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盛美机械
v法造型·自硬砂设备
:V process,Lostfoam,no-bake sand equipment
青岛盛美机械有限公司
Qingdao Shengmei Machinery Co.,Ltd
India Branch:
地 址: 山东省青岛市黄岛区王家楼工业园
邮 编: 266400
电 话: 0532-85131608
88165988(international business hotline)
服务电话:400-1833188
E-mail:info@sngreentek.com
传
邮
真: 0532-86158266
箱: shengmei@sandry.cn 青岛盛美机械有限公司
网 址: http://www.sandry.cn
Qingdao Shengmei Machinery Co.,Ltd
第十版
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V法造型、自硬砂设备专业制造商
www.sandry.cn
盛美机械
企业简介
Established in 2007,Qingdao Shengmei Machinery Co., Ltd is the national high-tech enterprises, and the standing
council member of China LFC&VPC foundry institution. Over the past decade, Sandry has been focusing on R&D,
manufacturing the Vacuum process, LFC, resin sand regeneration and other casting equipment and various types
of dust removal equipment.
青岛盛美机械有限公司创建于2007年,是国家高新技术企业,全国消失模与V法铸造学会理事单位。青岛西海 Now we have an engineer team with more than 10 technical staffs owning professional mechanical design ability,
岸新区铸造机械协会单位。十几年来,盛美一直专注于V法造型、高溃散性水玻璃再生等铸造设备及各类除尘设备的 electrical design ability, casting technology guiding ability. Unitl now, we have accumulated a wealth of R&D,
manufacture, installation, commissioning, and after-sale service experience. As a high-tech enterprises, we have
研发与制造。
gained 18 utility model design patens and passed ISO90001, SGS, BV etc.
公司现有专业的机械设计、电气设计、铸造工艺工程师17名,积累的丰富额研发、生产、安装、调试、服务经
Along with sandry’s development, on the occasion of the tenth anniversary in 2017, Sandry has a total of more than
验。公司拥有33项发明和实用新型设计专利,先后获得ISO9001、SGS、BV等国际认证。 200 users at home and abroad, involving cast steel, cast iron, cast aluminum, zirconium corundum fire bricks and
十几年的专注发展,作为行业内唯一一家把高端V法自动化设备作为主打产品的厂家,截止到2017年公司十周 other material casting. Our Vacuum process molding line, LFC and resin sand regeneration equipment have been
exported to India, Vietnam, Sudan, Philippines, lran, Kazakhstan and other countries, we successfully
年之际,公司服务已于国内外用户总共200多家,涉及到铸钢、铸铁、铸铝、锆钢玉耐火砖等领域。生产的V法造型
bring” Made in China casting equipment” to the Word.
设备远销至印度、越南、苏丹、菲律宾、伊朗、哈萨克斯坦、乌兹别克斯坦等国家,成功的将“中国制造的铸造设
As the only one manufacturer who takes high-level automatic Vacuum process molding line as the flagship
备”带出国门,走向世界。
product, our exported equipment has ranked to the top in foundry filed.
盛美将继续秉承客户至上,服务第一的宗旨,秉承高质量,零缺陷的原则,不断突破创新技术,为客户提供更 In the future, we will continue to adhere to the high quality, zero defect principle, to provide good machine and good
优质的服务。中国制造2025-盛美机械与您同行! service for our client. Made in China 2025-shengmei Machinery always with you.
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V法造型、自硬砂设备专业制造商
www.sandry.cn
盛美机械
企业资质 汗水成就梦想,荣誉见证辉煌
SWEAT CREATEDREAMS
HONOR WIL L WITNESS OURSUCCESS
企业人以奋力拼搏,奋发图强的净胜,在市场经济的大潮中一步步做大做强,靠汗水和智慧赢得了荣誉。从政府
主管部门的肯定到同行的认同,再到广大民众的认可,社会各界、行业内外的一致好评,众多荣誉成为盛美发展壮大
的助推器,推动者集团不断向更灿烂的辉煌迈进。
Enterprise to strive,unyielding spirit,in the tide of market economy,step by step,and wisdom sweat and won the honor,from the government
departments to peer recongnition and affirmation again to the Prance people public,social circles,industry and praise of many foregin big
develo-ping as a rogoup,promote the sandry to more splendid future.
01/02
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V法造型、自硬砂设备专业制造商
www.sandry.cn
盛美机械
RESPLENDENCE
诚信为本,创造精品
企业文化
我们的宗旨是“诚信为本,创造精品”。公司在多年发展中过程结合自身特点,探索市场需求,不断开拓、创新,坚
持以“质量求生存,创新求发展,管理求效益”的经营方针,以一流的技术、一流的产品、一流的服务竭诚与您合作!
纵览全局 共赢未来
03/04
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V法造型、自硬砂设备专业制造商
www.sandry.cn
盛美机械
产品目录 CATALOGUE
生产加工能力 V法铸造设备..........................................07
VACUUM PROCESS CASTING MACHINE
自硬砂再生及造型设备...................................15
NO-BAKESANDRECLAMATAION AND MOLDING MACHINE
消失模黑区及白区设备...................................20
LOSTFOAM EQUIPMENT FOR BALCK &WHITE SIDE
消失模造型线主要单机...................................21
LFC MAN SINGLE EQUIPMENT
消失模铸件...........................................22
LOST FOAM CASTING
V法及消失模砂处理单机设备...............................23
VPROCESS&LOST FOAM SAND PROCESSING SINGLE EQUIOMENT
环保除尘设备.........................................25
DUST-REMOVAL EQUIPMENT
粘土砂水平无箱造型机...................................27
GREEN SAND AUTOMATIC HORIZONTAL FLASKLESS MOLDING MACHINE
精铸壳型埋砂造型/覆膜砂壳型埋砂造型.....................28
PRECISION CAST/RESIN COATED CAST SHELL MOLD SAND PREPARATION SYSTEM
05/06
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V法造型、自硬砂设备专业制造商
www.sandry.cn
盛美机械
V法铸造设备原理
V process casting molding theory
V法铸造设备
VACUUM PROCESS CASTING MACHINE
V法铸造,又称真空密封造型,采用不含任何粘结剂的干砂造型,利用塑料薄膜密封,依靠真空泵形成铸型内外的压力差,使干砂
紧实,形成铸型,浇注以获得高精度铸件。因旧砂回用率高,作业环境好,金属利用率高,被国家列为清洁生产技术目录。已成功
应用于工程机械配重、石油机械(曲柄、减速箱体、平衡重)、皮带轮、摇枕侧架、车桥、制动毂、钢琴弦架、井盖、高锰钢衬板
等行业。
1、电控系统 2、烤膜器 3、EVA面膜 4、负压箱及型板、模型 5、固定式振实台 6、真空软管 7、负压分配罐
V process casting machine is called vacuum seal casting molding machine. It´s a kind of dry sand casting molding machine which 8、真空管道 9、真空稳压罐 10、水浴除尘罐 11、真空泵 12、真空泵加水罐
adopts no adhesive.Based on the pressure produced by the vacuum pump, It takes use of the EVA film to make a vacuum sealed
1.electrical control 2.film heater 3.EVA film 4.negative pressure flask and mould 5.fixed vibrating table 6.vacuum hose
condition.Then the dry sand will be tightened, and getting a mould. The finshed casting´ quality is vely good pouring.Our V
7.negative pressure distribution tank 8.vacuum channel 9.surge tank 10.bath type dust collector 11.vacuum pump
process casting machine has been ranked as Cleaner Production Directory because of its high sand recovery rate, high material
12.vacuum pump water adding tank
utilization as well as its eco-friendly advantage. So far, V process has been successfully applied in the construction machinery
counter weight, petroleum machinery(including crank, reduction case, counterweight), belt pulley, swing bolster, axle, brake drum
piano plane, manhole cover, high manganese steel lining board.
V法铸造工艺简介
The introduction of vacuum process casting machine
10t/h砂处理系统 10t/h sand preparation system 30t/h砂处理系统 30t/h sand preparation system
8 打箱 7 待浇注的铸型 6 起模 5 覆被膜
loose finished casting combine the two flasks drawing the flask cover plastic film on the flask 60t/h砂处理系统 60t/h sand preparation system V法开式造型线 Automatic V process molding line
07/08
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V法造型、自硬砂设备专业制造商
www.sandry.cn
盛美机械
全自动V法造型线 真空系统
Full Automatic V process casting molding line Vacuum system
全自动覆膜器
Automatic film covering machine
09/10
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V法造型、自硬砂设备专业制造商
www.sandry.cn
盛美机械
翻箱合箱机械手
Automatic Manipulator
翻箱合箱机械手集起模、翻箱、转运、合型等多种动作于一体。 The manipulator can accomplish the mould moving, flask turning,
transporting, locking mould all together. While Lift adopts hydraulic
升降采用液压驱动,定位采用旋转编码器控制,保证运行平稳和
drive, the positioning adopts rotary encoder control, that ensure a
升降位置的准确;行走采用直联减速电机变频驱动,便于精确定 stabilized operation and an accurate lift position; To ensure the
位;采用液压缸驱动翻转机构的开合,齿轮齿条摆动式液压缸驱 accurate locating, the walking adopts Direct-coupled gear motor
driving; The opening and closing is driven by the hydraulic cylinder
动翻转。 and the turnover controlled by the rack and pinion swing type 用 于 机 动 翻 箱 的 砂 箱 The flask applied to turn-over machine 机动翻箱机 Simple flask turn-over machine
hydraulic cylinder.
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V法造型、自硬砂设备专业制造商
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盛美机械
V法铸件
V PROCESS CASTING
13/14
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V法造型、自硬砂设备专业制造商
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盛美机械
自硬砂再生及造型设备
NO-BAKE SAND RECLAMATAION AND MOLDING MACHINE
自硬砂自动造型圈由辊道、震实台、翻转起模机、流涂机、表干炉、合箱机、转运车、液压推箱装置等组成,适应于批量较大、工件
种类比较单一的铸造企业。
The No-bake sand automatic molding system is composed of roller bed, vibrating table, the roll-over mold lifting machine, flow coated
machine, surface dry furnace, box closing machine, transport trolly, hydraulic pushing box device and other machines. It adapts for casting
company which has large quantity of batch and the only work-piece type.
自硬砂再生线 No-back sand regeneration line 自硬砂线 No-back sand regeneration line
No-bake sand is a molding and core making technology which the mould and core sand will be self-harded in some time in the flask when
added in certain amount glue. At present, the foundry usually applies furan resin sand, ester-hardening alkaline phenolic resin sand and pep-
set resin sand. The great characteristic is that under the room temperature the resin sand can be self-harded. The self-harded rate and
hardness is related to the room temperature, environment humidity. It fits the single piece, small batch, various medium and large scale
翻箱起模机 The roll-over mold lifting machine 合箱机 Box closing machine
castingˊs mould and core, widely use d in the tool, general, heavy, shipbuilding, locomotive, motorbike.
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V法造型、自硬砂设备专业制造商
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盛美机械
震动落砂机 Vibrating sand falling machine
震动落砂机有底部出料、侧面出料、震动输送式多种方式, 型号有L12系列、
L267系列、L27系列、L25系列各种尺寸及载荷台面均可生产。
The material falls from the bottom,side.There are many vibrating deliver types,
including L12 series,L267 series, L27 series,L25 series.Different size and
stable can be made as requirement.
S33系列砂块破碎机采用布置在两侧的两台震动电机作动力,易于维修调
整;采用复合弹簧作减震元件,有效降低噪音,提高机体寿命;大小快均可
有效破碎,充分适应了市场需要。有S3305、S3310、S3315几种规格。
S33 series sand crusher adopts shaking motor as motive power, be apt to
maintenance; adopts composite spring as the shaking-absorb element,
decreasing the noise, improve organism life; no matter big or small, they all can 连续混砂机 Continuous type resin and mixer
be crushed effectively, fully adapt to the market demand. There are S3305,
S3110,S3315 specifications. 连续混砂机分固定式和移动式两种方式,据混砂搅龙转速有高速和中速两种,进口泵、不锈钢内衬,具备除尘除味功能。
型号Model S3305 S3310 S3315 适用于呋喃树脂砂、碱酚醛树脂砂、水玻璃砂等多种工艺。
生产率 productivity 5t/h 10t/h 15t/h The continuous sand mixer is divided into fixed type and movable type. According to the rate of sand mixer, it divides
电机功率 motor power 2×2.2kw 2×3.7kw 2×5.5kw into high speed and middle speed. It is equipped with high quality imported pump, owning the dust-removal and
激振力 shaking power 2×30kn 2×50kn 2×75kn smell-removal function. It suits for the furan resin sand ,ester-harding alkaline phenolic resin sand, ester-hardening
water glass sand etc.
生产率(t/h) 10 20 30 12 20 30 40 60 40
Productivity
大臂回转半径 3000 4000 4000 3000 4000 4000 5000 6000 5000
Big arm radius of gyration
小臂回转半径 1300 1650 1660 1300 1650 1660 2200/1200 2500/1800 2200/1200
Forearm radius of gyration
出砂口高度 1600 1800 1800 1600 1800 1800 1500/2500 1800/3000 1500/2500
Sand mouth height
震实台Vibrating table
树脂砂造型生产为减轻劳动强度,提高生产率,经常使用
震实台。公司可生产各种样式的震实台(三维、一维,橡
磁选机 Magnetic exractor 碗型混砂机 Bowl type resin sand mixer 胶弹簧、空气弹簧,台面升降和固定型),可单独使用,
也可在辊道造型线上使用。台面尺寸及载重能力根据用户
磁选机有永磁皮带轮、悬挂磁选机、贯通式磁选机,广泛适用于 S202、S204、S206碗型混砂机属于一种间歇式树脂砂混砂
工件确定,最大可到4米×3米。
各种造型工艺的砂处理,磁场强度达3000Gas。最新推出烙铁矿砂 机,多用于制芯作业及单件小批量生产,分手动和自动两种放
In order to reduce the labor intensity, improve productivity, the
等弱磁性物质高强磁选机,磁场强度可达8000-12000Gas。生产率 式,手动方式为人工称量加入液料,自动方式为液料系统自动 resin sand molding line usually adopts vibrating table. Our
从5t/h到30t/h。 加入。 factory can produce various types vibrating table(including
We have permanent magnetic roller,hanging magetic extractor, three-dimension type, one-dimension type, rubber spring type,
S202,S204,S206 intermittent bowl resin sand mixer,it’s mostly used
magnetic extractor,widely used in varous molding process,the air-press spring, table lifting type and fixed type). It can be
in the core making operation and single-pice and small-bath
magnetic capacity can reach at 3000Gas.The productivity is single used, also can used in the molding line. The table size
production. it’s divided into automatic by which material is controlled
different from 5t/h to30t/h. and bearing capacity is decided by client’ s work pieces. The
automatically and manual control by which material is weighed
Max capacity can reach at 5m *3m.
manually
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V法造型、自硬砂设备专业制造商
www.sandry.cn
盛美机械
消失模黑区及白区设备
LOST FOAM EQUIPMENT FOR BLACK&WHITE SIDE
本机是以罗茨鼓风机为气力源,砂以高速与撞锤及管壁多次撞 机械涡流式再生机适应我国砂源,是目前国内应用最广的一种机
型,功率强大,5t/h单级再生达11kw,10t/h单级再生22kw,对砂 消失模砂处理 Lost foam sand conditioning
击与擦磨,属于高效去膜的干法硬再生机,脱模率高,适用于
子的破坏较少,属软再生方式。大开门设计,手动浓油泵润滑,极
难于再生的水玻璃砂,碱酚醛树脂砂等场合。
大地方便了维护作业。
Since it fits Chinese sand material, it’s the most popular in China. The
Pneumatic unit is one type of fluid pipe conveying system. power is strong, single regeneration 5t/h can reach at 11kw, single
Compressed air is widely used as power in foundry field. After regeneration 10t/h can reach at 22kw.The damage to sand is little.
It’s easy to maintain, based on the big door design and the lube oil
compressed, the material is pushed into the conveying pipe and
pump.
then to the destination. It suits for the middle and long distance
conveying. It plays a regeneration function in the resin sand
reclamation. The productivity varies from 5t/h to 40t/h.
气力输送装置属于流体管道输送系统的一种方式,铸造行业采
用的大多是用压缩空气作动力,将物料压缩后进入输送管道压
送到卸料地点。适合中长距离输送,用在树脂砂再生方面还可
对砂子起一定的再生作用。生产率从5t/h到40t/h。
Pneumatic unit is one type of fluid pipe conveying system.
Compressed air is widely used as power in foundry field. After
compressed, the material is pushed into the conveying pipe and
then to the destination. It suits for the middle and long distance
conveying. It plays a regeneration function in the resin sand
reclamation. The productivity varies from 5t/h to 40t/h.
19/20
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V法造型、自硬砂设备专业制造商
www.sandry.cn
盛美机械
消失模造型线主要单机 消失模铸件
LFC MAIN SINGLE EQUIPMENT LOST FOAM CASTING
21/22
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V法造型、自硬砂设备专业制造商
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盛美机械
V法及消失模砂处理单机设备
VPROCESS & LOST FOAM
SAND PROCESSING SINGLE EQUIPMENT
砂温调节设备 Sand temperature regulating equipment Y34系列震动输送机 Y34 series vibrating conveyor
普遍应用的一种砂温调节设备,砂子在下落过程中与水管里的水 Y34系列震动输送机用于落砂后热砂输送,震动电机驱动,结构
进行热交换,达到调节砂温的目的。设置温度检测,可予置砂 简单,维护方便,可带筛分功能。输送能力从20t/h到60t/h,输
温。生产率5t/h到40t/h。 送距离一般10米以下。 斗式提升机 Bucket conveyor machine
It’s a widely used sand temperature regulating equipment. The heat is Y34 series vibrating conveyor is used to transport the high-heated sand
斗式提升机根据牵引部件可分胶带式(Y3716、Y3725、Y3735、Y3745)环链式(HL200、HL250、HL315、HL400)和板链式(NE15、
interchanged between the water in pipe and falling sand, achieving the after sand falling. It’s driven by shaking motor.Simple structure and easy
NE30、NE50、NE100、NE150、NE200),提升量从5t/h到200t/h。
adjusting goal. You can set a temperature test to set a temperature. It’s maintenance.Also it can be designed with screening function.The
productivity is different from 5t/h to 40t/h. Conveyor capacity is different from 20t/h to 60t/h, conveyor distance is Bucket conveyor machine includes belt conveyor(Y3716、Y3725、Y3735、Y3745) ,ring chain bucket elevator(HL200、HL250、HL315、HL400)and
normally under 10m. scraper chain bucket elevator(NE15、 NE30、 NE100、NE150、NE200),the lifting capacity is different from 5t/h to 200t/h.
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V法造型、自硬砂设备专业制造商
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盛美机械
环保除尘设备 引进德国技术 生产,旁插扁袋、竖装园袋脉冲除尘器,各
DUST-REMOVAL EQUIPMENT
种特殊性能的高强度优质滤料(高温、防静电、拒水拒油等)
满足您的各方面需求。
We adopt Germanic technology, sideways inserted pulse dust
振打式布袋除尘器 collector, endways installed round bag type pulse dust collector,
va r i o u s s p e c i a l p e r f o r m a n c e h i g h te n s i l e q u a l i t y f i l te r
小型机械振打式布袋除尘器使用维护方便,不需要压缩空气即可安装使用,可设置 material (thermostability/anti-static/water-proof/oil-proof )to
定时振打清灰。采用优质针刺毡滤料,以保证最好的过滤除尘效果。型号有ZC20、 meet your various demand.
ZC30、ZC40、ZC60、ZC80、ZC100等,根据过滤面积大小区分。
The usage and maintenance of small size mechanical shaking type bag dust-removal
machine is easy. It can be settled and used directly.Also can work at fixed time.It adopts high
quality, ensuring best filtering effect. The model is divided into ZC20,ZC30, ZC40, ZC60,
ZC80,ZC100,etc according to the filtering area.
HR3-12 180m² 9000m³/h 12 SBF06×12 72 filter bag 72 5184-6912 99.9% 1.2-1.6 1626 3150 7518 3.2
800-
HR4-16 240m² 12000m³/h 16 SBF09×10 90 Dia.162 92 6624-8832 2388 2642 7061 3.5
1500
×2000
HR3-24 360m² 18000m³/h 24 SBF09×12 108 110 7820-10560 2388 3150 7518 4.1
HR4-32 480m² 24000m³/h 32 SBF12×10 129 123 8856-11808 3150 2642 7518 4.4
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R
V法造型、自硬砂设备专业制造商
www.sandry.cn
盛美机械
粘土砂水平无箱造型机 精铸壳型埋砂造型/覆膜砂壳型埋砂造型
GREEN SAND AUTOMATIC HORIZONTAL FLASKLESS PRECISION CAST/RESIN COATED CAST SHELL MOLD
MOLDING MACHINE SAND PREPARATION SYSTEM
Po w e r ( K W ) 15 18.5 22
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