F _____

JOB TITLE / AIM: JSA for Hydrotesting (Utility water, fire water, potable water)
JSA DATE: 19/06/06 JSA NO./ REVISION: 101
SUPERVISOR/ JSA LEADER: M. Ramzan SCRIBE: Hernand Suyom/Abdullah Khan
PARTICIPANTS : Sharif Ullah Khan, Shoaib Farman
LIST ASSOCIATED PROCEDURES/WORK INSTRUCTIONS OR TEMPORARY WIs:
Approved:

Bruce Boxshall 21-June-06

Attach copies of any relevant documentation/ drawings.

Part 2: Job Safety Analysis
Job Steps:
1.Mobilization of Equipment & workers
2. Water Refilling
3. Hydro testing
4. Water Releasing
5.Demobilization

Alternatives Considered: N/A

Now undertake the JSA and record in the table below. Use prompts on JSA Prompt Sheet and Hazard Checklist PA-HSEC-02-040-002-F03.
Part 3: Contingency Plans. Standard PPE,S : First aid kit must be present at the area and the Hse personnel is the first response in case of
emergency
Part 4: Review. After the job has been completed, JSA leader should note: any hazards, which were identified in the original JSA? Any practices
that need to be captured in the OMS? List action items, changes, and transfer any changes to the Change Management system.

File: 10.30
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
-

1 Mobilization of the following Unauthorised equipment/tools brought out to Before mobilizing any equipment/tools make sure
equipment: site that the E &P Personnel & BHP got inspected the
- Hand pump equipment. Checklist are in equipment
- Pressure gauge Ensure that gas testing was conducted whenever
- Flexible wire hose bringing the equipment in transition and
Operations areas
Unskilled and uninducted personnel starting Ensure that all personnel prior to start have been
the job inducted and oriented about the hazard in the job
site. All persons working in Operations areaa to
be Operaitons inducted. Only trained personnel
shall do the Hydrotesting

Workers starting the job unfit to work
Workers starting the job without necessary
controls in place (eg JSA, Permits as required)
Hand Injury
All personnel must be undergone fitness for work
assessment thru DEL doctor
JSA must be in place prior to work. Ensure all the
persons take part in the toolbox meeting
discussion. Persons signed at the back of JSA at
each toolbox meeting.
All works undertaken in Operations areas to be
performed under CWP.
Ensure proper hauling of materials/get help if
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
required/Wear hand gloves.
Back injury Ensure proper posture and positioning
Miscommunication Ensure standby radio fully charge are in place at
all times
Ensure that area to be secured and barricaded with
hydrotesting sign board in place
2 Water Refilling & Pressurizing to Unauthorised person Ensure that all workers have been informed when
15 bar manually using hand pump Miscommunication the Hydrotesting will be conducted properly lit
and barricaded by a barrier. Ensure only 15bars
max. pressure to be conducted for testing.
It is advised that the testing to be conducted at
Trips/fallls
night or break time hours to minimized the
SIMOPS or personnel interface

Ensure that workers shall not step of the pipe

Poor visibility/lighting walking across the pipe
Ensure workers are following the correct
procedure of positioning and lifting. Get help if
required.
Heat Stress/Exhaustion Ensure sufficient light are in place.
Ensure that workers are oriented about the job and
no one will be allowed to work alone. Make
Snake bite buddy system
Ensure potable water/sufficient shelter is available
each area where workers are doing the job. First
aid kit available at site.
Tripping hazards
Workers will inform and be aware about the
SIMOPS presence at the area. No killing of snakes

Ensure that workers accessing the right walkway

JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
and watch your steps.
Other worker not involve in the job must not
come closer to the area
Ensure workers are accessing the right pathway
and equipment must maintain the speed limit
Ensure banks person are available at the area
Ensure no works shall perform when strong wind
comes
Ensure that whenever heavy equipment on the
area no works shall commence at excavated area
3. Hydro testing High Presssure Burst Ensure that the equipment was inspected by BHP
and calibrated prior to use. Calibration
certificates to be reviewed prior to use
Ensure that QC conducting the testing are wearing
Full PPE and a standby barrier to secure
themselves from high pressure leak
Ensure that no any person will be on the
Hydrotesting area.
Ensure max. 15bars pressure to be kept during
testing
Ensure sufficient man power will be designated as
watchman to ensure nobody will enter the
Hydrotesting zone
Miscommunication Ensure that workers performing the testing are
trained.
Unauthorized operator should not operate the
tester
Always refer to manufacturers methodology of
testing
Ensure that during Hydrotesting no other workers
Tripping hazards
touching the pipe
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
Ensure that the Relief valve was install
Ensure that gas testing was conducted whenever
working in transition zone area
Ensure that workers will not step on the pipe
Whenever strong wind comes the work must be
stop
4. Water Releasing Unauthorised person Ensure that all workers have been informed when
the water releasing will be conducted properly
lit and barricaded by a barrier.
Miscommunication It is advised that the testing to be conducted at
night or break time hours to minimized the
SIMOPS or personnel interface
Trips/fallls
Ensure that workers shall not step of the pipe
walking across the pipe
Ensure workers are following the correct
procedure of positioning and lifting. Get help if
Poor visibility/lighting required.
Ensure sufficient light are in place.
Ensure that workers are oriented about the job and
no one will be allowed to work alone. Make
Heat Stress/Exhaustion buddy system
Ensure potable water/sufficient shelter is available
each area where workers are doing the job. First
aid kit available at site.
Snake bite

Workers will inform and be aware about the

presence at the area. No killing of snakes
Tripping hazards
Ensure that workers accessing the right walkway
SIMOPS and watch your steps.
JSA No: JOB TITLE:
Step Describe Job Step Potential Hazards Hazard Controls
No (Copy from part 2 of form) (Use Hazard Checklist)
Other worker not involve in the job must not
come closer to the area
Ensure workers are accessing the right pathway
and equipment must maintain the speed limit
Ensure banks person are available at the area
Ensure no works shall perform when strong wind
comes
Ensure that whenever heavy equipment on the
area no works shall commence at excavated area
5. Demobilization Same as item one Same as item one