty and requires more deliberate plusieurs de ses caract&istiques. Cependant, les b&ons avec
planning and workmanship than conventional concrete fibres sont plus difficiles a mettre en place et requi&ent donc
without fibers. The feasibility of producing fiber-rein- une plan~'cation et une main-d'oeuvre plus importante. La
forced, self-consolidating concrete (FR-SCC) that can possibilit~ de produire des b~tons autopla;ants renforc& de
be cast into place with minimum or no consolidation fibres m~talliques qui peuvent dtre mis en place avec peu ou
was investigated. Sixteen mixtures made with steel pas de consolidation a (t( &alu&. Seize m(langes de b&on,
fibers measuring 38 m m in length used at dosages of 0, fairs avec des fibres d'acier de 38 mm de longueur a des
0.5, and 1%, by volume, were investigated. The mix- dosages de O, 0,5 et 1,0% en volume, out (t( confectionn&.
tures were prepared with various types of binary and Les m(langes out (t( pr(pare's avec diff&ents types de liant
ternary cementitious materials and W/CM of 0.37 to binaire et ternaire et un rapport ElL de 0,37 a 0,45. Les
0.45. The higher W/CM mixtures incorporated a vis- b&ons want un plus haut rapport E / C contenaient un agent
cosity-enhancing agent to reduce the risk of segregation. de viscosit8 pour assurer la stabilit( du m(lange. Des b(tons
Concrete mixtures with slump flow consistencies of 650 autoplafants avec un (talement de 650 et 530 mm out (t~
and 530 m m were prepared, with the latter representing fabriqu&. Les m(langes de b(ton de 530 mm d'&alement,
a highly flowable concrete that would require some con- tout en &ant tr}sAquides, requi~rent une &ergie de consolida-
solidation. The characteristics of these mixtures were tion limit&. Les caract&istiques de ces m(langes out (t~ com-
compared to those of a conventional fiber-reinforced par&s a un b&on conventionnel avec fibres de 200 mm
concrete with a targeted slump consistency of 200 mm. d' affaissement. La mesure des param&res rh&logiques a l' aide
The mixtures were tested for rheological parameters d'un rh&m~tre a b~ton a ~tS faite, ainsi que la mesure de la
using a concrete viscometer, for restricted deformability dSformabilit( restreinte a l'aide de la capacit( de remplissage et
using the filling capacity and V-funnel flow tests, as well du test de l'entonnoir. De plus, la r&istance a la compression
as for compressive strength and flexural toughness. The ainsi que la t&acit( h la flexion out (t( d&ermin&s. Cet
paper evaluates the suitability of using the above worka- article &alue la pertinet~ce de l'utilisation de ces essais pour
bility tests to assess restricted deformability of FR-SCC obtenir la d(formabilit( restreinte des b&ons autoplafants avec
and discusses the effect of fiber volume, mixture propor- fibres et discute de l'effet du volume de fibre, des proportions
tioning, and consistency on concrete properties. du m(lange et de la consistance sur les propri(te's du m~lange.
i{{i!{iiiii
(1) Type 10 + 8% SF (2) Type 10 + 3% SF + 40% BFS (3) Type 10 + 8% SF + 20% BFS.
high degree of reinforcement. The fiber content, of SCC, especially when relatively heavy metallic fibers
length, aspect ratio, and shape play an important role in are incorporated. A lack of stability can lead to non-uni-
controlling workability of FRC [1]. Such concrete pre- form flow of the FR-SCC among closely spaced obsta-
sents greater difficulty in handling and requires more cles, increasing interparticle collision among aggregate
deliberate planning and workmanship than established particles and fibers. Ensuring adequate stability can be
concrete construction procedures [2]. The additional secured by reducing the free water content and/or incor-
consolidation effort required for such concrete con- porating a viscosity-enhancing agent (VEA). The latter
tributes to the increase in construction cost. In order to choice enables the increase in water and paste contents,
provide sufficient consolidation, improve fiber disper- permitting the lowering of aggregate volume and flow
sion, and reduce the risk of entrapping voids, the FRC is interference through closely spaced obstacles.
often proportioned to be fluid enough to reduce the The incorporation of fibers in SCC is feasible [3, 4];
need for vibration consolidation and facilitate placement. however, limited data are available concerning the test-
An extension of this approach can involve the use of self- ing, proportioning, and performance of such concrete.
consolidating concrete (SCC) to eliminate, or greatly Research is required to determine the adequacy of using
reduce, the need for vibration and further facilitate test methods employed for regular SCC to evaluate the
placement. A truly fiber-reinforced SCC (FR-SCC) restricted deformability of FR-SCC. Furthermore, it is
should spread into place under its own weight and important to evaluate the influence of different aspects
achieve consolidation without internal or external vibra- of mixture proportion on fresh and hardened properties
tion, ensure proper dispersion of fibers, and undergo of such concrete.
minimum entrapment of air voids and loss of homo- The objectives of the study reported in this paper are
geneity until hardening. Lack of proper self-consolida- to further establish the feasibility of producing and test-
tion or intentional vibration and compaction can result ing FR-SCC and evaluate the suitability of testing the
in macro- and micro-structural defects that can affect restricted deformability of FR-SCC using workability
mechanical performance and durability. test methods proven for non-fibrous SCC. The study
The incorporation of fibers can significantly modify evaluates the effect of fiber volume and mixture propor-
rheological properties as fibers, by their geometrical forms, tioning on flow characteristics and properties of the
interact with the aggregate, hence increasing the internal hardened concrete.
resistance to flow. Such interference should be reduced,
and a proper suspension of solids particles is necessary to
prevent segregation in the vicinity of restricted areas that 2. EXPERIMENTAL INVESTIGATION
can result in blockage of the flow. Typically, the reduction
in fiber length and decrease in the nomina! size of aggre- 2.1 Materials and mixture proportioning
gate and aggregate volume reduce such internal resistance
to flow and increase workability. The proportioning of the 16 concrete mixtures eval-
Providing proper resistance to bleeding and segrega- uated in this project are given in Table 1, The mixtures
tion is essential for the successful production and casting were prepared with a well-graded river-bed sand with a
392
Khayat,Roussel
393
Ma terials and Structures/Ma tdriaux et Constructions, Vol.33, July2000
65oq o/ 9 0~.....- ~ %
55
} 45
olume
_~ o 9 9
IP
250 I , , , , , , , , , , ,
0 10 20 30 40 50 60 70 80 90 100
Box filling capacity (%)
were used to evaluate the flexural toughness indices I5 Box filling c a p a c i t y (%)
through I30 for the FRC in compliance with ASTM C Fig. 4 - Comparison of restricted flow determined by V-funnel
1018. The SCC specimens were cast in two lifts with each and filling capacity tests.
lightly consolidated with five strokes using a standard steel
rod. This was found to reduce the variability of strength
results of the SCC [9]. The specimens were demolded one flow time due to the increase in slump flow corresponds
day after casting and stored in lime-saturated water until to an increase in filling capacity. Again such a relation-
the age of testing. It is important to note that the estimated ship is fiber dependent. For example, SCC with a slump
errors, with 95% confidence limit, for the slump flow, fill- flow of 650 + 15 m m and 0.5% fiber can exhibit a flow
ing capacity, V-funnel flow time, g and h parameters, and time and filling capacity values of 6 sec and 57%, respec-
28-day compressive strength of highly flowable SCC are tively, compared to 7 sec and 34% when 1% fiber is
on the ord& of + 20 m m , 6%, 0.5 sec, 0.24 N m , incorporated.
1.1 Nm.s, and 1.6 MPa, respectively [10]. The effect of fibers, measured by the slump-flow
test, is clearly shown to be dependent on the fluidity of
the concrete. The degree of workability reduction due
3. TESTING RESTRICTED DEFORMABILITY to fiber addition is lower in the case of the SCC-530
OF FR-SCC concrete than the SCC-650 mixture. In reality, this
shows the limitation of the slump-flow test to assess the
In general, the F1K-SCC was easy to handle and fin- workability of FR-SCC. On the other hand, for a given
ish, and the fibers appeared to be uniformly dispersed in slump flow, the increase in fiber volume resulted in a net
the matrix following casting and testing. The restricted reduction in filling capacity and an increase in V-funnel
deformability of the concrete evaluated using the filling flow time. This was especially significant for the highly
capacity is compared with the slump, flow in Fig. 3, and flowable SCC. The dispersion of the data shows that for
to the V-funnel test in Fig. 4. The results clearly indi- the same slump-flow of 650 + 15 mm, the filling capac-
cate that the FR-SCC follows the general trend found ity and flow time values can vary from approximately 30
for SCC, whereby the restricted workability is enhanced to 85% and 4 to 13 sec, respectively.
with the increase in slump flow. However, the relation- The filling capacity of non-fibrous SCC with a
ship between the restricted flow capacity and slump flow slump flow of 650 m m was approximately 85% versus
is dependent on the fiber volume. The results in Fig. 4 5% for the conventional concrete that had a slump of
show that for mixtures that do not exhibit segregation 200 ram. When the fiber volume was increased to 1%,
and flow blockage, there is a relation between the V- a significant drop in deformability was obtained for both
funnel and filling capacity values where the reduction of mixture types. This is because a high volume of steel
394
Khayat,Roussel
i00~ Fiber v o l u m e
4.1 Effect of fiber volume
NV~0% 0.5% 1% As discussed earlier, the increase in
'01"
'~ 60 9 Lx O" zx 9
co ~-~
8CC-5301 a
J A9 99
SCC-650[ o
fiber volume had a significant impact on
restricted flow properties desp?te the
equivalent slump ~lov~ consisten@ within
each mix series. The fibrous concrete
with the least hindrance to flow was the
, ~ 40 ' -- 4 0 SCC-650-VEA mixture with 0,5% fibers
that had almost identical filling capacity
20~ -- 20 and V-funnel flow values as those deter-
m i n e d for the n o n - f i b r o u s S C C .
I D However, a 1% fiber addition resulted in
0 ' I I I I , I~ I ' I I i I '-- 0 considerable limitation of the restricted
0 1 2 3 4 5 0 10 20 30 40 50 flow. As expected, the relatively rigid
g (Nm) h (Nm.s) SCC-530 mixture had the lowest residual
deformability after fiber addition with the
Fig. 5 - Comparison o f fdling capacity Values to the g and h rheological parameters. use of fibers resulting in considerable
increase in theg and h values.
With the increase in fiber volume from
fibers increases internal resistance to flow and intrinsic 0 to 0.5%, the H R W R demand was slightly increased to
viscosity as well as the degree of fiber interference with maintain slump or slump flow consistency within each
the flow through the restricted spacing of the box test. series (Table 1). Further increase in fiber volume to 1%
Despite this; the filling capacity of the SCC-650-1 mix- resulted in considerably greater demand of H R W R for
ture was significantly greater than that of the CONV-1 the CONV and SCC-650-VEA mixtures. The slump of
concrete of a limited slump of 140 mm. The SCC-530 the CONV-1 mixture was limited to 140 m m that was
mixtures with 0.5 and 1% fibers had slightly lower fill- obtained even after approximately doubling the H R W R
ing capacity values than the corresponding SCC-650 content compared to that of the 0.5% fibrous mixture.
mixtures. For mixtures of similar consistency levels within each
The filling capacity results obtained for mixtures in series, the increase in fiber volume had limited effect on g
series A through D are compared in Fig. 5 to the g and h but resulted in considerable increase in h (torque viscos-
rheologicaI parameters. Again, the filling capacity ity). For example, for mixtures in series C (SCC-650),
increases with the reduction in g that is associated with the addition of 0.5 and 1% fiber volumes increased the h
the increase in slump flow consistency. However, for a values from 8.5 to 12.2 and 21.3 Nm.s, respectively,
given g value, the fiber content affects the value of the whereas the g values remained low at 0.4 to 1.4 Nm.
filling capacity. Such capacity decreases with the From a mechanical point of view, the addition of
increase in torque viscosity (h). The increase in fiber fibers had mixed effect on the 45-day compressive
volume results in a sharp increase in h without any strength. With the incorporation of 0.5% fiber, a signif-
change in slump flow. The h parameter seems to have a icant increase in strength was obtained in mixtures with
better correlation with the filling capacity of the SCC W/CM of 0.38-0.37 (series C and D) resulting in a 10 to
and FR-SCC than the g value. 14 MPa gain, or 15 to 20% relative strength. On the
other hand, the strength gain of mixes in series A and B
with 0.42 W/CM had 0 to 3 MPa strength gain with the
4. EFFECTOF PROPORTIONING AND CON- addition of 0.5% fibers. The increase in fiber content to
SISTENCY ON FR-SCC PERFORMANCE 1% resulted in lower strength (1 to 14%) than the 0.5%
fibrous concrete. In the case of the SCC-650-VEA-1
The effects offibervolume, incorporation of VEA to mixture, the strength was lower because of the higher
secure proper stability versus lowering the W/CM, and W/CM (0.45 compared to 0.42). Regardless of the mix
.slump flow consistency on the performance of SCC are type, the increase in fiber volume had a significant influ-
discussed. Star plots [11] in Fig. 6 are used to represent ence on the I30 toughness index.
the test data of six response types determined for the 12
mixtures of series A through D. Each branch (or radius)
of the star plot represents a response with the test value 4.2 Reducing W/CM vs. incorporating VEA to
indicated at the extremity. The scale of each branch enhance stability of FR-SCC
varies from the minimum result obtained for the set of
12 mixtures noted at the center of the star, to the maxi- Ensuring uniform flow of the SCC through restricted
mum value indicated at the extremity. For the V-funnel areas and uniform suspension of constituents is essential
test, g and h rheological parameters, the values are to provide good quality construction. The increase in
expressed in the opposite direction where a small and stability can be obtained either by reducing the free water
favorable value is shown to have a large radius. This is content by lowering the W/CM, or by using a VEA to
done to maintain a representation whereby a broader star increase viscosity of the SCC. The SCC mixtures of
representation corresponds to more favorable flesh and series B in Table 1 are proportioned with a VEA and
hardened concrete characteristics. W/CM of 0.42 to 0.45, whereas those in series C are pre-
395
Materials and Structures/Mat~riaux et Constructions,Vol.33, July2000
396
Khayat,Roussel
consolidation. These mixtures differ only in the HR.WR that of the CONV mixture. With the decrease in fiber
concentration required to ensure the targetted slump length to ensure compatibility with the narrowest dimen-
flow consistency. The g values of the SCC-530 mixtures sion between the various obstacles, the filling capacity of
were consistently higher than those of the more flowable the FP,.-SCC with 1% fibers should increase.
SCC-650. However, both sets of mixtures developed 5. Both the SCC-650 mixtures made with 0.37 W/CM
similar torque viscosity values. In the case of the non- and no VEA, and 0.42 W/CM and VEA developed simi-
fibrous SCC, both mixtures had similar V-funnel flow lar fresh properties and toughness indices that were con-
times despite the difference in slump-flow values, indi- siderably greater than conventional concrete that
cating different filling capacity levels. With the incorpo- received internal vibration. The former mixture type
ration of fibers, the SCC-530 mixture exhibited a limited exhibited higher strength because of its lower W/CM
filling capacity compared to the SCC-650 mixture. The and more favorable binder type.
toughness indices of the SCC-530 mixtures made with 6. As in the case of CONV mixture with 200 mm slump,
0.5 and 1% fiber were slightly lower than the SCC-650 the increase of fiber volume of the FP,.-SCC from 0.5 to
mixtures despite the consolidation of the specimens pre- t % resulted in a significant increase in ductility.
pared with the SCC-530 mixtures. 7. Proportioning SCC with limited slump flow of 530
mm cannot ensure self-consolidation but can be useful
for casting plain or lightly reinforced sections with lim-
5. CONCLUSION ited need for consolidation.
397