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28-1800 Vdc 

Features:
Kilovac EV500 "BUBBA" - 600 Amps Make & Break Load Switching
• Very high power sealed contactor
• Hydrogen dielectric for power switching high
current loads
• Excellent for safety disconnect and transfer
switch applications
• Ideal for circuit protection control
• Hermetically "super-sealed" environment
uniquely protects contacts and all moving
parts; can operate in harsh environments
• 600-1000A continuous carry, dependent on
temperature and conductors used
• 3,300 A interrupt, 1,000 A make, @320 Vdc
• 12 and 24 volt coil control options. Call
factory for custom options
• 360 kW power switch capable
• 200oC hot power terminals capable
• Bi-directional power switching
Note: Dimensions in inches. Multiply values by 25.4 for dimensions in mm. Features:
• Auxiliary contacts optional
ELECTRICAL LIFE CYCLES vs POWER SWITCHING • Built-in dual power coil economizer
8W holding typical
E V 5 0 0 R A T E D R E S IS T IV E H O T S W IT C H L IF E
• Versatile power, voltage, and current
100000 operating range 320-1800Vdc *
M o m e n t a ry C o n ta c t
C a rry R e g io n L e v it a tio n ,
O p e ra tio n
P ro h ib ite d
10000
ELECTRICAL LIFE (CYCLES)

270 V dc
Preferred Polarity

1000

M a x . B re a k C u rre n t
320V 3300A
400 V dc
270V 3400A
115V 3600A
100
28V 4000A 900 V dc

10
1 10 100 1000 10000 100000
C U R R E N T (A M P S )
(re s is tiv e lo a d , m a k e a n d b re a k )

* Failure Mode: Dielectric withstand voltage test @ 2000Vdc, power terminal to terminal, leakage exceeds 1.0 mA.

PRODUCT SPECIFICATIONS
Part Number UNIT EV500 COIL DATA
Parameter 12V 24V Units
Contact Arrangement with: Form X SPST-NO
Type Driver 2 coil electronic
Auxiliary Contacts ................................................................ Form A SPST-NO
Rated Resistive Load @ 270 Vdc, 85oC (continuous/10 sec.) ... Voltage* (nominal ) 12 24 Vdc
A 600/1,600
Current Carry, Max. continuous, 25oC 2 .................................................. A 750 Pickup (close), max. 9.9 19.7
Overload Current @ 320 Vdc, Max. ................................... Hold, min. 9 18
Make (Closed into) ......................................................... A 1,000 Dropout (open), min. 2 4
Break (Open) ................................................................... A 3,300 Current (@VsNom/ 25oC)
Contact Resistance, Max. ................................................... ohms 0.0002 Inrush 3.3 A
1.7
Dielectric at Sea Level (leakage < 1mA) A
Holding, standby 0.74 0.37
Open Power Terminal to Terminal ................................ Vrms 2,000 Inrush Time, max. 300 300 ms
Closed Power Terminals to All Other Points ................ Vrms 2,000
Shock, 11 ms 1/2 Sine (peak), operating ......................... G's Peak 30
Vibration, Sinusoidal 80-2000 Hz, peak (EV500-5/EV500-4) ....
PART NUMBER SELECTION
G's 5/10
Operating Ambient Temperature Range ............................ o
C -40 to +85 Sample Part No. EV500 4 A
Load Life (mechanical/electrical) 1...................................... Auxiliary Contacts
cycles See Page 21 4 = without
Operate Time, 25oC .............................................................. 5 = with
Close (includes bounce) Typ. ...................................... ms 40 Coil Voltage
Bounce (after close only), Max. .................................. A = 12 Vdc
ms 5 B = 24 Vdc
Release Time (includes arcing), Max. at 2500 A ....... ms 20
Insulation Resistance @ 500 Vdc, Min. ............................ Mohm 100 Refer to EV500 Sales Drawing for complete
Weight, Nominal .................................................................. pound (kg) 3.38 (1.53) specifications.
1. See EV500 sales drawing for complete specifications, including normal capacitive pre-charge, make plus abnormal make and break ratings.
2. Current Carry: 750 A @ 25oC. Derate 2.5 A/oC to 600A @ 85oC for still air, no heat sink. Reference National Electric Code for specific
conductor size recommendation versus current. For >600A carry, call factory and request the "EV500" Current Carry study" for additional data.

Tyco Electronics / www.tycoelectronics.com / Factory Direct Technical Support: 800-253-4560, ext. 2023 (U.S., Canada, Mexico) or 805-220-2020, ext. 2023 (International) 20
EV500 Contact Ratings
Features:

C UR RE NT vs T IM E
C ON TA CT S C LOSED I NT O 7 0 % AN D 9 0% C A PAC IT OR PR E C HA R GE
7 50
7 00
6 50
6 00
5 50
5 00
4 50
4 00
3 50
3 00
Features:
2 50
2 00
1 50
1 00
50
0
0 1 2 3 4 5 6 7 8

L IF E R A T IN G S A N D Q U A L IF IC A T IO N T E S T P L A N
N o rm a l O p e ra tio n s A b n o rm a l O p e ra tio n s
Test # 1 2 3 4
C u rre n t re fe re n c e g ra p h a n d -2 5 0 A 2500 A
V o lta g e te s t circ u it d ia g ra m (s h t. 8 ) 320 V 320 V
Load Type C a p a c itive C a p a c itive R e s istiv e R e s istiv e
% P re C h a rg e 90% 70% N /A N /A
S w itc h M o d e m ake m ake m a k e / b re a k b re a k o n ly
o n ly o n ly
S equence
1 1 0 K c y c le s 1 0 c yc le s 2 2
2 10K 10 2
3 10K 10 2
4 10K 10 2 2
5 10K 10 2
E tc . C o n tin u e C y c lin g to R e la y F a ilu re
T h e te s tin g o b je c tiv e is to v e rify p ro p e r re la y fu n c tio n fo r a g ive n n u m b e r o f c o n se c u tiv e a n d cu m u la tiv e
c yc le s u n d e r b o th n o rm a l a n d a b n o rm a l co n d itio n s in a v a rie ty o f lo a d s w itc h in g a p p lic a tio n s . T h e life
ra tin g o f 4 0 K cy c le s m in im u m w a s c a lc u la te d w ith 9 5 % W e ib u ll re lia b ility .

Electrical Data (Over Temperature Range - Max. Terminal Temp. = 200oC)


Make/Break Life for Capacitive & Resistive Loads at 320 Vdc (1) (2)

@ 90% capacitive pre-charge Cycles 50,000

@ 70% capacitive pre-charge Cycles 50

@ -250 A (2 consecutive, reverse polarity) (1) Cycles 10

@ 3300 A (break only, 2 consecutive) (1) Cycles 4

Mechanical Life Cycles 100,000


(1) Resistive load includes inductance L = 25 uH.
(2) Testing is limited at this time. Consult factory for offical ratings.

21 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
EV200 Series Contactor With 1 Form A (SPST-NO)
Contacts Rated 500+ Amps, 12-900VDC

Product Facts
■ Designed to be the smallest,
lightest weight, lowest cost sealed
contactor in the industry with its
current rating (500+A carry, 2000A
interrupt at 320VDC).
■ Built-in coil economizer – only
1.7W hold power @ 12VDC and it
limits back EMF to 0V. Models
requiring extenal economizer also
available.
■ Optional auxiliary contact for easy
monitoring of power contact
position.
■ Hermetically sealed – intrinsically
safe, operates in explosive/harsh
environments with no oxidation or
contamination of coils or contacts,
including long periods of non-
operation.
■ Versatile coil/power connections. Typical EV200 applications include battery
EV200 Series Contactor
■ CE marked for EC applications. (CZONKA® Relay, Type III) switching and back-up, DC voltage power
■ AIAG QS9000 designed, built and control, circuit protection and safety.
File E208033 For factory-direct application assistance, dial
approved
800-253-4560, ext. 2053, or 805-220-2053.

Performance Data
Parameter Units Value for EV200 Series Coil Operating Voltage (valid over temperature range)
Contact Arrangement, power contacts 1 Form A (SPST-NO) Voltage (will operate) 9-36VDC 32-95VDC 48-95VDC
Rated Operating Voltage VDC 12 - 900 Voltage (Max.) 36VDC 95VDC 95VDC
Continuous (Carry) Current, Typical A 500 @ 85°C, 400 mcm conductors Pickup (close) Voltage Max. 9VDC 32VDC 48VDC
Consult Factory for required conductors for higher (500+ A) currents
Hold Voltage (Min.) 7.5VDC 22VDC 34VDC
Make/Break Current at Various Voltages 1/ A See next page
Dropout (open) Voltage (Min.) 6VDC 18VDC 27VDC
Break Current at 320VDC 1/ A 2,000, 1 cycle 3/
Inrush Current (Max.) 3.8A 1.3A 0.7A
Contact Resistance, Typ. (@200A) mohms 0.2
Holding Current (Avg.) 0.13A@12V, 0.07A@24V 0.03A@48V 0.02A@72V
Load Life Cycles See next page
Inrush Time (Max.) 130ms 130ms 130ms
Mechanical Life Cycles 1 million
Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO)
Aux. Contact Current, Max. A 2A @ 30VDC / 3A @ 125VAC
Aux. Contact Current, Min. mA 100mA @ 8V Part Numbering System
Aux. Contact Resistance, Max. ohms 0.417@ 30VDC / .150 @ 125VAC
Operate Time @ 25°C Typical Part Number EV200 A A A N A
Close (includes bounce), Typ. ms 15 Series:
Bounce (after close only), Max. ms 7 EV200 = 500+ Amp, 12-900VDC Contactor
Release (includes arcing), Max @ 2000A ms 12 Contact Form:
Dielectric Withstanding Voltage Vrms 2,200 @ sea level (leakage <1mA) A = Normally Open H = Normally Open with Aux. Contacts
Insulation Resistance @ 500VDC megohms 100 2/ Coil Voltage:
Shock, 11ms 1/2 sine, peak, operating G 20 A = 9-36VDC (1 = requires external coil economizer)
D = 32-95VDC (2 = requires external coil economizer)
Vibration, sine, 80-2000Hz., peak G 20 J = 48-95VDC (3 = requires external coil economizer)
Operating Ambient Temperature °C -40 to +85 Coil Wire Length:
Weight, Nominal lb.(kg) .95 (.43) A = 15.3 in (390 mm) B = 6.0 in (152 mm)
Coil Terminal Connector:
1/
Main power contacts N = None
2/
50 at end of life B = Yazaki 7282-5558-10 male, 7114-4102-02, 7158-3030-50
3/
Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts +red is pin 2 (B length only)
C = Molex Mini-fit Jr, 2 Ckt, Female 18-24, P/N 39-01-2020 &
39-00-0060 +red is pin 1 (A length only)
Mounting & Power Terminals:
A = Bottom Mount & Male 10mm x M8 Terminals
© 2004 by Tyco Electronics Corporation. All Rights Reserved.
KILOVAC, CZONKA and TYCO are trademarks.
Other products and company names mentioned herein may be trademarks of their
respective owners.

1
Catalog EV200-TBD Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 7-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
500+ Amp, 12-900VDC Contactor with
1 Form A (SPST-NO) Contacts

EV200 Series (CZONKA® Relay, Type III) (Continued)

Outline Dimensions
1.05 ± .01 M8 x 1.25 POWER TERMINALS
2.29 ± .02 DIA
(26.67 ± .26) (HARDWARE SUPPLIED):
(58.19 ± .51) 2 X M8 WASHER, STAINLESS
2 X M8 LOCKWASHER – SPLIT RING, STAINLESS
2 X M8 x 1.25 NUT, STAINLESS
A1 "+" POSITIVE TERMINAL TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM)

.225 ± .01DIA A2 "–" NEGATIVE TERMINAL


(5.72 ± .26) MOUNTING HARDWARE (NOT SUPPLIED):
2 X M5 BOLT
2 X M5 LOCKWASHER
2 X M5 NARROW WASHER
TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM)

1.65 ± .01
(42.0 ± .26)
2.688 ± .01
(68.28 ± .26)
WHITE = AUXILIARY CONTACT
AUXILIARY CONTACT LEADS (WHEN ORDERED)
BLACK = – COIL
RED = + COIL
COIL LEADS
SEE COIL WIRE
LENGTH IN P/N

2.20 ± .025 2.85 ± .025


(55.81 ± .63) STAINLESS (72.3 ± .63)
2.04 ± .02 DIA
(51.94 ± .51)

.55 ± .025
(14.04 ± .63)

3.17 ± .01 2.05 ± .02 .5 ± .01


(80.48 ± .26) (52 ± .51) (12.6 ± .26)
2.58 ± .02
(65.6 ± .51)

Estimated Make & Break Power Switching Ratings Electrical Load Life Ratings for Typical EV Applications
Continuous Current Carry Region 200A Non-continuous Current Carry Region Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2)
100,000
@90% capacitive pre-charge (make only) see chart below Cycles 50,000
@80% capacitive pre-charge (make only) see chart below Cycles 50
10,000 @200A make/break (2 consecutive, reverse polarity) (1) Cycles 12
600

28 VDC
180

270

2,000A (break only) (1) Cycles 1*


VDC
0V

VD

Mechanical Life Cycles 1 million


DC
Estimated Life (Cycles)

1,000
900

(1) Resistive load includes inductance L = 25µH. Load @ 2500A tested @ 200µH.
400
VDC

120

(2) Life based on projected Weibull Life with 95% teliability.


VD

* Does not meet dielectric and IR after test.


VDC
C

100
EV200 Capacitive Make Test Curves for Pre-Charged Motor Controller
700
650
10
600
550 80% Minimum
Pre Charge
1 500
1 10 100 1,000 10,000
Load Current (A) 450
NOTES: 90% Nominal
Current (A)

400
1) For resistive loads with 300µH maximum inductance Pre Charge
2) Estimates based on extrapolated data. User is encouraged to verify rating in actual application. 350
3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC. 300
4) The maximum contact make and break power is estimated at 208KW.
Break only above 208KW to avoid contact welding. 250
200
150
100
50
0
0.0 0.5 1.0 1.5 2.0
Time (ms)

EV200-TBD – 2.5M – KRG – FP – 7-04 For factory-direct application assistance, dial


Printed in U.S.A. 800-253-4560, ext. 2053, or 805-220-2053.
2
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
28-1800 Vdc 
Kilovac EV250-1A & 1B - 400 Amps ("Czonka II EVX") Features:
Make & Break Load Switching • Hydrogen dielectric for power switching high
current loads
• 400 A carry, 2,500 A interrupt @ 320 Vdc
• Ideal for circuit protection, control, battery
switching, and main power safety disconnect
• Versatile power, voltage, and current
operating range: 28-1800Vdc tested
• Low-cost compact version for volume
production applications. Requires external
coil economizer (PWM or lower hold voltage)
• Patented "hammer effect" mechanism breaks
light contact welds
• Patented "Super-sealed" environment
chamber uniquely protects ALL moving parts
• Can operate in harsh environments
• Moving contact rotates to provide fresh
contact surface for low contact resistance
Note: Dimensions in inches. Multiply values by 25.4 for dimensions in mm. Features:
and low power comsumption
• Sealed control connector. Mating connector
CONTACT RATINGS*
with flying leads P/N 2005 available, see
page 59
1 0 0 ,0 0 0
400A 9 0 0 0A
• Logic control enabled by external economizer
M o m en t a ry C a rry
R eg i o n P/N 9913
• High temperature (135oC) model with 10 inch
1 0 ,0 0 0
12
flying leads available (-4A call factory for
sales drawing)
28

0V
40 dc
V

0V R eg i o n o f
• Bi-directional power switching
dc

dc C on t a c t
L ife C y c le s

L e v it a ti on .
1 ,0 0 0
O pe r at io n • Fast operate and release time
6

P ro h ib i te d
0
0

27
V
dc

0V
18

dc
90
00

1 0 0
0V
Vd

dc
c

1 0

1
1 1 0 1 0 0 1 ,0 0 0 1 0 ,0 0 0 1 0 0 ,0 0 0

S w itc hin g C u r re n t
* For circuit conditions and actual data refer to the EV250 hot switch study. Since each application is unique, user is encouraged to verify rating in
actual application.
PRODUCT SPECIFICATIONS COIL DATA***
Part Number UNIT EV250-1A EV250-1B Parameter EV250-1A EV250-1B Units
Contact Arrangement .......................................................... SPST-NO SPST-NO Voltage* (nominal ) 12 24 Vdc
Contact Form ........................................................................ X X Pickup (close), max. 8.3 16.6
Continuous Current Carry, Max. ........................................ Continuous Hold, max/min ** 5.1/3.8
A 400 400 10.2/7.6
6.5 Minutes .................................................................... A 500 500 Dropout (open), min. 0.88 - 3.3 2.4 - 6.6
Break Current @ 320 Vdc ................................................... A 2,500 2,500 Coil Resistance
Contact Resistance, Max. ................................................... ohms 0.0003 0.0003
@ 25oC, +/- 10% 3 12 Ohms
Contact Resistance, Typ. .................................................... ohms 0.0001 - 0.0002 0.0001 - 0.0002
Coil Energy, max. 0.2 0.2 J
Dielectric at Sea Level (leakage < 1mA) ............................ Vrms 2,200 2,200
Shock, 11 ms 1/2 Sine (peak), operating ......................... Coil Clamping 3 x nom. 3 x nom.
G's Peak 30 30 * Do not apply continously. Requires external coil economizer. Other special coil
Vibration, Sinusoidal (80-2000 Hz, peak) ......................... G's 20 20 voltages available upon request.

Operating Ambient Temperature Range ............................ oC o


-40 to +85 -40 to +85
* * At maximum continuous current and maximum ambient temperature. Hold
voltage must be maintained within the limits specified to keep contacts closed
and to prevent coil overheating.
Load Life, @320 Vdc, 95% Weibull* ................................. cycles See Page 19 See Page 19 * * * Do not use a free wheeling diode or capacitor across the coil.
Operate Time, 25oC ..............................................................
Close (includes bounce) Typ. ......................................
PART NUMBER SELECTION
ms 30 30
Bounce (after close only), Max. .................................. ms 5 5 Sample Part No. EV250-1 A
Open (includes arcing), Max. ...................................... Coil Voltage
ms 15 15 A = 12 Vdc, Nominal
Insulation Resistance @ 500 Vdc, Min. ............................ Mohm 100 100 B = 24 Vdc, Nominal
Weight, Nominal .................................................................. pound (kg) 1.54 (0.7) 1.54 (0.7)
* Refer to Page 19 for actual mix of precharge and break currents used on each cycle. For detailed specifications and recommendations,
refer to the EV250-1A & B sales drawings.

Tyco Electronics / www.tycoelectronics.com / Factory Direct Technical Support: 800-253-4560, ext. 2023 (U.S., Canada, Mexico) or 805-220-2020, ext. 2023 (International) 16
EV250 Contact Ratings
Features:

C UR RE NT vs T IM E
C ON TA CT S C LOSED I NT O 7 0 % AN D 9 0% C A PAC IT OR PR E C HA R GE
7 50
7 00
6 50
6 00
5 50
5 00
4 50
4 00
3 50
3 00
2 50
2 00 Features:
1 50
1 00
50
0
0 1 2 3 4 5 6 7 8

L IF E R A T IN G S A N D Q U A L IF IC A T IO N T E S T P L A N
N o rm a l O p e ra tio n s A b n o rm a l O p e ra tio n s
Test # 1 2 3 4
C u rre n t re fe re n c e g ra p h a n d -2 5 0 A 2500 A
V o lta g e te s t circ u it d ia g ra m (s h t. 8 ) 320 V 320 V
Load Type C a p a c itive C a p a c itive R e s istiv e R e s istiv e
% P re C h a rg e 90% 70% N /A N /A
S w itc h M o d e m ake m ake m a k e / b re a k b re a k o n ly
o n ly o n ly
S equence
1 1 0 K c y c le s 1 0 c yc le s 2 2
2 10K 10 2
3 10K 10 2
4 10K 10 2 2
5 10K 10 2
E tc . C o n tin u e C y c lin g to R e la y F a ilu re
T h e te s tin g o b je c tiv e is to v e rify p ro p e r re la y fu n c tio n fo r a g ive n n u m b e r o f c o n se c u tiv e a n d cu m u la tiv e
c yc le s u n d e r b o th n o rm a l a n d a b n o rm a l co n d itio n s in a v a rie ty o f lo a d s w itc h in g a p p lic a tio n s . T h e life
ra tin g o f 4 0 K cy c le s m in im u m w a s c a lc u la te d w ith 9 5 % W e ib u ll re lia b ility .

Electrical Data (Over Temperature Range - Max. Terminal Temp. = 200oC)


Make/Break Life for Capacitive & Resistive Loads at 320 Vdc (1) (2)

@ 90% capacitive pre-charge Cycles 50,000

@ 70% capacitive pre-charge Cycles 50

@ -250 A (2 consecutive, reverse polarity) (1) Cycles 10

@ 3300 A (break only, 2 consecutive) (1) Cycles 4

Mechanical Life Cycles 100,000

(1) Resistive load includes inductance L = 25 uH. Load @ 2500 A tested @ 200 uH.
(2) Conductor: 2 each of Copper 54 mm2 (AWG 0) required for > 250 A carry.
1 Copper (AWG 0) conductor recommneded for ≤ 250 A
(3) Life based on projected Weibull Life with 95% Reliability

19 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
28-1800 Vdc 
Features:
Kilovac EV250-2A & 2B - 400 Amps ("Czonka II EVX")
Make & Break Load Switching • Hydrogen dielectric for power switching high
current loads
• 400 A carry, 2,500 A interrupt @ 320 Vdc
• Ideal for circuit protection, control, battery
switching, and main power safety disconnect
• Versatile power, voltage, and current
operating range: 28-1800Vdc tested
• Internal coil economizer provides:
− 4W typical hold power independent
of temperature & voltage range
− EMI spectrum tested and approved
− Built-in coil suppression
• Patented "hammer effect" mechanism breaks
light contact welds
• Patented hermetically "Super-sealed"
environment chamber uniquely protects ALL
Note: Dimensions in inches. Multiply values by 25.4 for dimensions in mm. moving parts
Features:
• Can operate in harsh environments
CONTACT RATINGS* • Moving contact rotates to provide fresh
contact surface for low contact resistance
1 0 0 ,0 0 0
400A 9 0 0 0A and low power comsumption
M o m en t a ry C a rry
R eg i o n
• Sealed control connector. Mating connector
with flying leads P/N 2005 available, see
1 0 ,0 0 0 page 59
12
0V • Special versions available:
28

40
− Economical (-8A/B) for light duty
dc
V

0V R eg i o n o f
dc

dc C on t a c t
L e v it a ti on .
power switching (without arc blowout
L ife C y c le s

1 ,0 0 0
O pe r at io n
magnets
6

P ro h ib i te d
0
0

27
V

− 10 inch flying leads model (-7A)


d

0V
c
18

dc
90
00

1 0 0
0V
Vd

dc
c

1 0

1
1 1 0 1 0 0 1 ,0 0 0 1 0 ,0 0 0 1 0 0 ,0 0 0

S w itc h ing C u rre n t


* For circuit conditions and actual data refer to the EV250 hot switch study. Since each application is unique, user is encouraged to verify rating in
actual application.

PRODUCT SPECIFICATIONS COIL DATA**


Part Number UNIT EV250-2A EV250-2B Parameter EV250-2A EV250-2B Units
Contact Arrangement .......................................................... SPST-NO SPST-NO Voltage* (nominal ) 12 24 Vdc
Contact Form ........................................................................ X X Pickup (close), max. 9 18
Continuous Current Carry, Max. ........................................ A 400 400 Hold, Min. 7 14
6.5 Minutes .................................................................... A 500 500 Dropout (open), min. 5 10
Break Current @ 320 Vdc ................................................... A 2,500 2,500 Current (@VsNom/ 25oC) A
Contact Resistance, Max. ................................................... ohms 0.0003 0.0003 Inrush 2.8 1.8
Contact Resistance, Typ. .................................................... ohms 0.0001 - 0.0002 0.0001 - 0.0002 Holding, standby, 0.34 0.11 A
Dielectric at Sea Level (leakage < 1mA) ............................ Vrms 2,200 2,200
Inrush Time, max. 200 200 ms
Shock, 11 ms 1/2 Sine (peak), operating ......................... G's peak 30 30 * Other special coil voltages available upon request.
Vibration, Sinusoidal (80-2000 Hz, peak) ......................... G's 20 20 * * Do not use a free wheeling diode or capacitor across the coil. Built in
suppression limits back EMF to zero volts
Operating Ambient Temperature Range ............................ o
C -40 to +85 -40 to +85 PART NUMBER SELECTION
Load Life, @ 320 Vdc. 95% Weibull* ................................ cycles See Page 19 See Page 19
Operate Time, 25o C ............................................................. Sample Part No. EV250-2 A
Model
Close (includes bounce) Typ. ...................................... ms 18 18 2 = with blowout magnets
Bounce (after close only), Max. .................................. ms 5 5 8 = without blowout magnets
7 = 10" flying leads
Release Time (includes arcing), Max. @ 2500A ........ ms 15 15 (12 V, with magnets only)
Insulation Resistance @ 500 Vdc, Min. ............................ Mohm 100 100 Coil Voltage
Weight, Nominal .................................................................. A = 12 Vdc, Nominal
pound (kg) 1.76 (0.8) 1.76 (0.8)
B = 24 Vdc, Nominal
* Refer to sales drawing, qualification test plan for actual mix of precharge and break currents used on each cycle.
For detailed specifications and recommenda-
tions, refer to the EV250-2A & B or 7A sales
drawings.

17 Tyco Electronics / www.tycoelectronics.com / Factory Direct Technical Support: 800-253-4560, ext. 2023 (U.S., Canada, Mexico) or 805-220-2020, ext. 2023 (International)
EV250 Contact Ratings
Features:

C UR RE NT vs T IM E
C ON TA CT S C LOSED I NT O 7 0 % AN D 9 0% C A PAC IT OR PR E C HA R GE
7 50
7 00
6 50
6 00
5 50
5 00
4 50
4 00
3 50
3 00
2 50
2 00 Features:
1 50
1 00
50
0
0 1 2 3 4 5 6 7 8

L IF E R A T IN G S A N D Q U A L IF IC A T IO N T E S T P L A N
N o rm a l O p e ra tio n s A b n o rm a l O p e ra tio n s
Test # 1 2 3 4
C u rre n t re fe re n c e g ra p h a n d -2 5 0 A 2500 A
V o lta g e te s t circ u it d ia g ra m (s h t. 8 ) 320 V 320 V
Load Type C a p a c itive C a p a c itive R e s istiv e R e s istiv e
% P re C h a rg e 90% 70% N /A N /A
S w itc h M o d e m ake m ake m a k e / b re a k b re a k o n ly
o n ly o n ly
S equence
1 1 0 K c y c le s 1 0 c yc le s 2 2
2 10K 10 2
3 10K 10 2
4 10K 10 2 2
5 10K 10 2
E tc . C o n tin u e C y c lin g to R e la y F a ilu re
T h e te s tin g o b je c tiv e is to v e rify p ro p e r re la y fu n c tio n fo r a g ive n n u m b e r o f c o n se c u tiv e a n d cu m u la tiv e
c yc le s u n d e r b o th n o rm a l a n d a b n o rm a l co n d itio n s in a v a rie ty o f lo a d s w itc h in g a p p lic a tio n s . T h e life
ra tin g o f 4 0 K cy c le s m in im u m w a s c a lc u la te d w ith 9 5 % W e ib u ll re lia b ility .

Electrical Data (Over Temperature Range - Max. Terminal Temp. = 200oC)


Make/Break Life for Capacitive & Resistive Loads at 320 Vdc (1) (2)

@ 90% capacitive pre-charge Cycles 50,000

@ 70% capacitive pre-charge Cycles 50

@ -250 A (2 consecutive, reverse polarity) (1) Cycles 10

@ 3300 A (break only, 2 consecutive) (1) Cycles 4

Mechanical Life Cycles 100,000

(1) Resistive load includes inductance L = 25 uH. Load @ 2500 A tested @ 200 uH.
(2) Conductor: 2 each of Copper 54 mm2 (AWG 0) required for > 250 A carry.
1 Copper (AWG 0) conductor recommneded for ≤ 250 A
(3) Life based on projected Weibull Life with 95% Reliability

19 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
28-1800 Vdc 
Kilovac EV250-5A - 400 Amps ("Czonka II EVX") Features:
Make & Break Load Switching • 400 A carry, 2,500 A interrupt @ 320 Vdc
• Hydrogen dielectric for power switching high
current loads
• Internal Hall Effect contact position sensor
detects contact welds
• Ideal for circuit protection, control, battery
switching, and main power safety disconnect
• Versatile power, voltage, and current
operating range: 28-1800Vdc switch tested
• Internal economizer provides:
− 4W typical hold power independent
of temperature & voltage variance
− EMI spectrum tested and approved
• Patented "hammer effect"
mechanism breaks light contact welds
• Patented hermetically "Super-sealed"
environment chamber uniquely protects ALL
Features:
moving parts
CONTACT RATINGS* • Can operate in harsh environments
• Moving contact rotates to provide fresh
1 0 0 ,0 0 0
400A 9 0 0 0A contact surface for low contact resistance
M o m en t a ry C a rry and low power consumption
R eg io n
• Sealed control connector. Mating connector
1 0 ,0 0 0 with flying leads P/N 2625 available, see
12
0V page 59
28

40 dc
• Bi-directional power switching
V

0V R eg io n o f
dc

dc C on t a c t
• Fast operate and release time
L ife C y c le s

1 ,0 0 0
L e v it a tion .
O pe r at io n
• Low power consumption
60

P ro h ib ite d
0

27
V

• Auxiliary contacts
dc

0V
18

dc
90
00

1 0 0
0V
Vd

dc
c

1 0

1
1

ΩΩ

1 0

1 0 0 1 ,0 0 0 1 0 ,0 0 0 1 0 0 ,0 0 0

Ω ΩΩΩ





Ω Ω S w itc h i n g C u r re n t Ω
ΩΩ



ΩΩ
Ω Ω Ω

ΩΩ

Ωthe
* For circuit conditions and actual data Ω
refer to EV250 Hot Switch study. Since each application is unique, user is encouraged to verify rating
in actual application.

PRODUCT SPECIFICATIONS COIL DATA


Part Number UNIT EV250-5A Parameter EV250-5A Units
Contact Arrangement .......................................................... SPST-NO Voltage* (nominal ) 12 Vdc
Contact Form ........................................................................ X Pickup (close), max. 9
Continuous Current Carry, Max. ........................................ A 400 Hold, min. 7
6.5 Minutes .................................................................... A 500 Dropout (open), min. 5
Break Current @ 320 Vdc ................................................... A 2,500 Current (@VsNom/ 25oC)
Contact Resistance, Max. ................................................... ohms 0.0003
Inrush, max. 2.5 A
Contact Resistance, Typ. .................................................... ohms 0.0001 - 0.0002
Holding, standby, max. 0.33
Dielectric at Sea Level (leakage < 1mA) ............................ Vrms 2,200
Shock, 11 ms 1/2 Sine (peak), operating ......................... Inrush Time, max. 200 ms
G's peak 30
Vibration, Sinusoidal (80-2000 Hz, peak) ......................... * Other special coil voltages available upon request
G's 20 * * Do not use a free wheeling diode or capacitor across the coil.
Operating Ambient Temperature Range ............................ o
C -40 to +85 Built in suppression limits back EMF to zero volts
Load Life, @320 Vdc, 95% Weibull* ................................. cycles See Page 19 For detailed specifications and recommendations,
Operate Time, 25oC .............................................................. refer to the EV250-5A sales drawings.
Close (includes bounce) Typ. ....................................... ms 18
Bounce (after close only), Max. .................................... ms 5
Release Time (includes arcing), Max. at 2500 A ........ ms 15
Insulation Resistance @ 500 Vdc, Min. ............................ Mohm 100
Weight, Nominal .................................................................. pound (kg) 1.76 (0.8)

* Refer to sales drawing, qualification test plan for actual mix of pre-charge and break currents used on each cycle.

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 18
EV250 Contact Ratings
Features:

C UR RE NT vs T IM E
C ON TA CT S C LOSED I NT O 7 0 % AN D 9 0% C A PAC IT OR PR E C HA R GE
7 50
7 00
6 50
6 00
5 50
5 00
4 50
4 00
3 50
3 00
2 50
2 00 Features:
1 50
1 00
50
0
0 1 2 3 4 5 6 7 8

L IF E R A T IN G S A N D Q U A L IF IC A T IO N T E S T P L A N
N o rm a l O p e ra tio n s A b n o rm a l O p e ra tio n s
Test # 1 2 3 4
C u rre n t re fe re n c e g ra p h a n d -2 5 0 A 2500 A
V o lta g e te s t circ u it d ia g ra m (s h t. 8 ) 320 V 320 V
Load Type C a p a c itive C a p a c itive R e s istiv e R e s istiv e
% P re C h a rg e 90% 70% N /A N /A
S w itc h M o d e m ake m ake m a k e / b re a k b re a k o n ly
o n ly o n ly
S equence
1 1 0 K c y c le s 1 0 c yc le s 2 2
2 10K 10 2
3 10K 10 2
4 10K 10 2 2
5 10K 10 2
E tc . C o n tin u e C y c lin g to R e la y F a ilu re
T h e te s tin g o b je c tiv e is to v e rify p ro p e r re la y fu n c tio n fo r a g ive n n u m b e r o f c o n se c u tiv e a n d cu m u la tiv e
c yc le s u n d e r b o th n o rm a l a n d a b n o rm a l co n d itio n s in a v a rie ty o f lo a d s w itc h in g a p p lic a tio n s . T h e life
ra tin g o f 4 0 K cy c le s m in im u m w a s c a lc u la te d w ith 9 5 % W e ib u ll re lia b ility .

Electrical Data (Over Temperature Range - Max. Terminal Temp. = 200oC)


Make/Break Life for Capacitive & Resistive Loads at 320 Vdc (1) (2)

@ 90% capacitive pre-charge Cycles 50,000

@ 70% capacitive pre-charge Cycles 50

@ -250 A (2 consecutive, reverse polarity) (1) Cycles 10

@ 3300 A (break only, 2 consecutive) (1) Cycles 4

Mechanical Life Cycles 100,000

(1) Resistive load includes inductance L = 25 uH. Load @ 2500 A tested @ 200 uH.
(2) Conductor: 2 each of Copper 54 mm2 (AWG 0) required for > 250 A carry.
1 Copper (AWG 0) conductor recommneded for ≤ 250 A
(3) Life based on projected Weibull Life with 95% Reliability

19 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
28-1800 Vdc  
Kilovac PD90X – 90 Amps ("Spud") Make & Break Load Switching Features:
• Vacuum dielectric for power switching
• 90 A carry, 350 A overload @ 320 Vdc
• Versatile power, voltage, and current
operating range
• Ideal for circuit protection and control
• Bi-directional switching
• Fast operate and release time
• Low power consumption
• Vacuum-sealed contacts; can operate in
harsh environments
• Meets many requirements of SAE ARD50031
• Optimized for power switching

Features:

CONTACT RATINGS*

Contact Rating Notes:


1. Maximum continuous current carry = 90A
@ TA, = 85oC.
2. Maximum interrupt power = 110kW @
25µH, across voltage range -0 to 600 Vdc.
* Ratings for load power make, carry, & break based on data extrapolated from 270Vdc and 540Vdc testing with resistive load. Since each
application is unique, user is encouraged to verify rating in actual application.

PRODUCT SPECIFICATIONS COIL DATA


Part Number UNIT PD90X Volts, Nominal 12 24 125 Unit
Contact Arrangement .......................................................... SPST-NO Pickup, Max. @ 85oC 9.9 19.5 102 Vdc
Contact Form ........................................................................ X Hold, Min. @ 85oC 4.3 8.7 45
Rated Resistive Load @ 320 Vdc ....................................... A 90 0.6 1.4 6.0
Dropout, Min. @ -40oC
Continuous Current Carry, Max., 85oC .............................. A 90
Coil Resistance ( ±10%) 19 76 1890 Ohms
Overload (make & break) @ 320 Vdc ................................ A 350
Energy, Magnetic, Max. .05 .05 .05 J
Load Life, @ 270 Vdc, Min. ................................................ cycles 25,000
Coil resistance rated at 25°C
Contact Resistance, Max. ................................................... ohms 0.002
Dielectric at Sea Level .........................................................
     Power Terminals to Coil & all Other Points ................. Vrms 1,800 PART NUMBER SELECTION
Shock, 11ms 1/2 Sine (peak) ............................................. G's Peak 25
Sample Part No. PD90 X B 5 7
Vibration, Sinusoidal (55-2000 Hz, peak) ......................... G's 5 Contact Form
Operating Ambient Temperature Range ............................ o
C -40 to +85 X = SPST-NO Double Make
Coil Voltage
Operate Time, including Bounce, Max.,25oC ................... ms 35 A = 12 Vdc, Stud Terminals
Release Time, Max. ............................................................. ms 10 B = 24 Vdc, Stud Terminals
Bounce Time, Max. .............................................................. ms
m 8
C =125Vdc, Stud Terminals
Power Terminals
Insulation Resistance @ 500 Vdc, Min., ........................... 5 = Stud Terminals
Initial/End of Life ............................................................ Mohm 100/50 Mounting
Weight, Nominal .................................................................. 7 = Panel Mount
gram (oz) 454 (16)

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 14
CAP200 Series Contactor With 1 Form A (SPST-NO)
Contacts Rated up to 500 Amps, 12-900VDC

Product Facts
■ Designed to be the smallest,
lightest weight, lowest cost
sealed contactor in the industry
with its current rating.
■ Built-in coil economizer – only
1.7W hold power @ 12VDC and
it limits back EMF to 0V.
(models requiring extenal
economizer also available).
■ Optional auxiliary contact for
easy monitoring of power
contact postion.
■ Hermetically sealed –
intrinsically safe, operates in
explosive/harsh environments
with no oxidation or
contamination of coils or
contacts, including long periods
of non-operation.
■ Versatile coil and power
connections.
■ UL Recognized for the U.S. and
Canada (File E208033).
■ CE marked for EC applications.
■ AIAG QS9000 designed, built For factory-direct application assistance, dial
and approved 800-253-4560, ext. 2053, or 805-220-2053.

Performance Data
Parameter Units Value for CAP200 Series Coil Operating Voltage (valid over temperature range)
Contact Arrangement, power contacts 1 Form A (SPST-NO) Voltage (will operate) 9-36VDC 32-95VDC 48-95VDC
Rated Operating Voltage VDC 12 - 900 Voltage (Max.) 36VDC 95VDC 95VDC
Continuous (Carry) Current, Typical A 500 @ 85°C, 400 mcm conductors Pickup (close) Voltage Max. 9VDC 32VDC 48VDC
Consult Factory for required conductors for higher currents
Hold Voltage (Min.) 7.5VDC 22VDC 34VDC
Make/Break Current at Various Voltages 1/ A See next page
Dropout (open) Voltage (Min.) 6VDC 18VDC 27VDC
Break Current at 320VDC 1/ A 2,000, 1 cycle 3/
Inrush Current (Max.) 3.8A 1.3A 0.7A
Contact Resistance, Typ. (@200A) mohms 0.2
Holding Current (Avg.) 0.13A@12V, 0.07A@24V 0.03A@48V 0.02A@72V
Load Life Cycles See next page
Inrush Time (Max.) 130ms 130ms 130ms
Mechanical Life Cycles 1 million
Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO)
Aux. Contact Current, Max. A 2A @ 30VDC / 3A @ 125VAC
Aux. Contact Current, Min. mA 100mA @ 8V
Aux. Contact Resistance, Max. ohms 0.417@ 30VDC / .150 @ 125VAC Part Numbering System
Dielectric Withstanding Voltage Vrms 2,200 @ sea level
Insulation Resistance @ 500VDC megohms 100 2/ Typical Part Number CAP200 A A A N A
Shock, 11ms 1/2 sine, peak, operating G 20 Series:
CAP200 = 500 Amp, 12-900VDC Contactor
Vibration, sine, 80-2000Hz., peak G 20
Contact Form:
Operating Temperature °C -40 to +85 A = Normally Open H = Normally Open with Aux. Contacts
Weight, Nominal lb.(kg) .95 (.43) Coil Voltage:
A = 9-36VDC (1 = requires external coil economizer)
1/
Main power contacts D = 32-95VDC (2 = requires external coil economizer)
2/
50 at end of life J = 48-95VDC (3 = requires external coil economizer)
3/
Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts Coil Wire Length:
4/
Use with AMP LOUVERTAC 5-192013-9. Consult factory for threaded mount socket. A = 15.3 in (390 mm) B = 6.0 in (152 mm)
Coil Terminal Connector:
N = None
E = 9-pin subminiature “D” plug mounted on contactor housing
F = 9-pin subminiature “D” plug mounted on 15.3 in (390 mm) flying leads.
© 2004 by Tyco Electronics Corporation. All Rights Reserved. X = Special configuration (consult factory)
KILOVAC, AMP, LOUVERTAC and TYCO are trademarks. Mounting & Power Terminals:
Other products and company names mentioned herein may be trademarks of their A = Bottom Mount & Male 10mm x 8 Terminals C = Plug-in Terminals 4/
respective owners.

1
Catalog 1654770 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 6-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
500 Amp, 12-900VDC Contactor with
1 Form A (SPST-NO) Contacts

CAP200 Series (Continued)

Outline Dimensions
1.05 ± .01 M8 x 1.25 POWER TERMINALS
2.29 ± .02 DIA
(26.67 ± .26) (HARDWARE SUPPLIED):
(58.19 ± .51) 2 X M8 WASHER, STAINLESS
2 X M8 LOCKWASHER – SPLIT RING, STAINLESS
2 X M8 x 1.25 NUT, STAINLESS
A1 "+" POSITIVE TERMINAL TORQUE 80 TO 100 IN-LB (8.8 TO 11 NM)

.225 ± .01DIA A2 "–" NEGATIVE TERMINAL


(5.72 ± .26) MOUNTING HARDWARE (NOT SUPPLIED):
2 X M5 BOLT
2 X M5 LOCKWASHER
2 X M5 NARROW WASHER
TORQUE 15 TO 30 IN-LB (1.7 TO 3.3 NM)

1.65 ± .01
(42.0 ± .26)
2.688 ± .01
(68.28 ± .26)
WHITE = AUXILIARY CONTACT
AUXILIARY CONTACT LEADS (WHEN ORDERED)
BLACK = – COIL
RED = + COIL
COIL LEADS
SEE COIL WIRE
LENGTH IN P/N

2.20 ± .025 2.85 ± .025


(55.81 ± .63) STAINLESS (72.3 ± .63)
2.04 ± .02 DIA
(51.94 ± .51)

.55 ± .025
(14.04 ± .63)

3.17 ± .01 2.05 ± .02 .5 ± .01


(80.48 ± .26) (52 ± .51) (12.6 ± .26)
2.58 ± .02
(65.6 ± .51)

Estimated Make & Break Power Switching Ratings Electrical Load Life Ratings for Typical Applications
Continuous Current Carry Region 200A Non-continuous Current Carry Region Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2)
100,000
@90% capacitive pre-charge (make only) see chart below Cycles 50,000
@80% capacitive pre-charge (make only) see chart below Cycles 50
10,000 @200A make/break (2 consecutive, reverse polarity) (1) Cycles 12
600

28 VDC
180

270

2,000A (break only) (1) Cycles 1*


Estimated Life (Cycles)

VDC
0V

VD
DC

1,000 (1) Resistive load includes inductance L = 25µH. Load @ 2500A tested @ 200µH.
900

(2) Life based on projected Weibull Life with 95% teliability.


400
VDC

120

* Does not meet dielectric and IR after test.


VD

VDC
C

100
CAP200 CAPACITIVE MAKE TEST CURVES
700
650
10 600
Amps

550 80% Minimum


Pre Charge
500
1
1 10 100 1,000 10,000 450
NOTES: Load Current (Amps)
1) FOR RESISTIVE LOADS WITH 300µH MAXIMUM INDUCTANCE. 400 90% Nominal
2) ESTIMATES BASED ON EXTRAPOLATED DATA. USER IS ENCOURAGED TO VERIFY RATING IN ACTUAL APPLICATION. Pre Charge
3) END OF LIFE WHEN DIELECTRIC STRENGTH BETWEEN TERMINALS FALLS BELOW 50MEGOHMS @ 500VDC. 350
4) THE MAXIMUM CONTACT MAKE AND BREAK POWER IS ESTIMATED AT 208KW.
BREAK ONLY ABOVE 208KW TO AVOILD CONTACT WELDING. 300
250
200
150
100
50
0
0.0 0.5 1.0 1.5 2.0
mS

1654770 – 2.5M – KRG – FP – 6-04 For factory-direct application assistance, dial


Printed in U.S.A. 800-253-4560, ext. 2053, or 805-220-2053.
2
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
KILOVAC LEV200 Series Contactor With 1 Form X
Contacts Rated 500+ Amps, 12-900Vdc

Product Facts
 Designed to be the lowest cost
sealed contactor in the industry
with its current rating (500+A carry,
2000A interrupt at 320Vdc).
 Available with bottom or side
mounting -- not position senstive.
 Optional auxiliary contact for easy
monitoring of power contact
position.
 Hermetically sealed – intrinsically
safe, operates in explosive/harsh
environments with no oxidation or
contamination of coils or contacts,
including long periods of non-
operation.
 Typical applications include battery
switching and backup, DC voltage
power control, circuit protection
and safety.
 Versatile coil/power connections.
 Designed and built in accordance
to AIAG QS9000.
For factory-direct application assistance, contact Earle Alldredge, product manager.
Dial 800-253-4560, ext. 2055, or 805-220-2055. Email earle.alldredge@tycoelectronics.com
Performance Data
Parameter Units Value for LEV200 Series Coil Data (valid over temperature range) 4/
Contact Arrangement, power contacts 1 Form X (SPST-NO-DM) Nominal Voltage 12Vdc 24Vdc 48Vdc
Rated Operating Voltage Vdc 12 - 900 Pickup Voltage (will operate) 9.0Vdc 19.0Vdc 38.0Vdc
Continuous (Carry) Current, Typical A 500 @ 65°C, 400 mcm conductors Voltage (Max.) 15Vdc 30Vdc 60Vdc
Consult Factory for required conductors for higher (500+ A) currents
Dropout Voltage 0.75 - 2.0Vdc 1.0 - 5.0Vdc 2.0 - 7.0Vdc
Make/Break Current at Various Voltages 1/ A See next page
Coil Resistance @ 25° (Typ.) 11 ohms 40 ohms 145 ohms
Break Current at 320Vdc 1/ A 2,000, 1 cycle 3/
Contact Resistance, Typ. (@200A) mohms 0.2 Part Numbering System
Load Life Cycles See next page
Typical Part Number LEV200 A 4 N A A
Mechanical Life Cycles 100,000
Series:
Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO) LEV200 = 500+ Amp, 12-900Vdc Contactor
Aux. Contact Current, Max. A 2A @ 30Vdc / 3A @ 125Vac Contact Form:
Aux. Contact Current, Min. mA 100mA @ 8V A = Normally Open
Aux. Contact Resistance, Max. ohms 0.417@ 30Vdc / .150 @ 125Vaac H = Normally Open with Aux. Contacts. (Option “H” requires
Operate Time @ 25°C option “A” in Coil Wire Length and option “N” in Coil
Close (includes bounce), Typ. ms 25 Terminal Connector.)
Bounce (after close only), Max. ms 7 Note: Other auxiliary contact forms available. Consult factory.
Release (includes arcing), Max @ 2000A ms 12 Coil Voltage:
Dielectric Withstanding Voltage Vrms 2,200 @ sea level (leakage <1mA) 4 = 12Vdc 5 = 24Vdc 6 = 48Vdc 7 = 72Vdc
8 = 96Vdc L = 110Vdc O = 115Vac 9 = 240Vac
Insulation Resistance @ 500Vdc megohms 100 2/ Notes: Consult factory for detailed specifications and availability of
Shock, 11ms 1/2 sine, peak, operating G 20 coils not listed in “Coil Data” table above.
Vibration, sine, 80-2000Hz., peak G 20 In coil voltage codes, 115Vac is designated by the letter “O”
rather than the numeral “0.”
Operating Ambient Temperature °C -40 to +85
Coil Wire Length:
Weight, Typical lb.(kg) 1.3 (.60) A = 15.3 in (390 mm) N = None (Requires option “A” in next step.)
1/
Coil Terminal Connector:
Main power contacts N = None, stripped wires (Requires option “A” in previous step.)
2/
50 at end of life A = Studs, #10-32 Threaded (Electrical connection is made to the tab
3/
Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts at the base of the stud.)
4/
Contacts will operate with 0.8Vnom < Vcoil < 1.1Vnom over temperture range. Note: Specify option A, stripped wires, for coil voltages > 96Vdc
Mounting & Power Terminals:
A = Bottom Mount & Male 10mm x M8 Threaded Terminals
F = Side Mount & Male 10mm x M8 Threaded Terminals
© 2007 by Tyco Electronics Corporation. All Rights Reserved. Consult factory regarding other available mountings and power terminals.
KILOVAC, TE Logo and Tyco Electronics are trademarks.
Other products and company names mentioned herein may be trademarks of their
respective owners.

1
Catalog 9-1773439-1 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 8-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
500+ Amp, 12-900VDC Contactor with
1 Form X (SPST-NO-DM) Contacts

KILOVAC LEV200 Series (Continued)

Outline Dimensions

NOTE: When stud terminals are specified


for coil connections, the electrical
connection is made at the tab
located at the base of the stud.

SIde Mount Enclosure

Bottom Mount Enclosure

Estimated Make & Break Power Switching Ratings Electrical Load Life Ratings for Typical LEV Applications
Make and Break Power Switching Region 650A Break Only Above 650A Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2)
100,000
@90% capacitive pre-charge (make only) see chart below Cycles 50,000
@80% capacitive pre-charge (make only) see chart below Cycles 50
10,000 2,000A (break only) (1) Cycles 1*
600

28 VDC
180

Mechanical Life Cycles 100,000


270
VDC
0V

VD
DC
Estimated Life (Cycles)

1,000
900

(1) Resistive load includes inductance L = 25μH. Load @ 2500A tested @ 200μH.
(2) Life based on projected Weibull Life with 95% teliability.
400
VDC

120

* Does not meet dielectric and IR after test.


VD

DCV
C

100 LEV200 Capacitive Make Test Curves for Pre-Charged Motor Controller
700
650

10 600
550 80% Minimum
500 Pre Charge

1 450
1 10 100 1,000 10,000
Load Current (A) 400
Current (A)

90% Nominal
NOTES: 350 Pre Charge
1) For resistive loads with 300H maximum inductance. Consult factory for inductive loads.
300
2) Estimates based on extrapolated data. User is encouraged to confirm performance in application.
3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC. 250
4) The maximum make current is 650A to avoid contact welding.
200
150
100
50
0
0.0 0.5 1.0 1.5 2.0
Time (ms)

9-1773439-1 – PDF – KRG – XX – 8-07 For factory-direct application assistance, dial


Printed in U.S.A. 800-253-4560, ext. 2055, or 805-220-2055.
2
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
MAP200 Series Contactor With 1 Form A (SPST-NO)
Contacts Rated up to 500 Amps, 12-900VDC

Product Facts
■ Designed to be the smallest,
lightest weight, lowest cost
sealed contactor in the industry
with its current rating.
■ Built-in coil economizer
(models requiring external
economizer also available).
■ Optional auxiliary contact for
easy monitoring of power
contact position.
■ Hermetically sealed –
intrinsically safe, operates in
explosive/harsh environments
with no oxidation or
contamination of coils or
contacts, including long periods
of non-operation.
■ Versatile coil and power
connections.
■ MIL-PRF-32085 versions in
development
For factory-direct application assistance, dial
800-253-4560, ext. 2053, or 805-220-2053.

Performance Data
Parameter Units Value for MAP200 Series Coil Operating Voltage (valid over temperature range)
Contact Arrangement, power contacts 1 Form A (SPST-NO) Voltage (will operate) 18-32VDC
Rated Operating Voltage VDC 12 - 900 Voltage (Max.) 32VDC
Continuous (Carry) Current, Typical A 500 @ 85°C, 400 mcm conductors Pickup (close) Voltage Max. 18VDC
Consult Factory for required conductors for higher currents
Hold Voltage (Min.) 10VDC
Make/Break Current at Various Voltages 1/ A See next page
Dropout (open) Voltage (Min.) 2VDC
Break Current at 320VDC 1/ A 2,000, 1 cycle
Inrush Current (Max.) 4.5A
Contact Resistance, Typ. (@200A) mohms 0.2
Holding Current (Avg.) 0.5A
Load Life Cycles See next page
Inrush Time (Max.) 100ms
Mechanical Life Cycles 1 million
Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO)
Aux. Contact Current, Max. A 2A @ 30VDC / 3A @ 125VAC
Aux. Contact Current, Min. mA 100mA @ 8V Part Numbering System
Aux. Contact Resistance, Max. ohms 0.417@ 30VDC / .150 @ 125VAC
Typical Part Number MAP200 A R D E A
Dielectric Withstanding Voltage Vrms 2,200 @ sea level
Series:
Insulation Resistance @ 500VDC megohms 100 2/ MAP200 = 500 Amp, 12-900VDC Contactor
Shock, 11ms 1/2 sine, peak, operating G 20 Contact Form:
Vibration, sine, 80-2000Hz., peak G 20 A = Normally Open H = Normally Open with Aux. Contacts
Operating Temperature °C -55 to +85 Coil Voltage:
Weight, Nominal lb.(kg) .95 (.43) R = 18-32VDC
Coil Wire Length:
1/ Main power contacts A = 15.3 in (390 mm)
2/ 50 at end of life B = 6.0 in (152 mm)
3/ Use with AMP LOUVERTAC 5-192013-9. Consult factory for threaded mount D = Coil connector on relay (requires option “E” or “X” in next step).
socket. Coil Terminal Connector:
N = No connector
E = 9-pin subminiature “D” plug mounted on contactor housing
F = 9-pin subminiature “D” plug mounted on 15.3 in (390 mm) flying leads.
X = Special configuration (consult factory)
Mounting & Power Terminals:
A = Bottom Mount & Male M8 x 1.25 Thread Terminals
B = Bottom Mount & Female 1/4-20 Thread Terminals
© 2004 by Tyco Electronics Corporation. All Rights Reserved. C = Bottom Mount & Plug-in Terminals 3/
KILOVAC, AMP, LOUVERTAC and TYCO are trademarks. D = Bottom Mount & Female M6 x 1 Thread Terminals
Other products and company names mentioned herein may be trademarks of their
respective owners.

1
Catalog 1654857 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Issued 6-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
500 Amp, 12-900VDC Contactor with
1 Form A (SPST-NO) Contacts

MAP200 Series (Continued)

Outline Dimensions
2.688 ± .01
(68.28 ± .26)
1.05 ± .01
LABEL (26.67 ± .26)
2 X M6 x 1 THREAD
.45 (11.43) MIN DEPTH (11 THREADS)
TORQUE VS THREAD ENGAGEMENT
.800 ± .01 8 TO 11 THREADS: 80 TO 100 IN-LB (9.1 TO 11.3 NM)
(20.3 ± .26) 7 TO 8 THREADS: 70 TO 80 IN-LB (7.9 TO 9.1 NM)
5 TO 7 THREADS: 60 TO 70 IN-LB (6.8 TO 7.9)

3.289 ± .025 2 X 10-32 THREAD THRU


(83.54 ± .635) TORQUE: 15 TO 30 IN-LB (1.7 TO 3.3 NM)

1.65 ± .01
(42.0 ± .26)

WIRE VIEW REMOVED


FOR CLARITY

2.245 ± .025
(57.02 ± .635) 2.523 ± .025
(64.08 ± .635)

1.431 ± .025 2.20 ± .025


(36.35 ± .635) (55.81 ± .63)

.546 ± .01
(13.87 ± .26)
3.17 ± .01
(80.48 ± .26)

Estimated Make & Break Power Switching Ratings Electrical Load Life Ratings for Typical Applications
Continuous Current Carry Region 200A Non-continuous Current Carry Region Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2)
100,000
@90% capacitive pre-charge (make only) see chart below Cycles 50,000
@80% capacitive pre-charge (make only) see chart below Cycles 50
10,000 @200A make/break (2 consecutive, reverse polarity) (1) Cycles 12
600

28 VDC
180

270

2,000A (break only) (1) Cycles 1*


Estimated Life (Cycles)

VDC
0V

VD
DC

1,000 (1) Resistive load includes inductance L = 25µH. Load @ 2500A tested @ 200µH.
900

(2) Life based on projected Weibull Life with 95% teliability.


400
VDC

120

* Does not meet dielectric and IR after test.


VD

VDC
C

100 MAP200 CAPACITIVE MAKE TEST CURVES


700
650
10 600
Amps

550 80% Minimum


Pre Charge
500
1
1 10 100 1,000 10,000 450
NOTES: Load Current (Amps) 90% Nominal
1) FOR RESISTIVE LOADS WITH 300µH MAXIMUM INDUCTANCE. 400
2) ESTIMATES BASED ON EXTRAPOLATED DATA. USER IS ENCOURAGED TO VERIFY RATING IN ACTUAL APPLICATION. Pre Charge
3) END OF LIFE WHEN DIELECTRIC STRENGTH BETWEEN TERMINALS FALLS BELOW 50MEGOHMS @ 500VDC. 350
4) THE MAXIMUM CONTACT MAKE AND BREAK POWER IS ESTIMATED AT 208KW.
BREAK ONLY ABOVE 208KW TO AVOILD CONTACT WELDING. 300
250
200
150
100
50
0
0.0 0.5 1.0 1.5 2.0
mS

1654857 – 2.5M – KRG – FP – 6-04 For factory-direct application assistance, dial


Printed in U.S.A. 800-253-4560, ext. 2053, or 805-220-2053.
2
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
KILOVAC FM200 (“FLATMAN”) Series 1-, 2- or 3-pole Contactor
With Contacts Rated 200 Amps, 480Vac (50/60 Hz. ) or 48Vdc

Product Facts
 Multi-pole configurations
 Normally open, normally
closed and mixed contact
arrangements
 Optional quick connect tabs
for sensing
 Small, lightweight & cost-
effective – designed to be the
smallest, lowest cost
contactor in the industry with
its current rating
 Standard models available
with 12VDC, 24VDC and 115
VAC coils. Consult factory for
240VAC coil models.
 1 Form A auxiliary contacts For factory-direct application assistance, dial
File E208033 800-253-4560, ext. 2055, or 805-220-2055.

Product Specifications
Parameter Units Value for FM200 Series Coil Operating Voltage (valid over temperature range)
Contact Arrangement 1, 2 or 3 poles Coil Designator Units A B C D
Contact Form (per pole) Form X or Y (NO-DM or NC-DB) Nominal Voltage V 12 (DC) 24 (DC) 115 (AC) 24 (DC)
Rated Operating Voltage V 480Vrms (L-L) or 48VDC Voltage Range V 9.6-13.2 19.2-26.4 92-126.5 19.2-26.4
Max. Contact Voltage (transient) V 750Vrms or 60VDC
Hold Voltage V ≥0.5Vnom ≥0.5Vnom ≥0.5Vnom ≥0.5Vnom
Continuous (Carry) Current Arms or ADC 200/pole (Form X)
150/pole (Form Y) Dropout Voltage V ≤0.1Vnom ≤0.1Vnom ≤0.1Vnom ≤0.2Vnom
Power Switching Form X (0.7-1.0 PF) Cycles 2,000 @ 300Arms
10,000@ 200Arms Coil Resistance Data for Pole Configurations (@25°C)
20,000 @ 100Arms
5,000 @ 200A/48VDC Coil Designator Units A B* C* D*
2 million @ 50A/28VDC Resistance ±10% Ohms X = 36 X = 36 X = 36 Y = 20.8
Power Switching Form Y (0.7-1.0 PF) Cycles 2,000 @ 225Arms XX = 18 XX = 18 XX = 18 YY = 10.4
10,000@ 150Arms XXX = 12 XXX = 12 XXX = 12 YYY = 6.9
20,000 @ 75Arms XY = 13.2 XY = 13.2 XY = 13.2 YXY = 8.1
5,000 @ 150A/48VDC XYX = 9.6 XYX = 9.6 XYX = 9.6
2 million @ 35A/28VDC *Coil resistance not measurable at terminals due to converter/economizer circuit.
Mechanical Life Cycles >2 million
Contact Voltage Drop mV 75 for Form X or Form Y
Coil Current/Power Data for Pole Configurations (@25°C, Vcoil=1.1Vnom)
Auxiliary Contact Arrangement 1 Form A (SPST-NO)
Coil Designator A B**
Auxiliary Contact Rating Arms or ADC 1 @ 30VDC, 3 @ 125VAC
Current/Power X = 0.37 ADC / 4.84W X = 0.33ADC / 3.9W
Dielectric Withstanding Voltage Vrms 2,200 @ sea level XX = 0.73ADC / 9.68W XX = 0.65ADC / 7.6W
Insulation Resistance @ 500VDC Megohms 100 XXX = 1.1ADC / 14.5W XXX = 0.97ADC / 11.3W
Shock, 11ms 1/2 sine, peak G 10 XY = 1.0ADC / 13.2W XY = 0.98ADC / 12.7W
XYX = 1.38ADC / 18.2W XYX = 1.31ADC / 16.5W
Vibration, sine, 10-2000Hz. G 5
Coil Designator C D*** Pick-Up I / Duration
Operating Temperature °C -20 to +60
Current/Power X = 0.067 Arms / 6.8VA Y = 0.13ADC / 3.4W 1.28ADC / 75ms
Storage Temperature °C -40 to +85
XX = 0.115Arms / 11.6VA YY = 0.23ADC / 6.1W 2.4ADC / 75ms
Ambient Humidity %RH 0 to 95 XXX = 0.146Arms / 14.8VA YYY = 0.34ADC / 9.0W 3.0ADC / 75ms
Weight oz. / kg 17.6 - 49.4 / 0.5 -1.4 XY = 0.074Arms / 7.5VA YXY = 0.28ADC / 7.4W 3.0ADC / 75ms
See Outline Dimensions for model-specific weight information. XYX = 0.161Arms / 16.3VA
**Average coil current. ***Economized.
Available Pole Configurations and Applicable Coil Codes
No. of NC Poles (across) 0 1 2 3 Operate/Release Time (25°C, 0.8Vnom ≤ V < Vnom) Typ.
No. of NO Poles (down)
Coil Designator Units A B**** C**** D****
0 Y YY YYY
Coil D Coil D Coil D Operate Time ms 25-50 30-50 50-150 20-30
1 X XY YXY Release Time ms 10-20 70-80 75-100 75-100
Coil A/B/C/E Coil A/B/C/E Coil D
Bounce Time ms 2-5 2-5 2-5 2-5
2 XX XYX
Coil A/B/C/E Coil A/B/C/E ****Includes internal coil suppression.
3 XXX
Coil A/B/C/E © 2003 and 2007 by Tyco Electronics Corporation. All Rights Reserved.
X = Form X (NO-DM) Y = Form Y (NC-DB) FLATMAN, KILOVAC and TE Logo and Tyco Electronics are trademarks.
1
Catalog 1654769 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Issued 11-07 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
200 Amp, 480Vac or 48Vdc Contactor
with 1, 2 or Poles

KILOVAC FM200 Series (FLATMAN) (Continued)

Part Numbering System

Typical Part Number FM200 A B XYX


Series:
FM200 = Multipole, 200 Amp, 480VAC/48VDC Contactor
Control Voltage:
A = 12VDC Coil, No Suppression
B = 24VDC Converter, with Suppression
C = 115VAC Converter, with Suppression
D = 24VDC Electronic Chopper, with Suppression
E = 240VAC Converter, with Suppression - Consult Factory for Availability and Specifications
Optional Termination:
A = Optional Quick Connect Tabs
B = No Optional Terminals
Pole Configuration (All models have a 1 Form A (SPST-NO) auxiliary switch):
X = 1 Form X (SPST-NO-DM), Available with control voltage codes A, B, C and E
XX = 2 Form X (2PST-NO-DM), Available with control voltage codes A, B, C and E
XXX = 3 Form X (3PST-NO-DM), Available with control voltage codes A, B, C and E
Y = 1 Form Y (SPST-NC-DB), Available only with control voltage code D
YY = 2 Form Y (DPST-NC-DB), Available only with control voltage code D
YYY = 3 Form Y (3PST-NC-DB), Available only with control voltage code D
XY = 1 Form X (SPST-NO-DM) + 1 Form Y (SPST-NC-DB), Available with control voltage codes A, B, C and E
XYX = 1 Form X (SPST-NO-DM) + 1 Form Y (SPST-NC-DB) + 1 Form X (SPST-NO-DM), Available with control voltage codes A, B, C and E
YXY = 1 Form Y (SPST-NC-DB) + 1 Form X (SPST-NO-DM) + 1 Form Y (SPST-NC-DB), Available only with control voltage code D

Outline Dimensions

2.29 .40
(58.2) (10.2)
1.86
OPTIONAL TAB C
(47.2)
TERMINALS
.250 x .032
(6.35 x .813)
MAIN TERMINAL
WIRE CONNECT
VIA M8 BOLT W/LOCK/FLAT
13MM (0.5 IN) HEX HEAD
3.77
(95.8)
2.29
(58.2) 1.93
(49.0)
1.22
(31.0)

4.2
(106.7)
A RIGHT ANGLE SCREW
TERMINAL STRIP
ACCEPTS
#24 - #14 WIRE
NUMBER OF POLES
DIM.
1 2 3
1.68 2.67 3.65
A 3.42 2.74
(42.7) (67.7) (92.7)
(86.9) (69.6)
2.14 3.12 4.11
B (54.3) (79.3) (104.4) 3.77 2.98
1.56 2.55 3.53 (95.8) (75.7)
C (39.6) (64.6) (89.7)
17.6 oz. 35.3 oz. 49.4 oz.
WEIGHT (0.5 kg) (1.0 kg) (1.4 kg)
.256 DIA.
(6.5)
B

1654769 – 0M – KRG – PDF – 11-07 For factory-direct application assistance, dial


Printed in U.S.A. 800-253-4560, ext. 2055, or 805-220-2055.
2
Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
28-1800 Vdc 
Kilovac PD150X – 150 Amps ("Czonka") Make & Break Load Switching Features:
• Vacuum dielectric for power switching
• 150 A carry, 500 A overload @ 320 Vdc
• Ideal for circuit protection, control, and
battery switching
• Versatile power, voltage, and current
operating range
• Bi-directional switching
• Fast operate and release time
• Low power consumption
• Vacuum-sealed contacts; can operate in
harsh environments
• Latching version available, contact Kilovac
for more information
• Meets many requirements of SAE ARD50031
• Optimized for power switching

Features:
CONTACT RATINGS*

Contact Rating Notes:


1. Maximum continuous current carry = 150A
@ TA, = 85oC.
2. Maximum interrupt power = 160kW @
25µH, across voltage range -0 to 600 Vdc.
* Ratings for load power make, carry, & break based on data extrapolated from 270Vdc and 540Vdc testing with resistive load. Since each
application is unique, user is encouraged to verify rating in actual application.

PRODUCT SPECIFICATIONS COIL DATA


Part Number UNIT PD150X Volts, Nominal 12 24 125 Unit
Contact Arrangement .......................................................... SPST-NO Maximum Coil 14 28 145 Vdc
Contact Form ........................................................................ X Pickup, Max. @ 85oC 9.9 19.5 102
Rated Resistive Load @ 320 Vdc ....................................... A 150 Hold, Min. @ 85oC 4.3 8.7 45
Continuous Current Carry, Max., 85oC .............................. A 150 Dropout, Min. @ -40oC .6 1.4 6.0
Overload (make & break) @ 320 Vdc ................................ A 500/400*** Coil Resistance ( ±10%) 52 960
9.6 Ohms
Load Life, @ 320 Vdc, Min. ................................................ cycles 10,000
Energy, Magnetic, Max. .10 .10 .10 J
Mechanical Life, Min. .......................................................... cycles 100,000
Coil resistance rated at 25°C
Contact Resistance, Max. ................................................... ohms 0.001
Dielectric at Sea Level ......................................................... PART NUMBER SELECTION
     Power Terminals to Coil & all Other Points ................. Vrms 1800
Sample Part No. PD150 X B 5 7
Shock, 11ms 1/2 Sine (peak) ............................................. G's Peak 25
Contact Form
Vibration, Sinusoidal (55-2000 Hz, peak) ......................... G's 5 X = SPST-NO Double Make
Operating Ambient Temperature Range ............................ o
C -40 to +85 Coil Voltage
A = 12 Vdc, Stud Terminals
Operate Time, including Bounce, Max.,25oC ................... ms 40 B = 24 Vdc, Stud Terminals
Release Time, Max. ............................................................. ms 10 C = 125 Vdc, Stud Terminals
Bounce Time, Max. .............................................................. ms 8 Power Terminals
5 = Stud Terminals
Insulation Resistance @ 500 Vdc, Min. ............................ Mounting
Initial/End of Life ............................................................ Mohm 100/50 7 = Panel Mount
Weight, Nominal .................................................................. gram (oz) 770 (27)
*** 500A at beginning of life which is 0 to 5,000 cycles, 400A at end of life which is 5,000 to 10,000 cycles

15 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
PRE-PRODUCTION
28-1800Vdc
Kilovac PD350X - 500 Amps ("Bubba") Features:
Make & Break Load Switching • 500 A carry, 1300 A make overload, 3000 A
break overload, @ 320 Vdc
• Hydrogen dielectric for power switching high
current loads
• Auxiliary Contacts
• Coil Power Economizing - 8 W holding
• Versatile power, voltage, and current
operating range
• Excellent for safety disconnect and transfer
switch applications
• Ideal for circuit protection and control
• Bi-directional power switching
• Hermetically-sealed contacts; can operate in
harsh environments
• Fast operate and release time
• Low power consumption
• Meets requirements of SAE ARD 50031
Features:

ELECTRICAL LIFE CYCLES vs POWER SWITCHING

Contact Rating Notes:


1. Maximum continuous current carry = 500A
@ 25oC = TA, derate 5A/oC for higher temp.
2. Maximum interrupt power (break only) =
*Failure Mode: Dielectric withstand voltage test @ 2000Vdc, power terminal to terminal, leakage exceeds 1.0 mA. 1MW @ 200mH inductance.
Current Carry: 500 A @ 25oC. Derate 2.5 A/oC to 350A @ 85oC for still air, no heat sink, AWG# 00 conductor.

PRODUCT SPECIFICATIONS COIL DATA


Part Number UNIT PD350X Volts, Nominal 12 24 Unit
Contact Arrangement .......................................................... Form X SPST-NO Pickup, Max. @ 65oC 9.9 19.7 Vdc
Auxiliary Contact (28 Vdc, 0.1 A) ................................. SPST-NO Hold, Max. @ 65oC 8.5 17
Rated Resistive Load @ 320 Vdc ....................................... A TBA* Dropout, Min. @ -35oC 1.2 2.4
Continuous Current Carry, Max. @ 50oC ........................... A 500 Coil Power** 25°C
Overload @ 320 Vdc (make/break) .................................... A 1,300/3,000
During Pickup (300ms) 43 43 W
Load Life, @ 320 Vdc, Min. ................................................ cycles see chart above
While Holding 8 8
Contact Resistance, Max., end of life ................................ ohms O.0002
Energy, Magnetic, Max.*** .26 .26 J
Dielectric at Sea Level .........................................................
**Two coils are employed for power economizing subsequent to
Power Terminals to Coil & all other points ................. Vrms 1,800 pickup. During pickup both coils operate in parallel drawing 43
Shock, 11ms 1/2 Sine (peak) ............................................. G's Peak 30 Watts momentarily. After pickup, Kilovac's electronic economizing
system leaves only the holding coil on, drawing 8 Watts @ 25°C.
Vibration, Sinusoidal (55-2000 Hz, peak) ......................... G's 5 Economizing system includes transient voltage suppression.
Operating Ambient Temperature Range ............................ C
o
-40 to +85 ***Coil energy absorbed internally -4x nominal voltage
Operate Time, including Bounce, Max.,25oC ................... ms 40
ms
PART NUMBER SELECTION
Release Time, Max. ............................................................. 20
Bounce Time, Max. .............................................................. ms 5 Sample Part No. PD350 X B 5 7
Contact Form
Insulation Resistance @ 500 Vdc, Min. ............................ X = SPST-NO, Double Make
Initial/ End of Life ........................................................... Mohm 100/50 Coil Voltage
Weight, Nominal .................................................................. Kg (lb) 1.52 (3.4) A = 12 Vdc, Stud Terminals
B = 24 Vdc, Stud Terminals
Power Terminals
5 = Stud Terminals
Mounting
7 = Panel Mount, captive bolts
CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 22
28-1800 Vdc 
Kilovac PD5 Make & Break Load Switching Features:
• Vacuum dielectric for power switching
• Excellent for control applications
• PCB and panel mountings
• Rugged design for the most demanding
applications, including seismic shock
• Small size and weight
• Low power consumption
• No heat sinks required
• Vacuum-sealed; can operate in explosive and
harsh environments
• 2000V isolation across open contacts
• Meets requirements of SAE ARD 50031

PCB Mount Version shown above is applicable to both PD5 and PD10.
Refer to PD10 for Panel Mount Dimensions.

CONTACT RATINGS*

* Based on extrapolated data. Since each application is unique, user is encouraged to verify rating in actual application.
The load terminals should always be connected as follows: Common Contact (A2) positive; Other Contact negative.

PRODUCT SPECIFICATIONS COILDATA


COIL DATA
Part Number UNIT PD5A PD5B Nominal, Volts dc 12 24 125 Unit
Contact Arrangement .......................................................... SPST-NO SPST-NC Maximum Coil Voltage 14 28 130 Vdc
Contact Form ........................................................................ A** B** Pickup, Max. @ 85 C o 8 16 80
Rated Resistive Load @ 320 Vdc ....................................... A 5 5 Hold, Min. @ 85oC 3.3 10 33
Continuous Current Carry, Max. @ 85oC ........................... A 15 15 .5 1 5
Drop-Out, Min. @ -40 C o

Overload @ 320 Vdc (make/break) .................................... A 20 20


Coil Resistance (±10%) 70 290 4700 Ohms
Life, (Mechanical/Rated Load) ........................................... cycles 500k/50k 500k/50k
Ratings listed are for 25oC, sea level conditions
Contact Resistance, Max., end of life ................................ ohms 0.010 0.010
Dielectric at Sea Level ......................................................... PART NUMBER SELECTION
Power Terminals to Coil & all other points ................ Vrms 1,800 1,800 Sample Part No. PD5 A 2 3 5
Shock, 11ms 1/2 Sine (peak) ............................................. G's peak 25 25 Contact Form
A = SPST-NO
Vibration, Sinusoidal (55-2000 Hz, peak) ......................... G's 5 5 B = SPST-NC
Operating Ambient Temperature Range ............................ C
o
-40 to +85 -40 to +85 C = SPDT (PCB ONLY)
Operate Time, Max., including Bounce @ 25oC ............... ms 10 10 Coil Voltage
2 = 12 Vdc, PCB Version
Release Time, Max., including Bounce @ 25oC .............. ms 10 10 3 = 24 Vdc, PCB Version
Insulation Resistance @ 500 Vdc, Min. ............................ 5 = 125 Vdc, PCB Version
Initial/ End of Life ........................................................... Mohm A = 12 Vdc, Panel Mount Version
100/50 100/50
B = 24 Vdc, Panel Mount Version
Weight, Nominal .................................................................. g (lb) 57 (.125) 57 (.125) C = 125 Vdc, Panel Mount Version
** Contact factory for availability of other contact forms Power Terminals
3 = PCB Solder Connection
5 = Stud Terminal, Panel Mount
Mounting
5 = PCB Mount
7 = Panel Mount

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 12
3.0 kV 
Kilovac S02DNA No Load Switching Features:
• PC mount form A relay
• Vacuum dielectric for low leakage current
applications
• 100 million cycle mechanical life
• 2 amp continous carry
• Very compact package

Features:

1. Overall dimensions are all maximums.


2. Pin dimension are as follows:
Lengths: +/- .04 (1.0)
Spacing: +/- .006 (.15)
3. Pins 3 and 4 are .032 (.80), max; pins 1,2,5 and
6 are .025 (.63) square.

PRODUCT
PRODUCT SPECIFICATIONS
SPECIFICATIONS COIL DATA
Part Number Unit S02DNA Nominal, Volts dc 5 12 24
Contact Arrangment ............................................................ SPST-NO Pickup, Volts dc, Maximum 3.7 9 20
Contact Form ........................................................................ A Drop-Out, Volts dc .5 1.25 3
Voltage Ratings Between Contacts .................................... kV peak 3 Coil Resistance (Ohms ±10%) 140 600 1,000
Current Carry @ DC ............................................................. Amps 2
Contact Resistance .............................................................. Ohms 0.100 PART NUMBER SELEC-
Contact Capacitance ............................................................ pF TION PART NUMBER SELECTION
Between Open Contacts ................................................. pF 1.5
Sample Part No. S02DN A 3 3 5
Closed Contacts to Ground ........................................... pF 6 Contact Form
Operate and Release Time [4] ............................................ ms 1 A = SPST-NO
Coil Voltage
Shock, 11 ms 1/2 Sine (Peak) ............................................ G's 100 1 = 5 Vdc
Vibration ............................................................................... G's Peak 30 2 =12 Vdc
............................................................................................... Hz 10-2,000 3 = 24 Vdc
High Voltage Connections
Temperature Range ............................................................. C
o
3 = Solder Connection
Operating ......................................................................... -20 to +70 Mounting
5 = PC Covered
Storage ............................................................................ -35 to +110
Initial Insulation Resistance ................................................ GigaOhms 10
Mechanical Life .................................................................... Cycles 100 million
Weight, nominal ................................................................... ozz. 0.18
[4] Operation and release times are with external diode suppression, @ 25oC

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 24
10 kV 
Kilovac S05LT - PC Mount Version Make & Break Load Switching Features:
• Versatile 10kV, 5 amp carry relay
• Vacuum dielectric for power switching low
current loads
• Widely used in test equipment applications
• Flying leads or PC mount available
• Very high service life

Kilovac S05LT - Flying Lead Version Make & Break Load Switching Features:

1. Overall dimensions are all maximums.


2. Dimensions in parentheses are in millimeters.
3. Pin dimensions tolerances are as follows:
Lenghts: +/- .04 (1.0)
Spacing: +/- .006 (15)
4. Pins are .025 (0.6) square.
5. Coil terminals are polarity sensitive for thenormally
closed B version. X1 is positive, +, and X2 is
negative -.

PRODUCT SPECIFICATIONS COIL DATA


Part Number Unit S05LTA S05LTB Nominal, Volts dc 5 12 24
Contact Arrangment ............................................................ SPST-NO SPST-NC Pickup, Volts dc, Maximum 6 15 28
Contact Form ........................................................................ A B Drop-Out, Volts dc .5 2 4
Voltage Ratings Between Contacts .................................... kV Peak 10 10 Coil Resistance (Ohms ±10%) 28 150 780
Current Carry @ DC ............................................................. Amps 5 5
Load Switching .................................................................... See Chart Below See Chart Below PART NUMBER SELEC-
Contact Resistance .............................................................. Ohms 0.250 0.250 TION PART NUMBER SELECTION
Contact Capacitance ............................................................ pF
Sample Part No. S05LT A 3 3 5
Between Open Contacts ................................................. 1 1 Contact Form
Closed Contacts to Ground ........................................... 8 8 A = SPST-NO
Operate and Release Time [6] ............................................ B = SPST-NC
ms 2 2 Coil Voltage
Shock, 11 ms 1/2 Sine (Peak) ............................................ G's 100 100 1 = 5 Vdc
Vibration ............................................................................... G's Peak 20 20 2 =12 Vdc
3 = 24 Vdc
............................................................................................... Hz 10 to 500 10 to 500 High Voltage Connections
Temperature Range ............................................................. C
o
3 = Solder Connection
Operating ......................................................................... 4 = 12" flying leads
-20 to +70 -20 to +70
Mounting
Storage ............................................................................ -35 to +110 -35 to +110 5 = PC Covered
Initial Insulation Resistance ................................................ GigaOhms 10 10
Mechanical Life .................................................................... Cycles 1 billion 1 billion Load Switching
Weight, nominal ................................................................... oz. 1 1 Life in Cycles
Voltage Current
110 Vac 0.5 Amps 1,000,000

120 Vac 1.0 Amps 200,000

1000 Vac 200 mAmps 100,000

5000 Vac 83 mAmps 1,000

43 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
15 kV 
Kilovac S05MTA Make & Break Load Switching Features:
• Smallest 15 kV PC mount relay
• Vacuum dielectric for power switching low
current loads
• SPST normally open contacts
• Very high service life

Features:

1. Overall dimensions are all maximums.


2. Dimensions in parentheses are in millimeters.
3. Pin dimensions tolerances are as follows:
Lenghts: +/- .04 (1.0)
Spacing: +/- .006 (15)
4. Pins are .025 (0.6) square.

PRODUCT SPECIFICATIONS COIL DATA


Nominal, Volts dc 5 12 24
Part Number Unit S05MTA
Pickup, Volts dc, Maximum 3.7 9 20
Contact Arrangment ............................................................ SPST-NO
Drop-Out, Volts dc 1.25 1.25 4
Contact Form ........................................................................ A
Voltage Ratings Between Contacts .................................... Volts 15000 Coil Resistance 16 150 780
Current Carry @ DC ............................................................. Amps 5 Ratings listed are for 25 C, sea level

Load Switching .................................................................... See Chart Below


Contact Resistance .............................................................. mOhms 250 PART NUMBER SELECTION
Operate/Release Time .......................................................... ms 3/2 Sample Part No. S05MT A 3 3 5
Shock, 11 ms 1/2 Sine (Peak) ............................................ G 100 Contact Form
Vibration ............................................................................... G's Peak 20 A = SPST-NO
............................................................................................... Hz 10 to 500 Coil Voltage
1 = 5 Vdc
Temperature Range ............................................................. o
C
2 = 12 Vdc
Operating ......................................................................... -20 to +70 3 = 24 Vdc
Storage ............................................................................ -35 to +125 High Voltage Connections
Initial Insulation Resistance ................................................ GigaOhms 10 3 = PC Pins
Mounting
Mechanical Life/Rated Load ............................................... Cycles 100 Million
5 = PC Covered
Weight, nominal ................................................................... oz. 1
Load Switching
Life in Cycles
Voltage Current

110 Vac 0.5 Amps 1,000,000

120 Vac 1.0 Amps 200,000

1000 Vac 200 mAmps 100,000

5000 Vac 83 mAmps 1,000

49 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
1.5 - 2 kV
Kilovac S03BJA335 & S06CBA335 No Load Switching Features:
• Small size, high performance relays
• Vacuum dielectric for low leakage current
applications
• RF ratings to 30 mHz
• SPST normally open contacts

Features:

S03BJA335 S06CBA335

1. Dimensions in parentheses are in millimeters.


2. Pin dimension tolerances are as follows:
Lengths: +/- .04 (1.0)
Spacing: +/- .006 (.15)
3. Pins A1 and A2 are .028 (.71); pins S1, X1 and
X2 are .025 (.63) square)

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units S03BJA335 S06CBA335 S03BJA335 S06CBA335 Unit
Contact Arrangement .......................................................... SPST-NO SPST-NO Volts, Nominal 28 24 Vdc
Contact Form ........................................................................ A A Maximum Voltage 33 30
Voltage Ratings .................................................................... kV Peak Pickup, Maximum 19 16
Between Contacts ........................................................... 1.5 2 Dropout, Maximum 2 4
Contacts to Coil .............................................................. 1.5 2
Coil Resistance 2500 1000 Ohms
Contacts to Screen ......................................................... 1.5 2
RF Screen, Inner S1 S1 Pin #
Coil to Screen ................................................................. .5 .5
RF Screen, Outer N/A N/A
Carry Current , Maximum ................................................... Amps
EM Shield N/A N/A
@ DC ................................................................................ 3 6
@ 30 MHz ....................................................................... 3 6
Contact Resistance .............................................................. mohm 0.050 0.025
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. 0.3 0.3
Closed Contacts to Ground ........................................... 4 6
Operate Time [4] .................................................................. ms 0.8 2
Release Time [4] .................................................................. ms 0.5 0.5
Shock, 11 ms 1/2 Sine (Peak) ............................................ G's 100 100
Vibration ............................................................................... G's Peak 30 30
............................................................................................... Hz 10 to 2000 10 to 2000
Temperature Range ............................................................. C
o

Operating ......................................................................... -20 to +70 -20 to +70


Storage ............................................................................ -35 to +110 -35 to +110
Initial Insulation Resistance ................................................ GigaOhms 10 10
Mechanical Life .................................................................... Cycles 100 Million 100 Million
Weight, Nominal .................................................................. oz. 0.24 0.24
4. Operate and release times are with external diode suppressions, @ 25oC.
1.

23 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
5.0 kV
Kilovac S06FNA218 No Load Switching Features:
• 8 amp carry at DC; 6 amp carry at 30 MHz
• Vacuum dielectric for low leakage current
applications
• Highly reliable RF relay
• 100 million cycle mechanical life

Features:

1. Dimensions in parentheses are in millimeters.


2. Pin dimension are .024 (.61) nom. square.
3. Recommended P.C.B. holes: .043 (1.0)
4. RF screens are not included.

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units S06FNA218 S06FNA218 Unit

Contact Arrangement .......................................................... SPST-NO Volts, Nominal 12 Vdc


Contact Form ........................................................................ A Maximum Voltage 15
Voltage Ratings .................................................................... kV Peaks Pickup, Maximum 8
Between Contacts ........................................................... 5 Dropout, Maximum 2
Contacts to Coil .............................................................. 5 Coil Resistance 480 Ohms,
Contacts to Screen ......................................................... N/A RF Screen, Inner N/A Pin #
Coil to Screen ................................................................. N/A RF Screen, Outer N/A
Carry Current , Maximum ................................................... Amps
EM Shield N/A
@ DC ................................................................................ 8
@ 30 MHz ....................................................................... 6
Contact Resistance .............................................................. Ohms 0.050
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. 0.6
Closed Contacts to Ground ........................................... 4
Operate Time [5] .................................................................. ms 3
Release Time [5] .................................................................. ms 1
Shock, 11 ms 1/2 Sine (Peak) ............................................ G's 100
Vibration ............................................................................... G's Peak 20
............................................................................................... Hz 10 to 500
Temperature Range ............................................................. C
o

Operating ......................................................................... -40 to +85


Storage ............................................................................ -55 to +125
Initial Insulation Resistance ................................................ GigaOhms 10
Mechanical Life .................................................................... Cycles 100 Million
Weight, Nominal .................................................................. oz. 0.85
5. Operate and release times are with external diode suppression, @ 25 oC.
1.

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 26
7 kV
Kilovac S06HBA318 No Load Switching Features:
• 8 amp continuous carry @ 7 Kvdc
• Vacuum dielectric for power switching low
current loads
• 100 million cycle mechanical life
• Carries 10A at DC; 6 amps at 30 MHz

Features:

1. Dimensions in parentheses are in millimeters.


2. Pin dimension are .024 (.61) nom. square.
3. Recommended P.C.B. holes: .043 (1.0)

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units S06HBA318 S06HBA318 Unit

Contact Arrangement .......................................................... SPST-NO Volts, Nominal 24 Vdc


Contact Form ........................................................................ A Maximum Voltage 31
Voltage Ratings .................................................................... kV Peak Pickup, Maximum 15
Between Contacts ........................................................... 7 Dropout, Maximum 2
Contacts to Coil .............................................................. 7 Coil Resistance Ohms
1,000
Contacts to Screen ......................................................... 7 RF Screen, Inner S1 Pin #
Coil to Screen ................................................................. .5
RF Screen, Outer S2
Carry Current , Maximum ................................................... Amps
EM Shield N/A
@ DC ................................................................................ 10
@ 30 MHz ....................................................................... 6
Contact Resistance .............................................................. mohm 50
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. 0.4
Closed Contacts to Ground ........................................... 5
Operate Time [4] .................................................................. ms 2
Release Time [4] .................................................................. ms 1
Shock, 11 ms 1/2 Sine (Peak) ............................................ G's 100
Vibration ............................................................................... G's Peak 20
............................................................................................... Hz 10 to 500
Temperature Range ............................................................. C
o

Operating ......................................................................... -40 to +85


Storage ............................................................................ -55 to +125
Initial Insulation Resistance ................................................ GigaOhms 10
Mechanical Life .................................................................... Cycles 100 Million
Weight, Nominal .................................................................. oz. 0.85
4. Operate and release times are with external diode suppressions, @ 25oC.

1.
31 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
8 kV
Kilovac S06JNB218 Make & Break Load Switching Features:
• Highly reliable RF relay
• Vacuum dielectric for power switching low
current loads
• 100 million cycle mechanical life
• Form B relay
• 8 amps at DC; 6 amps at 30 MHz

Features:

1. Dimensions in parentheses are in millimeters.


2. Pin dimension are .024 (.61) nom. square.
3. Recommended P.C.B. holes: .043 (1.0)
4. Coil terminals are polarity sensitive for the normally closed B
version. X1 is positive, +, and X2 is negative, -.

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units S06JNB218 S06JNB218 Unit
Contact Arrangement .......................................................... SPST-NC Volts, Nominal 12 Vdc
Contact Form ........................................................................ B Maximum Voltage 18
Voltage Ratings .................................................................... kV Peak Pickup, Maximum 6
Between Contacts ........................................................... 8 Dropout, Maximum 2
Contacts to Coil .............................................................. 8 Coil Resistance Ohms
380
Contacts to Screen ......................................................... N/A RF Screen, Inner N/A Pin #
Coil to Screen ................................................................. N/A
RF Screen, Outer N/A
Carry Current , Maximum ................................................... Amps
EM Shield N/A
@ DC ................................................................................ 8
@ 30 MHz ....................................................................... 6
Contact Resistance .............................................................. ohms 0.050
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. 0.6
Closed Contacts to Ground ........................................... 4
Operate Time [5] .................................................................. ms 3
Release Time [5] .................................................................. ms 2
Shock, 11 ms 1/2 Sine (Peak) ............................................ G's 100
Vibration ............................................................................... G's Peak 20
............................................................................................... Hz 10 to 500
Temperature Range ............................................................. C
o

Operating ......................................................................... -40 to +85


Storage ............................................................................ -55 to +125
Initial Insulation Resistance ................................................ GigaOhms 10
Mechanical Life .................................................................... Cycles 100 Million
Weight, Nominal .................................................................. oz. 0.16
[5] Operate and release times are with external diode suppression, @ 25 oC.
1.

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 34
28-1800Vdc 
Features:
Kilovac EV4-1A Make Only
• Excellent for electric vehicle controller main
capacitor pre-charge, (make & carry)
applications
• PCB mounting
• Rugged design for the most demanding
applications, including seismic shock
• Small size and weight
• Low power consumption
• No heat sinks required
• SF-6 gas-filled & sealed; can operate in
explosive and harsh environments
• 1000V isolation across open contacts
• 320 Vdc, 4 amp make/carry

Features:

1. Overall dimensions are in maximums.


2. Pin dimension tolerances are as
follows:
Lengths: +/- 1.0
Spacing: +/- .15
3. Pins are .63 square

Note: Dimensions in inches. Multiply values by 25.4 for dimensions in mm.

PRODUCT SPECIFICATIONS COIL DATA


Part Number UNIT EV4-1A Nominal, Volts dc 12 Unit
Contact Arrangement .................................................... SPST-NO Maximum Coil Voltage 5 Vdc
Contact Form .................................................................. A Pickup, Max. @ 85oC 9
Rated Resistive Load @ 320 Vdc (2) ................................................. A 4 Hold, Min. @ 85oC 5
Continuous Current Carry, Max. @ 85oC .................... A 4
Drop-Out, Min. @ -40oC 2
Load Polarity ................................................................... Bi-Directional
Coil Resistance (±10%) 150 Ohms
Life, (Mechanical) .......................................................... 1 x 109
Make/Carry Life for Resistive Loads (1) ........................................ cycles 10,000
Contact Resistance, Max., end of life .......................... ohms 0.1
Dielectric at Sea Level (leakage less than 10 mA) .....
Power Terminals to Coil & all other points .......... Vrms 1,000
Shock, 11ms 1/2 Sine (operating) .............................. G's 100
Vibration, Sinusoidal (55-500 Hz, peak) .................... G's peak 20
Operating Ambient Temperature Range ..................... o
C -40 to +85
Operate Time, Max., including Bounce @ 25oC ........ ms 2
Release Time, Max., including Bounce @ 25oC ........ ms 2
Insulation Resistance @ 500 Vdc, Min. ...................... Mohm 100
Weight, Nominal ............................................................. g (oz) 28 (1)
(1) Resistive load includes inductance load = 25 µH
(2) Conductor: Copper .52mm2 (Awg 20)

11 Tyco Electronics / www.tycoelectronics.com / Factory Direct Technical Support: 800-253-4560, ext. 2023 (U.S., Canada, Mexico) or 805-220-2020, ext. 2023 (International)
12 kV 
Kilovac H-14 Make & Break Load Switching Features:
• Double pole, double throw contacts
• Vacuum dielectric for power switching low
current loads
• 30 Amps DC continuous current rating
• Corona shield high voltage terminals available
• Meets requirements of MIL-R-83725

Kilovac H-16 Make & Break Load Switching Features:


• 12 kV rating; isolates 5 kV at 32 MHz
• Vacuum dielectric for power switching low
current loads
• Double pole, double throw contacts
• Widely used as a transmit/receive switch
• Meets requirements of MIL-R-83725

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units H-14 H-16 Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... DPDT DPDT Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ 2C 2C Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 15 15 Coil Resistance (Ohms ±10%) 24 120 2000
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 12 12 PART
PART NUMBER
NUMBER SELEC-
SELEC-
2.5 MHz ........................................................................... 10 10 O
NIT PART NUMBER SELECTION
16 MHz ............................................................................ 8 8
Sample Part No. H 14 /12Vdc
32 MHz ............................................................................ 5 5
Model
Continuous Carry Current , Maximum Amps 14
dc or 60 Hz ..................................................................... 30 30 16
Coil Voltage
2.5 MHz ........................................................................... 15 10 Blank = 26.5 Vdc
16 MHz ............................................................................ 10 6 /12Vdc = 12 Vdc
32 MHz ............................................................................ 8 4 /115Vdc = 115 Vdc
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. 1 1
Open Contacts to Ground .............................................. 2.5 2.5
Contact Resistance, Maximum ........................................... ohms 0.015 0.03
Operate Time, Maximum ..................................................... ms 20 20
Release Time, Maximum ..................................................... ms 20 20
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 20 20
Vibration, 10 G’s Peak ......................................................... Hz 55-500 55-500
Operating Ambient Temperature Range ............................ o
C -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... Cycles 1 0.5
Weight, Nominal .................................................................. oz. 8 6

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 44
20 / 25 kV 
Kilovac H-19 Make & Break Load Switching Features:
• 20 kV operating voltage
• Vacuum dielectric and tungsten contacts for
power switching low current loads
• Double pole, double throw contacts
• Available with corona shield connectors
• Meets requirements of MIL-R-83725

Kilovac H-17 Make & Break Load Switching Features:


• Will isolate 12 kV at 32 MHz
• Tungsten contacts suitable for power
switching low current loads
• Available with corona shield connectors
• Meets requirements of MIL-R-83725
• QPL version available, M83725/2

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units H-19 H-17 Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... DPDT SPDT Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ 2C C Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 25 30 H-19 48 225 2100
Coil Resistance
Rated Operating Voltage ..................................................... kV Peak (Ohms ±10%) 120
H-17 24 2900
dc or 60 Hz ..................................................................... 20 25 Ratings listed are for 25°C, sea level conditions
2.5 MHz ........................................................................... 15 20
16 MHz ............................................................................ 10 15 PART NUMBER SELECTION
32 MHz ............................................................................ 7 12 Sample Part No. H- 17 /12Vdc
Continuous Carry Current , Maximum ............................... Amps Model
dc or 60 Hz ..................................................................... 30 30 H-19
H-17
2.5 MHz ........................................................................... 18 16 Coil Voltage
16 MHz ............................................................................ 9 10 Blank = 26.5 Vdc
/12Vdc = 12 Vdc
32 MHz ............................................................................ 6 8
/115Vdc = 115 Vdc
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 COIL
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. 1 1
Open Contacts to Ground .............................................. 2.5 2.5
Contact Resistance, Maximum ........................................... ohms 0.015 0.015
Operate Time, Maximum ..................................................... ms 30 25
Release Time, Maximum ..................................................... ms 20 25
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 30 20
Vibration, 10 G’s Peak ......................................................... Hz 55-500 55-500
Operating Ambient Temperature Range ............................ o
C -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... Cycles 1 1
Weight, Nominal .................................................................. oz. 8.5 7

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 50
8 kV 
Kilovac H-18 Make & Break Load Switching Features:
• Smallest DPDT high voltage relay
• Vacuum dielectric for power switching low
current loads
• 8 kV rating; carries 2 Amps at 32 MHz
• Tungsten contacts for power switching low
current loads
• Meets requirements of MIL-R-83725

Features:

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units H-18 H-18
Contact Arrangement .......................................................... DPDT Nominal, Volts dc 12 26.5 115
Contact Form ........................................................................ 2C Pickup, Volts dc, Maximum 8 16 80
Test Voltage (dc or 60Hz) ................................................... kV Peak 10 Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Rated Operating Voltage kV Peak
Coil Resistance (Ohms ±10%) 60 250 3500
dc or 60 Hz ..................................................................... 8
2.5 MHz ........................................................................... 5
16 MHz ............................................................................ 3
32 MHz ............................................................................ 2
Continuous Carry Current , Maximum Amps
dc or 60 Hz ..................................................................... 10
2.5 MHz ........................................................................... 7
16 MHz ............................................................................ 3 PART NUMBER SELECTION
32 MHz ............................................................................ 2
Sample Part No. H-18 /12Vdc
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500
Model
Contact Capacitance pF H-18
Between Open Contacts ................................................. 0.8 Coil Voltage
Blank = 26.5 Vdc
Open Contacts to Ground .............................................. 1.5
/12Vdc = 12 Vdc
Contact Resistance, Maximum ........................................... ohms 0.02 /115Vdc = 115 Vdc
Operate Time, Maximum ..................................................... ms 15
Release Time, Maximum ..................................................... ms 15
Shock, 11 ms 1/2 Sine ........................................................ G's Peak 30
Vibration, 10 G’s Peak ......................................................... Hz 55-500
Operating Ambient Temperature Range ............................ o
C -55 to +125
Mechanical Life (Operations x 106) .................................... cycles 1
Weight, Nominal (oz) .......................................................... oz. 2.5

37 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
30 kV  
Kilovac H-23, H-24 Make & Break Load Switching Features:
(Not recommended for new designs) • See K61 or K62 series for latest generation
products
• Vacuum dielectric for power switching low
current loads

Features:

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units H-23 H-24 Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPST-NC SPST-NO Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ B A Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 35 35 Coil Resistance (Ohms ±10%) 24 120 2000
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 30 30
2.5 MHz ........................................................................... 24 24 PART NUMBER SELECTION
16 MHz ............................................................................ 18 18 /12Vdc
Sample Part No. H- 23
32 MHz ............................................................................ 7 7 Model
Continuous Carry Current , Maximum ............................... Amps H-23
H-24
dc or 60 Hz ..................................................................... 30 30 Coil Voltage
2.5 MHz ........................................................................... 20 20 Blank = 26.5 Vdc
16 MHz ............................................................................ /12Vdc = 12 Vdc
12 12
/115Vdc = 115 Vdc
32 MHz ............................................................................ 7 7 COIL DATA
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. -- --
Open Contacts to Ground .............................................. -- --
Contact Resistance, Maximum ........................................... ohms 0.015 0.015
Operate Time, Maximum ..................................................... ms 30 30
Release Time, Maximum ..................................................... ms 20 20
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 20 20
Vibration, 10 G’s Peak ......................................................... Hz 55-500 55-500
Operating Ambient Temperature Range ............................ o
C -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... Cycles 1 1
Weight, Nomi- oz. 7 7

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 54
50 kV 
Kilovac K64C Make Only Features:
• SF-6 gas-filled relay ideal for high voltage
isolation or "make only" power switching
• 50 kV rating in compact package
• High voltage leads and encapsulation allow
full operation in air

Kilovac H-25 Make & Break Load Switching Features:


• Vacuum relay provides low contact resistance
• Vacuum dielectric for power switching low
current loads

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units K64C H-25 K64C H-25
Contact Arrangement .......................................................... SPDT SPDT Nominal, Volts dc 26.5 26.5
Contact Form ........................................................................ C C Pickup, Volts dc, Maximum 18 16
Test Voltage (dc or 60Hz) ................................................... kV Peak 55 60 Drop-Out, Volts dc 1 - 10 1 - 10
Rated Operating Voltage ..................................................... kV Peak 120
Coil Resistance (Ohms ±10%) 80
dc or 60 Hz ..................................................................... 50 50 Ratings listed are for 25°C, sea level conditions
2.5 MHz ........................................................................... - -
16 MHz ............................................................................ - - PART NUMBER SELECTION
32 MHz ............................................................................ - -
Sample Part Number K64 C 8 4 1
Continuous Carry Current , Maximum ............................... Amps Contact Form
dc or 60 Hz ..................................................................... 10 30 C = SPDT
2.5 MHz ........................................................................... - - Coil Voltage
8 = 26.5 Vdc, Turret Terminal
16 MHz ............................................................................ - -
High Voltage Connections
32 MHz ............................................................................ - - 4 = Flying Leads, 12"
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 7 = Flying Leads, 72"
8 = Flying Leads, 36"
Contact Capacitance ............................................................ pF
Mounting
Between Open Contacts ................................................. - - 1 = Threaded
Open Contacts to Ground .............................................. - -
Contact Resistance, Maximum ........................................... ohms 1.0* 0.015
Operate Time, Maximum ..................................................... ms 15 60
Release Time, Maximum ..................................................... ms 15 60
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 10 15
Vibration, 10 G’s Peak ......................................................... Hz 55-500 55-500
Operating Ambient Temperature Range ............................ o
C -55 to +85 -55 to +85
Mechanical Life (Operations x 106) .................................... Cycles 1 0.5
Weight, Nominal .................................................................. oz. 12 30

* Contact resistance for gas-filled relays measured at 28 Vdc, 1 Amp.

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 56
15 kV 
Kilovac H-26 Make & Break Load Switching Features:
• Highly reliable four pole double throw relay
• Used to switch multiple loads and for polarity
reversal
• Vacuum dielectric for power switching low
current loads
• Meets requirements of MIL-R-83725

Features:

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units H-26 Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... 4PDT Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ 4C Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 17 Coil Resistance (Ohms ±10%) N.A. 130 2100
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 15
2.5 MHz ........................................................................... 12 PART NUMBER SELECTION
16 MHz ............................................................................ 10 Sample Part No. H-26 /12Vdc
32 MHz ............................................................................ 7 Model
H-26
Continuous Carry Current , Maximum ............................... Amps Coil Voltage
dc or 60 Hz ..................................................................... 30 Blank = 26.5 Vdc
2.5 MHz ........................................................................... 10 /12Vdc = 12 Vdc
/115Vdc = 115 Vdc
16 MHz ............................................................................ 6
COIL DATA
32 MHz ............................................................................ 4
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. 1
Open Contacts to Ground .............................................. 2.5
Contact Resistance, Maximum ........................................... ohms 0.02
Operate Time, Maximum ..................................................... ms 30
Release Time, Maximum ..................................................... ms 30
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 30
Vibration, 10 G’s Peak ......................................................... Hz 55-500
Operating Ambient Temperature Range ............................ C
o
-55 to +125
Mechanical Life (Operations x 106) .................................... Cycles 0.1
Weight, Nominal .................................................................. oz. 12

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 48
3.5 kV 
Kilovac HC-1 No Load Switching Features:
Kilovac HC-3 Make & Break Load Switching HC-1
• Widely used for RF applications
• Vacuum dielectric for low leakage current
applications
• Copper contacts for high current capability
• Not designed for power switching
• Meets requirements of MIL-R-83725
• QPL version available, M83725/5-001

HC-3
• Tungsten contacts for long life when power
switching
• Vacuum dielectric for power switching low
current loads

Kilovac HC-5 Make Only Load Switching Features:


• Gas-filled for “make only” power switching
• SF-6 gas filled for capacitive discharge
applications

PRODUCT SPECIFICATIONS COIL DATA


Part Number Unit HC-1 HC-3 HC-5 Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPDT SPDT SPDT Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ C C C Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 5 5 5 Coil Resistance (Ohms ±10%) 80 335 6000
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 3.5 3.5 3.5
2.5 MHz ........................................................................... 2.5 - - PART NUMBER SELECTION
16 MHz ............................................................................ 2 - - Sample Part No. HC - 1 /12Vdc
32 MHz ............................................................................ 1.5 - - Model
1
Continuous Carry Current , Maximum ............................... Amps 3
dc or 60 Hz ..................................................................... 25 18 8 5
2.5 MHz ........................................................................... 14 - - Coil Voltage
Blank = 26.5Vdc
16 MHz ............................................................................ 9 - - /12Vdc = 12Vdc
32 MHz ............................................................................ 7 - - /115Vdc = 115Vdc
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 500
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. 2 - -
Open Contacts to Ground .............................................. 2.5 - -
Contact Resistance, Maximum ........................................... Ohms 0.01 0.02 0.50*
Operate Time, Maximum ..................................................... ms 6 6 6
Release Time, Maximum ..................................................... ms 6 6 6
Shock, 11 ms 1/2 Sine ........................................................ G's Peak 50 50 50
Vibration, 10 G’s Peak ......................................................... Hz 55-2000 55-2000 55-2000
Operating Ambient Temperature Range ............................ C
o
-55 to +125 -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... cycles 2 2 1
Weight, Nominal .................................................................. oz 1 1 1
* Contact resistance for gas-filled relays is measured at 28 Vdc, 1 amp

25 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
8 kV 
Kilovac HC-2 No Load Switching Features:
HC-4 Make & Break Load Switching HC-2
• Vacuum dielectric and copper contacts for
high current carry rating of 25 Amps
• Not designed for power switching
• Stable, low contact resistance
• Meets requirements of MIL-R-83725

HC-4
• Tungsten contacts for long life in power
switching applications
• Vacuum dielectric for arc suppression when
making or breaking a load
• Widely used in defibillator applications
• Meets requirements of MIL-R-83725

Kilovac HC-6 Make Only Features:


• Tungsten contacts for switching high in-rush
loads
• SF-6 gas-filled for capacitive discharge
applications
• Ideal for ESD testing applications

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units HC-2 HC-4 HC-6 Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPDT SPDT SPDT Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ C C C Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 10 10 10 Coil Resistance (Ohms ±10%) 80 335 6000
Rated Operating Voltage Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 8 8 8
2.5 MHz ........................................................................... - - - PART NUMBER SELECTION
16 MHz ............................................................................ - - -
Sample Part No. HC - 6 /12Vdc
32 MHz ............................................................................ - - - Model
Continuous Carry Current , Maximum A RMS 2
dc or 60 Hz ..................................................................... 25 15 8 4
6
2.5 MHz ........................................................................... - - - Coil Voltage
16 MHz ............................................................................ - - - Blank = 26.5 Vdc
32 MHz ............................................................................ /12Vdc = 12 Vdc
- - -
/115Vdc = 115 Vdc
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 500
Contact Capacitance pF
Between Open Contacts ................................................. - - -
Open Contacts to Ground .............................................. - - -
Contact Resistance, Maximum ........................................... ohms 0.01 0.02 0.5*
Operate Time, Maximum ..................................................... ms 6 6 6
Release Time, Maximum ..................................................... ms 6 6 6
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 50 50 50
Vibration, 10 G’s Peak ......................................................... Hz 55-2000 55-2000 55-2000
Operating Ambient Temperature Range ............................ o
C -55 to +125 -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... Cycles 2 2 1
Weight, Nominal .................................................................. oz. 1.4 1.4 1.4
* Contact resistance for gas-filled relays is measured at 28 Vdc, 1 amp

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 36
5 kV 
Kilovac K40P Make & Break Load Switching Features:
• Vacuum dielectric for power switching low
current loads
• Fast, 1 millisecond operate time
• Long life: 10 million cycles
• 35 Amps continuous current rating at dc;
8 Amps at 32 mHz
• Ideal for high power antenna couplers
• Meets requirements of MIL-R-83725

Kilovac K40P364 Make & Break Load Switching Features:


• Double sided terminals for ease of connection
to bus bar
• Vacuum dielectric for power switching low
current loads
• Fast switching, high current capabilities
• Small and lightweight

PRODUCT SPECIFICATIONS COIL DATA


Part Number Unit K40P Nominal, Volts dc 26.5
Contact Arrangement .......................................................... SPST-Latching Latch & Reset, Volts dc, Max. 16
Contact Form ........................................................................ P Drop-Out, Volts dc N.A.
Test Voltage (dc or 60Hz) ................................................... kV Peak 6 Coil Resistance (Ohms ±10%) 80
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 5
2.5 MHz ........................................................................... 4.5 PART NUMBER SELECTION
16 MHz ............................................................................ 3.5
Sample Part No. K40 P 3 3 2
32 MHz ............................................................................ 2.8 Contact Form
Continuous Carry Current , Maximum ............................... Amps P = SPST-Latching
Coil Voltage
dc or 60 Hz ..................................................................... 35
3 = 26.5 Vdc, Bus Wire
2.5 MHz ........................................................................... 21 High Voltage Connections
16 MHz ............................................................................ 14 3 = Solder Connection
6 = Double Sided Solder Connection
32 MHz ............................................................................ 8 Mounting*
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 2 = Flanged
Contact Capacitance ............................................................ 4 = Standard
pF
* See page 58 for mounting methods
Between Open Contacts ................................................. 1.2
Open Contacts to Ground .............................................. 1.2
Contact Resistance, Maximum ........................................... Ohms 0.02
Operate Time, Maximum ..................................................... ms 1
Release Time, Maximum ..................................................... ms N/A
Shock, 11 ms 1/2 Sine ........................................................ G's Peak 50
Vibration, 30 G’s Peak ......................................................... Hz 55-2000
Operating Ambient Temperature Range ............................ C
o -55 to +125
Mechanical Life (Operations x 106) .................................... cycles 10
Weight, Nominal .................................................................. oz 1

29 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
5 kV 
Kilovac K41A, K41B Make & Break Load Switching Features:
• High current carry rating
• Vacuum dielectric for power switching low
current loads
• Glazed ceramics for low current leakage
• Compact, space-saving design
• Meets requirements of MIL-R-83725
• QPL versions available, M83725/21 &
M83725/22

Kilovac K41C Make & Break Load Switching Features:


• Single pole, double throw version
• Vacuum dielectric for power switching low
current loads
• RF ratings to 32 MHz
• Long life: 2 million cycles
• Meets requirements of MIL-R-83725
• QPL version available, M83725/23

PRODUCT SPECIFICATIONS COIL DATA


Part Number Unit K41A K41B K41C Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPST-NO SPST-NC SPDT Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ A B C Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 6 6 6 Coil Resistance (Ohms ±10%) 70 290 4700
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 5 5 5
2.5 MHz ........................................................................... 4.5 4.5 4.5 PART NUMBER SELECTION
16 MHz ............................................................................ 3.5 3.5 3.5 Sample Part No. K41 A 3 3 4
32 MHz ............................................................................ 2.8 2.8 2.8 Contact Form
Continuous Carry Current , Maximum ............................... Amps A = SPST-NO
B = SPST-NC
dc or 60 Hz ..................................................................... 30 30 30 C = SPDT
2.5 MHz ........................................................................... 24 24 24 Coil Voltage
16 MHz ............................................................................ 2 = 12 Vdc, Bus Wire
16 16 16
3 = 26.5 Vdc, Bus Wire
32 MHz ............................................................................ 12 12 12 5 = 115 Vdc, Bus Wire
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 500 7 = 12 Vdc, Turret Terminal*
Contact Capacitance ............................................................ pF 8 = 26.5 Vdc, Turret Terminal*
9 = 115 Vdc, Turret Terminal*
Between Open Contacts ................................................. 1.2 1.2 1.2 High Voltage Connections
Open Contacts to Ground .............................................. 1.2 1.2 1.2 3 = Solder Connection
Mounting*
Contact Resistance, Maximum ........................................... Ohms 0.02 0.02 0.02 2 = Flanged
Operate Time, Maximum ..................................................... ms 10 10 10 4 = Standard
Release Time, Maximum ..................................................... ms 10 10 10
* See page 58 for turret terminal dimensions and mounting methods.
Shock, 11 ms 1/2 Sine ........................................................ G's Peak 50 50 50
Vibration, 10 G’s Peak ......................................................... Hz 55-2000 55-2000 55-2000
Operating Ambient Temperature Range ............................ o
C -55 to +125 -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... cycles 2 2 2
Weight, Nominal .................................................................. oz 1 1 1

27 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
5 kV 
Kilovac K41P Make & Break Load Switching Features:
• Fast, 6 millisecond operate time
• Vacuum dielectric for power switching low
current loads
• Latching actuator for low power consumption
• Ideal for frequency agile communication
systems
• Meets requirements of MIL-R-83725
• QPL version available, M83725/24

Kilovac K41R Make & Break Load Switching Features:


• Latching actuator for low power consumption
• Vacuum dielectric for power switching low
current loads
• Meets requirements of MIL-R-83725
• Latching version of K41C

PRODUCT SPECIFICATIONS COIL DATA


Part Number Unit K41P K41R Nominal, Volts dc 26.5
Contact Arrangement .......................................................... SPST-Latching SPDT-Latching Reset & Latch, Volts dc, Max. 16
Contact Form ........................................................................ P R Drop-Out, Volts dc N.A.
Test Voltage (dc or 60Hz) ................................................... kV Peak 6 6 Coil Resistance (Ohms ±10%) 80
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 5 5
2.5 MHz ........................................................................... 4.5 4.0 PART NUMBER SELECTION
16 MHz ............................................................................ 3.5 3.2
Sample Part No. K41 P 3 3 4
32 MHz ............................................................................ 2.8 2.5 Contact Form
Continuous Carry Current , Maximum ............................... Amps P = SPST-Latching
dc or 60 Hz ..................................................................... R = SPDT-Latching
25 25
Coil Voltage
2.5 MHz ........................................................................... 20 20 3 = 26.5 Vdc, Bus Wire
16 MHz ............................................................................ 13 13 High Voltage Connections
3 = Solder Connection
32 MHz ............................................................................ 10 10 Mounting*
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 2 = Flanged
Contact Capacitance ............................................................ 4 = Standard
pF
Between Open Contacts ................................................. 1.2 1.6 * See page 58 for mounting methods
Open Contacts to Ground .............................................. 1.2 1.6
Contact Resistance, Maximum ........................................... Ohms 0.02 0.02
Operate Time, Maximum ..................................................... ms 6 6
Release Time, Maximum ..................................................... ms NA NA
Shock, 11 ms 1/2 Sine ........................................................ G's Peak 50 30
Vibration, 10 G’s Peak ......................................................... Hz 55-2000 55-2000
Operating Ambient Temperature Range ............................ C
o -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... cycles 1 1
Weight, Nominal .................................................................. oz 1 1

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 28
10 kV 
Kilovac K43A, K43B Make & Break Load Switching Features:
• 10 kV, 25 Amps continuous current relay
• RF ratings to 32 MHz
• Vacuum dielectric for power switching low
current loads
• 2 million cycle mechanical life
• QPL version available, M83725/17 &
M83725/10

Kilovac K43C Make & Break Load Switching Features:


• SPDT version of K43
• Vacuum dielectric for power switching low
current loads
• Flange mounting available
• Carries 10 amps at 32 MHz
• Meets requirements of MIL-R-83725
• QPL version available, M83725/16

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units K43A K43B K43C Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPST-NO SPST-NC SPDT Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ A B C Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 11 11 11 Coil Resistance (Ohms ±10%) 70 290 4700
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 10 10 10
2.5 MHz ........................................................................... 7 7 7 PART NUMBER SELECTION
16 MHz ............................................................................ 6 6 6
Sample Part No. K43 A 3 3 4
32 MHz ............................................................................ 4 4 4 Contact Form
Continuous Carry Current , Maximum ............................... Amps A = SPST-NO
dc or 60 Hz ..................................................................... 25 25 25 B = SPST-NC
C = SPDT
2.5 MHz ........................................................................... 20 20 20 Coil Voltage
16 MHz ............................................................................ 13 13 13 2 = 12 Vdc, Bus Wire
32 MHz ............................................................................ 10 10 10 3 = 26.5 Vdc, Bus Wire
5 = 115 Vdc, Bus Wire
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 500
7 = 12 Vdc, Turret Terminal*
Contact Capacitance ............................................................ pF 8 = 26.5 Vdc, Turret Terminal*
Between Open Contacts ................................................. 1.2 1.2 1.2 9 = 115 Vdc, Turret Terminal*
Open Contacts to Ground .............................................. 1.2 1.2 1.2 High Voltage Connections
3 = Solder Connection
Contact Resistance, Maximum ........................................... ohms 0.02 0.02 0.02 Mounting*
Operate Time, Maximum ..................................................... ms 10 10 10 2 = Flanged
Release Time, Maximum ..................................................... ms 10 10 10 4 = Standard
* See page 58 for turret terminal dimensions and mounting
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 50 50 50
methods
Vibration, 10 G’s Peak ......................................................... Hz 55-2000 55-2000 55-2000
Operating Ambient Temperature Range ............................ o
C -55 to +125 -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... Cycles 2 2 2
Weight, Nomnal ................................................................... oz. 1 1 1

41 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
10 kV 
Kilovac K43P Make & Break Load Switching Features:
• High power rating; 24 Amps DC continuous
current carry
• Vacuum dielectric for power switching low
current loads
• Low power consumption
• Fast operating: 5 millisecond operate time
• Meets requirements of MIL-R-83725

Kilovac K43R Make & Break Load Switching Features:


• Single pole, double throw contacts with
latching actuator
• Vacuum dielectric for power switching low
current loads
• Carries 6 amps at 32 MHz
• Meets requirements of MIL-R-83725

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units K43P K43R Nominal, Volts dc 26.5
Contact Arrangement .......................................................... SPST-Latching SPDT-Latching Latch & Reset, Volts dc, Max. 16
Contact Form ........................................................................ P R Drop-Out, Volts dc N.A.
Test Voltage (dc or 60Hz) ................................................... kV Peak 11 11 Coil Resistance (Ohms ±10%) 80
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 10 10
2.5 MHz ........................................................................... 7 7 PART NUMBER SELECTION
16 MHz ............................................................................ 6 6 Sample Part No. K43 P 3 3 4
32 MHz ............................................................................ 4 4 Contact Form
Continuous Carry Current , Maximum ............................... Amps P = SPST-Latching
R = SPDT-Latching
dc or 60 Hz ..................................................................... 24 24 Coil Voltage
2.5 MHz ........................................................................... 16 16 3 = 26.5 Vdc, Bus Wire
16 MHz ............................................................................ 9 9 High Voltage Connections
3 = Solder Connection
32 MHz ............................................................................ 6 6 Mounting*
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 2 = Flanged
Contact Capacitance ............................................................ 4 = Standard
pF
* See page 58 for mounting methods
Between Open Contacts ................................................. 1.2 1.2
Open Contacts to Ground .............................................. 1.2 1.2
Contact Resistance, Maximum ........................................... ohms 0.02 0.02
Operate Time, Maximum ..................................................... ms 5 6
Release Time, Maximum ..................................................... ms NA NA
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 30 30
Vibration, 7 G’s Peak ........................................................... Hz 55-2000 55-2000
Operating Ambient Temperature Range ............................ o
C -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... Cycles 1 1
Weight, Nominal .................................................................. oz. 1 1

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 42
8 kV 
Kilovac K44P Make & Break Load Switching Features:
• Single pole, single throw contacts with
latching actuator
• Vacuum dielectric for power switching low
current loads
• 20 G vibration rating
• Carries 50 amps at DC
• Space rated versions available
• Meets requirements of MIL-R-83725

Features:

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units K44P Nominal, Volts dc 26.5
Contact Arrangement .......................................................... SPST-Latching Latch & Reset, Volts dc, Max. 23
Contact Form ........................................................................ P Drop-Out, Volts dc N/A
Test Voltage (dc or 60Hz) ................................................... kV Peak 10 Coil Resistance (Ohms ±10%) 155
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 8
2.5 MHz ........................................................................... 7
16 MHz ............................................................................ 6
32 MHz ............................................................................ 4 PART NUMBER SELECTION
Continuous Carry Current , Maximum ............................... Amps Sample Part No. K44 P 3 3 4
dc or 60 Hz ..................................................................... Contact Form
50
P = SPST-Latching
2.5 MHz ........................................................................... 40 Coil Voltage
16 MHz ............................................................................ 25 3 = 26.5 Vdc, Bus Wire
High Voltage Connections
32 MHz ............................................................................ 20 3 = Solder Connection
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 Mounting
Contact Capacitance ............................................................ pF 2 = Flanged
4 = Standard
Between Open Contacts ................................................. 2.5 See page 58 for mounting methods
Open Contacts to Ground .............................................. 2.8
Contact Resistance, Maximum ........................................... ohms 0.01
Operate Time, Maximum ..................................................... ms 5
Release Time, Maximum ..................................................... ms NA
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 50
Vibration, 20 G’s Peak ......................................................... Hz 55-2000
Operating Ambient Temperature Range ............................ o
C -55 to +85
Mechanical Life (Operations x 106) .................................... Cycles 1
Weight, Nominal .................................................................. oz. 2.1

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 38
5 kV 
Kilovac K45C Make & Break Load Switching Features:
• Small, low profile 5 kV relay
• Vacuum dielectric for power switching low
current loads
• Single pole, double throw contacts
• Widely used in H.F. communication
equipment
• Meets requirements of MIL-R-83725
• Low power consumption

Features:

PRODUCT SPECIFICATIONS COIL DATA


Part Number Unit K45C Nominal, Volts dc 12 26.5
Contact Arrangement .......................................................... SPDT Pickup, Volts dc, Maximum 8 16
Contact Form ........................................................................ C Drop-Out, Volts dc .5 - 5 1 - 10
Test Voltage (dc or 60Hz) ................................................... kV Peak 6 Coil Resistance (Ohms ±10%) 230 920
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 5
2.5 MHz ........................................................................... 4.5 PART NUMBER SELECTION
16 MHz ............................................................................ 3.5
Sample Part No. K45 C 3 3 4
32 MHz ............................................................................ 2.8 Contact Form
Continuous Carry Current , Maximum ............................... Amps C = SPDT
Coil Voltage
dc or 60 Hz ..................................................................... 20 2 = 12 Vdc, Bus Wire
2.5 MHz ........................................................................... 16 3 = 26.5 Vdc, Bus Wire
16 MHz ............................................................................ 10 High Voltage Connections
3 = Solder Connection
32 MHz ............................................................................ 8 Mounting*
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 2 = Flanged
Contact Capacitance ............................................................ 4 = Standard
pF
Between Open Contacts ................................................. 1.6 * See page 58 for mounting methods
Open Contacts to Ground .............................................. 2
Contact Resistance, Maximum ........................................... Ohms 0.05
Operate Time, Maximum ..................................................... ms 10
Release Time, Maximum ..................................................... ms 10
Shock, 11 ms 1/2 Sine ........................................................ G's Peak 30
Vibration, 10 G’s Peak ......................................................... Hz 10-2000
Operating Ambient Temperature Range ............................ o
C -55 to +125
Mechanical Life (Operations x 106) .................................... cycles 2
Weight, Nominal .................................................................. oz 0.75

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 30
8 kV 
Kilovac K47A Make & Break Load Switching Features:
• Widely used in antenna coupler applications
• Short actuator, low profile, 8 kV relay
• Vacuum dielectric for power switching low
current loads
• Normally open contacts
• Meets requirements of MIL-R-83725

Kilovac K47B Make & Break Load Switching Features:


• Normally closed version of K47
• Vacuum dielectric for power switching low
current loads
• 920 Ohm coil for low power consumption
• Meets requirements of MIL-R-83725
• QPL version available, M83725/18-003

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units K47A K47B Nominal, Volts dc 12 26.5
Contact Arrangement .......................................................... SPST-NO SPST-NC Pickup, Volts dc, Maximum 8 16
Contact Form ........................................................................ A B Drop-Out, Volts dc .5 - 5 1 - 10
Test Voltage (dc or 60Hz) ................................................... kV Peak 9 9 Coil Resistance (Ohms ±10%) 230 920
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 8 8
2.5 MHz ........................................................................... 7.5 7.5 PART NUMBER SELECTION
16 MHz ............................................................................ 7 7
Sample Part No. K47 A 3 3 4
32 MHz ............................................................................ 5 5 Contact Form
Continuous Carry Current , Maximum ............................... Amps A = SPST-NO
dc or 60 Hz ..................................................................... 12 12 B = SPST-NC
Coil Voltage
2.5 MHz ........................................................................... 10 10 2 = 12 Vdc, Bus Wire
16 MHz ............................................................................ 5 5 3 = 26.5 Vdc, Bus Wire
32 MHz ............................................................................ High Voltage Connections
3 3
3 = Solder Connection
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 Mounting
Contact Capacitance ............................................................ pF 2 = Flanged
4 = Standard
Between Open Contacts ................................................. 1.2 1.2 See page 58 for mounting methods
Open Contacts to Ground .............................................. 1.2 1.2
Contact Resistance, Maximum ........................................... ohms 0.03 0.03
Operate Time, Maximum ..................................................... ms 10 10
Release Time, Maximum ..................................................... ms 10 10
Shock, 11 ms 1/2 Sine ........................................................ G's Peak 30 30
Vibration, 10 G’s Peak ......................................................... Hz 55-1000 55-1000
Operating Ambient Temperature Range ............................ C
o
-55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... cycles 2 2
Weight, Nominal .................................................................. oz. 0.9 0.9

35 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
35 kV  
Kilovac K61A, K61B Make Only Features:
• SF-6 gas-filled relay excellent for capacitive
discharge applications
• Widely used in test equipment and medical
instruments
• Fully operable in air and suitable for
adverse environments

Kilovac K61C Make Only Features:


• 35 kV rating in compact, durable package
• SF-6 gas-filled relay excellent for capacitive
discharge applications
• SPDT version of K61

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units K61A K61B K61C Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPST-NO SPST-NC SPDT Pickup, Volts dc, Maximum 9 18 90
Contact Form ........................................................................ A B C Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 40 40 40 Coil Resistance (Ohms ±10%) 30 125 2000
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 35 35 35
2.5 MHz ........................................................................... - - - PART NUMBER SELECTION
16 MHz ............................................................................ - - -
Sample Part Number K61 A 7 4 1
32 MHz ............................................................................ - - - Contact Form
Continuous Carry Current , Maximum ............................... Amps A = SPST-NO
B = SPST-NC
dc or 60 Hz ..................................................................... 10 10 10 C = SPDT
2.5 MHz ........................................................................... - - - Coil Voltage
16 MHz ............................................................................ - - - 7 = 12 Vdc, Turret Terminal
8 = 26.5 Vdc, Turret Terminal
32 MHz ............................................................................ - - - 9 = 115 Vdc, Turret Terminal
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 500 High Voltage Connections
Contact Capacitance ............................................................ pF 4 = Flying Leads, 12"
7 = Flying Leads, 72"
Between Open Contacts ................................................. - - - 8 = Flying Leads, 36"
Open Contacts to Ground .............................................. - - - Mounting
Contact Resistance, Maximum ........................................... ohms 1.0* 1.0* 1.0* 1 = Threaded
Operate Time, Maximum ..................................................... ms 15 15 15
Release Time, Maximum ..................................................... ms 15 15 15
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 20 20 20
Vibration, 10 G’s Peak ......................................................... Hz 55-500 55-500 55-500
Operating Ambient Temperature Range ............................ C
o
-55 to +85 -55 to +85 -55 to +85
Mechanical Life (Operations x 106) .................................... Cycles 1 1 1
Weight, Nomi- oz. 12 12 12

* Contact resistance for gas-filled relays measured at 28 Vdc, 1 Amp

55 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
25 kV 
Kilovac K62A, K62B Make & Break Load Switching Features:
• 25 kV relay with flying leads for ease of
installation
• Vacuum dielectric and tungsten contacts for
power switching low current loads
• Fully operable in air
• Meets requirements of MIL-R-83725

Kilovac K62C Make & Break Load Switching Features:


• SPDT version of K62
• Vacuum dielectric for power switching low
current loads
• Fully operable in air
• Carries 18 Amps continuous current
• Meets requirements of MIL-R-83725

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units K62A K62B K62C Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPST-NO SPST-NC SPDT Pickup, Volts dc, Maximum 9 18 90
Contact Form ........................................................................ A B C Drop-Out, Volts dc .5 - 5 1 - 10 5 - 55
Test Voltage (dc or 60Hz) ................................................... kV Peak 30 30 30 Coil Resistance (Ohms ±10%) 30 125 2400
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions.
dc or 60 Hz ..................................................................... 25 25 25
2.5 MHz ........................................................................... - - - PART NUMBER SELECTION
16 MHz ............................................................................ - - - Sample Part Number K62 A 7 4 1
32 MHz ............................................................................ - - - Contact Form
Continuous Carry Current , Maximum ............................... Amps A = SPST-NO
B = SPST-NC
dc or 60 Hz ..................................................................... 18 18 18 C = SPDT
2.5 MHz ........................................................................... - - - Coil Voltage-
16 MHz ............................................................................ 7 = 12 Vdc, Turret Terminal
- - -
8 = 26.5 Vdc, Turret Terminal
32 MHz ............................................................................ - - - 9 = 115 Vdc, Turret Terminal
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 500 High Voltage Connections-
4 = Flying Leads, 12"
Contact Capacitance ............................................................ pF 7 = Flying Leads, 72"
Between Open Contacts ................................................. - - - 8 = Flying Leads, 36"
Open Contacts to Ground .............................................. - - - Mounting-
1 = Threaded
Contact Resistance, Maximum ........................................... ohms .50 .50 .50
Operate Time, Maximum ..................................................... ms 15 15 15
Release Time, Maximum ..................................................... ms 15 15 15
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 20 20 20
Vibration, 10 G’s Peak ......................................................... Hz 55-500 55-500 55-500
Operating Ambient Temperature Range ............................ o
C -55 to +85 -55 to +85 -55 to +85
Mechanical Life (Operations x 106) .................................... Cycles 1 1 1
Weight, Nominal .................................................................. oz. 12 12 12

51 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
70 kV 
Kilovac K70A, K70B Make Only Features:
• New, small, compact 70 kV relay package
• SF-6 gas-filled for capacitive discharge and
high voltage isolation applications
• Ideal for charging and discharging of high
voltage capacitors
• Safe for use in adverse environments

Kilovac K70C Make Only Features:


• SPDT version of K70A
• SF-6 gas-filled for capacitive discharge and
high voltage isolation applications
• Ideal for charging and discharging of high
voltage capacitors

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units K70A K70B K70C Nominal, Volts dc 26.5
Contact Arrangement .......................................................... SPST-NO SPST-NC SPDT Pickup, Volts dc, Maximum 22
Contact Form ........................................................................ A B C Drop-Out, Volts dc 1 - 10
Test Voltage (dc) .................................................................. 75 75 75
Coil Resistance (Ohms ±10%) 75
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc ..................................................................................... 70 70 70
60 Hz RMS, kV Peak ...................................................... 30 30 30 PART NUMBER SELECTION
2.5 MHz ........................................................................... - - -
Sample Part Number K70 A 8 4 1
16 MHz ............................................................................ - - - Contact Form
32 MHz ............................................................................ - - - A = SPST-NO
B = SPST-NC
Continuous Carry Current , Maximum ............................... Amps C = SPDT
dc or 60 Hz ..................................................................... 10 10 10 Coil Voltage-
2.5 MHz ........................................................................... - - - 8 = 26.5 Vdc, Turret Terminal
High Voltage Connections-
16 MHz ............................................................................ - - - 4 = Flying Leads, 12"
32 MHz ............................................................................ - - - 7 = Flying Leads, 72"
8 = Flying Leads, 36"
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 500
Mounting-
Contact Capacitance ............................................................ pF 1 = Threaded
Between Open Contacts ................................................. - - -
Open Contacts to Ground .............................................. - - -
Contact Resistance, Maximum ........................................... ohms 2.0* 2.0* 2.0*
Operate Time, Maximum ..................................................... ms 20 20 20
Release Time, Maximum ..................................................... ms 15 15 15
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 20 20 20
Vibration, 10 G’s Peak ......................................................... Hz 55-500 55-500 55-500
Operating Ambient Temperature Range ............................ o
C 0 to +85 0 to +85 0 to +85
Mechanical Life (Operations x 106) .................................... Cycles 0.5 0.5 0.5
Weight, Nominal .................................................................. oz. 18 18 18 * Contact resistance for gas-filled relays measured at 28 Vdc, 1 Amp

57 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
10 kV 
Kilovac K81A, K81B Make & Break Load Switching Features:
• 10 kV PC board-mount relay
• Vacuum dielectric for power switching low
current loads
• Flying leads or PCB mount for high voltage
connections
• Meets requirements of MIL-R-83725
• Completely sealed; ideal for test equipment
• Panel mount available for ease of mounting

K81B Features:

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units K81A K81B Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPST-NO SPST-NC Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ A B Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 11 11 Coil Resistance (Ohms ±10%) 70 290 4700
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 10 10
     2.5 MHz ........................................................................... - - PART NUMBER SELECTION
     16 MHz ............................................................................ - - Sample Part No. K81 A 3 3 5
32 MHz ............................................................................ - - Contact Form
Continuous Carry Current , Maximum ............................... Amps A = SPST-NO
B = SPST-NC
dc or 60 Hz ..................................................................... 5 (10)* 5 (10)*
Coil Voltage
2.5 MHz ........................................................................... - - 2 = 12 Vdc, PC Board
16 MHz ............................................................................ - - 3 = 26.5 Vdc, PC Board
32 MHz ............................................................................ - -
5 = 115 Vdc, PC Board
A = 12 Vdc, Stud Terminals, Panel Mount
Coil Hi-Pot (V RMS, 60 Hz) ........................................... NA NA B = 26.5 Vdc, Stud Terminals, Panel Mount
Contact Capacitance ............................................................ pF C = 115 Vdc, Stud Terminals, Panel Mount
Between Open Contacts ................................................. - - High Voltage Connections
A* = PCB Solder Connection - 10 Amp
Open Contacts to Ground .............................................. - -
3 = PCB Solder Connection - 5 Amp
Contact Resistance, Maximum ........................................... ohms 0.03 0.03 4 = Flying Leads
Operate Time, Maximum ..................................................... ms 10 10 5 = Stud Terminals
ms Mounting
Release Time, Maximum ..................................................... 10 10
5 = PC Board
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 30 30 7 = Panel Mount
Vibration, 10 G’s Peak ......................................................... Hz 55-500 55-500
Operating Ambient Temperature Range ............................ C
o
-55 to +85 -55 to +85
Mechanical Life (Operations x 106) .................................... Cycles 2 2
Weight, Nominal .................................................................. oz. 2 2
* Power terminal on 10 amp version is a larger diameter than on the 5 amp version

39 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
10 kV 
Kilovac K81C Make & Break Load Switching Features:
• SPDT version of K81
• Vacuum dielectric for power switching low
current loads
• Flying Lead version will carry 10 Amps
continuous current
• PCB mount version will carry 5 Amps
continuous current

Features:

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units K81C Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPDT Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ C Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 11 Coil Resistance (Ohms ±10%) 70 290 4700
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 10
2.5 MHz ........................................................................... - PART NUMBER SELECTION
16 MHz ............................................................................ -
Sample Part No. K81 C 3 3 5
32 MHz ............................................................................ - Contact Form
Continuous Carry Current , Maximum ............................... Amps C = SPDT
dc or 60 Hz ..................................................................... Coil Voltage
5
2 = 12 Vdc, PC Board
2.5 MHz ........................................................................... - 3 = 26.5 Vdc, PC Board
16 MHz ............................................................................ - 5 = 115 Vdc, PC Board
32 MHz ............................................................................ - High Voltage Connections
3 = PCB Solder Connection
Coil Hi-Pot (V RMS, 60 Hz) ........................................... NA 4 = Flying Leads
Contact Capacitance ............................................................ pF Mounting
Between Open Contacts ................................................. - 5 = PC Board
Open Contacts to Ground .............................................. -
Contact Resistance, Maximum ........................................... ohms 0.05
Operate Time, Maximum ..................................................... ms 10
Release Time, Maximum ..................................................... ms 10
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 30
Vibration, 10 G’s Peak ......................................................... Hz 55-500
Operating Ambient Temperature Range ............................ o
C -55 to +85
Mechanical Life (Operations x 106) .................................... Cycles 2
Weight, Nominal .................................................................. oz. 2.5

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 40
15 kV 
Kilovac KC-2 No Load Switching Features:
KC-8 Make & Break Load Switching KC-2
• Vacuum dielectric for low and stable contact
resistance
• Usable at frequencies above 32 MHz
• Carries 50 Amps at DC; 10 Amps at 32 MHz
• Not designed for power switching

KC-8
• Not recommended for new design. See
KC-14 on page 45 for replacement.

Kilovac KC-11 No Load Switching Features:


KC-12 Make & Break Load Switching KC-11
• Threaded base version of KC-2
• Vacuum dielectric for low leakage current
applications

KC-12
• Not recommended for new design. See
KC-18 on page 45 for replacement.
• Vacuum dielectric for power switching low
current loads

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units KC-2 KC-8 KC-11 KC-12 Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPDT SPDT SPDT SPDT Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ C C C C Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 17 17 17 17 250
Coil Resistance KC-2 / KC-11 60 3500
Rated Operating Voltage ..................................................... kV Peak (Ohms ±10%) KC-8 / KC-12 180
48 2900
dc or 60 Hz ..................................................................... 15 15 15 15 Ratings listed are for 25°C, sea level conditions
2.5 MHz ........................................................................... 12 - 12 -
16 MHz ............................................................................ 9 - 9 - PART NUMBER SELECTION
32 MHz ............................................................................ 7 - 7 -
Continuous Carry Current , Maximum ............................... Amps Sample Part No. KC - 2 /12Vdc
Model
dc or 60 Hz ..................................................................... 50 30 50 30 2
2.5 MHz ........................................................................... 30 - 30 - 8
16 MHz ............................................................................ 17 - 17 - 11
12
32 MHz ............................................................................ 10 - 10 - Coil Voltage
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 500 500 Blank = 26.5 Vdc
/12Vdc = 12 Vdc
Contact Capacitance ............................................................ pF
/115Vdc = 115 Vdc
Between Open Contacts ................................................. 0.5 0.5 0.5 0.5
Open Contacts to Ground .............................................. 1 1 1 1
Contact Resistance, Maximum ........................................... ohms 0.012 0.025 0.012 0.025
Operate Time, Maximum ..................................................... ms 15 15 15 15
Release Time, Maximum ..................................................... ms 9 9 9 9
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 50 50 50 50
Vibration, 10 G’s Peak ......................................................... Hz 55-500 55-500 55-500 55-500
Operating Ambient Temperature Range ............................ o
C -55 to +125 -55 to +125 -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... Cycles 1 1 1 1
Weight, Nominal .................................................................. oz. 3 3 3 3

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 46
15 kV 
Kilovac KC-14 Make & Break Load Switching Features:
• Specifically designed for load switching
applications
• Can power switch and isolate loads
• Replaces Kilovac KC-8 & KC-12
• Internal shield allows base to be grounded for load
switching below 500 Vdc
• Meets requirements of MIL-R-83725 and SAE ARD
50031 for power switching

Kilovac KC-18 Make & Break Load Switching Features:

*HOT SWITCHING, RESISTIVE LOAD LIFE


Voltage (Vdc) Current (A) Load Life (operations)
330 17 10,000
330 5 100,000
5,000 2 100,000
10,000 1 50,000
Ratings are for normally open contacts only. No testing has been
performed on normally closed contacts

PRODUCT SPECIFICATIONS SWITCHING UNDER LOAD


Part Number Units KC-14/KC18 Switching below or equal to 500V
Contact Arrangement .......................................................... • Relay may be on the either side of the load, and the
SPDT
Contact Form ........................................................................ base may be floating or grounded.
C
Test Voltage (dc or 60Hz) ................................................... kV Peak 17 Switching above 500V
Rated Operating Voltage ..................................................... kV Peak • Relay must be on the ground side of the load
dc or 60 Hz ..................................................................... • Base must be grounded
15
2.5 MHz ........................................................................... -
16 MHz ............................................................................ -
32 MHz ............................................................................ -
Continuous Carry Current , Maximum ............................... Amps COIL DATA
dc or 60 Hz ..................................................................... Nominal, Volts dc 12 26.5 115
30
2.5 MHz ........................................................................... Pickup, Volts dc, Maximum 8 16 80
-
16 MHz ............................................................................ - Drop-Out, Volts dc .5-5 1 - 10 5-50
32 MHz ............................................................................ - Coil Resistance (Ohms ±10%) 48 180 2900
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 Ratings listed are for 25°C, sea level conditions
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. 0.5
Open Contacts to Ground .............................................. 1
Contact Resistance, Maximum ........................................... ohms
PART NUMBER SELECTION
0.025
Operate Time, Maximum ..................................................... ms 15 Sample Part No. KC- 18 /12Vdc
Release Time, Maximum ..................................................... Model
ms 9 14
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 50 18
Vibration, 10 G’s Peak ......................................................... Hz Coil Voltage
50-500
Blank = 26.5 Vdc
Operating Ambient Temperature Range ............................ o
C -55 to +125 /12Vdc = 12 Vdc
Mechanical Life (Operations x 106) .................................... Cycles 1 /115Vdc = 115 Vdc
Weight, Nomi- oz. 3

45 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
15 kV 
Kilovac KC-15 Make Only Features:
• SF-6 gas-filled for power switching on the
"make"
• Long load life in capacitive discharge
applications
• Recommneded for ESD testing and safety
interlock applications
• Meets requirements of MIL-R-83725

Kilovac KC-16 Make Only Features:


• Threaded base version of KC-15
• SF-6 gas-filled for power switching on the
"make"
• 15 kV rating
• Meets requirements of MIL-R-83725

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units KC-15 KC-16 Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPDT SPDT Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ C C Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 17 17 Coil Resistance (Ohms ±10%) 48 180 2900
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 15 15
2.5 MHz ........................................................................... - - PART NUMBER SELECTION
16 MHz ............................................................................ - -
Sample Part No. KC - 15 /12Vdc
32 MHz ............................................................................ - - Model
Continuous Carry Current , Maximum ............................... Amps 15
16
dc or 60 Hz ..................................................................... 12 12 Coil Voltage
2.5 MHz ........................................................................... - - Blank = 26.5 Vdc
16 MHz ............................................................................ - - /12Vdc = 12 Vdc
/115Vdc = 115 Vdc
32 MHz ............................................................................ - -
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. - -
Open Contacts to Ground .............................................. - -
Contact Resistance, Maximum ........................................... ohms 1.0* 1.0*
Operate Time, Maximum ..................................................... ms 15 15
Release Time, Maximum ..................................................... ms 9 9
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 50 50
Vibration, 10 G’s Peak ......................................................... Hz 55-500 55-500
Operating Ambient Temperature Range ............................ o
C -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... Cycles 1 1
Weight, Nominal .................................................................. oz. 3 3
* Contact resistance for gas-filled relays measured 28 Vdc, 1 amp

47 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
25 kV 
Kilovac KC-20 No Load Switching Features:
• Rugged, high current carry ceramic relay
• Carries 30 Amps at 32 MHz
• Copper contacts; not designed for power
switching
• Meets requirements of MIL-R-83725

Kilovac KC-30 No Load Switching Features:


• Normally closed version of KC-20
• Carries 55 Amps DC
• Vacuum dielectric for low leakage current
applications

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units KC-20 KC-30 Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPST-NO SPST-NC Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ X Y Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 30 28 Coil Resistance (Ohms ±10%) 24 120 2000
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 28 25
2.5 MHz ........................................................................... 22 22 PART NUMBER SELECTION
16 MHz ............................................................................ 12 10
Sample Part No. KC - 20 /12Vdc
32 MHz ............................................................................ 10 9 Model
Continuous Carry Current , Maximum ............................... Amps KC-20
dc or 60 Hz ..................................................................... 110 55 KC-30
Coil Voltage
2.5 MHz ........................................................................... 60 30 Blank = 26.5 Vdc
16 MHz ............................................................................ 40 20 /12Vdc = 12 Vdc
/115Vdc = 115 Vdc
32 MHz ............................................................................ 30 15
COIL DATA
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. 2.5 2.5
Open Contacts to Ground .............................................. 2.5 2.5
Contact Resistance, Maximum ........................................... ohms 0.005 0.01
Operate Time, Maximum ..................................................... ms 18 18
Release Time, Maximum ..................................................... ms 10 20
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 30 30
Vibration, 10 G’s Peak ......................................................... Hz 55-500 55-500
Operating Ambient Temperature Range ............................ o
C -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... Cycles 2 2
Weight, Nominal .................................................................. oz. 12 12

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 52
25 kV  
Kilovac KC-22, KC-32 Make & Break Load Switching Features:
KC-22
• Tungsten contacts for power switching
• Vacuum dielectric for arc suppression when
making or breaking a load
• No contact oxidation from arcing

KC-32
• Normally closed version of KC-22
• Vacuum dielectric for power switching low
current loads

Kilovac KC-28, KC-38 Make Only Features:


KC-28
• SF-6 gas-filled for capacitive discharge and
“make only” applications
• Capable of switching 2000 Amps peak
capacitive discharge for 400 nanoseconds

KC-38
• Normally closed version of KC-28
• SF-6 gas-filled for capacitive discharge and
“make only” applications

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units KC-22 KC-32 KC-28 KC-38 Nominal, Volts dc 12 26.5 115
Contact Arrangement .......................................................... SPST-NO SPST-NC SPST-NO SPST-NC Pickup, Volts dc, Maximum 8 16 80
Contact Form ........................................................................ X Y X Y Drop-Out, Volts dc .5 - 5 1 - 10 5 - 50
Test Voltage (dc or 60Hz) ................................................... kV Peak 28 28 28 28 Coil Resistance (Ohms ±10%) 24 120 2000
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level
dc or 60 Hz ..................................................................... 25 25 25 25
2.5 MHz ........................................................................... - - - - PART NUMBER SELECTION
16 MHz ............................................................................ - - - - Sample Part No. KC- 22 /12Vdc
32 MHz ............................................................................ - - - - Model
KC-22
Continuous Carry Current , Maximum ............................... Amps KC-32
dc or 60 Hz ..................................................................... 65 45 30 15 KC-28
2.5 MHz ........................................................................... - - - - KC-38
Coil Voltage
16 MHz ............................................................................ - - - - Blank = 26.5 Vdc
32 MHz ............................................................................ - - - - /12Vdc = 12 Vdc
/115Vdc = 115 Vdc
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500 500 500 500
COIL DATA
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. 2.5 2.5 - -
Open Contacts to Ground .............................................. 2.5 2.5 - -
Contact Resistance, Maximum ........................................... ohms 0.005 0.01 1.0* 1.0*
Operate Time, Maximum ..................................................... ms 18 18 18 18
Release Time, Maximum ..................................................... ms 10 20 10 20
Shock, 11 ms 1/2 Sine ........................................................ Peak G's 30 30 30 30
Vibration, 10 G’s Peak ......................................................... Hz 55-500 55-500 55-500 55-500
Operating Ambient Temperature Range ............................ o
C -55 to +125 -55 to +125 -55 to +125 -55 to +125
Mechanical Life (Operations x 106) .................................... Cycles 2 2 2 2
Weight, Nominal .................................................................. oz. 12 12 12 12

* Contact resistance for gas-filled relays measured at 28 Vdc, 1 Amp

53 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
7.5 kV 
Kilovac KM-13 Make Only Load Switching Features:
• Highly reliable SF-6 gas-filled relay for
capacitive discharge applications
• Widely used as heart defibrillator patient relay
• Double pole, double throw contacts

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units KM-13 Nominal, Volts dc 12 26.5
Contact Arrangement .......................................................... DPDT Pickup, Volts dc, Maximum 8 16
Contact Form ........................................................................ 2C Drop-Out, Volts dc .5 - 5 1 - 10
Test Voltage (dc or 60Hz) ................................................... kV Peak 14 Coil Resistance (Ohms ±10%) 12 48
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 7.5 Coils are not for continuous duty
2.5 MHz ........................................................................... - PART NUMBER SELECTION
16 MHz ............................................................................ -
Sample Part No. KM - 13 /26.5Vdc
32 MHz ............................................................................ - Model
Continuous Carry Current , Maximum ............................... Amps 13
dc or 60 Hz ..................................................................... 10
Coil Voltage
2.5 MHz ........................................................................... - Blank = 12 Vdc
16 MHz ............................................................................ - /26.5Vdc = 26.5 Vdc
32 MHz ............................................................................ -
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. -
Open Contacts to Ground .............................................. -
Contact Resistance, Maximum ........................................... ohms 0.5*
Operate Time, Maximum ..................................................... ms 20
Release Time, Maximum ..................................................... ms 20
Shock, 11 ms 1/2 Sine ........................................................ G's Peak 10
Vibration, 10 G’s Peak ......................................................... Hz 55-500
Operating Ambient Temperature Range ............................ o
C -20 to +65
Mechanical Life (Operations x 106) .................................... cycles 0.1
Weight, Nominal .................................................................. For factory-direct application assistance, dial
oz. 6 800-253-4560, ext. 2053, or 805-220-2053.
* Contact resistance for gas-filled relays is measured at 28 Vdc, 1 amp

CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com 32
 7.5 kV 
Kilovac KM-17 Make Only Load Switching Features:
• Double pole, double throw contacts
• SF-6 gas-filled for ideal discharge waveform
• High voltage flying leads
• Tabs for easy mount
• Widely used in defibillator applications

Features:

PRODUCT SPECIFICATIONS COIL DATA


Part Number Units KM-17 Nominal, Volts dc 12 26.5
Contact Arrangement .......................................................... DPDT Pickup, Volts dc, Maximum 8 16
Contact Form ........................................................................ 2C Drop-Out, Volts dc .5 - 5 1 - 10
Test Voltage (dc or 60Hz) ................................................... kV Peak 14 12 48
Coil Resistance (Ohms ±10%)
Rated Operating Voltage ..................................................... kV Peak Ratings listed are for 25°C, sea level conditions
dc or 60 Hz ..................................................................... 7.5 Coils are not for continuous duty
2.5 MHz ........................................................................... - PART NUMBER SELECTION
16 MHz ............................................................................ -
32 MHz ............................................................................ Sample Part No. KM- 17 /26.5Vdc
-
Model
Continuous Carry Current , Maximum ............................... Amps 17
dc or 60 Hz ..................................................................... 10 Coil Voltage
Blank = 12 Vdc
2.5 MHz ........................................................................... - /26.5VdcPART
= 26.5 Vdc
NUMBER SELECTION
16 MHz ............................................................................ -
32 MHz ............................................................................ -
Coil Hi-Pot (V RMS, 60 Hz) ........................................... 500
Contact Capacitance ............................................................ pF
Between Open Contacts ................................................. -
Open Contacts to Ground .............................................. -
Contact Resistance, Maximum ........................................... ohms 0.5*
Operate Time, Maximum ..................................................... ms 20
Release Time, Maximum ..................................................... ms 20
Shock, 11 ms 1/2 Sine ........................................................ G's Peak 10
Vibration, 10 G’s Peak ......................................................... Hz 55-500
Operating Ambient Temperature Range ............................ o
C -20 to +65
Mechanical Life (Operations x 10 ) ....................................
6 cycles 0.1
Weight, Nominal .................................................................. oz. 11
* Contact resistance for gas-filled relays is measured at 28 Vdc, 1 amp

33 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com
28-1800 Vdc 
Kilovac PD10 Make & Break Load Switching Features:
• Excellent for control applications
• PCB and panel mountings
• Rugged design for the most demanding
applications, including seismic shock
• Small size and weight
• Low power consumption
• No heat sinks required
• Vacuum-sealed; can operate in explosive and
harsh environments
• 2000V isolation across open contacts
• Meets requirements of SAE ARD 50031
• Vacuum dielectric for power switching

Panel Mount Version shown above is applicable to both PD5 and PD10. For PD10, the two power terminals are .064" (1.63) diameter.
Refer to PD5 for PCB Mount Dimensions.

CONTACT RATINGS*

ESTIMATED SHORT TERM CURRENT


Duration(Sec.) Current (Amps)

100 140
28
60 150

10 200

1 600

* Based on extrapolated data. Since each application is unique, user is encouraged to verify rating in actual application.
The load terminals should always be connected as follows: Common Contact (A2) positive; Other Contact negative.

PRODUCT SPECIFICATIONS COIL DATA


Part Number UNIT PD10A PD10B PD10P Nominal, Volts dc 12 24 125 Unit
Contact Arrangement .......................................................... SPST-NO SPST-NC SPST-Latching Maximum Coil Voltage 14 28 130 Vdc
Contact Form ........................................................................ A** B** P** Pickup, Max. @ 85oC 8 16 80
Rated Resistive Load @ 320 Vdc ....................................... A 10 10 30 3.3 10 33
Hold, Min. @ 85oC
Continuous Current Carry, Max. @ 85oC ........................... A 15 15 10 .5 1 5
Drop-Out, Min. @ -40 C o

Overload @ 320 Vdc (make/break) .................................... A 20 20 20


Coil Resistance (±10%) 70 290 4700 Ohms
Life, (Mechanical/Rated Load) ........................................... cycles 500k/10k 500k/10k 7,000 Ratings listed are for 25oC, sea level conditions
Contact Resistance, Max., end of life ................................ ohms 0.010 0.010 0.030
Dielectric at Sea Level ......................................................... PART NUMBER SELECTION
Power Terminals to Coil & all other points ................. Vrms 1,800 1,800 2,000 Sample Part No. PD10 A A 5 7
Shock, 11ms 1/2 Sine (peak) ............................................. Contact Form
G's Peak 25 25 25
A = SPST-NO
Vibration, Sinusoidal (55-2000 Hz, peak) ......................... G's 5 5 5 B = SPST-NC
Operating Ambient Temperature Range ............................ C
o
-40 to +85 -40 to +85 -35 to +65 P = SPST-Latching
Coil Voltage
Operate Time, Max., including Bounce @ 25oC ............... ms 10 10 6 2 = 12 Vdc, PCB Version
Release Time, Max., including Bounce @ 25oC .............. ms 10 10 6 3 = 24 Vdc, PCB Version
Insulation Resistance @ 500 Vdc, Min. ............................ 5 = 125 Vdc, PCB Version
A = 12 Vdc, Panel Mount Version
Initial/ End of Life ........................................................... Mohm 100/50 100/50 100/50 B = 24 Vdc, Panel Mount Version
Weight, Nominal .................................................................. g (lb) 71(.156) 71(.156) 71(.156) C = 125 Vdc, Panel Mount Version
** Contact factory for the availability of other contact forms Power Terminals
3 = PCB Solder Connection
5 = Stud Terminal, Panel Mount
Mounting
5 = PCB Mount
7 = Panel Mount

13 CII Technologies / P.O. Box 4422 / Santa Barbara, CA 93140 / ph 805.684.4560 / fax 805.684.9679 / e-mail info@kilovac.com / website www.ciitech.com

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