ABS Aeration Product Overview PDF

ABS Aeration Product Overview Sulzer Pumps
The Heart of Your Process

ABS Aeration Products Sulzer Pumps
ABS NOPON Membrane/Porous ABS NOPON Submersible

Disc Diffuser System Aerator Mixer OKI
Self-aspiration Aerator TA/TAK

Venturi - Jet
Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 2

ABS NOPON Disc Diffuser System (DDS) Sulzer Pumps
Membrane disc diffuser： Coarse disc diffuser：

PIK300、PRK 300、KKI 215、 HKL 215、MKL215
DS20*
Membrane ：PIK 300 Coarse ：HKL 215
Diffuser diameter 330 mm ( 13”) Diffuser diameter 215 mm ( 7”)

Air flow rate 1,0 - 10 m3/h (20°C; 101,3 kPa) Air flow rate 1 - 5 m3/h (20°C; 101,3 kPa)
Net membrane surface area = 0,06 m2 Net disc surface area = 0,025 m2

Sulzer Pumps
Zone header
(Manifold)
Drop leg
pipe
Disc diffuser
Mounting Pipe
brackets (diffuser header)

Sulzer Pumps
Water drainage) Closed

loop pipe

Available Materials Sulzer Pumps
Diffuser body PP uPVC
Membrane disc EPDM -
Porous disc HDPE
SS Disc AISI 316
Pipes uPVC PP
Zone headers uPVC PP AISI 316
Mounting brackets uPVC AISI 316

ABS DDS Delivery Range Sulzer Pumps
1. Blowers station 8. Diffusers header

2. Air main pipe 9. Diffuser
3. Dropleg pipe 10. Drainage (purge) connection
4. Bottom zone header 11. Condense collecting pipe
5. SS Zone header support 12. Flexible or rigid purge pipe
6. PVC header support 13. Support bracket
7. Joint sleeve 14. Expansion joint

PIK 300 Sulzer Pumps
Diffuser diameter 330 mm ( 13”)

Air flow rate 1,0 - 10 m3/h (20°C; 101,3 kPa)
Net membrane surface area = 0,06 m2

1 - 3 mm Fine Bubbles Sulzer Pumps
Higher the total inter-face area gas bubbles to water,

higher is the gas volume transfer.

PIK 300 components Sulzer Pumps
5120 membrane slits
Max/min distance between diffusers

and between air pipes:
Min Max
X, mm 400 1250/1450
Y, mm 400 1250/1450

Sulzer Pumps
SOTE Performances - PIK 300

4,00 m diffuser
SOTE % submergence
40.00
DD
25%
20%
35.00
15%
10%
5%
30.00
25.00
20.00
15.00
0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00
Airflow/diffuser, m3/h (20°C ; 101,3 kPa)

DD = diffuser density = total effective membrane area/total tank bottom area

PRK 300 Sulzer Pumps

Air flow rate 1,0 - 10 m3/h (20°C; 101.3 kPa)
Net membrane surface area = 0.06 m2

PRK 300 components Sulzer Pumps
Retrofitting opportunity

KKI 215 Sulzer Pumps


KKI 215 components Sulzer Pumps
1850 membrane slits
X
Min Max
X, mm 350 1000
Y, mm 350 1000

Sulzer Pumps
SOTE Performances - KKI 215

4,00 m diffuser
submergence
SOTE %35.00
30.00
DD
25.00
15 %
10 %
7%
20.00 5%
3%
15.00
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50
Airflow / diffuser, m3/h (20°C ; 101.3 kPa)


DS 20 SUCOFLOW Sulzer Pumps


Sulzer Pumps
EPDM Membrane
Integrated independent check-valve
The diffuser can be installed on circular (uPVC,

SS ) pipes or square (SS) pipes

Sulzer Pumps
Example of bottom fixed SS installation

Example of to-the-bottom fixed installation Sulzer Pumps

Sulzer Pumps
WWTP Frauenfeld CH

Available Porous disc diffusers Sulzer Pumps
Models:
HKL 215
MKL 215

HKL 215 Sulzer Pumps

Air flow rate 1 - 5 m3/h (20°C; 101,3 kPa)
Net disc surface area = 0,025 m2
Available with Ceramic Disc as HKC 215

HKL 215 components Sulzer Pumps
Double layer disc
X
Min Max
X, mm 350 1000
Y, mm 350 1000

SOTE Performances - HKL 215 Sulzer Pumps
4,00 m diffuser
SOTE % submergence
35.00
30.00
DD
25.00 15 %
9%
6%
20.00
4%
2%
15.00
0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50
Airflow / diffuser, m3/h (20°C ; 101,3 kPa)


MKL 215 (Medium Bubble Diffuser) Sulzer Pumps

Air flow rate 1.5 - 6 m3/h (20°C; 101.3 kPa)
Net disc surface area = 0.025 m2

MKL 215 components Sulzer Pumps
Single layer disc
X
Min Max
X, mm 350 1000
Y, mm 350 1000
Medium bubble = 3 - 5 mm

SOTE Performances - MKL 215 Sulzer Pumps
SOTE %
30.00
25.00
DD
15 %
20.00 9%
6%
4%
15.00
2%
10.00
1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50
Airflow / diffuser, m3/h (20°C ; 101,3kPa)

Nopol Clean System Sulzer Pumps
• Suitable for both porous and

membrane discs.
• Whenever the back pressure
increase reaches 20mbar.
• Both for membranes and
porous discs.
• To maintain constant back
pressure.
• To avoid all kinds of clogging PUMP MOTOR
and sliming. CONTROL PANEL
• To be used once a week to

PUMP FOR LIQUID
once a year depending waste FORMIC ACID
water.
ACID CONTAINER
PVC-HOSE BOX FOR

ACCESSORIES
POWER CABLE
Sulzer Pumps
OKI
Submersible Aerator Mixer

Main characteristics Sulzer Pumps
Submerged unit
Suitable for continuos and or intermittent aeration
Suitable for both municipal and industrial WW aeration
Combined mixing and aeration
Non - clogging
Suitable in deep tanks
High oxygen transfer and mixing capacity
Liftable system; no process interruption for Service
Suitable for BNR processes (Biological Nutrient Removal)
Suitable for SBR processes (Sequencing Batch Reactor)
Suitable for MBR processes (Membrane Biological Reactor)
Suitable for MBBR process (Moving Bed Biological Reactor)
Suitable for feeding with O2gas

Main components Sulzer Pumps
Motor
Gearbox
Stator
Rotor

Sulzer Pumps
Stator
Rotor

Components Details Sulzer Pumps
1 Frame 7 Hose clamps 13 Lifting bail

2 Rotor 8 Rubber straps 14 Lifting cable
3 Stator and stator ducts 9 Process air hose 15 Power cable(s)
4 Nameplates 10 Hose flange for air main 16 Signal cable
5 Hose flange sealing 11 Heavy duty shaft seal 17 Cable support
6 Hose flange for O.K.I. 12 Drive unit (geared motor)
OKI Product Series Sulzer Pumps
100 & 200
With non-submersible motor equipped with sealing and cooling jacket

(hood)
1000
Classic OKI Aerator Mixer
2000
New generation of OKI Aerator Mixer

OKI 100 & 200 series Sulzer Pumps

OKI 1000 series Technical Specifications Sulzer Pumps
A AM AM2
continuous continuous continuous rpm/H rpm/L max
aeration aeration+ aeration+ SOTR
mixing at mixing at at 8 m
high speed low speed kg O2/h
without air without air
A 3.0 5.5 3,0/2,0 142 95 19**)
B 4.0 7.5 4,0/2,6 157 105 29
A 5.5 7.5 5/3,3 95 64 41
B 7.5 11 7,5/5 103 69 49
C 11.0 15 11/7,5 115 77 57
A 15.0 18.5 15/10 103 69 105
B 18.5 25 18,5/13 112 75 130
C 22.0 30 20/13 118 79 140
A 30.0 37*) 26/18,5 98 64 170
B 37.0 - 30/20 104 70 200

*) this model can be used as mixer at higher speed only after **) at 7 m
check and approval by the technical department
Models Sulzer Pumps
• A-models are for continuous aeration
• AM-models are for aeration and mixing without air at high speed
(high mixing energy)
• AM2-models are for aeration and mixing without air at low speed (low
mixing energy)

Performances of OKI 1090 C SOTR / Airflow / Water depth Sulzer Pumps
SOTR kg O2/h
Water depths
Airflow/ m3/min

OKI 1000 Installed Sulzer Pumps

OKI 1000 Series Rotor Sulzer Pumps
Rotor blade
Air pods

Working principle Sulzer Pumps
Compressed
air inlet
Water + Fine
Bubbles
outlets

Lab test arrangement Sulzer Pumps
Water + Fine
Bubbles at stator
duct outlet

OKI 2000 series Sulzer Pumps

OKI 2000 series Rotor Sulzer Pumps
Air ports Rotor blade

Working principle Sulzer Pumps
Compressed
air inlet
Water + Fine
Bubbles
outlets

All are AM - models, i.e. for aeration and high energy mixing
Sulzer Pumps
Motor Motor Shaft

OKI Model Power Power (approx)
kW kW
2000A 15AM 15,00 14,40

2000B 22AM 22,00 20,10
2000C 30AM 30,00 25,80
2000D 37AM 37,00 34,00
Suitable for O2gas feeding

OKI 2000 installed Sulzer Pumps

OKI Installation principle Sulzer Pumps
Lifting cable
Flexible process hose

and electrical cable

Cavendish Farms Inc., Canada. Food Industry. Aeration
tanks with 10 OKI submersible aerator mixers Sulzer Pumps

Prague WWTP - Aerobic Sludge Digestion -
no.3 Digesters; WD = 14,00 m Sulzer Pumps
18 OKI submersible aerator mixers

Phoenix Pulp & Paper, Thailand.
Aeration tank with 10 OKI submersible aerator mixers Sulzer Pumps

Mörrums Bruk Pulp Mill Sweden - MultiBioProcess Sulzer Pumps
10 OKI submersible 2000-30 + 5 HST S6000

Sulzer Pumps
TA/TAK
Submersible Self-aspirating Aerator

Main Characteristics Sulzer Pumps
Submerged unit (no needs of additional blower).

Suitable for continuous and or intermittent
aeration (aeration only).
Suitable for both municipal and industrial WW
aeration.
Very low clogging risks.
Suitable for water depth up to 7m.
Retrievable system; no process interruption for
Service.
Suitable for SBR processes (in combination
with submersible mixer).
SOTR range：3.0 - 80.0 kgO2/h.

Main Components Sulzer Pumps
Non-torquing water
tight encapsulated
cable entry with strain
relief
Dual mechanical seal system Water tight encapsulated

with outside sintered silicon squirrel cage NEMA B three
carbide seal, carbon/steel phase motor, class F insulation,
inside seal 155°C, thermal sensors in
each winding phase
DI-electrode seal leakage
monitor
Air inlet pipe
Oil chamber
Efficient diffuser
system jets air-waste
water mixture into Specially engineered star shaped Replaceable
tank impeller for creatings fine bushing
bubbles
TA / TAK Submersible Aerator Sulzer Pumps
Operative water depth range

= 2,0 - 7,0 m
SOTR range = 3,0 - 80,0 kgO2/h

Working principles of TA / TAK Sulzer Pumps
Water +
Bubbles Water +
Water Bubbles
Air

TA units on duty Sulzer Pumps

Starting sequence Sulzer Pumps

Standard Material of Aerator TAxx1
Sulzer Pumps
Hex. Screw
TA 901 to 2400 Spring Washer
All hydraulic parts except bushing

Stainless steel AISI 304 Key
On request:
Stainless steel AISI 316Ti Motor Support
Hard Chrome layer
Impeller
Bushing Impeller Washer

Impeller Screw
Standard material: bronze Channel Ring

hardfibre on request
Bushing
Hydraulic Stator
Hex. Nut

Standard Material of Aerator TAxx2 Sulzer Pumps
Hex. Screw
TA 152 to 602 Spring Washer
Motor support --> AISI 316 cast s.s.

Impeller --> AISI 316 cast s.s. Key
hydraulic stator --> AISI 316 cast s.s.
Channel ring --> PUR on request also in SS 316
Motor Support
Impeller
Impeller Washer
Impeller Screw
Channel Ring
Bushing
Hydraulic Stator
Hex. Nut

Cast aerators: hydraulic end components Sulzer Pumps
Hydraulic Stator
Motor Support
Impeller
Channel Ring

Hydraulic Parts Aerator TA Sulzer Pumps
Hex. Screw
Material: casted Spring Washer
or welded stainless steel
Key
Motor Support
Impeller
Impeller Washer
Impeller Screw
Working side pushes liquid

Back side creates vacuum and aspirates air
Hydraulic Parts Aerator TA Sulzer Pumps
Hex. Screw
Material: PUR or casted / welded
Spring Washer
stainless steel
Key
Motor Support
Impeller
Impeller Washer
Impeller Screw
Channel Ring

Distance of Gap between Impeller
Tip and Channel Ring Tip 0.75 mm
Impeller
Channel Ring
Wastewater Technology
Cast submersible aerators TA Sulzer Pumps
New generation with

cast stainless steel
hydraulics:
Hydraulic Stator
Impeller
Motor Support
Channel Ring

Submersible Aerator TAK
with Channel Extension 1.5 m long Sulzer Pumps

Product Range Aerator TA/TAK 50 Hz Sulzer Pumps
TA 302
M60/4 + M90/4
(M2-Range) MU-IEM
TA 152
Weight= 122kg
M30/4 (M1-Range)
Impeller:
M40/4 (M2-Range) MU-IEM
dia 200mm; height
Weight= 76 kg
28mm
Impeller:
dia 220mm; height 18mm
max. w.d. 6,0 m
SOTR=7,5 kgO2/h
max. w.d. 5,0 m
SOTR=4 kgO2/h
TA 901
TA 602 M185/4 + M220/4
M110/4 -M160/4 (M4-Range) MU-DEM
(M3-Range) MU-IEM Weight= 360 kg
Weight= 211 kg Impeller:
Impeller: dia 282mm; height
28mm
max. w.d. 8,0 m
max.w.d. 7,0 m SOTR= 21 kgO2/h
SOTR= 14 kgO2/h
TAK (beginning at 901model) improves the

oxygen transfer performance up to 25 %

Product Range Aerator TA/TAK 50 Hz Sulzer Pumps
TA 1200 TA 1800
M220/4 + M300/4 M370/4 - M450/4 (M4-Range)
(M4-Range) MU-DEM M550/4 (M5-Range)
Weight= 465 kg Weight= 785 kg
Impeller: Impeller:
dia 290mm; height 30mm dia 310mm; height 36mm
max. w.d. 6.5 m max. w.d. 9 m

SOTR= 30 kgO2/h SOTR= 46 kgO2/h
TA 2400
M550/4 + M750/4 (M5-Range)
Weight= 915 kg
Impeller:
max. w.d. 7.5 m

SOTR= 70 kgO2/h

Sulzer Pumps
Venturi Jet

Venturi-Jet Principle Sulzer Pumps
Air
Suction
Inlet
Diffuser Mixing Zone
Mixed Flow
Venturi
Chamber
Water Inflow

Venturi-Jet Application Sulzer Pumps
 Aeration
 Tank Cleaning
 Tank Mixing

Venturi Aeration Advantages Sulzer Pumps
 Silent submerged operation

 No spray or aerosol formation
 Avoids odours
 No special installation structures needed
 Easy to exchange or expand
 Low investment cost

Venturi Tank Cleaning Applications m Sulzer Pumps
 Storm Water Tank cleaning

 Treatment plant overflow tanks
 Tank Cleaning in Industry

Venturi Tank Cleaning Advantages m Sulzer Pumps
 Air bubbles keep solids in suspension

 Pre-Aeration reduces load on the treatment plant
 Blockage free operation due to ContraBlock™
 Variety of installation options available
 Easy to exchange or expand
 Low investment cost

Installation Options Sulzer Pumps
Storm water tank

cleaning model

Tank Shapes Sulzer Pumps

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ABS Aeration Product Overview Sulzer Pumps

The Heart of Your Process

ABS NOPON Membrane/Porous ABS NOPON Submersible

Self-aspiration Aerator TA/TAK

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 2

Membrane disc diffuser： Coarse disc diffuser：

Membrane ：PIK 300 Coarse ：HKL 215

Diffuser diameter 330 mm ( 13”) Diffuser diameter 215 mm ( 7”)

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 3

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 4

Water drainage) Closed

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 5

Diffuser body PP uPVC

Membrane disc EPDM -

Porous disc HDPE

SS Disc AISI 316

Zone headers uPVC PP AISI 316

Mounting brackets uPVC AISI 316

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 6

1. Blowers station 8. Diffusers header

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 7

Diffuser diameter 330 mm ( 13”)

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 8

Higher the total inter-face area gas bubbles to water,

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 9

5120 membrane slits

Max/min distance between diffusers

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 10

SOTE Performances - PIK 300

Airflow/diffuser, m3/h (20°C ; 101,3 kPa)

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 11

Diffuser diameter 330 mm ( 13”)

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 12

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 13

Diffuser diameter 215 mm ( 7”)

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 14

1850 membrane slits

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 15

SOTE Performances - KKI 215

Airflow / diffuser, m3/h (20°C ; 101.3 kPa)

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 16

Diffuser diameter 520 mm ( 20”)

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 17

Integrated independent check-valve

The diffuser can be installed on circular (uPVC,

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 18

Example of bottom fixed SS installation

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 19

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 20

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 21

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 22

Diffuser diameter 215 mm ( 7”)

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 23

Double layer disc

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 24

Airflow / diffuser, m3/h (20°C ; 101,3 kPa)

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 25

Diffuser diameter 215 mm ( 7”)

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 26

Single layer disc

Customer presentation | August 2011 Copyright © Sulzer Pumps | Slide 27

Airflow / diffuser, m3/h (20°C ; 101,3kPa)

DD = diffuser density = total effective membrane area/total tank bottom area